CN110919468A - A new type of peristaltic grinder - Google Patents

A new type of peristaltic grinder Download PDF

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Publication number
CN110919468A
CN110919468A CN201911352470.3A CN201911352470A CN110919468A CN 110919468 A CN110919468 A CN 110919468A CN 201911352470 A CN201911352470 A CN 201911352470A CN 110919468 A CN110919468 A CN 110919468A
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CN
China
Prior art keywords
grinding wheel
axis
grinding
linear motor
peristaltic
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Pending
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CN201911352470.3A
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Chinese (zh)
Inventor
曾俊
刘太明
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Guangdong Haoteman Intelligent Machine Co ltd
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Guangdong Haoteman Intelligent Machine Co ltd
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Priority to CN201911352470.3A priority Critical patent/CN110919468A/en
Publication of CN110919468A publication Critical patent/CN110919468A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00Single-purpose machines or devices for particular grinding operations not covered by any other main group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/20Drives or gearings; Equipment therefor relating to feed movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/22Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)

Abstract

The invention provides a novel peristaltic grinding machine which comprises a workbench, a portal frame, a grinding wheel mechanism, a workpiece fixing table mechanism, a numerical control system, an automatic oil injector and a grating ruler system, wherein the portal frame is arranged on the workbench, the grinding wheel mechanism is arranged on the portal frame, the workpiece fixing table mechanism is arranged on the workbench and is positioned below the grinding wheel mechanism, the grating ruler system is arranged on the grinding wheel mechanism, the automatic oil injector is arranged in the workbench, and the numerical control system is respectively used for controlling the grinding wheel mechanism, the workpiece fixing table mechanism, the automatic oil injector and the grating ruler system to work. The automatic oil injector is arranged, so that the oil injection time and times can be adjusted through the numerical control system, and the grating scale system is arranged, so that the detection precision can be improved.

Description

Novel wriggling grinding machine
Technical Field
The invention relates to the field of peristaltic grinding machines, in particular to a novel peristaltic grinding machine.
Background
The classification of grinding machines includes the following:
1. ordinary cylindrical grinder: is a common type of basic model series and is mainly used for grinding machines for grinding cylindrical and conical outer surfaces.
2. Traditional internal grinding machine: is a common type of basic model series and is mainly used for grinding machines for grinding cylindrical and conical inner surfaces. In addition, a grinding machine with internal and external circular grinding is also provided.
3. A coordinate grinder: an internal grinding machine with a precision coordinate positioning device.
4. Centerless grinding machine: workpieces are held by a centerless clamp, typically supported between a guide wheel and a carriage, and are driven to rotate by the guide wheel, primarily for use in grinding machines for grinding cylindrical surfaces. Such as a bearing shaft support or the like.
5. A surface grinder: the grinding machine is mainly used for grinding the plane of a workpiece. a. The hand-operated grinding machine is suitable for machining workpieces with smaller size and higher precision and can machine various special-shaped workpieces including cambered surfaces, planes, grooves and the like. b. The large water mill is suitable for processing larger workpieces, has low processing precision and is different from a hand-operated grinding machine.
6. Abrasive belt grinding machine: a grinding machine for grinding with a fast moving belt.
7. Honing machine: grinding machines are used for honing various surfaces of workpieces.
8. Grinding machine: the grinding machine is used for grinding the inner surface and the outer surface of a plane or a cylinder of a workpiece.
9. A guide rail grinding machine: the grinding machine is mainly used for grinding the guide rail surface of the machine tool.
10. Tool grinding machine: a grinding machine for use in grinding a tool.
11. A multipurpose grinding machine: a grinding machine for grinding cylindrical, conical inner and outer surfaces or flat surfaces and capable of grinding a variety of workpieces with followers and attachments.
12. A special grinding machine: special machine tool for grinding some parts. According to the processing objects, the method can be divided into: spline shaft grinding machine, crankshaft grinding machine, cam grinding machine, gear grinding machine, thread grinding machine, profile grinding machine.
13. Creep feed grinding, a creep grinding machine, is a grinding process, but more importantly, it is not like other forms of grinding. The creep feed grinding is processed by adopting a deep cutting and large metal cutting amount mode, and is characterized in that: a lower feed rate is used instead of a fast reciprocating motion. The creep grinding tool, i.e. the grinding wheel, is buried deeply in the processed material for processing like a milling cutter head.
Why is creep feed grinding used?
Since other such processes present certain problems. Creep processing has some of the following advantages:
(1) has excellent processing characteristics. Such grinding can absorb a portion of the heat in the machining cut. It is more effective, particularly in the machining of titanium metal, inconel and other materials, mainly because the heat generated during machining accelerates the wear of milling or broaching tools;
(2) maintaining a good surface finish. The grinding process does not require the application of particularly high pressures to the work surface, but the ability to grind materials is high, while maintaining good surface finish and perfect surface finish quality;
(3) no burr is produced. The adoption of the grinding processing does not need to bur;
(4) the inherent accuracy can be maintained. Under the well designed technological conditions, the milling machining and the broaching machining can obtain high machining precision.
The peristaltic grinding machine in the prior art has the following defects:
1. the traditional peristaltic grinder adopts a servo motor matched with a screw rod to perform rotary motion;
2. the grinding wheel drive adopts a common four-phase motor, the main shaft structure is more complex, and slight vibration exists;
3. the traditional peristaltic grinding machine adopts a manual regulation and control rotating spindle seat for many times, and cannot adapt to workpieces with complex processing steps and more rotating times.
Disclosure of Invention
The object of the present invention is to provide a new creep-action grinder which overcomes the drawbacks of the above-mentioned creep-action grinders of the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a novel wriggling grinding machine, includes workstation, portal frame, grinding wheel mechanism, work piece fixed station mechanism, numerical control system, automatic oiling ware and grating chi system, the portal frame is installed on the workstation, grinding wheel mechanism installs on the portal frame, work piece fixed station mechanism installs on the workstation, and is located grinding wheel mechanism's below, grating chi system sets up on grinding wheel mechanism, automatic oiling ware sets up in the workstation, numerical control system is used for controlling grinding wheel mechanism, work piece fixed station mechanism, automatic oiling ware and grating chi system work respectively.
The invention realizes full-automatic control through the numerical control system by arranging the numerical control system and the grating ruler system, so that the precision control of the creep grinding machine is higher, the processing efficiency is greatly improved, the automatic oil ejector is also arranged, the time and the times of oil injection can be adjusted through the numerical control system, the grating ruler system is arranged, the detection precision can be improved, the response speed of the grinding wheel mechanism is higher, the dynamic measurement can be realized, each step of moving operation can be controlled, and the positioning precision is further enhanced.
Furthermore, the grinding wheel mechanism comprises a grinding wheel assembly, a grinding wheel turntable and a driving mechanism which is arranged in a cross manner, the driving mechanism is arranged on the portal frame, the grinding wheel turntable is installed on the driving mechanism, and the grinding wheel assembly is installed on the grinding wheel turntable.
Furthermore, the driving mechanism comprises an X-axis driving device and a Y-axis driving device, and the Y-axis driving device and the X-axis driving device are arranged in a cross shape.
Furthermore, the X-axis driving device comprises an X-axis guide rail, an X-axis linear motor and an X-axis sliding plate, the X-axis sliding plate is installed on the X-axis guide rail, the X-axis linear motor is arranged at the bottom of the X-axis sliding plate, and the X-axis linear motor can drive the X-axis sliding plate to move relatively along the X-axis guide rail.
Furthermore, the Y-axis driving device is installed on the X-axis sliding plate and comprises a Y-axis guide rail, a Y-axis linear motor and a Y-axis sliding plate, the Y-axis sliding plate is installed on the Y-axis guide rail, the Y-axis linear motor is arranged at the bottom of the Y-axis sliding plate, and the Y-axis linear motor can drive the Y-axis sliding plate to move relatively along the Y-axis guide rail.
Furthermore, the grinding wheel turntable is arranged on the Y-axis sliding plate, the grinding wheel assembly is arranged on the grinding wheel turntable, and the grinding wheel turntable can drive the grinding wheel assembly to rotate.
Further, the grinding wheel assembly comprises a grinding wheel electric spindle, a grinding wheel spindle box and a grinding wheel, the grinding wheel electric spindle is installed in the grinding wheel spindle box, and the grinding wheel is installed on the grinding wheel electric spindle.
Further, work piece fixed station mechanism includes rotatory linear electric motor and work piece fixed station, the work piece fixed station is installed on rotatory linear electric motor, rotatory linear electric motor can drive work piece fixed station and do rotary motion.
The invention realizes full-automatic control through the numerical control system by arranging the numerical control system and the grating ruler system, so that the precision control of the creep grinding machine is higher, the processing efficiency is greatly improved, the automatic oil ejector is also arranged, the time and the times of oil injection can be adjusted through the numerical control system, the grating ruler system is arranged, the detection precision can be improved, the response speed of the grinding wheel mechanism is higher, the dynamic measurement can be realized, each step of moving operation can be controlled, and the positioning precision is further enhanced.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic left side view of the present invention;
fig. 4 is a schematic structural view of the work holding table mechanism of the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
as shown in fig. 1 to 3, a novel creep grinding machine, including workstation 1, portal frame 2, grinding wheel mechanism 3, work piece fixed station mechanism 4, numerical control system, automatic oiling ware and grating chi system, portal frame 2 installs on workstation 1, grinding wheel mechanism 3 installs on portal frame 2, work piece fixed station mechanism 4 installs on workstation 1, and is located grinding wheel mechanism 3's below, grating chi system sets up on grinding wheel mechanism 3, automatic oiling ware sets up in workstation 1, numerical control system is used for controlling grinding wheel mechanism 3, work piece fixed station mechanism 4, automatic oiling ware and grating chi system work respectively.
Further, the grinding wheel mechanism 3 comprises a grinding wheel assembly 31, a grinding wheel turntable 32 and a driving mechanism arranged in a cross shape, the driving mechanism is arranged on the portal frame 2, the grinding wheel turntable 32 is installed on the driving mechanism 33, and the grinding wheel assembly 31 is installed on the grinding wheel turntable 32.
The driving mechanism adopts a linear motor matched with a ball guide rail and a high-resolution grating scale to form a full-closed loop structure to control each step of the grinding wheel to move.
Further, the driving mechanism comprises an X-axis driving device 33 and a Y-axis driving device 34, and the Y-axis driving device 34 and the X-axis driving device 33 are arranged in a cross shape.
The X-axis driving device 33 and the Y-axis driving device 34 form a cross XY-axis sliding structure, the movement of the grinding wheel is controlled by double-shaft linkage, the space is saved to the maximum extent, the stroke is improved, and the efficiency of the grinding machine is greatly improved.
Further, the X-axis driving device 33 includes an X-axis guide rail 331, an X-axis linear motor 332, and an X-axis sliding plate 333, wherein the X-axis sliding plate 333 is mounted on the X-axis guide rail 331, the X-axis linear motor 332 is disposed at the bottom of the X-axis sliding plate 333, and the X-axis linear motor 332 can drive the X-axis sliding plate 333 to move along the X-axis guide rail 331 relatively.
Further, the Y-axis driving device 34 is mounted on the X-axis sliding plate 333, the Y-axis driving device 34 includes a Y-axis guide 341, a Y-axis linear motor 342 and a Y-axis sliding plate 343, the Y-axis sliding plate 343 is mounted on the Y-axis guide 341, the Y-axis linear motor 342 is disposed at the bottom of the Y-axis sliding plate 343, and the Y-axis linear motor 342 can drive the Y-axis sliding plate 343 to move along the Y-axis guide 341 relatively.
Further, the grinding wheel turntable 32 is mounted on the Y-axis sliding plate 343, the grinding wheel assembly 31 is mounted on the grinding wheel turntable 32, and the grinding wheel turntable 32 can drive the grinding wheel assembly 31 to rotate.
Further, the grinding wheel assembly 31 comprises a grinding wheel electric spindle 311, a grinding wheel spindle box 312 and a grinding wheel 313, wherein the grinding wheel electric spindle 311 is installed in the grinding wheel spindle box 312, and the grinding wheel 313 is installed on the grinding wheel electric spindle 311.
Further, the workpiece fixing table mechanism 4 includes a rotating linear motor 41 and a workpiece fixing table 42, the workpiece fixing table 42 is installed on the rotating linear motor 41, and the rotating linear motor 41 can drive the workpiece fixing table 42 to rotate. The invention adopts the rotating linear motor 41 to drive the workpiece fixing table 42 to rotate, and can also drive the workpiece fixing table 42 to rotate at any angle.
As shown in fig. 4, a T-shaped groove 43 is provided on the workpiece fixing table 42 of the present invention, the workpiece is mounted on a fixture, the fixture is mounted in the T-shaped groove 43 by a screw, and the position of the workpiece can be adjusted in the T-shaped groove 43, the workpiece is generally located at the center of the workpiece fixing table 42 for grinding, when the workpiece is a special-shaped workpiece, the position of the workpiece can be adjusted by the T-shaped groove 43 according to the curved surface of the special-shaped workpiece, so that the workpiece is in an eccentric state when rotating along with the workpiece fixing table, and then the workpiece in the eccentric state is ground by matching with the upper grinding wheel assembly 31, so that the curved surface of the special-shaped workpiece can.
The invention realizes full-automatic control through the numerical control system by arranging the numerical control system and the grating ruler system, so that the precision control of the creep grinding machine is higher, the processing efficiency is greatly improved, the automatic oil ejector is also arranged, the time and the times of oil injection can be adjusted through the numerical control system, the grating ruler system is arranged, the detection precision can be improved, the response speed of the grinding wheel mechanism is higher, the dynamic measurement can be realized, each step of moving operation can be controlled, and the positioning precision is further enhanced.
The working principle of the invention is as follows:
the grinding process comprises the steps of firstly, controlling the X-axis driving device 33 and the Y-axis driving device 34 to move by a manual rocking wheel, then starting the grinding wheel electric spindle 311 to drive the grinding wheel 313 to rotate to perform tool setting on a workpiece and determine a grinding starting point, controlling each axis to return to an original point by a numerical control system, then controlling the grinding wheel electric spindle 311 to drive the grinding wheel 313 to rotate, moving an X-axis sliding plate 333 on an X-axis guide rail 331 to a position preset by a program by an X-axis linear motor 332, driving a Y-axis sliding plate 343 on a Y-axis guide rail 341 to move in the Y-axis direction to the position preset by the program by a Y-axis linear motor 342, grinding according to a route and a grinding mode set by the program, and driving a workpiece fixing table to rotate by a certain angle and cooperatively grind an XY axis along with the grinding step in the grinding process by the rotating.
The above description is not intended to limit the technical scope of the present invention, and any modification, equivalent change and modification of the above embodiments according to the technical spirit of the present invention are still within the technical scope of the present invention.

Claims (8)

1.一种新型蠕动磨床,其特征在于:包括工作台、龙门架、砂轮机构、工件固定台机构、数控系统、自动注油器和光栅尺系统,所述龙门架安装在工作台上,所述砂轮机构安装在龙门架上,所述工件固定台机构安装在工作台上,且位于砂轮机构的下方,所述光栅尺系统设置在砂轮机构上,所述自动注油器设置在工作台内,所述数控系统分别用于控制砂轮机构、工件固定台机构、自动注油器和光栅尺系统工作。1. a novel peristaltic grinding machine is characterized in that: comprise a workbench, a gantry, a grinding wheel mechanism, a workpiece fixing table mechanism, a numerical control system, an automatic oiler and a grating ruler system, and the gantry is installed on the workbench, and the The grinding wheel mechanism is installed on the gantry, the workpiece fixing table mechanism is installed on the worktable, and is located below the grinding wheel mechanism, the grating ruler system is set on the grinding wheel mechanism, and the automatic oiler is set in the worktable. The numerical control system is respectively used to control the grinding wheel mechanism, the workpiece fixing table mechanism, the automatic oiler and the grating ruler system. 2.根据权利要求1所述的一种新型蠕动磨床,其特征在于:所述砂轮机构包括砂轮组件、砂轮转盘、十字型排布的驱动机构,所述驱动机构设置在龙门架上,所述砂轮转盘安装在驱动机构上,所述砂轮组件安装在砂轮转盘上。2. A new type of peristaltic grinder according to claim 1, characterized in that: the grinding wheel mechanism comprises a grinding wheel assembly, a grinding wheel turntable, and a driving mechanism arranged in a cross shape, the driving mechanism is arranged on the gantry, and the The grinding wheel turntable is mounted on the drive mechanism, and the grinding wheel assembly is mounted on the grinding wheel turntable. 3.根据权利要求2所述的一种新型蠕动磨床,其特征在于:所述驱动机构包括X轴驱动装置和Y轴驱动装置,所述Y轴驱动装置与X轴驱动装置呈十字状设置。3 . The new type of peristaltic grinder according to claim 2 , wherein the driving mechanism comprises an X-axis driving device and a Y-axis driving device, and the Y-axis driving device and the X-axis driving device are arranged in a cross shape. 4 . 4.根据权利要求3所述的一种新型蠕动磨床,其特征在于:所述X轴驱动装置包括X轴导轨、X轴直线电机和X轴滑板,所述X轴滑板安装在X轴导轨上,所述X轴直线电机设置在X轴滑板的底部,所述X轴直线电机可驱动X轴滑板沿X轴导轨做相对运动。4. A new type of peristaltic grinder according to claim 3, characterized in that: the X-axis drive device comprises an X-axis guide rail, an X-axis linear motor and an X-axis slide plate, and the X-axis slide plate is mounted on the X-axis guide rail , the X-axis linear motor is arranged at the bottom of the X-axis sliding plate, and the X-axis linear motor can drive the X-axis sliding plate to perform relative movement along the X-axis guide rail. 5.根据权利要求4所述的一种新型蠕动磨床,其特征在于:所述Y轴驱动装置安装在X轴滑板,所述Y轴驱动装置包括Y轴导轨、Y轴直线电机和Y轴滑板,所述Y轴滑板安装在Y轴导轨上,所述Y轴直线电机设置在Y轴滑板的底部,所述Y轴直线电机可驱动Y轴滑板沿Y轴导轨做相对运动。5. A new type of peristaltic grinder according to claim 4, characterized in that: the Y-axis drive device is installed on the X-axis slide plate, and the Y-axis drive device comprises a Y-axis guide rail, a Y-axis linear motor and a Y-axis slide plate , the Y-axis sliding plate is installed on the Y-axis guide rail, the Y-axis linear motor is arranged at the bottom of the Y-axis sliding plate, and the Y-axis linear motor can drive the Y-axis sliding plate to make relative movement along the Y-axis guide rail. 6.根据权利要求5所述的一种新型蠕动磨床,其特征在于:所述砂轮转盘安装在Y轴滑板上,所述砂轮组件安装在砂轮转盘上,所述砂轮转盘可驱动砂轮组件做旋转运动。6. A new type of peristaltic grinder according to claim 5, characterized in that: the grinding wheel turntable is mounted on the Y-axis slide plate, the grinding wheel assembly is mounted on the grinding wheel turntable, and the grinding wheel turntable can drive the grinding wheel assembly to rotate sports. 7.根据权利要求6所述的一种新型蠕动磨床,其特征在于:所述砂轮组件包括砂轮电主轴、砂轮主轴箱和砂轮,所述砂轮电主轴安装在砂轮主轴箱内,所述砂轮安装在砂轮电主轴上。7. A new type of peristaltic grinder according to claim 6, characterized in that: the grinding wheel assembly comprises a grinding wheel electric spindle, a grinding wheel headstock and a grinding wheel, the grinding wheel electric spindle is installed in the grinding wheel headstock, and the grinding wheel is installed in the grinding wheel headstock. on the grinding wheel motor spindle. 8.根据权利要求1所述的一种新型蠕动磨床,其特征在于:所述工件固定台机构包括旋转直线电机和工件固定台,所述工件固定台安装在旋转直线电机上,所述旋转直线电机可驱动工件固定台做旋转运动。8. A new type of peristaltic grinder according to claim 1, wherein the workpiece fixing table mechanism comprises a rotating linear motor and a workpiece fixing table, the workpiece fixing table is mounted on the rotating linear motor, and the rotating linear motor The motor can drive the workpiece fixing table to rotate.
CN201911352470.3A 2019-12-25 2019-12-25 A new type of peristaltic grinder Pending CN110919468A (en)

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Publication number Priority date Publication date Assignee Title
CN111300236A (en) * 2020-04-01 2020-06-19 浙江辛子精工机械有限公司 Intelligent high-precision vertical grinding machine
CN111347350A (en) * 2020-04-01 2020-06-30 浙江辛子精工机械有限公司 Curve feeding mechanism
CN111300236B (en) * 2020-04-01 2021-07-27 浙江辛子精工机械有限公司 Intelligent high-precision vertical grinding machine

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Application publication date: 20200327