CN115284113A - Combined production line of intelligent carbon fiber crucible polishing system and use method thereof - Google Patents
Combined production line of intelligent carbon fiber crucible polishing system and use method thereof Download PDFInfo
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- CN115284113A CN115284113A CN202210880231.0A CN202210880231A CN115284113A CN 115284113 A CN115284113 A CN 115284113A CN 202210880231 A CN202210880231 A CN 202210880231A CN 115284113 A CN115284113 A CN 115284113A
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- 238000005498 polishing Methods 0.000 title claims abstract description 130
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 50
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 50
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 50
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title abstract description 15
- 239000000523 sample Substances 0.000 claims abstract description 16
- 238000007667 floating Methods 0.000 claims abstract description 11
- 239000000428 dust Substances 0.000 claims description 65
- 238000010276 construction Methods 0.000 claims description 21
- 238000012545 processing Methods 0.000 claims description 15
- 239000000047 product Substances 0.000 claims description 15
- 239000011265 semifinished product Substances 0.000 claims description 14
- 210000000746 body region Anatomy 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 4
- 238000007514 turning Methods 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims description 3
- 210000000078 claw Anatomy 0.000 claims 2
- 238000003754 machining Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000007781 pre-processing Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a carbon fiber crucible intelligent polishing system combined production line and a use method thereof, wherein the carbon fiber crucible intelligent polishing system combined production line comprises the following steps: the tool changing device comprises a robot arm, a tool changing unit and a workpiece clamping device, wherein a force control floating grinding machine is arranged at the front end of the robot arm; the tool changing unit is arranged on one side of the robot arm and comprises: the force-controlled floating grinding machine can be used for clamping or placing grinding consumables in the tool changing unit, and the universal probe can be arranged at the front end of the robot arm in an operable manner; the workpiece clamping device is horizontally arranged and can rotate by taking the central axis of the workpiece clamping device as an axis. The robot arm is used for polishing, so that the accuracy of a polishing track is ensured; the system has the functions of workpiece positioning and adjusting, and can quickly adjust the concentricity of clamped workpieces during the replacement of carbon fiber workpieces with different sizes.
Description
Technical Field
The invention relates to the technical field of carbon fiber crucible polishing systems, in particular to a carbon fiber crucible intelligent polishing system combined production line and a use method thereof.
Background
The surface of the carbon fiber crucible prefabricated part is rough during production and molding, and the carbon fiber crucible prefabricated part cannot be directly used as a finished workpiece. In the industry, a polishing process is usually adopted to remove the defects of salient points, burrs and the like on the surface of the carbon fiber crucible prefabricated part, so that a carbon fiber finished product workpiece with a good appearance effect is obtained.
The existing carbon fiber crucible prefabricated part processing technology mainly has two modes, namely a numerical control lathe and a customized special polishing machine. The processing mode of the numerical control lathe is completed by matching numerical control processing software with the electric spindle, and the processing mode is only suitable for processing the carbon fiber crucible prefabricated part with small size and simple outline. Meanwhile, the lathe machining mode is low in efficiency and poor in machining surface quality, and cannot be used for machining the surface of the high-end carbon fiber crucible prefabricated part.
The customized special polishing machine is formed by combining a base platform, a driving motor, a lead screw, a cylinder, an angle grinder and other parts, and the polishing process is mainly completed by matching the angle grinder fixed on the cylinder with a polishing disc. This kind of combined movement mechanism can only polish to the carbon fiber work piece of specific dimensions, can't change the consumptive material of polishing voluntarily, and do not possess the work piece profile detection function, and equipment compatibility is relatively poor, mainly used size precision requires not high work piece processing of polishing.
The prior art has at least the following problems:
the first problem is that: the existing carbon fiber crucible prefabricated part numerical control lathe is low in machining efficiency and poor in effect. The reason is that (1) the machining mode of the numerical control lathe is limited by the machining feed amount, the feed amount is less than 2mm each time, and the machining removal amount in unit time is small; (2) The tool receiving marks exist between every time of feeding of the polishing head, so that the final molding surface effect is not smooth enough.
The second problem is that: the compatibility of the existing carbon fiber crucible prefabricated member special polishing machine is poor. The reason is that the special polishing machine is only a simple functional module combination and cannot be automatically compatible with polishing of carbon fiber crucible prefabricated parts with various sizes; in the carbon fiber crucible prefabricated part industry, the custom-made processing requirements are more, the carbon fiber crucible prefabricated part processing method belongs to the small-batch, multi-specification and high-frequency production replacement processing application, and a special polishing machine of a simple mechanism cannot meet the special requirements of the industry.
Disclosure of Invention
In view of this, the present invention provides an intelligent polishing system for carbon fiber crucibles and a combined production line thereof.
In order to achieve the purpose, the invention adopts the technical scheme that:
a crucible preform intelligent polishing system, comprising:
the front end of the robot arm is provided with a force-controlled floating grinding machine;
a tool changing unit, the tool changing unit is located robot arm one side, the tool changing unit includes: the force-controlled floating grinding machine is operable to clamp or place the grinding consumables in the tool changing unit, and the universal probe is operably arranged at the front end of the robot arm;
the workpiece clamping device is horizontally arranged and can rotate by taking the central axis of the workpiece clamping device as an axis.
Foretell crucible prefab intelligence system of polishing, wherein, still include:
the dust collection box body is arranged on one side of the workpiece clamping device;
a dust removal pipe connecting the dust collection box body to an external space
The top air supply fan is arranged above the workpiece clamping device;
a robot base on which the robot arm is mounted;
the robot base and the workpiece clamping device are fixedly arranged on the public connection base.
Foretell crucible prefab intelligence system of polishing, wherein, work piece clamping device includes: a work piece jack catch, at least some for clamping work piece can use self axis to be axle pivoted work piece revolving stage, connect work piece carousel on the work piece revolving stage and be used for adjusting the adjusting hand wheel of work piece jack catch, work piece carousel level sets up, the work piece jack catch is located on the work piece carousel, the work piece jack catch is including being the four-jaw head of "ten" style of calligraphy, each the jaw head all in the last stroke that has of work piece chuck, the work piece revolving stage fixed set up in on the public connection base, adjusting hand wheel locates on the work piece carousel.
Foretell crucible prefab intelligence system of polishing wherein, still includes:
the cantilever touch device is at least in electric signal connection with the robot arm, the workpiece clamping device and the tool changing unit;
the control system cabinet is at least in electric signal connection with the robot arm, the workpiece clamping device and the tool changing unit, and the cantilever touch device and the control system cabinet form double-way control.
Foretell crucible prefab intelligence system of polishing wherein, still includes:
the robot comprises a frame, wherein at least a construction area for polishing, a main body area for placing a robot arm main body, a tool changing area for changing tools, a dust removing area for removing dust and an electric control area for placing a system control cabinet are formed in the frame;
the construction area is respectively communicated with the dust removal area and the main body area, and at least one part of the robot arm extends into the construction area; the body region and the tool changing region are in operable communication; the cantilever touch screen is installed on the outer side of the frame of the construction area.
The intelligent polishing system for the crucible prefabricated part is characterized in that the frame is located at the polishing construction area, an L-shaped sliding door for opening the polishing construction area and a safety door lock for fixing the L-shaped sliding door are arranged at the polishing construction area, and a top air supply outlet is formed in the top of the frame.
The intelligent polishing system for the crucible prefabricated part is characterized in that a dust detector is further arranged in the dust removing area and is arranged above the dust collecting box body.
Foretell crucible prefab intelligence system of polishing, wherein, dust removal pipeline includes: the dust removal device comprises a dust removal area, a first pipeline and a second pipeline, wherein one end of the first pipeline is connected with the dust removal area, the other end of the first pipeline is connected with an external space through a main body area, one end of the second pipeline is connected with the main body area, the other end of the second pipeline is connected with the middle of the first pipeline, and the second pipeline is arranged in the main body area.
The utility model provides a line is produced in combination of crucible prefab intelligence system of polishing, wherein uses two above-mentioned crucible prefab intelligence systems of polishing, the combination is produced the line and is included: the crucible pre-forming device comprises a crucible pre-forming placing area, a first-order polishing area, a semi-finished product transferring area, a second-order polishing area and a finished product placing area, wherein the crucible pre-forming placing area is used for placing a pre-forming workpiece to be processed; wherein the first-order polishing area comprises the intelligent polishing system for the crucible prefabricated member; the second-sequence polishing area comprises another intelligent crucible preform polishing system; the first-order polishing area is arranged between the crucible prefabricated part placing area and the semi-finished product transferring area, and the second-order polishing area is arranged between the semi-finished product transferring area and the finished product placing area.
A use method of a combined production line of an intelligent polishing system for a crucible preform is used, and comprises the following steps:
step S1: before the polishing operation is started, external dust removal equipment is started, and dust is removed through the dust removal pipeline and the dust collection box body;
step S2: a worker uses a crown block to feed a prefabricated workpiece from the crucible prefabricated part placing area to a workpiece clamping device corresponding to the first-order polishing area, and the workpiece is clamped;
and step S3: operating the robot arm to replace proper polishing consumables in the tool changing unit and installing the universal probe, returning the robot arm to the construction area, and measuring the workpiece on the workpiece clamping device by the universal probe;
and step S4: the robot arm drives the polishing consumable to match with the universal probe to check the central position of the workpiece;
step S5: the robot arm replaces the polishing consumable materials and polishes the outer surface of the workpiece;
step S6: measuring the size data of the polished workpiece again by using the universal probe;
step S7: a worker operates a crown block to lift the workpiece out of the semi-finished product transfer area to turn over;
step S8: after turning over, the workpiece is hung to the secondary polishing area by the crown block, and the procedures of clamping, scanning, checking, polishing and re-measuring are repeated again
Step S9: and taking out the workpiece, and placing the workpiece in a finished product placing area by a worker.
Due to the adoption of the technology, compared with the prior art, the invention has the positive effects that:
(1) The robot arm is used for polishing, so that the accuracy of a polishing track is ensured; the workpiece chuck is provided with four long-stroke adjustable precise lead screws, and can be compatible with clamping of carbon fiber crucibles, crucible covers, round blanks and other crucible prefabricated parts with various specifications; the system has the functions of workpiece positioning and adjusting, and can quickly adjust the concentricity of clamped workpieces during the replacement of carbon fiber workpieces with different sizes.
(2) The design of the cantilever touch screen is convenient for workers to operate equipment and adjust and preview a workpiece clamping center, and a parameterized management interface on the touch screen can realize quick switching of polishing of carbon fiber crucible prefabricated parts with different specifications and is convenient for the workers to inquire workpiece processing information.
(3) The design scheme of the tool magazine and the polishing main body area separation type is convenient for workers to replace polishing consumables, and meanwhile, the influence of dust pollution on consumable replacement is effectively reduced.
(4) The invention adopts the design scheme of top air supply and multi-directional dust removal pipelines to be matched with an external high-power dust removal system, thereby ensuring that dust generated during polishing of carbon fiber workpieces is eliminated in time.
Drawings
Fig. 1 is a schematic diagram of a left side view of the intelligent crucible preform polishing system of the present invention.
Fig. 2 is a schematic diagram of a top view of the intelligent crucible preform polishing system of the present invention.
FIG. 3 is a schematic diagram of a front view of the crucible preform intelligent polishing system of the present invention.
Fig. 4 is a schematic view of the internal structure of the intelligent polishing system for crucible preforms of the present invention.
Fig. 5 is a schematic view of the internal structure of the intelligent polishing system for crucible preforms of the present invention.
FIG. 6 is a schematic diagram of a method of using the intelligent crucible preform polishing system of the present invention.
In the drawings: 1. a robot arm; 2. a tool changing unit; 3. a workpiece holding device; 4. a dust collecting box body; 6. a dust removal pipeline; 7. a top air supply fan; 8. a robot base; 9. a common connection mount; 10. a control system cabinet; 11. a cantilever touch device; 12. a frame; 31. a workpiece turntable; 32. a workpiece turntable; 33. a workpiece jaw; 34. adjusting a hand wheel; 121. an L-shaped sliding door; 122. provided is a safety door lock.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific examples, but not to be construed as limiting the invention thereto, and fig. 1 is a schematic left side view of the intelligent polishing system for crucible preforms in accordance with the present invention; FIG. 2 is a schematic diagram of a top view of the intelligent crucible preform polishing system of the present invention;
FIG. 3 is a schematic diagram of a front view of the crucible preform intelligent grinding system of the present invention; FIG. 4 is a schematic view of the internal structure of the intelligent polishing system for crucible preforms of the present invention; fig. 5 is a schematic view of the internal structure of the intelligent polishing system for crucible preforms of the present invention, and referring to fig. 1 to 5, there is shown an intelligent polishing system according to a preferred embodiment, comprising: the tool changing device comprises a robot arm 1, a tool changing unit 2 and a workpiece clamping device 3, wherein a force control floating grinding machine is arranged at the front end of the robot arm 1; tool changing unit 2 is located 1 one side of robot arm, and tool changing unit 2 includes: the force control floating grinding machine can be used for clamping or placing the grinding consumables in the tool changing unit 2 in an operable manner, and the universal probe can be arranged at the front end of the robot arm 1 in an operable manner; the workpiece clamping device 3 is horizontally arranged, and the workpiece clamping device 3 can rotate by taking the central axis thereof as an axis.
In a preferred embodiment, the force control floating grinding machine has an automatic tool changing function, the force control floating grinding machine can be matched with various types of grinding disks to quickly grind the surface of a workpiece, the reciprocating motion track of the grinding disks can effectively solve the problem of tool marks on the surface of a numerical control machine tool machining mode for crucible prefabricated parts, and the workpiece is neat and smooth in appearance after being ground.
In a preferred embodiment, the robot arm 1 is provided with an encoder to ensure the accuracy of the grinding track.
Furthermore, the grinding efficiency of the carbon fiber crucible prefabricated part grinding processing is effectively improved by adopting the robot arm 1 and the high-precision force-control floating grinding machine to be matched with various types of grinding disks, the carbon fiber removing amount can reach 180g/s, and the surface effect of the workpiece after grinding is greatly improved.
In a preferred embodiment, the method further comprises:
the dust collecting box body 4 is arranged on one side of the workpiece clamping device 3;
a dust removing pipeline 6, wherein the dust removing pipeline 6 is connected with the dust collecting box body 4 to the external space
The top air supply fan 7, the top air supply fan 7 is arranged above the workpiece clamping device 3;
the robot base 8 is provided with the robot arm 1, and the robot base 8 is provided with a plurality of grooves;
the common connection base 9, the robot base 8 and the workpiece holding device 3 are all fixedly arranged on the common connection base 9.
In a preferred embodiment, the workpiece holding device 3 comprises: the workpiece clamping device comprises a workpiece clamping jaw 33 for clamping a workpiece, a workpiece rotary table 31, a workpiece rotary table 32 and an adjusting hand wheel 34, wherein at least one part of the workpiece rotary table 31 can rotate by taking the axis of the workpiece rotary table as a shaft, the workpiece rotary table 32 is connected to the workpiece rotary table 31, the adjusting hand wheel 34 is used for adjusting the workpiece clamping jaw 33, the workpiece rotary table 32 is horizontally arranged, the workpiece clamping jaw 33 is arranged on the workpiece rotary table 32, the workpiece clamping jaw 33 comprises four jaw heads in a cross shape, each jaw head has a stroke on a workpiece chuck, the workpiece rotary table 31 is fixedly arranged on a public connection base 9, and the adjusting hand wheel 34 is arranged on the workpiece rotary table 32.
In a preferred embodiment, the workpiece turntable 32 is provided with a workpiece clamping jaw 33 which has a long stroke and is easy to adjust, and can be compatible with clamping of carbon fiber crucibles, crucible covers, round blanks and other crucible prefabricated parts with various specifications and sizes; meanwhile, the system is provided with workpiece positioning software and a parameterization management interface, the workpiece positioning software can ensure the concentricity between workpieces with different sizes and the rotary table when the workpieces are clamped, and the problem of polishing size deviation caused by poor workpiece positioning accuracy is solved.
Further, the workpiece turntable 32 is provided with a workpiece clamping jaw 33 which has a long stroke and is easy to adjust and can be compatible with carbon fiber crucible prefabricated parts of various types and sizes, and carbon fiber crucible prefabricated parts and crucible bang crucible prefabricated parts with the diameters of 600 mm-1200 mm can be polished and processed by the system.
In a preferred embodiment, the method further comprises:
the cantilever touch device 11 is connected with at least the robot arm 1, the workpiece clamping device 3 and the tool changing unit 2 through electric signals;
and the control system cabinet 10 is at least in electric signal connection with the robot arm 1, the workpiece clamping device 3 and the tool changing unit 2, and the cantilever touch device 11 and the control system cabinet 10 form double-path control.
In a preferred embodiment, the cantilever touch device 11 and the control system cabinet 10 are both devices for parameterizing the machining process, and a parameterization management interface can input corresponding point position parameters according to the size of a production-changing workpiece, so that the rapid switching of polishing of carbon fiber crucible preforms of different specifications is realized; the consistency of the polishing effect of finished products is ensured, and the application problem of small-batch, multi-specification and high-frequency production changing processing in the industry is solved.
Further, the above-mentioned two-way control means: the cantilever touch device 11 and the control system cabinet 10 can independently control the robot arm 1, the workpiece clamping device 3 and the tool changing unit 2.
Furthermore, the control system cabinet 10 has the functions of positioning and adjusting the workpieces, and the concentricity of the clamped workpieces can be quickly adjusted when carbon fiber workpieces with different sizes and specifications are exchanged.
In a preferred embodiment, the design of the cantilever touch screen is convenient for workers to operate equipment and adjust and preview a workpiece clamping center, and a parameterized management interface on the touch screen can realize the quick switching of polishing of carbon fiber crucible prefabricated parts with different specifications and is convenient for the workers to inquire workpiece processing information.
Furthermore, the parameterized interface of the cantilever touch screen can quickly set polishing point position parameters of carbon fiber crucible prefabricated parts with different specifications, and the work piece production change efficiency is improved by about 50%.
In a preferred embodiment, the method further comprises:
the frame 12 is internally provided with at least a construction area for polishing, a main body area for placing the main body of the robot arm 1, a tool changing area for tool changing, a dust removing area for dust removal and an electric control area for placing a system control cabinet;
wherein, the construction area is respectively communicated with the dust removal area and the main body area, and at least one part of the robot arm 1 extends into the construction area; the body region and the tool changing region are in operable communication; the cantilevered touch screen is mounted outside of the frame 12 of the construction area.
Further, the tool changing area and the construction area are separated, so that the polishing consumable materials can be replaced by workers conveniently, and meanwhile, the influence of dust pollution on the polishing consumable materials is effectively reduced.
The above are merely preferred embodiments of the present invention, and the embodiments and the protection scope of the present invention are not limited thereby.
The present invention also has the following embodiments in addition to the above:
in a further embodiment of the present invention, the frame 12 is provided with an L-shaped sliding door 121 for opening the sanding work area and a safety door lock 122 for fixing the L-shaped sliding door 121 at the sanding work area, and the top of the frame 12 is provided with a top air supply outlet.
Furthermore, the device is designed in a totally closed manner, and the front door of the house body adopts an L-shaped sliding door 121 sliding split scheme, so that loading and unloading operations of large-size carbon fiber crucible prefabricated parts are facilitated; the middle position of the front opening door and the positions of the two front side surfaces of the polishing room are both of transparent window structures, so that the polishing operation flow can be conveniently detected.
Furthermore, the design scheme of top air supply and the multi-azimuth dust removal pipeline 6 is adopted to match with an external high-power dust removal system, so that dust generated when the carbon fiber workpiece is polished can be eliminated in time.
In a further embodiment of the present invention, a dust detector is further disposed in the dust removal region, and the dust detector is disposed above the dust collection box 4.
Further, the dust detector has the functions of carbon fiber dust detection and alarm, and can monitor the concentration of carbon fiber dust in the polishing room in real time.
In a further embodiment of the invention, the dust removal duct 6 comprises: the dust removal region is connected to one end, the first pipeline that the other end is connected with the external space through the main body region and the second pipeline that the main body region is connected to one end, the other end and the middle part of first pipeline are connected, and the second pipeline is located in the main body region.
Fig. 6 is a schematic view of the method for using the intelligent polishing system for crucible preforms of the present invention, and referring to fig. 1 to 6, a combined production line of the intelligent polishing system for crucible preforms according to a preferred embodiment is shown, wherein two of the intelligent polishing systems for crucible preforms are used, and the combined production line comprises: the crucible pre-processing device comprises a crucible pre-processing component placing area, a first-order polishing area, a semi-finished product transferring area, a second-order polishing area and a finished product placing area, wherein the crucible pre-processing component placing area is used for placing a pre-processed workpiece to be processed, the first-order polishing area is used for processing one surface of the workpiece, the semi-finished product transferring area is used for overturning the workpiece, the second-order polishing area is used for processing the other surface of the workpiece, and the finished product placing area is used for placing a finished product; wherein, the first-order polishing area comprises an intelligent polishing device; the second-sequence polishing area comprises another intelligent crucible prefabricated part polishing system; the first-order polishing area is arranged between the crucible prefabricated part placing area and the semi-finished product transferring area, and the second-order polishing area is arranged between the semi-finished product transferring area and the finished product placing area.
The use method of the combined production line of the intelligent polishing system for the crucible prefabricated members comprises the following steps of:
step S1: before the polishing operation is started, external dust removal equipment is started, and dust is removed through a dust removal pipeline 6 and a dust collection box body 4;
step S2: a worker uses a crown block to feed a prefabricated workpiece from a crucible prefabricated part placing area to a workpiece clamping device 3 corresponding to a primary polishing area, and the workpiece is clamped;
and step S3: operating the robot arm 1 to replace proper polishing consumables in the tool changing unit 2 and installing a universal probe, returning the robot arm 1 to a construction area, and measuring the workpiece on the workpiece clamping device 3 by the universal probe;
and step S4: the robot arm 1 drives a polishing consumable to match with a universal probe to check the central position of a workpiece;
step S5: the robot arm 1 replaces polishing consumables and polishes the outer surface of the workpiece;
step S6: measuring the size data of the polished workpiece again by using a universal probe;
step S7: a worker operates a crown block to lift the workpiece out of the semi-finished product transfer area to turn over;
step S8: after turning over, the workpiece is hung to the secondary polishing area by the crown block, and the procedures of clamping, scanning, checking, polishing and re-measuring are repeated again
Step S9: and taking out the workpiece, and placing the workpiece in a finished product placing area by a worker.
Specifically, the production line of the system comprises: a workpiece placement area and a polishing system working area, as shown in fig. 4, the workpiece placement area is divided according to a work flow, and includes: a crucible prefabricated part placing area, a semi-finished product transfer area and a finished product placing area;
further, the polishing system operation area can comprise two sets of the system, and the system is divided into the first-order polishing area and the second-order polishing area according to the previous working procedures;
furthermore, the working area of the polishing system can also be a set of system, and the system is divided into a first-order polishing and a second-order polishing according to the sequence of polishing the front and back surfaces of the workpiece.
In a preferred embodiment, the specific process of clamping the workpiece in step S2 includes: opening the L-shaped sliding door 121, adjusting the adjusting hand wheel 34 by a worker according to the data in the X and Y directions displayed on the touch screen until the center of the outline of the workpiece is adjusted to be overlapped with the center of the rotary table, and finally screwing and locking the adjusting hand wheel 34; and closing the L-shaped sliding door 121, pressing a cantilever touch screen start key, and starting the next step.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides a carbon fiber crucible intelligence system of polishing which characterized in that includes:
the front end of the robot arm is provided with a force control floating grinding machine;
a tool changing unit, the tool changing unit is located robot arm one side, the tool changing unit includes: the force-controlled floating grinding machine is operable to clamp or place the grinding consumables in the tool changing unit, and the universal probe is operably arranged at the front end of the robot arm;
the workpiece clamping system is horizontally arranged and can rotate by taking the central axis thereof as an axis.
2. The carbon fiber crucible intelligent grinding system of claim 1, further comprising:
the dust collecting box body is arranged on one side of the workpiece clamping system;
a dust removal pipe connecting the dust collection box body to an external space
The top air supply fan is arranged above the workpiece clamping system;
a robot base on which the robot arm is mounted;
the robot base and the workpiece clamping system are fixedly arranged on the public connection base.
3. The carbon fiber crucible intelligent grinding system of claim 2, wherein the workpiece clamping system comprises: a work piece jack catch, at least some for clamping work piece can use self axis as axle pivoted work piece revolving stage, connection work piece carousel on the work piece revolving stage and be used for adjusting the adjusting handle wheel of work piece jack catch, work piece carousel level sets up, the work piece jack catch is located on the work piece carousel, the work piece jack catch includes four claw heads, each the claw head all in the last stroke that has of work piece chuck, the work piece revolving stage fixed set up in on the public link base, adjusting handle locates on the work piece carousel.
4. The carbon fiber crucible intelligent grinding system of claim 1, further comprising:
the cantilever touch system is at least in electric signal connection with the robot arm, the workpiece clamping system and the tool changing unit respectively;
the control system cabinet is at least in electric signal connection with the robot arm, the workpiece clamping system and the tool changing unit respectively, and the cantilever touch control system and the control system cabinet form double-path control.
5. The carbon fiber crucible intelligent grinding system as claimed in claim 4, further comprising:
the robot comprises a frame, wherein at least a construction area for polishing, a main body area for placing a robot arm main body, a tool changing area for changing tools, a dust removing area for removing dust and an electric control area for placing a system control cabinet are formed in the frame;
the construction area is respectively communicated with the dust removal area and the main body area, and at least one part of the robot arm extends into the construction area; the body region and the tool changing region are in operable communication; the cantilever touch screen is installed on the outer side of the frame of the construction area.
6. The carbon fiber crucible intelligent polishing system as claimed in claim 5, wherein the frame is provided with an L-shaped sliding door for opening the polishing construction area and a safety door lock for fixing the L-shaped sliding door at the polishing construction area, and the top of the frame is provided with a top air supply outlet.
7. The carbon fiber crucible intelligent polishing system as claimed in claim 6, wherein a dust detector is further arranged in the dust removal area, and the dust detector is arranged above the dust collection box body.
8. The carbon fiber crucible intelligent grinding system of claim 5, wherein the dust removal pipe comprises: the dust removal device comprises a dust removal area, a first pipeline and a second pipeline, wherein one end of the first pipeline is connected with the dust removal area, the other end of the first pipeline is connected with an external space through a main body area, one end of the second pipeline is connected with the main body area, the other end of the second pipeline is connected with the middle of the first pipeline, and the second pipeline is arranged in the main body area.
9. A carbon fiber crucible intelligence system of polishing's combination is produced line, its characterized in that uses two above-mentioned claims 1 to 9 arbitrary carbon fiber crucible intelligence system of polishing, the combination is produced the line and is included: the device comprises a prefabricated part placing area for placing a prefabricated part to be processed, a first-order polishing area for processing one surface of a workpiece, a semi-finished product transferring area for turning over the workpiece, a second-order polishing area for processing the other surface of the workpiece and a finished product placing area for placing a finished product; the first-order polishing area comprises the carbon fiber crucible intelligent polishing system; the second-order polishing area comprises another carbon fiber crucible intelligent polishing system; the first-order polishing area is arranged between the prefabricated part placing area and the semi-finished product transferring area, and the second-order polishing area is arranged between the semi-finished product transferring area and the finished product placing area.
10. A method for using the intelligent polishing system for crucible preform assembly line of claim 9, the method comprising:
step S1: before the polishing operation is started, external dust removal equipment is started, and dust is removed through the dust removal pipeline and the dust collection box body;
step S2: a worker uses a crown block to feed a prefabricated workpiece from the crucible prefabricated part placing area to a workpiece clamping device corresponding to the first-order polishing area, and the workpiece is clamped;
and step S3: operating the robot arm to replace proper polishing consumables in the tool changing unit and installing the universal probe, returning the robot arm to the construction area, and measuring the workpiece on the workpiece clamping device by the universal probe;
and step S4: the robot arm drives the polishing consumable to match with the universal probe to check the central position of the workpiece;
step S5: the robot arm replaces the polishing consumable materials and polishes the outer surface of the workpiece;
step S6: measuring the size data of the polished workpiece again by using the universal probe;
step S7: a worker operates a crown block to lift the workpiece out of the semi-finished product transfer area to turn over;
step S8: after turning over, the workpiece is hung to the secondary polishing area by the crown block, and the procedures of clamping, scanning, checking, polishing and re-measuring are repeated again
Step S9: and taking out the workpiece, and placing the workpiece in a finished product placing area by a worker.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210880231.0A CN115284113A (en) | 2022-07-25 | 2022-07-25 | Combined production line of intelligent carbon fiber crucible polishing system and use method thereof |
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| CN202210880231.0A CN115284113A (en) | 2022-07-25 | 2022-07-25 | Combined production line of intelligent carbon fiber crucible polishing system and use method thereof |
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Cited By (1)
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| CN117600967A (en) * | 2024-01-17 | 2024-02-27 | 内蒙古北科交大机器人有限公司 | Crucible polishing assembly and aluminum oxide spraying processing device |
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| CN110842688A (en) * | 2019-12-20 | 2020-02-28 | 同高先进制造科技（太仓）有限公司 | Automatic polishing system for welding seams on car roof |
| CN114012557A (en) * | 2021-10-14 | 2022-02-08 | 上海发那科机器人有限公司 | Carbon-carbon composite material revolving body polishing measurement compensation system and use method |
| CN114043325A (en) * | 2021-10-14 | 2022-02-15 | 上海发那科机器人有限公司 | Carbon-carbon composite material rotary body robot polishing workstation |
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| US20090047880A1 (en) * | 2004-10-29 | 2009-02-19 | Jtekt Corporation | Grinding machine |
| CN110842688A (en) * | 2019-12-20 | 2020-02-28 | 同高先进制造科技（太仓）有限公司 | Automatic polishing system for welding seams on car roof |
| CN114012557A (en) * | 2021-10-14 | 2022-02-08 | 上海发那科机器人有限公司 | Carbon-carbon composite material revolving body polishing measurement compensation system and use method |
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