CN112497440A - Production and manufacturing die for laminated floor slab - Google Patents

Production and manufacturing die for laminated floor slab Download PDF

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Publication number
CN112497440A
CN112497440A CN202011388914.1A CN202011388914A CN112497440A CN 112497440 A CN112497440 A CN 112497440A CN 202011388914 A CN202011388914 A CN 202011388914A CN 112497440 A CN112497440 A CN 112497440A
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China
Prior art keywords
plate
forming
limiting
mold
shaped
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CN202011388914.1A
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Chinese (zh)
Inventor
范文祥
毛淑南
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Individual
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Individual
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Priority to CN202011388914.1A priority Critical patent/CN112497440A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/22Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04Discharging the shaped articles
    • B28B13/06Removing the shaped articles from moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/022Means for inserting reinforcing members into the mould or for supporting them in the mould
    • B28B23/024Supporting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/02Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article

Abstract

The invention relates to a mold for producing and manufacturing a laminated floor slab, which comprises a conveying device, a forming device, an adjusting device and a mold opening device, wherein the forming device is installed at the upper end of the conveying device, the mold opening devices are symmetrically arranged on the front side and the rear side of the forming device, and the adjusting device is arranged above the forming device. The invention can solve the following problems that the existing reinforced concrete layer can be difficult to cast and form by using a mould: a. in the pouring process, the steel bar needs to penetrate through the mold, so that a gap exists between the steel bar and the mold, water slurry in the concrete slurry can flow out of the mold from the gap, the strength of the formed reinforced concrete layer is reduced, and the production quality is reduced; b. the mould is more loaded down with trivial details at installation and dismantlement process, needs to invest a large amount of labours and time, causes the drawing of patterns efficiency lower to difficult problems such as production efficiency that has reduced reinforced concrete layer.

Description

Production and manufacturing die for laminated floor slab
Technical Field
The invention relates to the field of building composite floor slabs, in particular to a mold for producing and manufacturing a composite floor slab.
Background
The composite floor slab is an assembled integral floor slab formed by laminating prefabricated slabs and cast-in-place reinforced concrete layers, has good integrity and continuity, firm connection and simple structure, can enhance the seismic performance of buildings, and is suitable for high-rise buildings and large-bay buildings. Cast-in-place reinforced concrete layers are usually cast by adopting a mould during production and manufacturing.
At present, the following problems may be encountered in the process of utilizing a mould to pour and form the existing reinforced concrete layer: a. in the pouring process, the steel bar needs to penetrate through the mold, so that a gap exists between the steel bar and the mold, water slurry in the concrete slurry can flow out of the mold from the gap, the strength of the formed reinforced concrete layer is reduced, and the production quality is reduced; b. the mould is more loaded down with trivial details at the installation with the dismantlement process, need invest a large amount of labours and time, causes the drawing of patterns efficiency lower to the production efficiency of reinforced concrete layer has been reduced.
Disclosure of Invention
Technical problem to be solved
The invention can solve the following problems that the existing reinforced concrete layer can be difficult to cast and form by using a mould: a. in the pouring process, the steel bar needs to penetrate through the mold, so that a gap exists between the steel bar and the mold, water slurry in the concrete slurry can flow out of the mold from the gap, the strength of the formed reinforced concrete layer is reduced, and the production quality is reduced; b. the mould is more loaded down with trivial details at installation and dismantlement process, needs to invest a large amount of labours and time, causes the drawing of patterns efficiency lower to difficult problems such as production efficiency that has reduced reinforced concrete layer.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the mold for producing and manufacturing the laminated floor slab comprises a conveying device, a forming device, an adjusting device and a mold opening device, wherein the forming device is installed at the upper end of the conveying device, the mold opening devices are symmetrically arranged on the front side and the rear side of the forming device, and the adjusting device is arranged above the forming device, wherein:
the forming device comprises a forming bottom plate, a forming side plate, a sealing mechanism, a lower clamping mechanism, a forming vertical plate and a demoulding mechanism, wherein the upper end of the conveying device is fixedly connected with the forming bottom plate, the left end and the right end of the upper end surface of the forming bottom plate are symmetrically provided with the forming side plate, the middle part of the side wall of the forming side plate is provided with a circular through hole, the inside of the forming side plate below the circular through hole is provided with the sealing mechanism, the front part and the rear part of the inside of the upper end of the forming side plate are symmetrically provided with a clamping groove, the lower clamping mechanism is arranged in the clamping groove, the front end and the rear;
the sealing mechanism comprises an air pump, a connecting frame, a rubber air pipe and an annular air bag, wherein a circular through hole is uniformly formed in the middle of the side wall of the forming side plate, the annular air bag is fixedly connected to the side wall of the circular through hole, a concave cavity is formed in the inside of the forming side plate below the circular through hole, the air pump is mounted at the bottom of the concave cavity through an air pump base, the connecting frame is arranged above the air pump, an air cavity is formed in the connecting frame, an air outlet of the air pump is communicated with an air inlet of the connecting frame, and an air outlet of the connecting frame is communicated with an air inlet;
the demoulding mechanism comprises a demoulding motor, a disc, a rocker, a pressure lever, a cross axle, a connecting spring and a moving plate, the device comprises a forming vertical plate, a motor base, a disc, a rocker, a cross shaft, a sliding hole, a sliding rod, a hinge pin, a sliding spring, a;
the adjusting device comprises a concave end cover, a handle, a sliding plate, a limiting mechanism, a connecting sleeve, a buffer spring, a T-shaped shaft, a clamping block, an upper clamping mechanism and a semi-cylinder, the upper part of the forming device is provided with a concave end cover, the middle part of the upper end face of the concave end cover is symmetrically provided with a handle close to the outer end, the middle of the bottom of the concave end cover is of a rectangular hollow structure, a plurality of groups of sliding plates are symmetrically and slidably mounted at the left and right of the bottom of the concave end cover, limiting grooves are symmetrically formed in the sliding plates in the front and back directions, limiting mechanisms are arranged in the limiting grooves, connecting sleeves are fixedly mounted on the opposite side walls of each group of sliding plates, the inside of each connecting sleeve is connected with a T-shaped shaft through a buffer spring, the inner end of the T-shaped shaft is fixedly connected with a clamping block, the left end and the right end of the lower end;
stop gear include spacing motor, traction wheel, haulage rope, the spacing post of T shape, compression spring and limiting plate, wherein the inside front and back symmetry of sliding plate seted up the spacing groove, spacing motor is installed through the motor frame to the inside up end of spacing groove, there is the haulage wheel through the key-type connection on the output shaft of spacing motor, the winding has the haulage rope on the traction wheel, the lower extreme bolt of haulage rope is at the upper end middle part of the spacing post of T shape, the below of the spacing post of T shape is provided with the limiting plate, both ends fixed connection makes on the lateral wall of spacing groove about the limiting plate, spacing hole has been seted up at the middle part of limiting plate, the slip setting of the spacing post of T shape is in spacing downthehole, the cover is equipped with compression spring on the spacing post of T shape of spacing hole top, compression.
As a preferred technical scheme of the invention, the conveying device comprises a conveying bottom plate, rollers and a roller frame, wherein a slideway is formed in the conveying bottom plate, the rollers are slidably mounted in the slideway, the rollers are mounted at the lower end of the roller frame, and the upper end of the roller frame is fixedly connected to the lower end face of the forming device.
As a preferred technical scheme of the invention, the middle part of the upper end of the forming vertical plate is provided with an arc-shaped groove.
As a preferred technical scheme, the lower clamping mechanism comprises a fixed cylinder, a clamping spring, a T-shaped rod and clamping teeth, wherein clamping grooves are symmetrically formed in the front and back of the inner portion of the upper end of the forming side plate, the clamping teeth are uniformly arranged on the inner side wall of each clamping groove from top to bottom, a circular groove is formed in the outer side wall of each clamping groove, the fixed cylinder is fixedly connected to the inner portion of each circular groove, and the T-shaped rod is connected to the inner portion of the fixed cylinder through the clamping spring.
As a preferable technical scheme of the invention, fixing grooves are uniformly arranged on the concave end cover below the limiting mechanism.
As a preferred technical scheme of the invention, the upper clamping mechanism comprises a moving block, L-shaped rods, clamping rods and a return spring, wherein the moving block is symmetrically arranged at the left end and the right end of the lower end face of the concave end cover, the upper end of the moving block is in sliding connection with the lower end face of the concave end cover, the L-shaped rods are fixedly connected to the lower end face of the concave end cover on the inner side of the moving block, the outer ends of the L-shaped rods are connected with the middle parts of the clamping rods through pin shafts, and the return spring is connected between the upper ends of the clamping rods and the L-shaped rods.
As a preferred technical scheme of the invention, the mold opening device comprises a supporting plate, an electric push rod and an arc-shaped pushing block, wherein the front end and the rear end of the forming bottom plate are symmetrically and fixedly connected with the supporting plate, the electric push rod is arranged on the upper end surface of the supporting plate through a push rod base, and the arc-shaped pushing block is fixedly connected to the upper end of the electric push rod.
As a preferable technical scheme of the invention, a rubber layer is arranged on the inner side wall of the arc-shaped pushing block.
(III) advantageous effects
1. According to the mold for producing the laminated floor slab, the sealing mechanism is arranged in the forming device, the annular air bag can be inflated through the air pump to be expanded, so that the joint of the reinforcing steel bar and the forming side plate is sealed, the loss of water in concrete slurry is prevented, the problem of insufficient sealing performance in the traditional casting mold is solved, and the casting quality of the laminated floor slab is improved;
2. according to the mold for producing and manufacturing the laminated floor slab, the upper clamping mechanism and the lower clamping mechanism tightly connect the forming device and the adjusting device in a clamping connection mode, so that the mold is very convenient to mount and dismount, the time consumption in the mold assembling process is saved, and the production efficiency is improved;
3. according to the mold for producing and manufacturing the laminated floor slab, the demolding mechanism is arranged in the forming device, so that the movable plate and the solidified and formed laminated floor slab can be quickly separated, the demolding difficulty is reduced, the mold opening device can quickly separate the forming device from the adjusting device, the demolding efficiency is greatly improved, and the pouring efficiency of the laminated floor slab is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a front view of the present invention;
FIG. 2 is a left side view of the conveying apparatus, forming apparatus and mold opening apparatus of the present invention;
FIG. 3 is a left side view of the forming side plate, sealing mechanism and lower clamping mechanism of the present invention;
FIG. 4 is an enlarged view of the portion of FIG. 1 from the A direction in the present invention;
FIG. 5 is a left side view of the forming riser and stripper mechanism of the present invention;
FIG. 6 is a schematic structural view of the sliding plate, the limiting mechanism, the connecting sleeve, the buffer spring, the T-shaped shaft and the clamping block of the present invention;
FIG. 7 is an enlarged view of a portion of FIG. 1 taken along line B of the present invention;
FIG. 8 is a schematic perspective view of an adjustment device of the present invention;
fig. 9 is a perspective view of a composite floor slab according to the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 9, a coincide floor production preparation mould, including conveyor 1, forming device 2, adjusting device 3 and open mould device 4, conveyor 1's upper end install forming device 2, forming device 2's front and back bilateral symmetry is provided with and opens mould device 4, forming device 2's top is provided with adjusting device 3, wherein:
conveyor 1 include conveyor plate 11, gyro wheel 12 and gyro wheel frame 13, wherein conveyor plate 11 on seted up the slide, slidable mounting has gyro wheel 12 in the slide, gyro wheel 12 installs the lower extreme at gyro wheel frame 13, the upper end fixed connection of gyro wheel frame 13 is on forming device 2's lower terminal surface. During specific work, the roller 12 drives the roller frame 13 to move, so that the forming device 2 is driven to move, and the production efficiency of the laminated floor slab can be improved.
The forming device 2 comprises a forming bottom plate 21, a forming side plate 22, a sealing mechanism 23, a lower clamping mechanism 24, a forming vertical plate 25 and a demoulding mechanism 26, wherein the upper end of the conveying device 1 is fixedly connected with a forming bottom plate 21, the left end and the right end of the upper end surface of the forming bottom plate 21 are symmetrically provided with forming side plates 22, the middle part of the side wall of each forming side plate 22 is provided with a circular through hole, the inside of each forming side plate 22 below the circular through hole is provided with a sealing mechanism 23, the inside of the upper end of each forming side plate 22 is symmetrically provided with a clamping groove in the front and back direction, the clamping groove is internally provided with a lower clamping mechanism 24, the front end and the back end of the upper end surface of the forming bottom plate 21 are symmetrically connected, the middle part of the upper end of the vertical forming plate 25 is provided with an arc-shaped groove, and the arc-shaped groove can be matched with the semi-cylinder 310, so that the vertical forming plate 25 is tightly connected with the adjusting device 3. When in operation, the molding side plates 22 are manually arranged at the left end and the right end of the molding bottom plate 21, meanwhile, the forming vertical plate 25 is arranged at the front end and the rear end of the forming bottom plate 21 to form a square frame with an opening at the upper end, the reinforcing steel bar is manually penetrated through the round through hole on the forming side plate 22, sealing the joint of the steel bar and the molding side plate 22 by a sealing mechanism 23, pouring the uniformly stirred concrete slurry into the hollow frame body by a pouring machine, installing the adjusting device 3 at the upper end of the hollow frame body, the lower clamping mechanism 24 is used for realizing the fastening connection of the clip frame body and the adjusting device 3, the reinforcement cage is vertically placed at the upper end of the concrete slurry from the upper part of the adjusting device 3 by manpower, the lower end of the reinforcement cage is immersed into the concrete slurry to wait for solidification and molding, when the mold is removed, the formed vertical plate 25 and the solidified and formed composite floor can be quickly separated by the demoulding mechanism 26.
Sealing mechanism 23 include air pump 231, link 232, rubber trachea 233 and annular gasbag 234, wherein the lateral wall middle part of shaping curb plate 22 evenly seted up circular through-hole, fixedly connected with annular gasbag 234 on the lateral wall of circular through-hole, the inside of shaping curb plate 22 of circular through-hole below is provided with the spill cavity, the bottom of spill cavity has air pump 231 through air pump pedestal mounting, the top of air pump 231 is provided with link 232, the inside of link 232 is provided with the air cavity, the gas outlet of air pump 231 is linked together with the air inlet of link 232, the gas outlet of link 232 is linked together through the air inlet of rubber trachea 233 and annular gasbag 234. During specific work, air is conveyed to an air cavity inside the connecting frame 232 through the air pump 231, and the air is conveyed to the annular air bag 234 through the connecting frame 232, so that the annular air bag 234 is driven to expand, the inner wall of the annular air bag is tightly attached to the outer side wall of a steel bar, and sealing treatment is achieved.
Lower latch mechanism 24 include fixed drum 241, joint spring 242, T shape pole 243 and latch 244, wherein the inside front and back symmetry of upper end of shaping curb plate 22 seted up the joint groove, evenly be provided with latch 244 down on the inside wall in joint groove from last, seted up circular recess on the lateral wall in joint groove, the fixed drum 241 of inside fixedly connected with of circular recess, the inside of fixed drum 241 is connected with T shape pole 243 through joint spring 242. During specific work, when the lower half portion of the upper clamping mechanism 39 is inserted into the clamping groove and extrudes the T-shaped rod 243, the reaction force of the clamping spring 242 drives the T-shaped rod 243 to extrude the lower half portion of the upper clamping mechanism 39 towards the inner side, so that the upper clamping mechanism and the clamping teeth 244 are clamped mutually, and the forming device 2 is more stable in the working process.
The demolding mechanism 26 comprises a demolding motor 261, a disk 262, a rocker 263, a pressure lever 264, a cross shaft 265, a connecting spring 266 and a moving plate 267, wherein a rectangular groove is formed in the opposite inner side wall of the forming vertical plate 25, the moving plate 267 is arranged in the rectangular groove in a sliding mode, a mounting groove is formed in the bottom of the rectangular groove, the demolding motor 261 is mounted at the upper end of the mounting groove through a motor base, the disk 262 is connected to an output shaft of the demolding motor 261 through a key, the rocker 263 is connected to the position, close to the outer edge, of the left side wall of the disk 262 through a pin shaft, the lower end of the rocker 263 is connected with the upper end of the pressure lever 264 through a pin shaft, the cross shaft 265 is transversely arranged in the middle of the pressure lever 264, a sliding hole is formed in the rear end of the cross shaft 265, the lower end of the pressure lever 264 penetrates through the sliding hole and is, the front end of the cross 265 is fixedly attached to the side wall of the moving plate 267. When concrete during operation, when pouring, it rotates to drive disc 262 through drawing of patterns motor 261, thereby drive rocker 263 and rotate, it rotates to the inboard side to drive depression bar 264 through rocker 263, thereby drive cross 265 to the inboard side motion, it moves movable plate 267 to the inboard side motion to drive through cross 265, make its inside wall and shaping riser 25's inside wall parallel, during the drawing of patterns, it rotates to drive disc 262 through drawing of patterns motor 261, thereby drive rocker 263 and rotate, it rotates to the outside side to drive depression bar 264 through rocker 263, thereby drive cross 265 to the outside side motion, it moves movable plate 267 to the outside side motion to drive through cross 265, thereby realize movable plate 267 and the coincide floor separation of solidification shaping.
The adjusting device 3 comprises a concave end cover 31, a handle 32, a sliding plate 33, a limiting mechanism 34, a connecting sleeve 35, a buffer spring 36, a T-shaped shaft 37, a clamping block 38, an upper clamping mechanism 39 and a semi-cylinder 310, wherein the concave end cover 31 is arranged above the forming device 2, the handle 32 is symmetrically arranged at the position, close to the outer end, of the middle part of the upper end surface of the concave end cover 31, the middle part of the bottom of the concave end cover 31 is of a rectangular hollow structure, a plurality of groups of sliding plates 33 are symmetrically and slidably arranged at the left and right of the bottom of the concave end cover 31, limiting grooves are symmetrically arranged in the front and back of the sliding plates 33, the limiting mechanism 34 is arranged in each limiting groove, the connecting sleeve 35 is fixedly arranged on the opposite side wall of each group of sliding plates 33, the T-shaped shaft 37 is connected in the connecting sleeve 35 through the buffer spring 36, the clamping block 38 is fixedly connected at, the half cylinders 310 are symmetrically connected to the middle of the lower end surface of the concave end cover 31 in a front-back manner, fixing grooves are uniformly formed in the concave end cover 31 below the limiting mechanism 34, and the fixing grooves can be matched with the T-shaped limiting columns 344, so that the sliding plate 33 can be fixed. During specific work, handle 32 is installed spill end cover 31 to forming device 2's upper end through artifical the holding, mutually support through last latch mechanism 39 and lower latch mechanism 24 is fixed spill end cover 31 to forming device 2's upper end, stir the position of sliding plate 33 through the manual work, and vertically place the framework of steel reinforcement on the concrete thick liquids in forming device 2, lock sliding plate 33 through stop gear 34, press from both sides tight support through pressing from both sides tight piece 38 to the framework of steel reinforcement, can guarantee that the framework of steel reinforcement lower extreme soaks the length of concrete thick liquids the same, the effect of semicircle post 310 is opening the mould in-process, upwards jack-up semicircle post 310 fast through opening mould device 4, thereby upwards jack-up spill end cover 31, thereby reach the purpose of quick drawing of patterns.
The limiting mechanism 34 comprises a limiting motor 341, a traction wheel 342, a traction rope 343, a T-shaped limiting column 344, a compression spring 345 and a limiting plate 346, the limiting groove is symmetrically formed in the sliding plate 33 in the front and back direction, the limiting motor 341 is mounted on the upper end face of the limiting groove through a motor base, the output shaft of the limiting motor 341 is connected with a traction wheel 342 through a key, a traction rope 343 is wound on the traction wheel 342, the lower end of the traction rope 343 is bolted to the middle of the upper end of a T-shaped limiting column 344, a limiting plate 346 is arranged below the T-shaped limiting column 344, the left end and the right end of the limiting plate 346 are fixedly connected with the side wall of the limiting groove, a limiting hole is formed in the middle of the limiting plate 346, the T-shaped limiting column 344 is arranged in the limiting hole in a sliding mode, a compression spring 345 is sleeved on the T-shaped limiting column 344 above the limiting hole, and the compression spring 345. During specific work, the traction wheel 342 is driven to rotate by the limiting motor 341, so that the traction rope 343 is driven to unwind, the T-shaped limiting column 344 is driven to move downwards by the reaction force of the compression spring 345, the lower end of the T-shaped limiting column 344 is inserted into the fixing groove uniformly formed in the concave end cover 31, and the sliding plate 33 is limited and fixed.
The upper clamping mechanism 39 comprises a moving block 391, an L-shaped rod 392, a clamping rod 393 and a return spring 394, wherein the moving block 391 is symmetrically arranged at the left end and the right end of the lower end face of the concave end cover 31, the upper end of the moving block 391 and the lower end face of the concave end cover 31 are in sliding connection, the L-shaped rod 392 is fixedly connected to the lower end face of the concave end cover 31 on the inner side of the moving block 391, the outer end of the L-shaped rod 392 is connected with the middle of the clamping rod 393 through a pin shaft, and the return spring 394 is connected between the upper end of the clamping rod 393 and the L-. During specific work, through manual pressing movable block 391, the upper end that drives joint pole 393 through movable block 391 rotates, thereby drive reset spring 394 and compress, when the latter half of joint pole 393 inserts the joint inslot, stop the extrusion to movable block 391, the reaction force through joint spring 242 drives the latter half of T shape pole 243 inboard extrusion joint pole 393, thereby make joint pole 393 and latch 244 chucking each other, when opening the mould, press the upper end of joint pole 393 once more through the manual work, thereby drive the lower extreme of joint pole 393 and rotate, the extrusion to T shape pole 243 through the lower extreme of joint pole 393 drives T shape pole 243 and retracts, upwards jack-up halfcylinder 310 through opening mould device 4 simultaneously, can take off adjusting device 3.
The mold opening device 4 comprises a supporting plate 41, an electric push rod 42 and an arc-shaped pushing block 43, wherein the supporting plate 41 is symmetrically and fixedly connected with the front end and the rear end of the forming bottom plate 21, the electric push rod 42 is installed on the upper end face of the supporting plate 41 through a push rod base, the arc-shaped pushing block 43 is fixedly connected with the upper end of the electric push rod 42, a rubber layer is arranged on the inner side wall of the arc-shaped pushing block 43, the rubber layer can increase friction between the arc-shaped pushing block 43 and the semi-cylinder 310, and therefore the arc-shaped pushing block 43 can be pushed upwards to jack the semi-cylinder 310, and demolding treatment is. During specific work, the electric push rod 42 drives the arc-shaped pushing block 43 to move upwards, so as to drive the semi-cylinder 310 to move upwards, and therefore the adjusting device 3 is taken down.
The invention comprises the following steps:
the first step is as follows: manually installing the forming side plates 22 at the left end and the right end of the forming bottom plate 21, and installing the forming vertical plates 25 at the front end and the rear end of the forming bottom plate 21 to form a square frame with an open upper end;
the second step is that: manually penetrating a steel bar through a circular through hole formed in a forming side plate 22, sealing the joint of the steel bar and the circular through hole through a sealing mechanism 23, and pouring the uniformly stirred concrete slurry into the square frame through a pouring machine;
the third step: the adjusting device 3 is installed at the upper end of the square-shaped frame body, the adjusting device 3 is tightly connected with the square-shaped frame body through the mutual matching of the upper clamping mechanism 39 and the lower clamping mechanism 24, the steel bar framework is vertically placed at the upper end of the concrete slurry from the upper side of the adjusting device 3 through manual work, the lower end of the steel bar framework is immersed into the concrete slurry, after the position of the sliding plate 33 is manually adjusted, the sliding plate 33 is locked through the limiting mechanism 34, the steel bar framework is clamped and supported through the clamping block 38, the same length of the lower end of the steel bar framework immersed into the concrete slurry is ensured, and the lower end of the steel bar framework is waited to be solidified and;
the fourth step: after concrete slurry in the returning frame is solidified and formed, the upper end of the clamping rod 393 is pressed manually, the clamping state of the upper clamping mechanism 39 and the lower clamping mechanism 24 is released, the semi-cylinder 310 is jacked upwards through the mold opening device 4, the adjusting device 3 is taken down, the formed vertical plate 25 is separated from the solidified composite floor slab through the mold stripping mechanism 26, the formed side plate 22 is separated from the solidified composite floor slab manually, and the poured composite floor slab is taken out and is collected and stacked in a concentrated mode.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. The utility model provides a coincide floor production preparation mould, includes conveyor (1), forming device (2), adjusting device (3) and opens mould device (4), its characterized in that: forming device (2) is installed to the upper end of conveyor (1), bilateral symmetry is provided with around forming device (2) and opens mould device (4), the top of forming device (2) is provided with adjusting device (3), wherein:
the forming device (2) comprises a forming bottom plate (21), a forming side plate (22), a sealing mechanism (23), a lower clamping mechanism (24), a forming vertical plate (25) and a demolding mechanism (26), wherein the upper end of the conveying device (1) is fixedly connected with the forming bottom plate (21), the forming side plate (22) is symmetrically arranged at the left end and the right end of the upper end surface of the forming bottom plate (21), a circular through hole is formed in the middle of the side wall of the forming side plate (22), the sealing mechanism (23) is arranged inside the forming side plate (22) below the circular through hole, clamping grooves are symmetrically formed in the front and back of the upper end of the forming side plate (22), the lower clamping mechanism (24) is arranged in each clamping groove, the forming vertical plate (25) is symmetrically connected with the front end and the back end of the upper end surface of the forming bottom;
the sealing mechanism (23) comprises an air pump (231), a connecting frame (232), a rubber air pipe (233) and an annular air bag (234), wherein a circular through hole is uniformly formed in the middle of the side wall of the forming side plate (22), the annular air bag (234) is fixedly connected to the side wall of the circular through hole, a concave cavity is formed in the forming side plate (22) below the circular through hole, the air pump (231) is installed at the bottom of the concave cavity through an air pump base, the connecting frame (232) is arranged above the air pump (231), an air cavity is formed in the connecting frame (232), an air outlet of the air pump (231) is communicated with an air inlet of the connecting frame (232), and an air outlet of the connecting frame (232) is communicated with an air inlet of the annular air bag (234) through the;
the demolding mechanism (26) comprises a demolding motor (261), a disc (262), a rocker (263), a pressure rod (264), a cross shaft (265), a connecting spring (266) and a moving plate (267), wherein a rectangular groove is formed in the inner side wall, opposite to the forming vertical plate (25), of the forming vertical plate, the moving plate (267) is arranged in the rectangular groove in a sliding mode, a mounting groove is formed in the bottom of the rectangular groove, the demolding motor (261) is mounted at the upper end of the mounting groove through a motor base, the disc (262) is connected to an output shaft of the demolding motor (261) through a key, the rocker (263) is connected to the position, close to the outer edge, of the left side wall of the disc (262) through a pin shaft, the lower end of the rocker (263) is connected with the upper end of the pressure rod (264) through a pin shaft, the cross shaft (265) is transversely, the lower end of the pressure lever (264) penetrates through the sliding hole and is connected with the bottom of the mounting groove through a pin shaft, the rear end of the cross shaft (265) is connected with the side wall of the rectangular groove through a connecting spring (266), and the front end of the cross shaft (265) is fixedly connected to the side wall of the moving plate (267);
the adjusting device (3) comprises a concave end cover (31), a handle (32), sliding plates (33), a limiting mechanism (34), a connecting sleeve (35), a buffer spring (36), a T-shaped shaft (37), a clamping block (38), an upper clamping mechanism (39) and a semi-cylinder (310), wherein the concave end cover (31) is arranged above the forming device (2), the handles (32) are symmetrically arranged at the middle part of the upper end face of the concave end cover (31) close to the outer end, the middle part of the bottom of the concave end cover (31) is of a rectangular hollow structure, a plurality of groups of sliding plates (33) are symmetrically and slidably mounted at the left and right of the bottom of the concave end cover (31), limiting grooves are symmetrically formed in the front and back of the interior of each sliding plate (33), the limiting mechanism (34) is arranged in each limiting groove, the connecting sleeve (35) is fixedly mounted on the opposite side walls of each group of the sliding plates (33), the interior of each connecting sleeve, the inner end of the T-shaped shaft (37) is fixedly connected with a clamping block (38), the left end and the right end of the lower end face of the concave end cover (31) are symmetrically provided with upper clamping mechanisms (39), and the middle part of the lower end face of the concave end cover (31) is symmetrically connected with a semi-cylinder (310) front and back;
the limiting mechanism (34) comprises a limiting motor (341), a traction wheel (342), a traction rope (343), a T-shaped limiting column (344), a compression spring (345) and a limiting plate (346), wherein the inside of the sliding plate (33) is symmetrically provided with a limiting groove in front and back, the upper end surface inside the limiting groove is provided with the limiting motor (341) through a motor base, the output shaft of the limiting motor (341) is connected with the traction wheel (342) through a key, the traction rope (343) is wound on the traction wheel (342), the lower end of the traction rope (343) is bolted in the middle of the upper end of the T-shaped limiting column (344), the limiting plate (346) is arranged below the T-shaped limiting column (344), the left end and the right end of the limiting plate (346) are fixedly connected on the side wall of the limiting groove, the middle of the limiting plate (346) is provided with a limiting hole, and the T-shaped limiting column (344, a compression spring (345) is sleeved on the T-shaped limiting column (344) above the limiting hole, and the compression spring (345) is in a tensioning state in an initial state.
2. The mold for producing laminated floor slabs according to claim 1, wherein: conveyor (1) including conveying bottom plate (11), gyro wheel (12) and gyro wheel frame (13), wherein conveying bottom plate (11) on seted up the slide, slidable mounting has gyro wheel (12) in the slide, the lower extreme at gyro wheel frame (13) is installed in gyro wheel (12), the upper end fixed connection of gyro wheel frame (13) is on the lower terminal surface of forming device (2).
3. The mold for producing laminated floor slabs according to claim 1, wherein: the middle part of the upper end of the forming vertical plate (25) is provided with an arc-shaped groove.
4. The mold for producing laminated floor slabs according to claim 1, wherein: lower latch mechanism (24) including fixed drum (241), joint spring (242), T shape pole (243) and latch (244), wherein the inside front and back symmetry of upper end of shaping curb plate (22) seted up the joint groove, evenly be provided with latch (244) down on the inside wall in joint groove from last, seted up circular recess on the lateral wall in joint groove, the fixed drum (241) of inside fixedly connected with of circular recess, the inside of fixed drum (241) is connected with T shape pole (243) through joint spring (242).
5. The mold for producing laminated floor slabs according to claim 1, wherein: fixing grooves are uniformly formed in the concave end cover (31) below the limiting mechanism (34).
6. The mold for producing laminated floor slabs according to claim 1, wherein: the upper clamping mechanism (39) comprises a moving block (391), L-shaped rods (392), clamping rods (393) and a return spring (394), wherein the moving block (391) is symmetrically arranged at the left end and the right end of the lower end face of the concave end cover (31), the upper end of the moving block (391) is in sliding connection with the lower end face of the concave end cover (31), the L-shaped rods (392) are fixedly connected onto the lower end face of the concave end cover (31) on the inner side of the moving block (391), the outer ends of the L-shaped rods (392) are connected with the middle of the clamping rods (393) through pin shafts, and the return spring (394) is connected between the upper ends of the clamping rods (393) and the L-shaped rods (392).
7. The mold for producing laminated floor slabs according to claim 1, wherein: the mold opening device (4) comprises a supporting plate (41), an electric push rod (42) and an arc-shaped pushing block (43), wherein the supporting plate (41) is symmetrically and fixedly connected with the front end and the rear end of the forming bottom plate (21), the electric push rod (42) is installed on the upper end face of the supporting plate (41) through a push rod base, and the arc-shaped pushing block (43) is fixedly connected with the upper end of the electric push rod (42).
8. The mold for producing laminated floor slabs according to claim 7, wherein: the inner side wall of the arc-shaped pushing block (43) is provided with a rubber layer.
CN202011388914.1A 2020-12-02 2020-12-02 Production and manufacturing die for laminated floor slab Withdrawn CN112497440A (en)

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