CN115262985B - Construction device and technology for built-in heat insulation wall with heat insulation material - Google Patents
Construction device and technology for built-in heat insulation wall with heat insulation material Download PDFInfo
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- CN115262985B CN115262985B CN202210843723.2A CN202210843723A CN115262985B CN 115262985 B CN115262985 B CN 115262985B CN 202210843723 A CN202210843723 A CN 202210843723A CN 115262985 B CN115262985 B CN 115262985B
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- 238000010276 construction Methods 0.000 title claims abstract description 47
- 238000009413 insulation Methods 0.000 title claims description 13
- 239000012774 insulation material Substances 0.000 title claims description 8
- 238000005516 engineering process Methods 0.000 title description 3
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 83
- 239000010959 steel Substances 0.000 claims abstract description 83
- 238000004321 preservation Methods 0.000 claims abstract description 68
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 239000003292 glue Substances 0.000 claims abstract description 23
- 238000002347 injection Methods 0.000 claims abstract description 21
- 239000007924 injection Substances 0.000 claims abstract description 21
- 230000000087 stabilizing effect Effects 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 12
- 230000008569 process Effects 0.000 claims abstract description 9
- 238000005056 compaction Methods 0.000 claims description 10
- 230000008859 change Effects 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 239000011810 insulating material Substances 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 238000009435 building construction Methods 0.000 abstract description 2
- 238000007493 shaping process Methods 0.000 abstract 1
- 230000006872 improvement Effects 0.000 description 8
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 210000001503 joint Anatomy 0.000 description 4
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000001632 homeopathic effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/06—Solidifying concrete, e.g. by application of vacuum before hardening
- E04G21/063—Solidifying concrete, e.g. by application of vacuum before hardening making use of vibrating or jolting tools
- E04G21/066—Solidifying concrete, e.g. by application of vacuum before hardening making use of vibrating or jolting tools acting upon the surface of the concrete, whether or not provided with parts penetrating the concrete
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/162—Handles to carry construction blocks
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/167—Tools or apparatus specially adapted for working-up plates, panels or slab shaped building elements
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Building Environments (AREA)
Abstract
The invention discloses a construction device and a construction process for a built-in heat-insulating wall made of heat-insulating materials, which belong to the field of building construction, and comprise a fixed frame and a movable frame, wherein a containing and connecting mechanism for supporting a wall body is movably arranged between the fixed frame and the movable frame, and the containing and connecting mechanism comprises a bottom plate; the supporting steel bars can be placed on the top surface of the bottom plate, and a stabilizing mechanism which is convenient for placing the supporting steel bars and is stable is arranged on the movable frame; a supporting piece is detachably arranged on the top surface of the bottom plate, an injection device for filling building glue into the joint between the heat preservation module and the concrete layer is arranged on the supporting piece, a compacting mechanism for treating poured concrete is arranged on the fixing frame, through setting up flourishing mechanism and the movable frame that connect of activity to set up the guide rail, can be very convenient transport the shaping wall body, construction is more convenient, and through mount and the movable frame that set up moreover, stability is better than the lapped scaffold frame, security during can improve the construction.
Description
Technical Field
The invention belongs to the field of building construction, and particularly relates to a construction device and a construction process for a built-in heat insulation wall with heat insulation materials.
Background
The house wall construction can adopt the structure of heat preservation wall generally, and present heat preservation wall structure has three kinds, namely: the heat-insulating material is arranged on an indoor inner heat-insulating wall; the heat insulating material is arranged on the outdoor outer heat insulating wall and the heat insulating material is arranged on the sandwich heat insulating wall inside the wall body, and as the inner heat insulating wall and the outer heat insulating wall have a plurality of problems after the service time is longer, the inner sandwich heat insulating wall has the best construction and use effects.
As shown in the figure 1 of the specification, the inner sandwich heat-insulating wall has a special structure, the wall body can be prefabricated into a form shown in the figure 2 of the specification, namely, the prefabricated wall body is butted to a built house by adopting a construction mode of an assembly type building, and after the prefabricated wall body and the house are formed by adopting concrete pouring, the prefabricated wall body and the house can be integrally formed; because the prefabricated wall body is a whole wall body, the prefabricated wall body has large volume, during the prefabricated construction, some steel bars and heat-insulating layers are arranged in a way of directly laying the channels and tiling, the steel bars and the heat-insulating layers are prevented from being fixed easily although the construction is convenient, and the heat-insulating layers are often in modularized butt joint, so that a large gap is easily generated at the butt joint position of the heat-insulating layers; and the construction is carried out in a vertical arrangement mode, the construction scaffold is required to be built, the scaffold is not easy to move and inconvenient to construct, after concrete is poured, the poured concrete is not convenient to compact, and empty bubbles are not easy to eliminate; in addition, the concrete and the heat preservation layer belong to two different materials, the concrete and the heat preservation layer are not easy to adhere, and if the joint of the concrete and the heat preservation layer is provided with bubbles, the strength of the prefabricated wall can be reduced if the joint is not compact.
Therefore, in order to perform construction better, a vertically arranged construction mode is adopted, but a vertically arranged construction mode scaffold is not easy to move, and the completed wall is not easy to transport; after the concrete is poured, the concrete with large area is inconvenient to compact; the concrete layer is not easy to adhere to the heat preservation layer, and the strength of the wall body can be reduced under the condition of no compactness, so that a better construction device is needed, and high-quality construction is guaranteed.
Disclosure of Invention
The invention aims to solve the problems and provide a construction device and a construction process for a built-in heat insulation wall with heat insulation materials, which are convenient for transportation of a formed wall, compact for the wall during construction, and filling building glue to fill gaps between a heat insulation layer and a concrete layer so as to strengthen the strength of the wall.
In order to achieve the above purpose, the invention adopts the following technical scheme: the construction device for the heat-insulating wall with the built-in heat-insulating material comprises a fixed frame and a movable frame, wherein a containing and connecting mechanism for supporting a wall body is movably arranged between the fixed frame and the movable frame, and the containing and connecting mechanism comprises a bottom plate;
the supporting steel bars can be placed on the top surface of the bottom plate, and a stabilizing mechanism which is convenient for placing the supporting steel bars and is stable is arranged on the movable frame;
The top surface of bottom plate is last to dismantle and to set up support piece, be provided with on the support piece and fill the injection device of building glue to the junction between heat preservation module and the concrete layer, be provided with on the mount and handle closely knit mechanism to the concrete of pouring.
As a further improvement of the above technical solution, the injection device includes a sleeve detachably disposed between the injection device and the support member, the sleeve is hollow, and an inner core is movably disposed in the sleeve.
As a further improvement of the technical scheme, one end of the inner core extending into the sleeve penetrates out of the sleeve and is in contact with the inner wall of the sleeve;
And one end of the outer side of the inner core is detachably arranged with the inner wall of the sleeve.
As a further improvement of the technical scheme, the compacting mechanism comprises a guide rail seat which can prop against the supporting piece mutually, a compacting device is movably arranged on the guide rail seat, a movable component for controlling the position change of the compacting device is arranged between the guide rail seat and the compacting device, and a plug which can be contacted with the supporting piece is fixedly arranged on the compacting device;
the guide rail seat is connected with a driving source which is mutually fixed with the fixing frame.
As a further improvement of the above technical solution, the stabilizing mechanism includes a connection plate, and a driving source connected with the movable frame is connected to the connection plate;
the connecting plate is rotatably provided with a plurality of supporting rods, and a plurality of clamping seats capable of clamping supporting steel bars are arranged on the supporting rods.
As a further improvement of the technical scheme, the containing mechanism comprises a plurality of jacks which are arranged on the bottom plate and are convenient for arranging supporting steel bars;
the bottom of the bottom plate is rotatably provided with a movable seat, and the movable seat is provided with a limiting assembly for limiting the rotation of the movable seat and the bottom plate.
As a further improvement of the technical scheme, a guide rail is arranged below the movable frame, rollers matched with the guide rail are arranged at the bottoms of the movable seat and the movable frame, and a reverser which is convenient for changing the position of the movable seat is further arranged on the guide rail.
As a further improvement of the technical scheme, the top of the fixing frame is fixedly provided with a supporting arm, the supporting arm and the movable frame are arranged in a sliding manner, and the movable seat is provided with a lifting component.
As a further improvement of the technical scheme, the fixed frame and the movable frame are provided with a plurality of layers, and a channel which is convenient for manual walking is arranged between the fixed frame and the upper two layers of the movable frame.
The construction technology for constructing the heat preservation wall by the construction device comprises the following steps:
(1) Device arrangement: arranging the holding mechanism between the fixed frame and the movable frame, and fixing the bottom plate and the fixed frame and the movable frame with each other;
(2) Arranging supporting steel bars and heat preservation modules: hoisting the longitudinally arranged main steel bars above the bottom plate, clamping and stabilizing the longitudinally arranged steel bars by a stabilizing mechanism, manually entering the movable frame, arranging the transversely arranged auxiliary steel bars, and fixing the auxiliary steel bars on the main steel bars;
Transporting the heat preservation module to the upper part of the bottom plate, mutually fixing the heat preservation module and the supporting steel bars which are already arranged on the bottom plate, and penetrating part of the steel bars which are transversely arranged through the heat preservation module;
(3) Arranging binding steel bars: butting and fixing the binding steel bars and the steel bars which pass through the heat preservation module and are transversely arranged, and leaving a gap between the binding steel bars and the heat preservation module;
(4) Arranging a concrete layer: transporting the supporting piece to the upper part of the bottom plate, enclosing the heat preservation module by adopting the supporting piece, arranging a cavity between the supporting piece parallel to the heat preservation module and the heat preservation module, fixing the outer side of the supporting piece by adopting a steel pipe, and installing the injection device on the supporting piece;
pouring concrete into the cavity, vibrating and compacting the pouring position by the compacting mechanism during pouring, removing the holding mechanism from between the fixed frame and the movable frame after pouring, and standing and forming the wall;
(5) Gap filling: when the wall is placed and molded into a semi-dry state, the building glue is filled through the injection device, the synchronous injection device is taken out when the building glue is filled, and the filling Kong Chongshi is carried out, and the wall is kept still until the wall is completely hardened and molded.
The invention has the beneficial effects that:
1. The invention provides a construction device and a construction process for a built-in heat insulation wall made of heat insulation materials, which are convenient to transport a formed wall body by arranging a movable containing mechanism and a movable frame and arranging a guide rail, and are more convenient to construct, and the stability is better than that of a lapped scaffold by arranging a fixed frame and the movable frame, so that the safety in construction can be improved.
2. When the supporting steel bars and the heat preservation modules are arranged, construction can be carried out through a lifting component arranged on the top supporting arm, after the vertically arranged main steel bars fall above the bottom plate, the main steel bars can be clamped through supporting rods and clamping seats of the stabilizing mechanism and are equidistantly arranged, when the horizontally arranged auxiliary steel bars are constructed, the auxiliary steel bars are only needed to be arranged manually, and then the auxiliary steel bars are bound by steel wires, so that the construction of a multi-layer structure of the fixing frame and the movable frame is more convenient for workers; when arranging heat preservation module, can directly pile up from bottom to top and arrange, reduce the clearance between the heat preservation module, and pass heat preservation module through the reinforcing bar of transverse arrangement, more fasten between heat preservation module and the supporting reinforcement.
3. Through the closely knit mechanism that sets up, can vibrate closely knit the coagulation of pouring, under movable component's drive, can change closely knit ware and top and applys the position of vibration to support piece, make each part of support piece all can be vibrated, and then improve the closely knit degree of pouring coagulation.
4. When the concrete of pouring is under the semi-dry state, fill the building glue through injection device to the junction of heat preservation module and concrete layer, sleeve pipe and inner core all can dismantle the arrangement, the head of inner core is plugged up the inserted one end of sleeve pipe, can prevent that the concrete of pouring from entering into the sleeve pipe, when filling the building glue, the sleeve pipe is as filling the pipeline, introduces the junction between heat preservation module, the concrete layer with the building, can fill out because not closely knit and exist the space, improve the adhesion between heat preservation module, the concrete layer, improve wall body intensity.
Drawings
FIG. 1 is a schematic view of a sandwich insulating wall described in the background art;
FIG. 2 is a schematic view of the construction of the wall body of the present invention;
FIG. 3 is a schematic view of the overall construction of the construction apparatus of the present invention;
FIG. 4 is a schematic view of the structure of the direction A in FIG. 3;
FIG. 5 is a schematic view of a partial enlarged structure at B in FIG. 3;
FIG. 6 is a schematic view of a partial enlarged structure at C in FIG. 3;
FIG. 7 is a schematic view of a partial enlarged structure at D in FIG. 3;
FIG. 8 is a schematic view of a partial enlarged structure at E in FIG. 3;
FIG. 9 is a schematic view of the structure of the injection device;
FIG. 10 is a schematic view of an arrangement of a guide rail and a commutator;
FIG. 11 is a schematic view of a partial enlarged structure at F in FIG. 4;
FIG. 12 is a schematic cross-sectional view of the G-G direction of FIG. 5;
FIG. 13 is a schematic view of the installation of prefabricated wall and supports after concrete placement;
fig. 14 is a schematic view of a connecting fastener connecting a support bar and a thermal insulation module.
The text labels in the figures are expressed as: 10. a fixing frame; 11. a movable frame; 12. a bottom plate; 121. a jack; 13. a support; 14. an injection device; 141. a sleeve; 142. an inner core; 15. a guide rail seat; 16. a densifier; 17. a plug; 18. a connecting plate; 19. a support rod; 20. a clamping seat; 21. a movable seat; 22. a support arm; 23. a channel; 24. a guide rail; 25. a commutator; 30. a movable seat; 31. a mounting base; 32. a sliding seat; a. supporting the steel bar; b. a thermal insulation module; c. binding the steel bars; d. and (3) a concrete layer.
Detailed Description
In order that those skilled in the art may better understand the technical solutions of the present invention, the following detailed description of the present invention with reference to the accompanying drawings is provided for exemplary and explanatory purposes only and should not be construed as limiting the scope of the present invention.
As shown in fig. 1-14 of the specification, as a specific embodiment of the present invention, the specific structure of the present invention is: the construction device for the heat-insulating wall with the built-in heat-insulating material comprises a fixed frame 10 and a movable frame 11, wherein a containing mechanism for supporting a wall body is movably arranged between the fixed frame 10 and the movable frame 11, the containing mechanism comprises a bottom plate 12, particularly, prefabricated wall bodies are arranged above the bottom plate 12, after the wall bodies are manufactured, the wall bodies and the bottom plate 12 are mutually fixed, a guide rail 24 is arranged below the movable frame 11, the movable frame 11 and the wall bodies on the containing mechanism can be conveniently sent out through the arranged guide rail 24, and the wall bodies sent out outwards are separated from the bottom plate 12 after being hardened and molded;
The supporting bars a can be placed on the top surface of the bottom plate 12, a plurality of jacks 121 for placing the supporting bars a are specifically arranged on the bottom plate 12, and the vertically arranged main bars are specifically arranged, so that after the arranged main bars are sent to the bottom plate 12, the main bars are inserted into the jacks 121 in a homeopathic manner, and rapid arrangement can be realized, and the movable frame 11 is provided with a stabilizing mechanism which is convenient for placing the supporting bars a and is used for clamping the main bars, so that the main bars are in a vertically arranged state, and secondary bars are convenient to arrange in a follow-up manner;
The supporting piece 13 is detachably arranged on the top surface of the bottom plate 12, the supporting piece 13 is a molding template in concrete pouring, in the embodiment, the template is provided with a plurality of blocks (which can be shown by reference to an attached drawing 13 of the specification), the supporting piece 13 is provided with an injection device 14 for filling building glue into the joint between the heat preservation module b and the concrete layer d, the filled building glue is a common building material, the application is not illustrated any more, the fixing frame 10 is provided with a compaction mechanism for processing the poured concrete, the compaction mechanism can realize vibration compaction of a plurality of positions of the supporting piece 13, in the embodiment, when concrete pouring is performed, the concrete is firstly vibrated and compacted through the compaction mechanism, after the compaction is completed, the wall body is subjected to standing molding, after the wall body is in a semi-dry state, the building glue is filled into the joint between the heat preservation module b and the concrete layer d through the injection device 14, the joint between the heat preservation module b and the concrete layer d can be filled after the building glue is filled, the joint is easy to improve the bonding property of the joint, the strength of the poured concrete is improved, the compaction mechanism can realize vibration compaction of the concrete is closer to the position of the supporting piece 13, and the vibration compaction mechanism is far away from the two sides of the heat preservation module b, and the concrete layer is far away from the joint, and the heat preservation module is poor in the effect of the concrete layer, and the vibration mechanism is far from the heat preservation module 13.
Further optimizing on the basis of the above embodiments is shown in fig. 1, 6 and 9 of the specification: the injection device 14 comprises a sleeve 141 which is detachably arranged between the support member 13, the sleeve 141 is hollow, a fixed seat which can be mutually fixed with the sleeve 141 is arranged on the support member 13, an inner core 142 is movably arranged in the sleeve 141, the inner core 142 is specifically inserted into the sleeve 141,
One end of the inner core 142 extending into the sleeve 141 penetrates out of the sleeve 141 and contacts with the inner wall of the sleeve 141, and after the inner core 142 penetrates through the sleeve 141, concrete is conveniently poured, the end of the sleeve 141 is blocked, so that the concrete is prevented from entering the inner core 142; the outer end of the inner core 142 is detachably arranged with the inner wall of the sleeve 141, in this embodiment, the outer end of the inner core 142 is connected with the sleeve 141 by threads, and the diameter of the threads connected with the sleeve 141 is larger than the outer diameter of the end penetrating out of the sleeve 141, so that the inner core 142 can be ensured to be normally inserted into the sleeve 141; when the inner core 142 is inserted into the sleeve 141, the inner core 142 is ensured to be in contact with the heat preservation module b, so that the construction glue can be directly filled into the combination position in contact with the heat preservation module b after concrete is poured,
When the building adhesive is filled, the inner core 142 is firstly unscrewed and taken off from the sleeve 141, then the pipeline is in butt joint with the sleeve 141, the building adhesive is filled at the joint of the heat preservation module b and the concrete layer d, after the building adhesive is filled for about 6-10s, the sleeve 141 is synchronously taken out, and the building adhesive fills the jack left by the sleeve 141.
Further optimizing on the basis of the above embodiments is shown in fig. 3, 4, 6 and the movable frame 11 of the specification: the compacting mechanism comprises a guide rail seat 15 which can be mutually propped against the supporting piece 13, and concretely comprises a front guide rail and a rear guide rail, wherein the two guide rails are fixedly connected through a connecting rod, a plurality of driving hydraulic cylinders are fixedly arranged on the fixing frame 10, the output shafts of the hydraulic cylinders are hinged with the guide rail seat 15, the guide rail seat 15 is movably provided with a compacter 16, in the embodiment, the compacter 16 is particularly a vibrating machine, a movable assembly which is used for controlling the position change of the compacter 16 is arranged between the guide rail seat 15 and the compacter 16, in the embodiment, the movable assembly comprises a movable seat 30 which is mutually and slidably arranged with the guide rail seat 15, a driving motor is arranged on the movable seat 30, a driving gear is connected on the output shaft of the driving motor, a gear rack and a gear is connected between the gear and the guide rail seat 15, an installation seat 31 is slidably arranged on the movable seat 30, the mounting seat 31 is provided with a driving motor, the output shaft of the driving motor is also provided with a gear, the gear is connected with the movable seat 30 through a gear rack, the motor on the movable seat 30 and the motor on the mounting seat 31 are controlled to start, so that the compactors 16 can move up and down and in the front and back directions as shown in figure 3, stay at a plurality of positions, the mounting seat 31 is also provided with a sliding seat 32 in a sliding manner, the sliding seat 32 slides back and forth towards the direction of the supporting piece 13, the compactors 16 are fixedly arranged on the sliding seat 32, the mounting seat 31 is fixedly provided with a driving cylinder, the cylinder shafts and the compactors 16 are mutually fixed, the compactors 16 can be close to the supporting piece 13 when the cylinder is started, vibration compaction of different positions on the supporting piece 13 is realized, and the supporting force between the compactors 16 and the supporting piece 13 is changed, the compactor 16 is fixedly provided with a plug 17 which can be contacted with the supporting piece 13, and when the compactor 16 is started, the plug 17 is driven to be contacted with the supporting piece 13, so that the concrete is vibrated and compacted.
Further optimizing on the basis of the above embodiments, as shown in fig. 3 and 5 of the specification: the stabilizing mechanism comprises a connecting plate 18, a driving source connected with the movable frame 11 is connected to the connecting plate 18, the driving source is specifically a plurality of hydraulic cylinders fixedly arranged on the movable frame 11, and output shafts of the hydraulic cylinders and the connecting plate 18 are mutually fixed;
The connecting plate 18 is provided with a plurality of bracing pieces 19 in a rotating way, a plurality of clamping seats 20 capable of clamping supporting steel bars a are arranged on the bracing pieces 19, a rotating handle is arranged on the bracing pieces 19, when main steel bars are arranged, the bracing pieces 19 are rotated through rotating the rotating handle, so that the main steel bars which are arranged vertically can be conveniently clamped into the clamping seats 20, the main steel bars can be clamped stably vertically, follow-up arrangement of auxiliary steel bars is facilitated, and the auxiliary steel bars are tied on the main steel bars specifically through binding wires.
Further optimizing on the basis of the above embodiments, as shown in fig. 3 and 6 of the specification: the bottom of the bottom plate 12 is rotatably provided with a movable seat 21, the movable seat 21 is provided with a limiting component for limiting the rotation of the movable seat 21 and the bottom plate 12, in this embodiment, the limiting component comprises a supporting seat arranged on the movable seat 21, a top block is arranged above the supporting seat in a sliding manner, the top block is made of magnetic materials, a spring for pushing the top block to move upwards is arranged between the top block and the supporting seat, an electromagnet for controlling the top block to move is fixedly arranged below the supporting seat, a limiting seat matched with the top block is arranged on the bottom plate 12, when the electromagnet is not electrified, the spring pushes the top block to be inserted into the limiting seat, so that the bottom plate 12 and the movable seat 21 cannot rotate mutually, after the electromagnet is electrified, the electromagnet is attracted to the top block, so that the top block and the limiting seat are separated from each other, and the bottom plate 12 and the movable seat 21 can rotate mutually, the bottoms of the movable seat 21 and the movable frame 11 are provided with rollers matched with the guide rails 24, in this embodiment, the movable frame 11 is provided with a driving motor for driving the rollers to move, the driving motor drives the movable frame 11 to move on the guide rails 24, the guide rails 24 are also provided with commutators 25 for changing the position of the movable seat 21, the commutators 25 are structured as shown in fig. 8 and 10 of the specification, and are commonly used rail commutators, when the wall body is poured and needs to be transported outwards, the electromagnets are electrified by controlling the electromagnets, so that the movable seat 21 and the bottom plate 12 can rotate mutually, when the movable seat 21 moves onto the commutators 25, the commutators 25 are rotationally abutted to other rails, after the movable seat 21 and the bottom plate 12 rotate, the electromagnets are powered off, and under the action of springs, the jacking blocks are jacked into the limiting seats, the base plate 12 and the movable seat 21 are kept relatively fixed, and then are transported out from the other rail.
Further optimizing on the basis of the above embodiment, as shown in fig. 3 of the specification: the fixed support arm 22 that is provided with in top of mount 10, support arm 22 with slide each other between the movable frame 11 and set up, specifically be provided with the supporting wheel to the movable frame 11 support on the movable frame 11, when the movable frame 11 motion, still can play the supporting role to support arm 22, the bottom of movable frame 11 sets up the gyro wheel, connects the actuating source on the gyro wheel, and the gyro wheel can auto-lock when not moving, be provided with on the movable seat 21 and lift by crane the subassembly, lift by crane the subassembly structure and be convenient for lift by crane the subassembly that manual work such as reinforcing bar and heat preservation module b was difficult for carrying mainly, mount 10 with be provided with a plurality of layers on the movable frame 11, just mount 10 with set up the passageway 23 of being convenient for artifical walking between the last two-layer of movable frame 11.
The construction process using the heat preservation wall construction device comprises the following steps:
(1) Device arrangement: the holding mechanism is arranged between the fixed frame 10 and the movable frame 11, and the rollers at the bottom of the movable frame 11 are self-locking, so that the movable frame 11 cannot move, and further can prop against one end of the bottom plate 12, so that the bottom plate 12, the fixed frame 10 and the movable frame 11 are mutually fixed;
(2) Arranging a supporting steel bar a and a heat preservation module b: hoisting the longitudinally arranged main steel bars above the bottom plate 12, hoisting the main steel bars by a hoisting assembly, inserting the hoisted main steel bars into the insertion holes 121, rapidly arranging the positions of different main steel bars, then clamping and stabilizing the longitudinally arranged steel bars by a stabilizing mechanism, particularly controlling a hydraulic cylinder connected with a connecting plate 18 to start, extend forwards, rotating a supporting rod 19 to clamp a clamping seat 20 and the main steel bars with each other, arranging the vertically arranged main steel bars, manually entering the movable frame 11, arranging the transversely arranged auxiliary steel bars, fixing the auxiliary steel bars on the main steel bars, arranging the auxiliary steel bars, and binding the auxiliary steel bars on the main steel bars by binding wires;
The heat preservation module b is transported to the upper part of the bottom plate 12 and mutually fixed with the supporting steel bars a which are already arranged on the bottom plate 12, the heat preservation module b and the supporting steel bars a which are already arranged are mutually fixed by adopting other connecting buckles (refer to the attached drawing in the specification), the connecting buckles are fastened and fixed by threads, and the heat preservation module b can be further supported and fixed by adopting U-shaped steel bars, which are bent on the supporting steel bars after passing through the heat preservation module, and the connecting buckles belong to common parts and are not described in the prior art, and the main purpose of the connecting buckles is to relatively fix the supporting steel bars a and the heat preservation module b, then part of the steel bars which are transversely arranged pass through the heat preservation module b, and the transverse arranged steel bars pass through the prefabricated holes;
(3) Arranging binding steel bars c: the binding steel bars c and the steel bars which penetrate through the heat preservation module b and are transversely arranged are in butt joint and fixed, binding wires can be adopted for binding and fixing and welding and fixing when the heat preservation module b and the binding steel bars c are fixed, gaps are reserved between the binding steel bars c and the heat preservation module b, the gaps are used for facilitating filling of concrete, adhesion between the filled concrete and the heat preservation module b is facilitated, and the binding steel bars c play a binding role on the concrete;
(4) Arranging a concrete layer d: the supporting piece 13 is transported to the upper part of the bottom plate 12, an upward opening slot is arranged at the top of the bottom plate 12, the supporting piece 13 is inserted into the slot, a plurality of supporting pieces 13 are adopted to enclose the heat preservation module b, because the heat preservation module b adopted in the application is of a hard plate-shaped structure and has certain strength, 3 supporting pieces are arranged on the supporting piece 13 in the embodiment, if the strength of the heat preservation module b is lower, the supporting piece 13 is required to be arranged on the outer side surface of the heat preservation module b to strengthen the supporting strength, when the supporting piece 13 is arranged on the outer side of the heat preservation module b, a plurality of pieces are spliced, only a transverse reinforcing steel bar penetrates through the position of the heat preservation module b, a perforation is formed by abutting two supporting pieces 13, so that the supporting piece 13 is convenient to detach, a cavity is arranged between the supporting piece 13 and the heat preservation module b which are parallel to the heat preservation module b, the outer side of the supporting piece 13 is fixed by adopting a steel pipe (the final fixed form can refer to fig. 13), part of the steel pipe and the bottom plate 12 can be mutually fixed by bolts, and the injection device 14 is arranged on the supporting piece 13, and a sleeve is particularly inserted into the supporting piece 141 to the reserved inside the supporting piece 13, and the inner core is contacted with the inner core 142 of the supporting piece 13, and the inner core is fixed between the supporting piece and the supporting piece 13 and the inner core 13 is mutually contacted with the supporting piece 13;
pouring concrete into the cavity, vibrating and compacting the pouring position by a compacting mechanism, particularly transmitting vibration to the supporting piece 13 through the plug 17 under the vibration of the compacting device 16, vibrating the poured concrete, changing the positions of the compacting device 16 and the plug 17 under the drive of the movable component, realizing the vibrating and compacting of the concrete at different positions, removing the containing mechanism from between the fixed frame 10 and the movable frame 11 after the pouring is finished, driving the containing mechanism by the movable frame 11 to move together on the guide rail 24 when the containing mechanism moves onto the commutator 25, driving the movable seat 21 to change direction by the commutator 25, pushing out the poured wall, transporting to the designated position for uniform storage, and standing and forming the wall;
(5) Gap filling: when the wall is left to stand and form into a semi-dry state, the state that concrete is solidified but not completely hardened is referred to, the building glue is filled through the injection device 14, the filling of the building glue can be performed in time, specifically, the concrete is considered to be in the semi-dry state within 6-8 hours after pouring and forming, when the building glue is filled, the inner core 142 is firstly taken out from the sleeve 141, then the glue filling pipeline is butted with the sleeve 141, the building glue is filled into the sleeve 141, after 6-10 seconds of filling, the sleeve 141 is synchronously taken out from the wall, and in the process of taking out, the building glue fills holes generated by the sleeve 141 synchronously until the sleeve 141 is completely taken out from the wall, the filling of the building glue is stopped, and the wall is kept still until the building glue is completely hardened and formed.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present invention have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present invention and its core ideas. The foregoing is merely illustrative of the preferred embodiments of this invention, and it is noted that there is objectively no limit to the specific structure disclosed herein, since numerous modifications, adaptations and variations can be made by those skilled in the art without departing from the principles of the invention, and the above-described features can be combined in any suitable manner; such modifications, variations and combinations, or the direct application of the inventive concepts and aspects to other applications without modification, are contemplated as falling within the scope of the present invention.
Claims (7)
1. The utility model provides a construction equipment for built-in insulation material heat preservation wall, includes mount (10) and movable rack (11), its characterized in that: a containing mechanism for supporting the wall body is movably arranged between the fixed frame (10) and the movable frame (11), and the containing mechanism comprises a bottom plate (12);
the top surface of the bottom plate (12) can be provided with a supporting steel bar (a), and the movable frame (11) is provided with a stabilizing mechanism which is convenient for the supporting steel bar (a) to be placed stably;
A supporting piece (13) is detachably arranged on the top surface of the bottom plate (12), an injection device (14) for filling building glue into the joint between the heat preservation module (b) and the concrete layer (d) is arranged on the supporting piece (13), and a compacting mechanism for treating poured concrete is arranged on the fixing frame (10);
the injection device (14) comprises a sleeve (141) which is detachably arranged between the injection device and the support piece (13), the sleeve (141) is hollow, and an inner core (142) is movably arranged in the sleeve (141);
one end of the inner core (142) extending into the sleeve (141) penetrates out of the sleeve (141) and is contacted with the inner wall of the sleeve (141);
One end of the outer side of the inner core (142) and the inner wall of the sleeve (141) are detachably arranged;
The compaction mechanism comprises a guide rail seat (15) which can be mutually propped against the supporting piece (13), a compactor (16) is movably arranged on the guide rail seat (15), a movable component for controlling the position change of the compactor (16) is arranged between the guide rail seat (15) and the compactor (16), and a top (17) which can be contacted with the supporting piece (13) is fixedly arranged on the compactor (16);
the guide rail seat (15) is connected with a driving source which is mutually fixed with the fixing frame (10).
2. The construction device for a built-in insulation wall according to claim 1, wherein: the stabilizing mechanism comprises a connecting plate (18), and a driving source connected with the movable frame (11) is connected to the connecting plate (18);
a plurality of support rods (19) are rotatably arranged on the connecting plate (18), and a plurality of clamping seats (20) capable of clamping the support steel bars (a) are arranged on the support rods (19).
3. The construction device for a built-in insulation wall according to claim 2, wherein: the holding mechanism comprises a plurality of jacks (121) which are arranged on the bottom plate (12) and are convenient for arranging supporting steel bars (a);
The bottom of the bottom plate (12) is rotatably provided with a movable seat (21), and the movable seat (21) is provided with a limiting assembly for limiting the rotation of the movable seat (21) and the bottom plate (12).
4. A construction device for a built-in insulation material insulation wall according to claim 3, wherein: the lower part of the movable frame (11) is provided with a guide rail (24), the bottom of the movable seat (21) and the bottom of the movable frame (11) are provided with rollers matched with the guide rail (24), and the guide rail (24) is also provided with a reverser (25) which is convenient for changing the position of the movable seat (21).
5. A construction device for a built-in insulation material insulation wall according to claim 3, wherein: the top of mount (10) is fixed and is provided with support arm (22), support arm (22) with slide each other between movable frame (11), be provided with on movable seat (21) and lift by crane the subassembly.
6. The construction device for a built-in insulation wall according to claim 1, wherein: the movable frame is characterized in that a plurality of layers are arranged on the fixed frame (10) and the movable frame (11), and a channel (23) which is convenient for manual walking is arranged between the upper two layers of the fixed frame (10) and the movable frame (11).
7. Construction process for performing construction using the construction device for a heat preservation wall according to any one of claims 1 to 6, characterized in that: comprises the following steps:
(1) Device arrangement: the containing mechanism is arranged between the fixed frame (10) and the movable frame (11), and the bottom plate (12) is mutually fixed with the fixed frame (10) and the movable frame (11);
(2) Arranging supporting steel bars (a) and heat preservation modules (b): hoisting a main steel bar which is longitudinally arranged above a bottom plate (12), clamping and stabilizing the steel bar which is longitudinally arranged by a stabilizing mechanism, manually entering the movable frame (11), arranging auxiliary steel bars which are transversely arranged, and fixing the auxiliary steel bars on the main steel bar;
transporting the heat preservation module (b) to the upper part of the bottom plate (12), fixing the heat preservation module and the supporting steel bars (a) which are already arranged on the bottom plate (12) with each other, and penetrating part of the steel bars which are transversely arranged through the heat preservation module (b);
(3) Arranging binding steel bars (c): butting and fixing the binding steel bars (c) and the steel bars which pass through the heat preservation module (b) and are transversely arranged, and leaving a gap between the binding steel bars (c) and the heat preservation module (b);
(4) Arranging a concrete layer (d): the supporting piece (13) is transported to the upper part of the bottom plate (12), the heat preservation module (b) is enclosed by adopting the supporting piece (13), a cavity is arranged between the supporting piece (13) parallel to the heat preservation module (b) and the heat preservation module (b), the outer side of the supporting piece (13) is fixed by adopting a steel pipe, and the injection device (14) is arranged on the supporting piece (13);
Pouring concrete into the cavity, vibrating and compacting the pouring position by the compacting mechanism during pouring, removing the holding mechanism from between the fixed frame (10) and the movable frame (11) after pouring, and standing and forming the wall;
(5) Gap filling: when the wall is placed and molded into a semi-dry state, the building glue is filled through the injection device (14), the synchronous injection device (14) is taken out when the building glue is filled, and the filling Kong Chongshi is carried out, and the wall is kept still until the wall is completely hardened and molded.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210843723.2A CN115262985B (en) | 2022-07-18 | 2022-07-18 | Construction device and technology for built-in heat insulation wall with heat insulation material |
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| CN202210843723.2A CN115262985B (en) | 2022-07-18 | 2022-07-18 | Construction device and technology for built-in heat insulation wall with heat insulation material |
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| CN115262985B true CN115262985B (en) | 2024-04-30 |
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| WO2014095025A2 (en) * | 2012-12-21 | 2014-06-26 | Progress Holding A.G. | Device for producing a large-area, pre-fabricated wall part, in particular comprising at least one concrete layer |
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| CN115262985A (en) | 2022-11-01 |
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