CN111843730A - Slewing bearing soft belt grinding machine - Google Patents
Slewing bearing soft belt grinding machine Download PDFInfo
- Publication number
- CN111843730A CN111843730A CN202010838102.6A CN202010838102A CN111843730A CN 111843730 A CN111843730 A CN 111843730A CN 202010838102 A CN202010838102 A CN 202010838102A CN 111843730 A CN111843730 A CN 111843730A
- Authority
- CN
- China
- Prior art keywords
- robot
- support frame
- polishing
- gear ring
- slewing bearing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/005—Manipulators for mechanical processing tasks
- B25J11/0065—Polishing or grinding
Abstract
The invention discloses a slewing bearing soft belt grinding machine which comprises a fence and a grinding robot, wherein an electric cabinet is arranged on the peripheral wall of the fence, a signal lamp is arranged at the top of the electric cabinet, a dust remover is arranged at one corner inside the fence, a dust extraction pipeline is arranged on the dust remover, the grinding robot is arranged on one side of the dust remover, and a robot controller is arranged on one side, far away from the dust remover, of the grinding robot. Has the advantages that: according to the invention, the polishing robot is arranged, so that the traditional manual polishing mode can be replaced, the manpower is saved, the polishing efficiency is improved, the working environment of operators is improved, and the quality of produced products is improved.
Description
Technical Field
The invention relates to the technical field of slewing bearing grinding, in particular to a slewing bearing soft belt grinding machine.
Background
The slewing bearing is also called as a turntable bearing, and some people also refer to the slewing bearing as: rotary support and rotary support. The English names are respectively sliding bearing, sliding ring bearing, turning bearing and sliding ring, and the slewing bearing is widely applied in the actual industry and is called as: the "joint" of machine is an important transmission component necessary for the machinery which needs to make relative rotary motion between two bodies and simultaneously must bear axial force, radial force and tilting moment. With the rapid development of the mechanical industry, the slewing bearing is widely applied to the industries of ship equipment, engineering machinery, light industry machinery, metallurgical machinery, medical machinery, industrial machinery and the like.
Currently, in the slewing bearing manufacturing industry: the gear rings are provided with a section of soft belt area, the gear rings are manually polished by holding the angle grinder, and the polishing size and quality requirements cannot be guaranteed due to the fact that great uncertain factors exist; the labor intensity of manual polishing is high, and the hands of workers are trembled after polishing; in the polishing process, a large amount of dust can be generated, the polishing environment is severe, and manual operation beside the polishing machine affects the human health.
Disclosure of Invention
The invention aims to solve the problems and provide a slewing bearing soft belt sander.
The invention realizes the purpose through the following technical scheme:
a slewing bearing soft belt polisher comprises a fence and a polishing robot, wherein an electric cabinet is arranged on the peripheral wall of the fence, a signal lamp is arranged at the top of the electric cabinet, a dust remover is arranged at one corner inside the fence, a dust extraction pipeline is arranged on the dust remover, the polishing robot is arranged on one side of the dust remover, a robot controller is arranged on one side of the polishing robot, which is far away from the dust remover, a robot mounting base is arranged at the bottom of the polishing robot, a tool rest is arranged on the inner wall of the fence on one side of the robot controller, which is far away from the polishing robot, a tool setting gauge is arranged at the output end of the polishing robot, a first support frame is arranged right below the tool setting gauge, a small gear ring is arranged at the top of the first support frame, positioning blocks are arranged on the inner wall of the small gear ring, and two groups of the, one side of the first support frame is symmetrically provided with a second support frame, a third support frame is arranged between the second support frames, and the tops of the third support frame and the second support frame are both provided with large gear rings.
Further, the rail is fixed on the ground through bolts, the electric cabinet is fixedly connected with the rail through bolts, the signal lamp is fixed to the top of the electric cabinet through bolts, and the signal lamp is communicated with the electric cabinet through a wire.
Further, the dust shaker is placed the inside subaerial of rail, take out the dirt pipeline with the dust shaker passes through the valve part and connects, the robot that polishes passes through robot installation base is fixed the inside subaerial of rail, the robot controller pass through the wire with the robot that polishes is connected.
Further, the tool rest with the rail passes through buckle fixed connection, the tool setting appearance passes through the bolt fastening on the robot that polishes the end, the tool setting appearance with robot controller passes through the wire and connects.
Furthermore, the first support frame is arranged on the ground on one side of the robot installation base, the positioning block is fixed to the top of the first support frame through threads, and the small gear ring is meshed with the positioning block.
Further, the tool setting gauge is located right above the small gear ring, the support frame II is fixedly connected with the support frame I through a connecting rod, and the support frame III is fixedly connected with the support frame II through a bolt.
Furthermore, the large gear ring is rotatably connected with the second support frame and the third support frame, and the large gear ring is positioned right above the small gear ring.
Furthermore, the dust extraction pipeline is far away from one end of the dust remover is arranged inside the support frame in an inserting and fixing mode, a cavity structure is arranged inside the support frame, and a color vision sensor is arranged on the tool setting instrument to automatically confirm a polishing area.
The specific working principle is as follows: the large gear ring and the small gear ring are placed on the first support frame, the second support frame and the third support frame through hoisting equipment, then relevant parameters of products are input on a human-computer interaction screen of the electric cabinet, the polishing robot carries the tool setting instrument to identify and position the large gear ring and the small gear ring, a polishing area is automatically confirmed according to a color vision sensor signal, the polishing robot automatically calls an execution program in the robot controller according to detection data of the tool setting instrument, the polishing robot polishes the soft belt area of a slewing bearing raceway of the large gear ring and the small gear ring according to an algorithm, meanwhile, the dust remover extracts and collects dust in the polishing area through the dust extraction pipeline, after polishing is completed, the robot controller sends a signal to the electric cabinet, and the electric cabinet sends a signal for completing the operation through the signal lamp, and after the work period is finished, jumping to the starting point by the polishing robot through the execution program, and entering the preparation of a second workpiece.
The invention has the beneficial effects that:
1. the polishing robot is arranged, so that the traditional manual polishing mode can be replaced, the labor is saved, the polishing efficiency is improved, the working environment of workers is improved, and the quality of produced products is improved;
2. according to the invention, the robot controller and the electric cabinet are arranged, so that test consumables, polishing tracks and parts are automatically identified and polished, operators are liberated on the premise of ensuring the product quality, the equipment runs at full load, the use cost is reduced, and the production intellectualization is gradually realized.
Drawings
FIG. 1 is a schematic structural view of a soft belt sander for a slewing bearing according to the present invention;
FIG. 2 is a top view of a soft belt sander for a slewing bearing according to the present invention with the large and small gear rings removed;
FIG. 3 is a front view of a soft belt sander for a slewing bearing according to the present invention;
FIG. 4 is a rear view of a soft belt sander for a slewing bearing in accordance with the present invention.
The reference numerals are explained below:
1. a fence; 2. a dust remover; 3. a polishing robot; 4. an electric cabinet; 5. a robot controller; 6. a second support frame; 7. a third support frame; 8. a first support frame; 9. a large gear ring; 10. a small gear ring; 11. a tool holder; 12. positioning blocks; 13. a robot mounting base; 14. tool setting gauge; 15. a signal lamp; 16. a dust extraction pipeline.
Detailed Description
The invention will be further described with reference to the accompanying drawings in which:
as shown in fig. 1-4, a slewing bearing soft belt sander comprises a fence 1 and a sanding robot 3, wherein an electric cabinet 4 is arranged on the peripheral wall of the fence 1, a signal lamp 15 is arranged at the top of the electric cabinet 4, a dust remover 2 is arranged at one corner inside the fence 1, a dust exhaust pipeline 16 is arranged on the dust remover 2, a sanding robot 3 is arranged on one side of the dust remover 2, a robot controller 5 is arranged on one side of the sanding robot 3 away from the dust remover 2, a robot mounting base 13 is arranged at the bottom of the sanding robot 3, a tool rest 11 is arranged on the inner wall of the fence 1 on the side of the robot controller 5 away from the sanding robot 3, a tool setting gauge 14 is arranged at the output end of the sanding robot 3, a support frame I8 is arranged under the tool setting gauge 14, a small gear ring 10 is arranged at the top of the support frame I8, a positioning block 12 is arranged on the inner wall, two groups of positioning blocks 12 are arranged, a second support frame 6 is symmetrically arranged on one side of the first support frame 8, a third support frame 7 is arranged between the second support frame 6, and large gear rings 9 are arranged at the tops of the third support frame 7 and the second support frame 6.
In this embodiment, rail 1 passes through the bolt fastening subaerial, and electric cabinet 4 passes through bolt fixed connection with rail 1, and signal lamp 15 passes through the bolt fastening at 4 tops of electric cabinet, and signal lamp 15 passes through the wire intercommunication with electric cabinet 4, and electric cabinet 4 is the equipment of man-machine interactive control, and the equipment in the user remote operation rail 1 of being convenient for, signal lamp 15 constitute for tricolor light and bee calling organ, are used for the warning for user equipment behavior.
In this embodiment, dust shaker 2 is placed subaerial in rail 1 inside, take out dirt pipeline 16 and dust shaker 2 and be connected through the valve member, polishing robot 3 passes through robot installation base 13 to be fixed subaerial in rail 1 inside, robot controller 5 passes through the wire and is connected with polishing robot 3, polishing motor and grinding wheel are installed to 3 end departments of polishing robot, polishing motor adjusting position can be controlled in a flexible way to polishing robot 3's support arm, robot controller 5 inside has the system software of executive program, the work that is used for intelligent control polishing robot 3.
In this embodiment, the tool rest 11 is fixedly connected with the fence 1 through a buckle, the tool setting gauge 14 is fixed on a polishing end of the polishing robot 3 through a bolt, the tool setting gauge 14 is connected with the robot controller 5 through a wire, different polishing tools are accommodated in the tool rest 11, the tool setting gauge 14 is a system component for visual identification, and a color vision sensor is arranged on the tool setting gauge 14 to automatically confirm a polishing area.
In this embodiment, the first support frame 8 is installed on the ground on one side of the robot installation base 13, the positioning block 12 is fixed to the top of the first support frame 8 through threads, the small gear ring 10 is meshed with the positioning block 12, the small gear ring 10 rotates through being meshed with the positioning block 12 to meet the requirement of positioning during polishing, and the tool setting gauge 14 on the polishing robot 3 can conveniently find the polishing position of the small gear ring 10.
In this embodiment, the tool setting gauge 14 is located right above the small gear ring 10, the second support frame 6 is fixedly connected with the first support frame 8 through a connecting rod, and the third support frame 7 is fixedly connected with the second support frame 6 through a bolt.
In this embodiment, the large gear ring 9 is rotatably connected with the second support frame 6 and the third support frame 7, and the large gear ring 9 is located right above the small gear ring 10.
In this embodiment, the end of the dust exhaust pipe 16 away from the dust remover 2 is inserted and fixed inside the first support frame 8, and the inside of the first support frame 8 is a cavity structure.
The specific working principle is as follows: the large gear ring 9 and the small gear ring 10 are placed on the top of a first support frame 8, a second support frame 6 and a third support frame 7 by hoisting equipment, then relevant parameters of products are input on a man-machine interaction screen of the electric cabinet 4, the polishing robot 3 carries a tool setting gauge 14 to identify and position the large gear ring 9 and the small gear ring 10, a polishing area is automatically confirmed according to a color vision sensor signal, the polishing robot 3 automatically calls an execution program in the robot controller 5 according to detection data of the tool setting gauge 14, the polishing robot 3 performs polishing operation on a soft belt area of a slewing bearing raceway of the large gear ring 9 and the small gear ring 10 according to an algorithm, meanwhile, the dust remover 2 extracts and collects dust in a processing area through a dust extraction pipeline 16, after polishing is completed, the robot controller 5 generates a signal to the electric cabinet 4, the electric cabinet 4 sends a signal for completing the operation through a signal lamp 15, and the working cycle is finished, the grinding robot 3 jumps to the starting point by executing the program, and enters the second workpiece preparation.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (8)
1. The utility model provides a soft area polisher of slewing bearing which characterized in that: the rail comprises a rail (1) and a polishing robot (3), wherein an electric cabinet (4) is arranged on the peripheral wall of the rail (1), a signal lamp (15) is arranged at the top of the electric cabinet (4), a dust remover (2) is arranged at one corner inside the rail (1), a dust extraction pipeline (16) is arranged on the dust remover (2), the polishing robot (3) is arranged on one side of the dust remover (2), a robot controller (5) is arranged on one side, away from the polishing robot (3), of the dust remover (2), a robot installation base (13) is arranged at the bottom of the polishing robot (3), a tool rest (11) is arranged on the inner wall of the rail (1) on one side, away from the polishing robot (3), of the robot controller (5), a tool setting gauge (14) is arranged at the output end of the polishing robot (3), and a first support frame (8) is arranged under the tool setting gauge (14), the supporting frame is characterized in that a small gear ring (10) is arranged at the top of the first supporting frame (8), a positioning block (12) is arranged at the top of the first supporting frame (8) on the inner wall of the small gear ring (10), the positioning block (12) is two groups, a second supporting frame (6) is symmetrically arranged on one side of the first supporting frame (8), a third supporting frame (7) is arranged between the second supporting frame (6), and a large gear ring (9) is arranged at the top of the third supporting frame (7) and the top of the second supporting frame (6).
2. The soft belt sander of a slewing bearing as set forth in claim 1, wherein: the electric cabinet is characterized in that the fence (1) is fixed on the ground through bolts, the electric cabinet (4) is fixedly connected with the fence (1) through bolts, the signal lamp (15) is fixed to the top of the electric cabinet (4) through bolts, and the signal lamp (15) is communicated with the electric cabinet (4) through a wire.
3. The soft belt sander of a slewing bearing as set forth in claim 1, wherein: place dust shaker (2) the inside subaerial of rail (1), take out dirt pipeline (16) with dust shaker (2) are connected through the valve member, robot (3) of polishing pass through robot installation base (13) are fixed the inside subaerial of rail (1), robot controller (5) pass through the wire with robot (3) of polishing are connected.
4. The soft belt sander of a slewing bearing as set forth in claim 1, wherein: cutter frame (11) with rail (1) is through buckle fixed connection, tool setting appearance (14) are fixed through the bolt on robot (3) of polishing polishes the end, tool setting appearance (14) with robot controller (5) pass through the wire and connect.
5. The soft belt sander of a slewing bearing as set forth in claim 1, wherein: the robot is characterized in that the first support frame (8) is installed on the ground on one side of the robot installation base (13), the positioning block (12) is fixed to the top of the first support frame (8) through threads, and the small gear ring (10) is meshed with the positioning block (12).
6. The soft belt sander of a slewing bearing as set forth in claim 1, wherein: the tool setting gauge (14) is located right above the small gear ring (10), the second support frame (6) is fixedly connected with the first support frame (8) through a connecting rod, and the third support frame (7) is fixedly connected with the second support frame (6) through a bolt.
7. The soft belt sander of a slewing bearing as set forth in claim 1, wherein: the large gear ring (9) is rotationally connected with the second support frame (6) and the third support frame (7), and the large gear ring (9) is located right above the small gear ring (10).
8. The soft belt sander of a slewing bearing as set forth in claim 1, wherein: it keeps away from to take out dirt pipeline (16) dust shaker (2) one end is in support frame (8) are inside to be pegged graft fixedly, support frame (8) are inside to be the cavity structure, it confirms the region of polishing automatically to have the color vision sensor on tool setting appearance (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010838102.6A CN111843730A (en) | 2020-08-19 | 2020-08-19 | Slewing bearing soft belt grinding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010838102.6A CN111843730A (en) | 2020-08-19 | 2020-08-19 | Slewing bearing soft belt grinding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111843730A true CN111843730A (en) | 2020-10-30 |
Family
ID=72970346
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010838102.6A Pending CN111843730A (en) | 2020-08-19 | 2020-08-19 | Slewing bearing soft belt grinding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111843730A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114102349A (en) * | 2021-11-23 | 2022-03-01 | 江阴市恒润传动科技有限公司 | Portable soft belt polishing equipment for wind power generation slewing bearing |
| KR102454979B1 (en) * | 2021-12-30 | 2022-10-17 | 주식회사 아라(Ara) | A apparatus for loading turning bearing to grind automatic |
| CN115365910A (en) * | 2022-10-24 | 2022-11-22 | 烟台新浩阳轴承有限公司 | Polishing supporting device of turntable bearing and polishing system with polishing supporting device |
-
2020
- 2020-08-19 CN CN202010838102.6A patent/CN111843730A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114102349A (en) * | 2021-11-23 | 2022-03-01 | 江阴市恒润传动科技有限公司 | Portable soft belt polishing equipment for wind power generation slewing bearing |
| KR102454979B1 (en) * | 2021-12-30 | 2022-10-17 | 주식회사 아라(Ara) | A apparatus for loading turning bearing to grind automatic |
| CN115365910A (en) * | 2022-10-24 | 2022-11-22 | 烟台新浩阳轴承有限公司 | Polishing supporting device of turntable bearing and polishing system with polishing supporting device |
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