CN110842714A - Multifunctional grinding machine - Google Patents
Multifunctional grinding machine Download PDFInfo
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- CN110842714A CN110842714A CN201911327057.1A CN201911327057A CN110842714A CN 110842714 A CN110842714 A CN 110842714A CN 201911327057 A CN201911327057 A CN 201911327057A CN 110842714 A CN110842714 A CN 110842714A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B25/00—Grinding machines of universal type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/061—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
- B24B41/062—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically between centres; Dogs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
- B24B47/04—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by mechanical gearing only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
Description
技术领域technical field
本发明涉及切磨床领域,尤其涉及一种多功能磨床。The invention relates to the field of cutting and grinding machines, in particular to a multifunctional grinding machine.
背景技术Background technique
当前,外螺纹结构、切外圆结构,磨沟槽结构是机械结构中常用的工件结构之一,此类结构的加工方法通常是用带有内螺纹的圆环在轴件上旋转攻丝,这种方法繁琐,费时费力,加工批量小,还有一种加工外螺纹的方法就是运用车床车刀进行车磨,外螺纹轴件在初步加工后,还需要进行精加工,加工精度较难把握,生产效率低,自动化程度低,精度较低。且通常上述外螺纹结构、切外圆结构和磨沟槽结构需要不同的加工设备,生产成本高,制造效率低。另外,现有磨床中多用的打磨砂轮在进行长时间的外螺纹工件加工或者磨沟槽的时候,砂轮会受到一定的磨损,砂轮的转速越快,砂轮的损坏就越严重,从而造成砂轮失效,生产停止,以往人们大多处理损坏砂轮的方法是是替换成新的砂轮进行工作,这样一来,造成了浪费,生产成本高,另外更换砂轮过程繁琐,生产效率也有一定的降低,现有的砂轮打磨采用人工操作砂轮打磨,打磨精度低,打磨效率低。At present, the external thread structure, the cut external circle structure, and the grinding groove structure are one of the commonly used workpiece structures in the mechanical structure. This method is cumbersome, time-consuming and labor-intensive, and the processing batch is small. Another method of processing external threads is to use lathe turning tools for turning and grinding. After the preliminary processing of external thread shaft parts, finishing processing is required, and the processing accuracy is difficult to grasp. Low production efficiency, low degree of automation, and low precision. And generally, the above-mentioned external thread structure, exocircle structure and grinding groove structure require different processing equipment, resulting in high production cost and low manufacturing efficiency. In addition, when the grinding wheel used in the existing grinding machine is used for long-term processing of external thread workpieces or grinding grooves, the grinding wheel will be subject to certain wear and tear. , production stopped. In the past, most people used to deal with damaged grinding wheels by replacing them with new grinding wheels for work, which resulted in waste and high production costs. In addition, the process of replacing grinding wheels was cumbersome, and the production efficiency was also reduced to a certain extent. Grinding wheel grinding adopts manual grinding wheel grinding, which has low grinding precision and low grinding efficiency.
发明内容SUMMARY OF THE INVENTION
发明目的:本发明所要解决的原有磨床功能单一,加工精度低,砂轮无法修磨且需经常更换的技术问题,本发明提供一种多功能磨床。Purpose of the invention: The original grinding machine has a single function, low machining accuracy, and the technical problems that the grinding wheel cannot be repaired and need to be replaced frequently to be solved by the present invention. The present invention provides a multifunctional grinding machine.
为了解决上述技术问题,本发明采用的技术方案是:一种多功能磨床,包括:机架,所述机架上滑动安装有Y轴进给工作台,所述Y轴工作进给台上通过第一滑台机构安装有X轴工作进给台,所述第一滑台机构的前端安装有第一直线电机,所述X轴工作进给台上通过第二滑台机构上安装有工作台,所述第二滑台机构的前端安装有第二直线电机,所述工作台的左侧上端安装有主轴顶尖机构,所述主轴顶尖机构的后端连接驱动电机,所述工作台的右侧上端安装有尾座顶尖机构,所述工作台中侧安装有精密测量仪,所述机架的后侧安装有砂轮旋转机构,所述砂轮旋转机构的前端下侧安装有砂轮机构,所述砂轮旋转机构的前端上侧安装有砂轮修磨机构,所述砂轮机构与加工台面的位置相对应,所述尾座顶尖机构后侧的工作台上安装有油雾高压冷却管。In order to solve the above technical problems, the technical solution adopted in the present invention is: a multifunctional grinding machine, comprising: a frame, on which a Y-axis feed table is slidably installed, and the Y-axis work feed table passes through The first sliding table mechanism is installed with an X-axis working feed table, the front end of the first sliding table mechanism is installed with a first linear motor, and the X-axis working feeding table is installed with a working table through the second sliding table mechanism. The front end of the second sliding table mechanism is installed with a second linear motor, the upper left end of the worktable is installed with a spindle top mechanism, the rear end of the spindle top mechanism is connected to a drive motor, and the right side of the worktable is installed with a driving motor. A tailstock top mechanism is installed on the upper end of the side, a precision measuring instrument is installed on the middle side of the worktable, a grinding wheel rotating mechanism is installed on the rear side of the frame, and a grinding wheel mechanism is installed on the lower side of the front end of the grinding wheel rotating mechanism. A grinding wheel grinding mechanism is installed on the upper side of the front end of the rotating mechanism, the grinding wheel mechanism corresponds to the position of the processing table, and an oil mist high-pressure cooling pipe is installed on the table on the rear side of the tailstock top mechanism.
进一步,所述机架的外侧安装有机箱,所述机箱的前侧安装有推拉门,所述机箱的两侧分别设有检修柜,所述机箱的后侧设有观察孔,所述推拉门右侧的机箱上安装有电源开关、显示屏和操控屏,所述机箱的下端安装有支脚。Further, a chassis is installed on the outside of the frame, a sliding door is installed on the front side of the chassis, an inspection cabinet is installed on both sides of the chassis, an observation hole is installed on the rear side of the chassis, and the sliding door is installed. A power switch, a display screen and a control screen are installed on the chassis on the right side, and feet are installed at the lower end of the chassis.
进一步,所述主轴顶尖机构包括主轴箱,所述主轴箱与旋转夹具相连接。Further, the spindle top mechanism includes a spindle box, and the spindle box is connected with the rotating fixture.
进一步,所述尾座顶尖机构包括顶尖轴安装箱,所述顶尖轴安装箱内安装有顶尖轴,所述顶尖轴安装箱上安装有摆动杆,所述摆动杆的后侧连接有气动装置。Further, the tailstock center mechanism includes a center shaft installation box, a center shaft is installed in the center shaft installation box, a swing rod is installed on the center shaft installation box, and a pneumatic device is connected to the rear side of the swing rod.
进一步,所述砂轮旋转机构包括旋转安装座,所述旋转安装座内设有旋转环槽,所述旋转环槽上转动连接有旋转盘,所述旋转安装座的后侧安装有驱动电机,所述旋转盘的表面设有角度刻度线。Further, the grinding wheel rotating mechanism includes a rotating mounting seat, a rotating ring groove is arranged in the rotating mounting seat, a rotating disk is rotatably connected to the rotating ring groove, and a driving motor is installed on the rear side of the rotating mounting seat, so The surface of the rotating disk is provided with angle scale lines.
进一步,所述砂轮机构的包括砂轮电主轴座,所述砂轮电主轴座内安装有砂轮电主轴,所述砂轮电主轴的前端安装有砂轮,所述砂轮电主轴座的后端连接有电主轴电机。Further, the grinding wheel mechanism includes a grinding wheel motorized spindle seat, a grinding wheel motorized spindle is installed in the grinding wheel motorized spindle seat, a grinding wheel is installed at the front end of the grinding wheel motorized spindle, and an electric spindle is connected to the rear end of the grinding wheel motorized spindle seat. motor.
进一步,所述砂轮修磨机构包括安装板,所述安装板上安装有Z轴伺服电机和Z轴移动机构,所述Z轴移动机构上通过滑块安装有X轴移动机构和X轴伺服电机,所述X轴移动机构上安装有修磨电机安装板,所述修磨电机安装板上安装有修磨电机,所述修磨电机的前端连接有第一同步带轮,所述修磨电机安装板的下端安装有金刚轮轴,所述金刚轮轴的前端安装有第二同步带轮,所述金刚轮轴的后端安装有金刚轮,所述第一同步带轮和第二同步带轮之间连接有同步带。Further, the grinding wheel dressing mechanism includes a mounting plate, on which a Z-axis servo motor and a Z-axis moving mechanism are mounted, and an X-axis moving mechanism and an X-axis servo motor are mounted on the Z-axis moving mechanism through a slider. , a grinding motor mounting plate is installed on the X-axis moving mechanism, a grinding motor is installed on the grinding motor mounting plate, a first synchronous pulley is connected to the front end of the grinding motor, and the grinding motor A diamond wheel shaft is installed at the lower end of the mounting plate, a second synchronous pulley is installed at the front end of the diamond wheel shaft, and a diamond wheel is installed at the rear end of the diamond wheel shaft. A timing belt is attached.
本发明的优点是一种多功能切磨床加工简单便捷,加工精度高,可以对外螺纹结构、切外圆结构,磨沟槽结构进行加工,可以调整多个角度加工,进给结构采用直流电机驱动,速度快,加工精度准确,机床上安装有油雾高压冷却管冷却工件,节能环保,修砂轮通过两轴联动修正,修整精度高,机床上布有数控系统,设有操控屏,显示屏,全中文页面,不需要G代码编程,只需自动输入数字指令,操作工人不受文化水平限制,即学即会,自动化程度高,尾座采用气动驱动,方便安装工件,加工高效,采用精密测量仪在线自动检测补偿,精确度高,箱体上设有检修柜和观察孔,检修方便,有广阔的市场前景。The advantages of the invention are that the multifunctional cutting and grinding machine has the advantages of simple and convenient processing, high processing precision, can process external thread structure, external circular structure and grinding groove structure, and can adjust multiple angles for processing, and the feeding structure is driven by a DC motor. , fast speed, accurate machining accuracy, oil mist high-pressure cooling pipe is installed on the machine tool to cool the workpiece, energy saving and environmental protection, the dressing wheel is corrected by two-axis linkage, and the dressing precision is high, the machine tool is equipped with a numerical control system, equipped with a control screen, a display screen, Full Chinese page, no need for G-code programming, just automatic input of digital commands, operators are not limited by cultural level, they can learn immediately, with a high degree of automation, the tailstock is driven by pneumatics, which is convenient for workpiece installation, efficient processing, and adopts precise measurement The instrument is automatically detected and compensated online, with high accuracy. There are maintenance cabinets and observation holes on the box body, which is convenient for maintenance and has broad market prospects.
附图说明Description of drawings
图1为本发明一种多功能磨床安装有箱体的主视图。Fig. 1 is a front view of a multifunctional grinding machine of the present invention with a box body installed.
图2为本发明一种多功能磨床安装有箱体的右视图。Fig. 2 is a right side view of a multifunctional grinding machine of the present invention with a box body installed.
图3为本发明一种多功能磨床的主视图。FIG. 3 is a front view of a multifunctional grinding machine of the present invention.
图4为本发明一种多功能磨床的右视图。Fig. 4 is a right side view of a multifunctional grinding machine of the present invention.
具体实施方式Detailed ways
以下结合附图并通过具体实施例对本发明做进一步阐述,应当指出:对于本工艺领域的普通工艺人员来说,在不脱离本发明原理的前提下,对本发明的各种等价形式的修改均落于本申请所附权利要求所限定的范围。Below in conjunction with the accompanying drawings and through specific embodiments, the present invention will be further elaborated. It should be pointed out that: for those of ordinary skill in the art, without departing from the principles of the present invention, the modifications to the various equivalent forms of the present invention are fall within the scope of the present application as defined by the appended claims.
如图1-4所示,一种多功能磨床,包括:机架1,所述机架1上滑动安装有Y轴进给工作台2,所述Y轴工作进给台2上通过第一滑台机构3安装有X轴工作进给台4,所述第一滑台机构3的前端安装有第一直线电机5,所述X轴工作进给台4上通过第二滑台机构6上安装有工作台7,所述第二滑台机构6的前端安装有第二直线电机8,所述工作台7的左侧上端安装有主轴顶尖机构9,所述主轴顶尖机构9的后端连接驱动电机10,所述工作台7的右侧上端安装有尾座顶尖机构11,所述工作台7中侧安装有精密测量仪12,所述机架1的后侧安装有砂轮旋转机构13,所述砂轮旋转机构13的前端下侧安装有砂轮机构14,所述砂轮旋转机构14的前端上侧安装有砂轮修磨机构15,所述砂轮机构14与加工台面7的位置相对应,所述尾座顶尖机构11后侧的工作台7上安装有油雾高压冷却管16。As shown in Figures 1-4, a multifunctional grinding machine includes: a
优选的,所述机架1的外侧安装有机箱17,所述机箱17的前侧安装有推拉门18,所述机箱17的两侧分别设有检修柜19,所述机箱17的后侧设有观察孔20,所述推拉门18右侧的机箱17上安装有电源开关21、显示屏22和操控屏23,所述机箱17的下端安装有支脚24。Preferably, a
优选的,所述主轴顶尖机构9包括主轴箱91,所述主轴箱91与旋转夹具92连接。Preferably, the
优选的,所述尾座顶尖机构11包括顶尖轴安装箱111,所述顶尖轴安装箱111内安装有顶尖轴112,所述顶尖轴安装箱111上安装有摆动杆113,所述摆动杆113的后侧连接有气动装置114。Preferably, the tailstock center mechanism 11 includes a center
优选的,所述砂轮旋转机构13包括旋转安装座131,所述旋转安装座131内设有旋转环槽132,所述旋转环槽132上转动连接有旋转盘133,所述旋转安装座133的后侧安装有驱动电机134,所述旋转盘133的表面设有角度刻度线135。Preferably, the grinding
优选的,所述砂轮机构14的包括砂轮电主轴座141,所述砂轮电主轴座内141安装有砂轮电主轴142,所述砂轮电主轴142的前端安装有砂轮143,所述砂轮电主轴座143的后端连接有电主轴电机144。Preferably, the
优选的,所述砂轮修磨机构15包括安装板151,所述安装板151上安装有Z轴伺服电机152和Z轴移动机构153,所述Z轴移动机构153上通过滑块154安装有X轴移动机构155和X轴伺服电机156,所述X轴移动机构156上安装有修磨电机安装板157,所述修磨电机安装板157上安装有修磨电机158,所述修磨电机158的前端连接有第一同步带轮159,所述修磨电机安装板157的下端安装有金刚轮轴160,所述金刚轮轴160的前端安装有第二同步带轮161,所述金刚轮轴160的后端安装有金刚轮162,所述第一同步带轮159和第二同步带轮161之间连接有同步带163。Preferably, the grinding
本发明提供的一种多功能磨床在使用时,第一直线电机5驱动Y轴工作进给台的进给,第二直线电机8驱动X轴工作进给台的进给,驱动速度快,精度高,旋转夹具92与尾座顶尖机构11之间安装上外螺纹部件、切外圆部件或沟槽部件,将部件调节到合适的位置,与砂轮143相对应,驱动砂轮143开始进行打磨,砂轮143在旋转盘133作用下可以进行角度调节,进而调节砂轮143的角度,可以进行多个角度外螺纹的打磨,精密测量仪12对加工的轴件进行精密测量,安装有油雾高压冷却管16冷却工件,节能环保;尾座采用气动驱动,方便安装工件,加工高效砂轮143在长时间的打磨后,需要修磨,修磨电机安装板157在Z轴伺服电机103实现Z轴移动,修磨电机安装板157在X轴伺服电机156实现X轴移动,以此,金刚轮162在修磨电机158带动同步带轮驱动下实现Z轴、X轴的移动,修砂轮通过两轴联动修正,修整精度高。When the multifunctional grinding machine provided by the present invention is in use, the first
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111482855A (en) * | 2020-03-13 | 2020-08-04 | 东莞市梵宇自动化科技有限公司 | A PCB cutter level difference fish tail grinding mechanism |
| CN112045539A (en) * | 2020-08-27 | 2020-12-08 | 北京精密机电控制设备研究所 | Multipurpose numerically controlled grinder |
| CN112059327A (en) * | 2020-08-27 | 2020-12-11 | 北京精密机电控制设备研究所 | Internal and external thread grinding machine with grinding wheel capable of being subjected to in-situ shape correction |
| CN115179046A (en) * | 2022-08-15 | 2022-10-14 | 广州市敏嘉制造技术有限公司 | Machine tool for machining screw nut of electronic braking system and composite machining process |
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| JPH11114823A (en) * | 1997-10-16 | 1999-04-27 | Tsugami Corp | Grinding equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111482855A (en) * | 2020-03-13 | 2020-08-04 | 东莞市梵宇自动化科技有限公司 | A PCB cutter level difference fish tail grinding mechanism |
| CN112045539A (en) * | 2020-08-27 | 2020-12-08 | 北京精密机电控制设备研究所 | Multipurpose numerically controlled grinder |
| CN112059327A (en) * | 2020-08-27 | 2020-12-11 | 北京精密机电控制设备研究所 | Internal and external thread grinding machine with grinding wheel capable of being subjected to in-situ shape correction |
| CN115179046A (en) * | 2022-08-15 | 2022-10-14 | 广州市敏嘉制造技术有限公司 | Machine tool for machining screw nut of electronic braking system and composite machining process |
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