CN115179398B - Adjustable manufacturing template for concrete prefabricated part - Google Patents

Adjustable manufacturing template for concrete prefabricated part Download PDF

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Publication number
CN115179398B
CN115179398B CN202210871233.3A CN202210871233A CN115179398B CN 115179398 B CN115179398 B CN 115179398B CN 202210871233 A CN202210871233 A CN 202210871233A CN 115179398 B CN115179398 B CN 115179398B
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China
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template
plate
electromagnet
bottom template
length direction
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CN115179398A (en
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王艳萍
李凯平
张露茜
冯国杭
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Jiangsu Yuanhan Architectural Design Co ltd
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Jiangsu Yuanhan Architectural Design Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/02Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Moulds, Cores, Or Mandrels (AREA)

Abstract

The application relates to an adjustable manufacturing template of a concrete prefabricated part, which belongs to the technical field of prefabricated part templates for buildings and comprises a bottom template, wherein two movable plates are arranged on the bottom template, the length direction of each movable plate is identical to that of the bottom template, a side template is connected to each movable plate, a pouring space is formed between the two side templates, the side templates are obliquely arranged towards the outside of the pouring space or are vertically arranged with the bottom template, first dovetail blocks are arranged at two ends of the bottom of each movable plate in the length direction, first dovetail grooves matched with the first dovetail blocks are formed in the bottom template, and a driving mechanism for driving the movable plates to move along the length direction of the bottom template is arranged on the bottom template. The application can adjust the size and improve the applicability of the manufacturing template.

Description

Adjustable manufacturing template for concrete prefabricated part
Technical Field
The application relates to the field of prefabricated component templates for buildings, in particular to an adjustable manufacturing template for a concrete prefabricated component.
Background
Along with the rising of building assembly type construction modes, more and more precast components are used, wherein more precast concrete components, namely PC components (precast concrete) such as reinforced concrete precast floor slab structures, precast column beam structures, precast foundation structures and the like are used, corresponding traditional cast-in-place concrete needs site molding, site casting and site maintenance, the traditional construction mode has more complicated working procedures, and further needs to wait for the solidification time of the concrete, the construction period is very long, and the precast components are assembled and constructed in a mode, so that each component can be cast and machined in advance in a factory, and the construction period can be greatly reduced by direct splicing on site.
The Chinese patent with the bulletin number of CN212707305U discloses a manufacturing template of a concrete prefabricated component, which comprises a bottom template and a side template, wherein a plurality of inserting rods are arranged at the outer side part of the side template, a plurality of inserting sleeves are fixedly arranged at the left side and the right side part of the bottom template, the arranging positions of the inserting sleeves at the left side and the right side of the bottom template correspond to the arranging positions of the inserting rods on the outer side of the side template, and the inserting rods arranged on the outer side of the side template can be correspondingly inserted into the inserting sleeves arranged at the left side and the right side of the bottom template, so that the side template is fixedly connected to the side part of the bottom template to form a pouring space.
With respect to the above technical solution, the inventor considers that the above manufacturing template cannot be adjusted, and only a single-size prefabricated member can be manufactured, and the applicability is lacking.
Disclosure of Invention
In order to solve the technical problems, the application provides an adjustable manufacturing template for a concrete prefabricated part, which adopts the following technical scheme:
the utility model provides an adjustable preparation template of precast concrete unit, includes the die block board, be equipped with two movable plates on the die block board, the length direction of movable plate is the same with the length direction of die block board, be connected with the sideform board on the movable plate, two be formed with between the sideform board and pour the space, the sideform board sets up or sets up perpendicularly with the die block board towards the outside slope of pouring the space, movable plate bottom length direction's both ends are equipped with first dovetail, be equipped with the first dovetail with first dovetail looks adaptation on the die block board, be equipped with the actuating mechanism that the drive movable plate removed along die block board length direction on the die block board.
Through adopting above-mentioned technical scheme, utilize actuating mechanism drive movable plate to follow die block board length direction and remove, the movable plate drives the side form and removes along die block board length direction to realize the regulation to the distance between two side forms, can pour the concrete in pouring the space, wait for after the concrete solidification forms the concrete prefabricated component, demolish the side form, can make the prefabricated component that two side distances are different, thereby improved the suitability of this preparation template.
Optionally, the bottom of die block board is equipped with the supporting leg that is used for making oneself built on stilts in ground, actuating mechanism includes driving motor and gear, driving motor fixed mounting is in the bottom surface center of die block board, the gear is coaxial fixed with driving motor's output shaft, the gear has first rack and second rack to mesh simultaneously, the tooth face of first rack and second rack sets up relatively and slides with the die block board along the width direction of die block board and be connected, first rack is connected with one of them movable plate, the second rack is connected with another movable plate.
Through adopting above-mentioned technical scheme, when driving motor starts, drive gear rotation, the gear drives first rack and second rack and is close to each other or the removal that keeps away from each other to make two movable blocks realize being close to each other or the removal that keeps away from each other, realize the purpose that the drive movable plate moved along die block board length direction. The first rack and the second rack are driven by the gear to move relatively and reversely, so that the pouring space is always located in the center of the width direction of the bottom template, and the position of the concrete discharging equipment is not required to be moved during pouring, so that concrete discharging is facilitated.
Optionally, the bottom surface of die block board is equipped with the locking subassembly that is used for restricting the gear and takes place pivoted, the locking subassembly includes locking cylinder and locking voussoir, locking cylinder fixed mounting is in the bottom surface of die block board, locking voussoir and the piston rod fixed connection of locking cylinder, the pointed end of locking voussoir and the tooth root department butt of gear.
Through adopting above-mentioned technical scheme, after the distance between two movable plates is accomplished and is adjusted, the locking cylinder starts, drives the locking voussoir and removes towards the gear to make the pointed end of locking voussoir insert the tooth root department of locating the gear, realize restricting the effect to the rotation of gear, reduce the concrete and take place to remove and the expanding mould under the external force effect or the pressure effect of concrete in the space shaping in-process movable plate and thereby influence the condition emergence of prefabricated component shaping quality.
Optionally, the both ends of movable plate top length direction are equipped with the fixing base, two the fixing base rotates and is connected with the mounting panel, one side that the mounting panel is close to driving motor and side form board can dismantle and be connected, movable plate length direction's one end is equipped with the follower plate, be equipped with rotation motor on the follower plate, rotation motor's output shaft and the pivot coaxial fixed of mounting panel.
Through adopting above-mentioned technical scheme, through the setting of rotating the motor, when rotating the motor and starting, the pivot that drives the mounting panel rotates, and the mounting panel rotates and drives the sideform board and rotate to realize the regulation of contralateral form board inclination, can make the concrete prefabricated component that contained angle between sideform board and the die block board is different, further improved the suitability of this preparation template.
Optionally, the one end that the movable plate kept away from the follower plate is equipped with the restriction subassembly that restriction mounting panel was rotated and is emptyd under the inclined condition under the dead weight influence.
Through adopting above-mentioned technical scheme, after accomplishing mounting panel inclination's regulation, utilize restriction subassembly can restrict the mounting panel and receive the dead weight influence to take place to rotate and empty under the incline condition, can reduce this preparation template and rotate at will when using and then influence the condition emergence of concrete prefabricated component shaping quality.
Optionally, the restriction subassembly includes pawl and reset spring, the pawl rotates to be connected in the one end that the follower was kept away from to the movable plate, the one end that the follower was kept away from to the movable plate is equipped with the restriction board, reset spring's one end and restriction board fixed connection, the other end and the back fixed connection of pawl, the pivot of mounting panel is kept away from the one end coaxial fixed with ratchet of rotating motor, the pawl is used for contradicting with the ratchet, reset spring is used for maintaining the state that pawl and ratchet contradict, the tooth point orientation that is located the ratchet that pouring space one side was kept away from to the mounting panel on the ratchet deviates from the setting of pouring the space.
Through adopting above-mentioned technical scheme, after the inclination of sideform accomplishes the regulation, through the setting of pawl and ratchet, the pawl contradicts the ratchet, can reduce sideform one side that the space was pour in the keeping away from takes place to rotate and the condition of empting even takes place, when rotating motor drive mounting panel and rotating towards the space of pouring, reset spring constantly takes place to compress and kick-back, and reset spring is in under the compressed state, the pawl breaks away from with the ratchet, the mounting panel can take place to rotate towards the space of pouring, realization pair side form inclination's regulation. When the return spring rebounds, the pawl is meshed with the ratchet on the ratchet wheel, so that the possibility that the side template rotates towards one side far away from the pouring space in the side template adjusting process can be reduced, and the adjusting efficiency of the inclination angle of the side template is improved.
Optionally, a first electromagnet is arranged on the limiting plate, a second electromagnet is arranged on the back of the pawl, the first electromagnet and the second electromagnet are arranged in the reset spring, when the first electromagnet and the second electromagnet are electrified, the first electromagnet and the second electromagnet are connected, and when the first electromagnet and the second electromagnet are disconnected, the first electromagnet and the second electromagnet are separated.
Through adopting above-mentioned technical scheme, when needs contralateral form board orientation is kept away from one side of pouring the space and is rotated the regulation for first electromagnet and second electromagnet circular telegram can make first electromagnet and second electromagnet adsorb each other, and reset spring is compressed, and pawl and ratchet break away from, need not to start the rotation motor, under the influence of contralateral form board dead weight, the mounting panel is automatic to be emptyd towards one side of keeping away from the pouring the space gradually, thereby realizes contralateral form board inclination's regulation. When the inclination angle of the mounting plate meets the production requirement of the prefabricated component, the first electromagnet and the second electromagnet are powered off, the first electromagnet and the second electromagnet are separated, the reset spring is reset, the pawl is meshed with the ratchet teeth of the ratchet wheel, and the possibility that the side template rotates towards the side far away from the pouring space in the side template adjusting process can be reduced.
Optionally, one side of the side form board far away from the pouring space is provided with a second dovetail block, one side of the mounting plate near the pouring space is provided with a second dovetail groove matched with the second dovetail block, and the second dovetail block is connected with the inner wall of the second dovetail groove in a sliding manner.
Through adopting above-mentioned technical scheme, when transporting this preparation template, can take off the side form from the mounting panel, be favorable to reducing the transportation space, the transportation of this preparation template of being convenient for. When the side template is installed, after the second dovetail block is aligned with the second dovetail groove, the second dovetail block is inserted into the second dovetail groove, and under the self-weight effect of the side template, the side template automatically slides to be abutted with the bottom template, so that the installation of the side template is completed. Simple structure has improved the dismouting efficiency of sideform.
Optionally, a pressing component is arranged on the side template and is used for propping the side template against the bottom template.
Through adopting above-mentioned technical scheme, utilize hold-down assembly to support the side form board tightly on the die bed board, thereby can reduce the side form board and upwards take place to beat in the use and take place with the condition of die bed board separation to reduce the concrete and take place the possibility of leaking thick liquid when pouring into this preparation template, improve the structural stability of this preparation template when using.
Optionally, compress tightly the subassembly and include connecting plate and extension spring, connecting plate fixed connection is on the sideform board, extension spring's one end and connecting plate fixed connection, the other end fixedly connected with couple, be equipped with the buckle on the mounting panel, work as the couple is drawn in on the buckle, extension spring is in tensile state all the time.
Through adopting above-mentioned technical scheme, accomplish the installation at the side form back, with the couple draw together on the buckle, through extension spring's effect, in the in-process that the side form was adjusted, the connecting plate receives a decurrent pulling force of extension spring's effect all the time to it to make the connecting plate butt on the die block board, reduce the possibility that side form takes place to break away from with the die block board at the shaping in-process of concrete prefabricated component. When the side template is required to be taken out, the side template can be taken out from the mounting plate only by taking down the hooks from the buckles.
In summary, the present application includes at least one of the following beneficial technical effects:
1. through the arrangement of the driving mechanism, the driving mechanism is used for driving the movable plate to move along the length direction of the bottom template, and the movable plate drives the side templates to move along the length direction of the bottom template, so that the distance between the two side templates is adjusted, concrete can be poured in a pouring space, after the concrete is solidified to form a concrete prefabricated part, the side templates are removed, and two prefabricated parts with different side distances can be manufactured, so that the applicability of the manufacturing template is improved;
2. the first rack and the second rack are driven by the gear to move relatively and reversely, so that the pouring space is always positioned in the center of the width direction of the bottom template, and the position of the concrete blanking equipment is not required to be moved during pouring, thereby facilitating the blanking of concrete; 3. after the adjustment of the inclination angle of the mounting plate is completed, the mounting plate can be limited to rotate and topple over under the influence of dead weight by utilizing the limiting assembly, and the situation that the side template rotates at will when the manufacturing template is used so as to influence the forming quality of the concrete prefabricated part can be reduced.
Drawings
Fig. 1 is a schematic overall structure of an embodiment of the present application.
Fig. 2 is a schematic diagram of a driving mechanism in an embodiment of the present application.
Fig. 3 is an enlarged partial schematic view at a in fig. 2.
Fig. 4 is a schematic structural view of a fixing base in an embodiment of the present application.
Fig. 5 is a partially enlarged schematic view at B in fig. 4.
Fig. 6 is an enlarged partial schematic view at C in fig. 2.
Fig. 7 is a schematic plan view showing the operation principle of the tension spring in the embodiment of the present application.
Reference numerals illustrate: 1. a bottom template; 11. a first dovetail groove; 12. support legs; 2. a moving plate; 21. a first dovetail block; 22. a fixing seat; 23. a mounting plate; 231. a second dovetail groove; 232. a clasp ring; 24. a follower plate; 241. a rotating motor; 25. a limiting plate; 251. a first electromagnet; 3. a side form; 31. a second dovetail block; 4. pouring a space; 5. a driving mechanism; 51. a driving motor; 52. a gear; 53. a connecting frame; 521. a first rack; 522. a second rack; 6. a locking assembly; 61. a locking cylinder; 62. a locking wedge; 7. a restriction assembly; 71. a pawl; 711. a second electromagnet; 72. a return spring; 73. a ratchet wheel; 8. a compression assembly; 81. a connecting plate; 82. a tension spring; 821. a hook.
Detailed Description
The present application will be described in further detail with reference to fig. 1-7.
The embodiment of the application discloses an adjustable manufacturing template for a concrete prefabricated part. Referring to fig. 1, an adjustable type construction formwork for a concrete prefabricated member includes a bottom formwork 1 and two moving plates 2 provided on the bottom formwork 1, the length direction of the moving plates 2 being identical to the length direction of the bottom formwork 1. A sideform 3 is mounted on the moving plate 2, and a pouring space 4 is formed between the two sideforms 3. And pouring concrete in the pouring space 4, and removing the side templates 3 after waiting for the concrete to solidify to form a concrete prefabricated part, so that the concrete prefabricated part can be taken out.
Referring to fig. 1, in order to make it easier for the bottom corner of the casting space 4 to be filled with concrete when casting concrete, the sideform 3 is inclined toward the outside of the casting space 4 or is disposed perpendicular to the bottom form 1, and at this time, the casting space 4 takes on a form of being wider at the top and narrower at the bottom.
Referring to fig. 1, two ends of the bottom length direction of the moving plate 2 are fixedly connected with first dovetail blocks 21, a first dovetail groove 11 matched with the first dovetail blocks 21 is formed in the bottom template 1, and a driving mechanism 5 for driving the moving plate 2 to move along the length direction of the bottom template 1 is arranged on the bottom template 1. So, utilize actuating mechanism 5 drive movable plate 2 to follow die block board 1 length direction and remove, movable plate 2 drives die block board 3 and removes along die block board 1 length direction, realizes the regulation to the distance between two die block boards 3 through adjusting the distance between two movable plates 2, can make the prefabricated component that two side distances are different in pouring space 4, has improved the suitability of this preparation template. In addition, after the precast concrete member is formed, the driving mechanism 5 is started, so that the movable plate 2 moves towards the direction away from the pouring space 4, the side templates 3 and the precast concrete member can be conveniently separated, and the precast concrete member can be conveniently taken down from the manufacturing templates.
Referring to fig. 1 and 2, the bottom of the bottom formwork 1 is provided with a supporting leg 12 for making itself overhead on the ground, the driving mechanism 5 includes a driving motor 51 and a gear 52, the driving motor 51 is fixedly installed at the center of the bottom surface of the bottom formwork 1 through a connecting frame 53, and the gear 52 is coaxially fixed with the output shaft of the driving motor 51. The gear 52 is simultaneously engaged with a first rack 521 and a second rack 522, and tooth surfaces of the first rack 521 and the second rack 522 are disposed opposite to each other and slidably connected to the bottom die plate 1 in the width direction of the bottom die plate 1. The first rack 521 is fixedly connected with one of the moving plates 2, and the second rack 522 is fixedly connected with the other moving plate 2. Thus, when the driving motor 51 is started, the gear 52 is driven to rotate, and the gear 52 drives the first rack 521 and the second rack 522 to move close to or away from each other, so that the two moving blocks can move close to or away from each other, and the purpose of driving the moving plate 2 to move along the length direction of the bottom template 1 is achieved. The first rack 521 and the second rack 522 are driven by the gear 52 to move relatively and reversely, so that the pouring space 4 is always positioned in the center of the width direction of the bottom template 1, and the position of the concrete discharging equipment is not required to be moved during pouring, thereby facilitating the discharging of concrete.
Referring to fig. 2 and 3, the bottom surface of the bottom mold plate 1 is provided with a locking assembly 6 for restricting the rotation of the gear 52, and is used for restricting the rotation of the gear 52 under the external force of the non-driving motor 51 after the adjustment of the manufacturing mold plate is completed. The locking assembly 6 comprises a locking cylinder 61 and a locking wedge block 62, wherein the locking cylinder 61 is fixedly arranged on the bottom surface of the bottom template 1, the locking wedge block 62 is fixedly connected with a piston rod of the locking cylinder 61, and the tip end of the locking wedge block 62 is abutted with the tooth root of the gear 52. After the distance between the two movable plates 2 is adjusted, the locking cylinder 61 is started to drive the locking wedge block 62 to move towards the gear 52, so that the tip of the locking wedge block 62 is inserted into the tooth root of the gear 52, the effect of limiting the rotation of the gear 52 is achieved, and the situation that the movable plates 2 move under the action of external force or the action of pressure of concrete in the forming process of the pouring space 4 to expand the mould to influence the forming quality of the prefabricated part is reduced.
Referring to fig. 1, two ends of the top of the moving plate 2 in the length direction are fixedly connected with fixing seats 22, two fixing seats 22 are rotatably connected with the same mounting plate 23, and one side of the mounting plate 23, which is close to the driving motor 51, is detachably connected with the side template 3. One end of the moving plate 2 in the length direction is fixedly connected with a follower plate 24, a rotating motor 241 is fixed on the follower plate 24, and an output shaft of the rotating motor 241 is coaxially fixed with a rotating shaft of the mounting plate 23. So, when rotating motor 241 starts, drive the pivot of mounting panel 23 and rotate, mounting panel 23 rotates and drives side form 3 rotation to realize the regulation of opposite side form 3 inclination, can make the prefabricated concrete member that the contained angle between side form 3 and the bottom form 1 is different, further improved the suitability of this preparation template.
Referring to fig. 1 and 4, in order to reduce the occurrence of the situation that the side form 3 rotates at will to affect the molding quality of the precast concrete unit when the manufacturing form is used, one end of the movable plate 2 away from the follower plate 24 is provided with a limiting assembly 7 for limiting the rotation of the mounting plate 23 under the influence of self weight in an inclined state to topple.
Referring to fig. 1 and 5, the restriction assembly 7 includes a pawl 71 and a return spring 72, the pawl 71 is rotatably connected to an end of the moving plate 2 away from the follower plate 24, an end of the moving plate 2 away from the follower plate 24 is fixedly connected with the restriction plate 25, and an end of the return spring 72 is fixedly connected with the restriction plate 25, and the other end is fixedly connected with a back of the pawl 71. One end of the rotating shaft of the mounting plate 23 far away from the rotating motor 241 is coaxially fixed with a ratchet wheel 73, a pawl 71 is used for propping against the ratchet wheel 73, a return spring 72 is used for maintaining a state that the pawl 71 is propped against the ratchet wheel 73, and the tooth tip of the ratchet wheel, which is positioned on one side of the mounting plate 23 far away from the pouring space 4, on the ratchet wheel 73 faces away from the pouring space 4.
After the inclination of the side template 3 is adjusted, the pawl 71 is abutted against the ratchet 73 through the arrangement of the pawl 71 and the ratchet 73, the situation that the side template 3 rotates and even topples towards one side far away from the pouring space 4 can be reduced, when the rotating motor 241 drives the mounting plate 23 to rotate towards the pouring space 4, the reset spring 72 is continuously compressed and rebounded, and when the reset spring 72 is in a compressed state, the pawl 71 is separated from the ratchet 73, the mounting plate 23 can rotate towards the pouring space 4, and the inclination adjustment of the side template 3 is realized. When the return spring 72 rebounds, the pawl 71 is meshed with the ratchet on the ratchet wheel 73, so that the possibility that the sideform 3 rotates towards the side far away from the pouring space 4 in the adjustment process of the sideform 3 can be reduced, and the adjustment efficiency of the inclination angle of the sideform 3 can be improved.
In addition, when this preparation template is in the production precast concrete piece, after filling up the concrete in pouring space 4, under the pressure effect of concrete, sideform 3 receives the effort that deviates from pouring space 4, can reduce sideform 3 and take place the possibility that rotates towards pouring space 4 to improve precast concrete piece's shaping quality.
Referring to fig. 1, a first electromagnet 251 is fixedly connected to the limiting plate 25, a second electromagnet 711 is fixedly connected to the back of the pawl 71, and the first electromagnet 251 and the second electromagnet 711 are provided inside the return spring 72. When the first electromagnet 251 and the second electromagnet 711 are energized, the first electromagnet 251 and the second electromagnet 711 are connected, and when the first electromagnet 251 and the second electromagnet 711 are de-energized, the first electromagnet 251 and the second electromagnet 711 are separated. In this way, when the side template 3 is required to rotate towards the side far away from the pouring space 4, the first electromagnet 251 and the second electromagnet 711 are electrified, the first electromagnet and the second electromagnet can be mutually adsorbed, the reset spring 72 is compressed, the pawl 71 is separated from the ratchet wheel 73, the rotating motor 241 is not required to be started, under the influence of the dead weight of the side template 3, the mounting plate 23 automatically and gradually tilts towards the side far away from the pouring space 4, and therefore the adjustment of the inclination angle of the side template 3 is realized. When the inclination angle of the mounting plate 23 meets the production requirement of the prefabricated parts, so that the first electromagnet 251 and the second electromagnet 711 are powered off, the first electromagnet 251 and the second electromagnet 711 are separated, the return spring 72 is reset, the pawl 71 is meshed with the ratchet teeth of the ratchet wheel 73, and the possibility that the sideform 3 rotates towards the side far from the pouring space 4 during the adjustment of the sideform 3 can be reduced.
Referring to fig. 1, a second dovetail block 31 is fixedly connected to one side of the side template 3 far away from the pouring space 4, a second dovetail groove 231 adapted to the second dovetail block 31 is formed in one side of the mounting plate 23 near the pouring space 4, and the second dovetail block 31 is slidably connected with the inner wall of the second dovetail groove 231. Under the self gravity action of the side template 3, the bottom end of the side template 3 is abutted with the upper surface of the bottom template 1. The thickness of the sideform 3 is small compared to the volume of the concrete prefabricated part, and the bottom end of the sideform 3 has negligible effect on the appearance of the concrete when formed. Thus, when the manufacturing template is transported, the side template 3 can be removed from the mounting plate 23, which is beneficial to reducing the transportation space and facilitating the transportation of the manufacturing template. When the side template 3 is installed, after the second dovetail block 31 is aligned with the second dovetail groove 231, the second dovetail block 31 is inserted into the second dovetail groove 231, and under the self-weight effect of the side template 3, the side template 3 automatically slides down to be abutted with the bottom template 1, so that the installation of the side template 3 is completed. Simple structure has improved the dismouting efficiency of sideform 3.
Referring to fig. 1, in order to make the construction form more stable in use, the side form 3 is reduced to jump upwards in use to separate from the bottom form 1, thereby causing concrete leakage, and the side form 3 is provided with a pressing assembly 8, and the pressing assembly 8 is used for pressing the side form 3 against the bottom form 1.
Referring to fig. 1 and 6, the compressing assembly 8 includes a connection plate 81 and a tension spring 82, the connection plate 81 is fixedly connected to the top end of the side form 3, one end of the tension spring 82 is fixedly connected to the bottom of the connection plate 81, and the other end is fixedly connected to a hook 821. The mounting plate 23 is fixedly connected with a retaining ring 232, and when the hook 821 is connected to the retaining ring 232, the tension spring 82 is always in a tension state. In the present embodiment, a plurality of tension springs 82 are provided to enhance the abutting effect of the opposite side form 3. Thus, after the side form 3 is mounted, the hooks 821 are connected to the retaining rings 232, and the connecting plate 81 is always subjected to a downward pulling force applied to the connecting plate by the tension spring 82 in the process of adjusting the side form 3 by the action of the tension spring 82, so that the connecting plate 81 is abutted on the bottom form 1, and the possibility that the side form 3 and the bottom form 1 are separated in the forming process of the concrete prefabricated part is reduced. When the sideform 3 needs to be removed, the sideform 3 can be removed from the mounting plate 23 by simply removing the hooks 821 from the retaining ring 232.
Referring to fig. 1 and 7, when the thickness of the moving plate 2 is not measured, the length of the sideform 3 is L, the length of the mounting plate 23 is M, the radius of the semicircle at the bottom end of the mounting plate 23 is r, the thickness of the mounting plate 23 is 2r, the angle between the sideform 3 and the bottom form 1 is α, and when the retaining ring 232 is omitted, the length of the tension spring 82 is L.
Assuming that the rotation center point of the mounting plate 23 is a point O, the perpendicular line passing through the long side of the sideform 3 is drawn through the point O, as can be seen from fig. 7:
so that
Also because 1 is more than 0,
so that
Solving to obtain
When the inclination angle of the sideform 3 is adjusted, the range of change of the inclination angle of the sideform 3 is:
since the tension spring 82 is an elastic member, the length compensation can be performed according to the change of the inclination angle α. When the sideform 3 is perpendicular to the base form 1, the value of L is maximum and the maximum is L-M.
The implementation principle of the adjustable manufacturing template of the concrete prefabricated part provided by the embodiment of the application is as follows: when the manufacturing template is adjusted, the driving mechanism 5 is used for driving the movable plate 2 to move along the length direction of the bottom template 1, the movable plate 2 drives the side templates 3 to move along the length direction of the bottom template 1, the adjustment of the distance between the two side templates 3 is realized by adjusting the distance between the two movable plates 2, two prefabricated components with different side distances can be manufactured in the pouring space 4, and the applicability of the manufacturing template is improved.
In addition, through the setting of rotating electrical machines 241, when rotating electrical machines 241 starts, drive the pivot of mounting panel 23 and rotate, mounting panel 23 rotates and drives sideform board 3 rotation to realize the regulation of sideform board 3 inclination, can make the concrete prefabricated component that the contained angle between sideform board 3 and the die block board 1 is different, further improved the suitability of this preparation template.
Through the action of the extension spring 82, in the process of adjusting the side form 3, the connecting plate 81 is always subjected to a downward pulling force of the extension spring 82, so that the connecting plate 81 is abutted on the bottom form 1, and the possibility that the side form 3 is separated from the bottom form 1 in the forming process of the concrete prefabricated part is reduced.
The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.

Claims (9)

1. An adjustable preparation template of precast concrete component, its characterized in that: the movable plate comprises a bottom template (1), two movable plates (2) are arranged on the bottom template (1), the length direction of the movable plates (2) is identical to the length direction of the bottom template (1), side templates (3) are connected to the movable plates (2), pouring spaces (4) are formed between the side templates (3), the side templates (3) are obliquely arranged towards the outside of the pouring spaces (4) or are vertically arranged with the bottom template (1), first dovetail blocks (21) are arranged at two ends of the bottom length direction of the movable plates (2), first dovetail grooves (11) matched with the first dovetail blocks (21) are formed in the bottom template (1), and a driving mechanism (5) for driving the movable plates (2) to move along the length direction of the bottom template (1) is arranged on the bottom template (1);
the bottom of the bottom template (1) is provided with supporting legs (12) for enabling the bottom template to be overhead on the ground, the driving mechanism (5) comprises a driving motor (51) and a gear (52), the driving motor (51) is fixedly arranged at the center of the bottom surface of the bottom template (1), the gear (52) is coaxially fixed with an output shaft of the driving motor (51), the gear (52) is simultaneously meshed with a first rack (521) and a second rack (522), tooth surfaces of the first rack (521) and the second rack (522) are oppositely arranged and are connected with the bottom template (1) in a sliding manner along the width direction of the bottom template (1), the first rack (521) is connected with one of the moving plates (2), and the second rack (522) is connected with the other moving plate (2);
two ends of the top length direction of the movable plate (2) are provided with fixing seats (22), two fixing seats (22) are rotationally connected with a mounting plate (23), and one side, close to a driving motor (51), of the mounting plate (23) is detachably connected with a side template (3).
2. An adjustable form for making a concrete prefabricated component according to claim 1, wherein: the bottom surface of die block board (1) is equipped with locking subassembly (6) that are used for restricting gear (52) and take place pivoted, locking subassembly (6) are including locking cylinder (61) and locking voussoir (62), locking cylinder (61) fixed mounting is in the bottom surface of die block board (1), the piston rod fixed connection of locking voussoir (62) and locking cylinder (61), the pointed end of locking voussoir (62) and the tooth root department butt of gear (52).
3. An adjustable form for making a concrete prefabricated component according to claim 2, wherein: one end of the length direction of the moving plate (2) is provided with a follow-up plate (24), the follow-up plate (24) is provided with a rotating motor (241), and an output shaft of the rotating motor (241) is coaxially fixed with a rotating shaft of the mounting plate (23).
4. An adjustable form for making a concrete prefabricated component according to claim 3, wherein: one end of the moving plate (2) far away from the follow-up plate (24) is provided with a limiting assembly (7) which limits the mounting plate (23) to rotate under the influence of dead weight and topple over in an inclined state.
5. An adjustable form for making a concrete prefabricated component according to claim 4, wherein: the limiting assembly (7) comprises a pawl (71) and a return spring (72), the pawl (71) is rotationally connected to the movable plate (2) and is far away from one end of the follow-up plate (24), one end of the movable plate (2) far away from the follow-up plate (24) is provided with a limiting plate (25), one end of the return spring (72) is fixedly connected with the limiting plate (25), the other end of the return spring is fixedly connected with the back of the pawl (71), the rotating shaft of the mounting plate (23) is far away from one end of the rotating motor (241) and is coaxially fixed with a ratchet (73), the pawl (71) is used for being in contact with the ratchet (73), the return spring (72) is used for maintaining the state that the pawl (71) is in contact with the ratchet (73), and the tooth tip of the ratchet located on one side of the mounting plate (23) far away from the pouring space (4) is arranged in a direction away from the pouring space (4).
6. An adjustable form for making a concrete prefabricated component according to claim 5, wherein: be equipped with first electromagnet (251) on limiting plate (25), the back of pawl (71) is equipped with second electromagnet (711), inside that reset spring (72) was located to first electromagnet (251) and second electromagnet (711), when first electromagnet (251) and second electromagnet (711) are circular telegram, first electromagnet (251) and second electromagnet (711) are connected, when first electromagnet (251) and second electromagnet (711) are circular telegram, first electromagnet (251) and second electromagnet (711) separation.
7. An adjustable form for making a concrete prefabricated component according to claim 3, wherein: one side of the side template (3) far away from the pouring space (4) is provided with a second dovetail block (31), one side of the mounting plate (23) close to the pouring space (4) is provided with a second dovetail groove (231) matched with the second dovetail block (31), and the second dovetail block (31) is connected with the inner wall of the second dovetail groove (231) in a sliding mode.
8. An adjustable form for making a concrete prefabricated component according to claim 3, wherein: the side template (3) is provided with a pressing assembly (8), and the pressing assembly (8) is used for propping the side template (3) against the bottom template (1).
9. An adjustable form for making a concrete prefabricated component according to claim 8, wherein: compressing tightly subassembly (8) include connecting plate (81) and extension spring (82), connecting plate (81) fixed connection is on sideform board (3), the one end and connecting plate (81) fixed connection of extension spring (82), other end fixedly connected with couple (821), be equipped with buckle (232) on mounting panel (23), work as couple (821) are drawn together on buckle (232), extension spring (82) are in tensile state all the time.
CN202210871233.3A 2022-07-23 2022-07-23 Adjustable manufacturing template for concrete prefabricated part Active CN115179398B (en)

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CN115781867B (en) * 2022-12-21 2024-06-04 浙江屹弘建设有限公司 Pouring device of adjustable prefabricated component template

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CN209832035U (en) * 2018-12-25 2019-12-24 江苏鸿泰住宅工业科技有限公司 Precast beam mould of adjustable roof beam width
KR20200069486A (en) * 2018-12-07 2020-06-17 주식회사 대산이엔씨 Transformable formwork apparatus and method for manufacturing concrete precast wall
CN211762319U (en) * 2020-01-14 2020-10-27 曙光装配式建筑科技(浙江)有限公司 Prefabricated balcony pouring mold
CN212897551U (en) * 2020-07-25 2021-04-06 广东万信建设工程科技有限公司 Structure for preventing concrete leakage of wall and column
CN213499892U (en) * 2020-09-23 2021-06-22 浙江三杰建筑产业化有限公司 Prefab mould with adjustable

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20200069486A (en) * 2018-12-07 2020-06-17 주식회사 대산이엔씨 Transformable formwork apparatus and method for manufacturing concrete precast wall
CN209832035U (en) * 2018-12-25 2019-12-24 江苏鸿泰住宅工业科技有限公司 Precast beam mould of adjustable roof beam width
CN211762319U (en) * 2020-01-14 2020-10-27 曙光装配式建筑科技(浙江)有限公司 Prefabricated balcony pouring mold
CN212897551U (en) * 2020-07-25 2021-04-06 广东万信建设工程科技有限公司 Structure for preventing concrete leakage of wall and column
CN213499892U (en) * 2020-09-23 2021-06-22 浙江三杰建筑产业化有限公司 Prefab mould with adjustable

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