CN115262985A - Construction device and process for heat insulation wall with built-in heat insulation material - Google Patents
Construction device and process for heat insulation wall with built-in heat insulation material Download PDFInfo
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- CN115262985A CN115262985A CN202210843723.2A CN202210843723A CN115262985A CN 115262985 A CN115262985 A CN 115262985A CN 202210843723 A CN202210843723 A CN 202210843723A CN 115262985 A CN115262985 A CN 115262985A
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- supporting
- heat preservation
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- 238000010276 construction Methods 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000008569 process Effects 0.000 title claims abstract description 13
- 238000009413 insulation Methods 0.000 title claims description 21
- 239000012774 insulation material Substances 0.000 title claims description 14
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 70
- 239000010959 steel Substances 0.000 claims abstract description 70
- 238000004321 preservation Methods 0.000 claims abstract description 58
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 238000002347 injection Methods 0.000 claims abstract description 21
- 239000007924 injection Substances 0.000 claims abstract description 21
- 230000000087 stabilizing effect Effects 0.000 claims abstract description 17
- 239000000853 adhesive Substances 0.000 claims description 17
- 230000001070 adhesive effect Effects 0.000 claims description 17
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 14
- 239000003292 glue Substances 0.000 claims description 9
- 230000008859 change Effects 0.000 claims description 5
- 238000005056 compaction Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 239000011810 insulating material Substances 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 238000009435 building construction Methods 0.000 abstract description 2
- 238000007493 shaping process Methods 0.000 abstract 1
- 230000006872 improvement Effects 0.000 description 8
- 230000003014 reinforcing effect Effects 0.000 description 8
- 238000005457 optimization Methods 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/06—Solidifying concrete, e.g. by application of vacuum before hardening
- E04G21/063—Solidifying concrete, e.g. by application of vacuum before hardening making use of vibrating or jolting tools
- E04G21/066—Solidifying concrete, e.g. by application of vacuum before hardening making use of vibrating or jolting tools acting upon the surface of the concrete, whether or not provided with parts penetrating the concrete
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/162—Handles to carry construction blocks
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/167—Tools or apparatus specially adapted for working-up plates, panels or slab shaped building elements
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Building Environments (AREA)
Abstract
The invention discloses a construction device and a process for a heat-insulating wall with a built-in heat-insulating material, belonging to the field of building construction and comprising a fixed frame and a movable frame, wherein a containing mechanism for supporting a wall body is movably arranged between the fixed frame and the movable frame, and the containing mechanism comprises a bottom plate; the top surface of the bottom plate can be used for placing supporting steel bars, and the movable frame is provided with a stabilizing mechanism which is convenient for placing and stabilizing the supporting steel bars; can dismantle on the top surface of bottom plate and set up support piece, be provided with on the support piece and fill into the injection apparatus that the building was glued to the junction between heat preservation module and the concrete layer, be provided with on the mount and carry out the closely knit mechanism of handling to the concrete of pouring, connect mechanism and adjustable shelf greatly through setting up the activity to set up the guide rail, can be very convenient transport the shaping wall body, it is more convenient to construct, and through the mount and the adjustable shelf that set up, the stability is better than lapped scaffold, can improve the security when constructing.
Description
Technical Field
The invention belongs to the field of building construction, and particularly relates to a construction device and a construction process for a heat insulation wall with a built-in heat insulation material.
Background
The structure of heat preservation wall can be adopted in house wall construction usually, and present heat preservation wall structure has three kinds, promptly: the heat insulation material is arranged in the indoor inner heat insulation wall; the heat-insulating material is arranged on the outdoor outer heat-insulating wall and the heat-insulating material is arranged on the sandwich heat-insulating wall inside the wall body, and as the inner heat-insulating wall and the outer heat-insulating wall have a plurality of problems after being used for a long time, the inner sandwich heat-insulating wall is the best one for the construction and use effects of the existing heat-insulating wall.
As shown in the attached figure 1 of the specification, because the structure of the inner sandwich heat-insulating wall is special, the wall body can be prefabricated into the form shown in the attached figure 2 of the specification, namely, the prefabricated wall body is butted to a built house in a construction mode of an assembly type building, and the prefabricated wall body and the house can be integrally formed after concrete pouring and forming are adopted; because the prefabricated wall body is a whole wall body, the volume is large, and in the process of prefabricated construction, some reinforcing steel bars and heat-insulating layers are arranged in a way of directly laying channels and tiling, so that the condition that the arranged reinforcing steel bars and the heat-insulating layers are not fixed easily although the construction is convenient is prevented, and the heat-insulating layers are usually in modularized butt joint, which easily causes a large gap at the butt joint position of the heat-insulating layers; some construction methods adopt a vertical arrangement mode, a construction scaffold needs to be built, the scaffold is not easy to move, the construction is inconvenient, when concrete is poured, the poured concrete is inconvenient to compact, and the generated air bubbles are not easy to eliminate; in addition, the concrete and the heat-insulating layer belong to two different materials, the concrete and the heat-insulating layer are not easy to bond, and if the joint of the concrete and the heat-insulating layer has air bubbles and is not dense, the strength of the prefabricated wall is reduced.
Therefore, in order to better construct, a vertically arranged construction mode is adopted, but the vertically arranged construction mode scaffold is not easy to move, and the finished wall is not easy to transport; after the concrete is poured, large-area concrete is inconvenient to compact; the concrete layer and the heat-insulating layer are not easy to bond, and the strength of the wall body can be reduced under the condition of no compactness, so that a better construction device is needed, and high-quality construction is guaranteed.
Disclosure of Invention
The invention aims to solve the problems, and provides a construction device and a construction process for a heat-insulating wall with a built-in heat-insulating material, which are convenient for transportation of a formed wall body, compact for the wall body during construction, and filled with building glue to fill gaps between the heat-insulating layer and a concrete layer so as to strengthen the strength of the wall body.
In order to realize the purpose, the invention adopts the technical scheme that: a construction device for a heat insulation wall with a built-in heat insulation material comprises a fixed frame and a movable frame, wherein a containing mechanism for supporting a wall body is movably arranged between the fixed frame and the movable frame, and the containing mechanism comprises a bottom plate;
supporting steel bars can be placed on the top surface of the bottom plate, and a stabilizing mechanism convenient for placing and stabilizing the supporting steel bars is arranged on the movable frame;
the top surface of the bottom plate is detachably provided with a support piece, the support piece is provided with an injection device which is filled with building glue to the joint between the heat preservation module and the concrete layer, and the fixing frame is provided with a compacting mechanism for treating poured concrete.
As a further improvement of the technical scheme, the injection device comprises a sleeve which is detachably arranged between the injection device and the support piece, the sleeve is hollow, and an inner core is movably arranged in the sleeve.
As a further improvement of the technical scheme, one end of the inner core, which extends into the sleeve, penetrates out of the sleeve and is in mutual contact with the inner wall of the sleeve;
one end of the outer side of the inner core and the inner wall of the sleeve are detachably arranged.
As a further improvement of the above technical solution, the compacting mechanism includes a guide rail seat capable of propping against the supporting member, a compactor is movably disposed on the guide rail seat, a movable assembly for controlling the position change of the compactor is disposed between the guide rail seat and the compactor, and a head capable of contacting the supporting member is fixedly disposed on the compactor;
the guide rail seat is connected with a driving source which is mutually fixed with the fixing frame.
As a further improvement of the above technical solution, the stabilizing mechanism includes a connecting plate, and a driving source connected with the movable frame is connected to the connecting plate;
the connecting plate is rotatably provided with a plurality of supporting rods, and the supporting rods are provided with a plurality of clamping seats capable of clamping supporting steel bars.
As a further improvement of the above technical solution, the containing mechanism includes a plurality of jacks which are arranged on the bottom plate and facilitate the arrangement of the supporting steel bars;
the bottom of bottom plate rotates and is provided with the sliding seat, be provided with the restriction on the sliding seat with bottom plate pivoted spacing subassembly.
As a further improvement of the technical scheme, a guide rail is arranged below the movable frame, the movable seat and the bottom of the movable frame are provided with idler wheels matched with the guide rail, and the guide rail is further provided with a commutator convenient for changing the position of the movable seat.
As a further improvement of the technical scheme, a supporting arm is fixedly arranged at the top of the fixed frame, the supporting arm and the movable frame are arranged in a sliding mode, and a lifting assembly is arranged on the movable seat.
As a further improvement of the technical scheme, a plurality of layers are arranged on the fixed frame and the movable frame, and a channel convenient for manual walking is arranged between the fixed frame and the upper two layers of the movable frame.
The construction process of the construction device of the heat preservation wall comprises the following steps:
(1) Equipment arrangement: arranging the containing mechanism between the fixed frame and the movable frame, and fixing the bottom plate with the fixed frame and the movable frame;
(2) Arranging supporting steel bars and heat preservation modules: hoisting the main reinforcing steel bars arranged longitudinally above the bottom plate, clamping and stabilizing the reinforcing steel bars arranged longitudinally by a stabilizing mechanism, manually entering a movable frame, arranging the auxiliary reinforcing steel bars arranged transversely, and fixing the auxiliary reinforcing steel bars on the main reinforcing steel bars;
transporting the heat preservation module to the position above the bottom plate, fixing the heat preservation module and the supporting steel bars arranged on the bottom plate mutually, and enabling part of the steel bars arranged transversely to penetrate through the heat preservation module;
(3) Arranging binding steel bars: butting and fixing the binding steel bars and the transversely arranged steel bars penetrating through the heat insulation module, and keeping a gap between the binding steel bars and the heat insulation module;
(4) Arranging a concrete layer: transporting the supporting piece to the position above the bottom plate, enclosing the heat preservation module by the supporting piece, arranging a cavity between the supporting piece parallel to the heat preservation module and the heat preservation module, fixing the outer side of the supporting piece by a steel pipe, and installing the injection device on the supporting piece;
pouring concrete into the cavity, carrying out vibration compaction treatment on a pouring position by the compaction mechanism during pouring, removing the containing mechanism from between the fixed frame and the movable frame after pouring is finished, and standing and forming the wall body;
(5) Gap filling: when the wall is formed into a semi-dry state by standing, the building adhesive is filled in through the injection device, the injection device is taken out synchronously when the building adhesive is filled, and the filling Kong Chongshi is continuously kept standing until the wall is completely hardened and formed.
The invention has the beneficial effects that:
1. the invention provides a construction device and a process for a heat-insulating wall with a built-in heat-insulating material.
2. When supporting steel bars and heat preservation modules are arranged, construction can be carried out through a lifting assembly arranged on a top supporting arm, after main steel bars which are vertically arranged fall above a bottom plate, the main steel bars can be clamped through a supporting rod and a clamping seat of a stabilizing mechanism and are arranged equidistantly, when auxiliary steel bars which are transversely arranged are constructed, the auxiliary steel bars are only required to be arranged manually and then are bundled by steel wires, and the multi-layer structure of a fixing frame and a movable frame enables construction of workers to be more convenient; when arranging the heat preservation module, can directly pile up from bottom to top and arrange, reduce the clearance between the heat preservation module, and pass the heat preservation module through transversely arranged's reinforcing bar, fasten more between heat preservation module and the support reinforcement.
3. Through the closely knit mechanism that sets up, can vibrate closely knit to concreting, under the drive of movable assembly, can change closely knit ware and top and exert the position of vibration to support piece, make each part of support piece all can be vibrated to, and then improve the closely knit degree of concreting.
4. When the poured concrete is in a semi-dry state, the injection device is used for filling the building glue into the joint of the heat preservation module and the concrete layer, the sleeve and the inner core can be detachably arranged, the head of the inner core plugs one end of the sleeve, the poured concrete can be prevented from entering the sleeve, when the building glue is filled, the sleeve is used as a filling pipeline, the building is introduced into the joint between the heat preservation module and the concrete layer, gaps which exist due to lack of compactness can be filled, the bonding force between the heat preservation module and the concrete layer is improved, and the strength of the wall body is improved.
Drawings
FIG. 1 is a schematic structural view of a sandwich thermal insulation wall described in the background art;
FIG. 2 is a schematic view of the completed wall structure of the present invention;
FIG. 3 is a schematic view showing the overall construction of the construction apparatus according to the present invention;
FIG. 4 is a schematic view of the structure in the direction A in FIG. 3;
FIG. 5 is a schematic view of a portion B of FIG. 3;
FIG. 6 is a schematic view of a portion of the enlarged structure at C in FIG. 3;
FIG. 7 is a schematic view of a portion of the enlarged structure shown at D in FIG. 3;
FIG. 8 is an enlarged partial view of FIG. 3 at E;
FIG. 9 is a schematic view of the injection device;
FIG. 10 is a schematic view of the arrangement of the guide rails and the commutator;
FIG. 11 is an enlarged partial view of FIG. 4 at F;
FIG. 12 is a schematic sectional view in the direction of G-G in FIG. 5;
FIG. 13 is a schematic view of the installation of the prefabricated wall and the support member after the concrete is poured;
fig. 14 is a schematic view of a connecting fastener connecting the support bar and the insulation module.
The text labels in the figures are represented as: 10. a fixed mount; 11. a movable frame; 12. a base plate; 121. a jack; 13. a support member; 14. an injection device; 141. a sleeve; 142. an inner core; 15. a guide rail seat; 16. a compactor; 17. ejecting the head; 18. a connecting plate; 19. a support bar; 20. a card holder; 21. a movable seat; 22. a support arm; 23. a channel; 24. a guide rail; 25. a commutator; 30. a movable seat; 31. a mounting base; 32. a sliding seat; a. supporting the reinforcing steel bars; b. a heat preservation module; c. binding the reinforcing steel bars; d. and (3) a concrete layer.
Detailed Description
The following detailed description of the present invention is given for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way.
As shown in the attached fig. 1-14, as a specific embodiment of the present invention, the specific structure of the present invention is: a construction device for a heat-insulating wall with a built-in heat-insulating material comprises a fixed frame 10 and a movable frame 11, wherein a containing mechanism for supporting a wall body is movably arranged between the fixed frame 10 and the movable frame 11, the containing mechanism comprises a bottom plate 12, specifically, prefabricated wall bodies are arranged above the bottom plate 12, the wall body and the bottom plate 12 are mutually fixed after the wall body is manufactured, a guide rail 24 is arranged below the movable frame 11, the wall bodies on the movable frame 11 and the containing mechanism can be conveniently sent out through the arranged guide rail 24, and the wall body and the bottom plate 12 are separated after the wall body sent out is hardened and formed;
the top surface of the bottom plate 12 can be used for placing supporting steel bars a, a plurality of insertion holes 121 for placing the supporting steel bars a are specifically arranged on the bottom plate 12, the main steel bars are specifically arranged, after the arranged main steel bars are conveyed to the bottom plate 12, the main steel bars are inserted into the insertion holes 121 in a proper manner, rapid arrangement can be achieved, a stabilizing mechanism which is convenient for the stable placement of the supporting steel bars a is arranged on the movable frame 11, the stabilizing mechanism clamps the main steel bars and plays a role in supporting the main steel bars, so that the main steel bars are in a vertically arranged state, and the subsequent arrangement of auxiliary steel bars is facilitated;
the top surface of the bottom plate 12 is detachably provided with a support member 13, the support member 13 is specifically a forming template during concrete pouring, in this embodiment, the template is provided with a plurality of blocks (refer to fig. 13 in the specification), the support member 13 is provided with an injection device 14 for injecting building glue into a joint between the heat preservation module b and the concrete layer d, in this embodiment, the injected building glue is a common building material, no illustration is given in this application, the fixing frame 10 is provided with a compacting mechanism for treating the poured concrete, the compacting mechanism can realize vibration compacting of a plurality of positions of the support member 13, in this embodiment, when concrete pouring is performed, the concrete is vibrated and compacted by the compacting mechanism at first, after compacting is completed, the wall is placed and formed, after the wall is in a semi-dry state, the building glue is injected into the joint between the heat preservation module b and the concrete layer d by the injection device 14, the building glue can fill a gap at the joint between the heat preservation module b and the concrete layer d, so that the adhesion of the joint between the heat preservation module b and the concrete layer d is improved, the strength of the support member is improved, the compact mechanism can provide a better vibration compacting effect of the support member and the concrete layer d, and the support member 13 can be far away from the concrete layer, and the concrete layer d can be more easily separated from the concrete layer, and the concrete layer d, and the support member b and the concrete layer d, and the concrete layer d can be separated from the concrete layer.
As shown in the attached fig. 1, 6 and 9 of the specification, the optimization is further performed on the basis of the above embodiments: the injection device 14 comprises a sleeve 141 detachably arranged between the support 13, the sleeve 141 is hollow, a fixed seat capable of being fixed with the sleeve 141 is arranged on the support 13, an inner core 142 is movably arranged in the sleeve 141, the inner core 142 is specifically inserted into the sleeve 141,
one end of the inner core 142, which extends into the sleeve 141, penetrates out of the sleeve 141 and is in contact with the inner wall of the sleeve 141, and the inner core 142 penetrates through the sleeve 141, so that the end of the sleeve 141 is blocked after concrete is poured conveniently, and the concrete is prevented from entering the inner core 142; in this embodiment, the outer end of the inner core 142 is connected to the sleeve 141 through a thread, and the diameter of the thread connected to the sleeve 141 is larger than the outer diameter of the end penetrating through the sleeve 141, so that the inner core 142 can be normally inserted into the sleeve 141; when the inner core 142 is inserted into the sleeve 141, the contact between the inner core 142 and the thermal insulation module b is ensured, so that after concrete is poured, the construction adhesive can be directly filled to the joint position in contact with the thermal insulation module b,
when the building adhesive is filled, the inner core 142 is unscrewed, the inner core is taken out of the sleeve 141, the pipeline is butted with the sleeve 141, the building adhesive is filled at the joint of the heat preservation module b and the concrete layer d, the sleeve 141 is synchronously taken out after the building adhesive is filled for about 6-10s, and the jacks left by the sleeve 141 are filled by the building adhesive.
As shown in the accompanying figures 3, 4 and 6 and the movable frame 11 of the specification, the following optimization is further performed on the basis of the above embodiment: the compacting mechanism comprises a guide rail seat 15 which can be propped against the support piece 13, specifically comprises a front guide rail and a rear guide rail which are fixedly connected with each other through a connecting rod, a plurality of driving hydraulic cylinders are fixedly arranged on the fixing frame 10, the output shafts of the hydraulic cylinders are connected with the guide rail seat 15 through hinges, a compacting device 16 is movably arranged on the guide rail seat 15, in the embodiment, the compacting device 16 is specifically a vibrating machine, a movable component for controlling the position change of the compacting device 16 is arranged between the guide rail seat 15 and the compacting device 16, in the embodiment, the movable component comprises a movable seat 30 which is arranged between the movable seat 30 and the guide rail seat 15 in a mutual sliding manner, a driving motor is arranged on the movable seat 30, the output shaft of the driving motor is connected with a driving gear, the gear and the guide rail seat 15 are connected through a gear rack, and a mounting seat 31 is arranged on the movable seat 30 in a sliding manner, the mounting seat 31 is provided with a driving motor, the output shaft of the driving motor is also provided with a gear, the gear is connected with the moving seat 30 through a gear rack, the moving seat 30 and the motor on the mounting seat 31 are controlled to start, so that the compactor 16 can move in the up-down direction and the front-back direction as shown in the attached drawing 3, the multiple positions can be stopped, the mounting seat 31 is also provided with a sliding seat 32 in a sliding way, the sliding seat 32 slides back and forth towards the support piece 13, the compactor 16 is fixedly arranged on the sliding seat 32, the mounting seat 31 is fixedly provided with a driving cylinder, a cylinder shaft and the compactor 16 are mutually fixed, when the cylinder is started, the compactor 16 is close to the support piece 13, the compaction of the vibration of different positions on the support piece 13 is realized, and the supporting force between the compactor 16 and the support piece 13 is changed, the compactor 16 is fixedly provided with a top head 17 which can be in contact with the support piece 13, and when the compactor 16 is started, the top head 17 and the support piece 13 are driven to be in contact with each other, so that the concrete is compacted through vibration.
As shown in the attached fig. 3 and 5 of the specification, the optimization is further performed on the basis of the above embodiments: the stabilizing mechanism comprises a connecting plate 18, a driving source connected with the movable frame 11 is connected onto the connecting plate 18, the driving source is specifically a plurality of hydraulic cylinders fixedly arranged on the movable frame 11, and output shafts of the hydraulic cylinders are mutually fixed with the connecting plate 18;
the utility model discloses a support bar, including connecting plate 18, bracing piece 19, support bar a, support bar 19, the base of support bar a is provided with turning handle on the connecting plate 18, a plurality of cassette 20 that can block support bar a have been arranged on the bracing piece 19, when arranging main reinforcing bar, through rotating turning handle, make the bracing piece 19 rotate to can make things convenient for the vertical main reinforcing bar of arranging to block into in the cassette 20, can make the vertical centre gripping of main reinforcing bar stable, in order to make things convenient for follow-up arrangement auxiliary reinforcing bar, auxiliary reinforcing bar specifically ties up on main reinforcing bar through tying up the silk.
As shown in the attached fig. 3 and 6 of the specification, the optimization is further performed on the basis of the above embodiments: the bottom of the bottom plate 12 is rotatably provided with a movable seat 21, the movable seat 21 is provided with a limiting component for limiting the movable seat 21 and the bottom plate 12 to rotate, in the embodiment, the limiting component comprises a supporting seat arranged on the movable seat 21, a top block is arranged above the supporting seat in a vertical sliding manner and is made of a magnetic material, a spring for pushing the top block to move upwards is arranged between the top block and the supporting seat, an electromagnet for controlling the movement of the top block is fixedly arranged below the supporting seat, a limiting seat matched with the top block is arranged on the bottom plate 12, when the electromagnet is not electrified, the spring pushes the top block to be inserted into the limiting seat, the bottom plate 12 and the movable seat 21 cannot rotate mutually, after the electromagnet is electrified, the electromagnet attracts the top block to make the top block and the common limiting seat mutually separated, the bottom plate 12 and the movable seat 21 can mutually rotate, the movable seat 21 and the bottom of the movable frame 11 are provided with rollers matched with the guide rail 24, in the movable seat 11 and the movable seat 11 can drive the movable seat to move to the reversing track 24, when the reversing track 21 and the reversing track 21 are in a reversing track 25, when the reversing track is in the reversing track, the reversing track 21 and the reversing track 21, the reversing track is conveniently, when the reversing track is in the reversing track, the reversing track 21 and the reversing track 25, the base plate 12 and the movable seat 21 are continuously fixed relatively, and then the vehicle is transported out from another track.
As shown in the attached fig. 3 of the specification, the optimization is further performed on the basis of the embodiment: the fixed support arm 22 that is provided with in top of mount 10, support arm 22 with mutual slip sets up between the adjustable shelf 11, and is concrete, is provided with the supporting wheel that supports adjustable shelf 11 on adjustable shelf 11, when adjustable shelf 11 moves, still can play the supporting role to supporting arm 22, and the bottom of adjustable shelf 11 sets up the gyro wheel, connects the driving source on the gyro wheel, and the gyro wheel can auto-lock when not having the motion, be provided with on the sliding seat 21 and lift by crane the subassembly, it is conventional driving structure to lift by crane the subassembly structure, mainly is the subassembly of being convenient for lift by crane artifical difficult transport such as reinforcing bar and heat preservation module b, mount 10 with be provided with a plurality of layers on adjustable shelf 11, just mount 10 with set up the passageway 23 of being convenient for artifical walking between the last two-layer of adjustable shelf 11.
The process for constructing by using the heat-insulating wall construction device comprises the following steps:
(1) Equipment arrangement: the containing mechanism is arranged between the fixed frame 10 and the movable frame 11, and the roller at the bottom of the movable frame 11 is self-locked, so that the movable frame 11 cannot move, and one end of the bottom plate 12 can be propped against, so that the bottom plate 12, the fixed frame 10 and the movable frame 11 are fixed with each other;
(2) Arranging a supporting steel bar a and a heat preservation module b: hoisting a longitudinally arranged main steel bar to the upper part of the bottom plate 12, specifically hoisting by a hoisting assembly, inserting the hoisted main steel bar into the jack 121, rapidly arranging the positions of different main steel bars, then stably clamping the longitudinally arranged steel bar by a stabilizing mechanism, specifically controlling a hydraulic cylinder connected with a connecting plate 18 to start, extending forwards, rotating a support rod 19, clamping a clamping seat 20 and the main steel bar mutually, namely arranging the vertically arranged main steel bar, manually entering a movable frame 11, arranging transversely arranged auxiliary steel bars, fixing the auxiliary steel bars on the main steel bar, arranging the auxiliary steel bars, and bundling the auxiliary steel bars on the main steel bar by a binding wire;
the heat preservation module b is transported to the position above the bottom plate 12 and is mutually fixed with the arranged support steel bars a on the bottom plate 12, the heat preservation module b and the arranged support steel bars a are mutually fixed by adopting other connecting buckles (refer to attached figures in the specification), the connecting buckles are fastened and fixed by threads, U-shaped steel bars can be adopted, the heat preservation module is bent on the support steel bars after penetrating, the connecting buckles belong to common parts and belong to the prior art, description is omitted, the main purpose is to relatively fix the support steel bars a and the heat preservation module b, then partial transversely arranged steel bars penetrate through the heat preservation module b, prefabricated holes are arranged on the heat preservation module b, and the transversely arranged steel bars penetrate through the prefabricated holes to further support and fix the heat preservation module b;
(3) Arranging binding steel bars c: the binding steel bars c and the transversely arranged steel bars penetrating through the heat preservation module b are fixedly butted, binding wires can be adopted for binding and welding fixation when the heat preservation module b and the binding steel bars c are fixed, and a gap is reserved between the binding steel bars c and the heat preservation module b, the gap is convenient for filling concrete and bonding between the filled concrete and the heat preservation module b, and the binding steel bars c play a role in binding the concrete;
(4) Arranging a concrete layer d: transporting the supporting member 13 to the upper part of the bottom plate 12, wherein the top of the bottom plate 12 is provided with a slot with an upward opening, the supporting member 13 is inserted into the slot, and the plurality of supporting members 13 are adopted to enclose the heat preservation module b, because the heat preservation module b adopted in the application is a hard plate-shaped structure and has certain strength, in the embodiment, the supporting member 13 is provided with 3 pieces, if the strength of the heat preservation module b is lower, the supporting member 13 is required to be arranged on the outer side surface of the heat preservation module b to strengthen the supporting strength, when the supporting member 13 is arranged on the outer side of the heat preservation module b, the supporting member is formed by splicing a plurality of pieces, only a through hole is arranged at the position where a transverse steel bar passes through the heat preservation module b, the through hole is formed by butting two supporting members 13, so that the dismounting of the supporting member 13 can be convenient, a cavity is arranged between the supporting member 13 parallel to the heat preservation module b and the heat preservation module b, the outer side of the supporting member 13 is fixed by a steel pipe (the final fixing form can refer to the figure 13), a part of the steel pipe and the bottom plate 12 can be fixed by bolts, and the injection device 14 is installed on the supporting member 13, specifically, the sleeve 141 is inserted into the reserved hole on the supporting member 141, and then the inner core of the supporting member 142 and the end part of the supporting member is contacted with the sleeve 142, and the end part of the sleeve 142;
pouring concrete into the cavity, wherein the compacting mechanism performs vibration compacting treatment on a pouring position during pouring, specifically, under the vibration of the compacting device 16, the vibration is transmitted to the supporting piece 13 through the ejector head 17 to vibrate the poured concrete, the compacting device 16 and the ejector head 17 are changed at different positions under the drive of the movable assembly, so that the vibration compacting treatment on the concrete at different positions is realized, after pouring is completed, the containing mechanism is moved away from between the fixed frame 10 and the movable frame 11, when moving, the movable frame 11 drives the containing mechanism to move on the guide rail 24 together, when the containing mechanism moves to the commutator 25, the commutator 25 drives the movable seat 21 to reverse, the poured wall body is pushed out and is transported to a specified position to be uniformly stored, and the wall body is stood and molded;
(5) Gap filling: when the wall is in a semi-dry state after standing and forming, the semi-dry state refers to the state that concrete is solidified but not completely hardened, the injection device 14 is used for filling the building adhesive, the filling of the building adhesive can be performed within 6-8 hours after pouring and forming, namely within the period from initial setting to final setting, the concrete at the moment can be considered as the semi-dry state, when the building adhesive is filled, the inner core 142 is taken out of the sleeve 141 firstly, then the adhesive filling pipeline is butted with the sleeve 141, the building adhesive is filled into the sleeve 141, after 6-10 seconds of filling, the sleeve 141 is taken out of the wall synchronously, in the taking-out process, the building adhesive is used for filling holes generated by the sleeve 141 synchronously, and after the sleeve 141 is completely taken out of the wall, the building adhesive is stopped being filled, and the wall is kept standing until the wall is completely hardened and formed.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, or combinations, or other applications of the inventive concepts and solutions as may be employed without such modifications, are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a construction equipment for built-in insulation material thermal-insulation wall, includes mount (10) and adjustable shelf (11), its characterized in that: a containing and receiving mechanism for supporting a wall body is movably arranged between the fixed frame (10) and the movable frame (11), and the containing and receiving mechanism comprises a bottom plate (12);
a supporting steel bar (a) can be placed on the top surface of the bottom plate (12), and a stabilizing mechanism convenient for placing and stabilizing the supporting steel bar (a) is arranged on the movable frame (11);
the concrete heat-preservation floor is characterized in that a supporting piece (13) is detachably arranged on the top surface of the bottom plate (12), an injection device (14) which is filled with building glue to a joint between the heat-preservation module (b) and the concrete layer (d) is arranged on the supporting piece (13), and a compacting mechanism which is used for treating poured concrete is arranged on the fixing frame (10).
2. The construction device for the thermal insulation wall with the built-in thermal insulation material as claimed in claim 1, wherein: the injection device (14) comprises a sleeve (141) which is detachably arranged between the injection device and the support piece (13), the sleeve (141) is hollow, and an inner core (142) is movably arranged in the sleeve (141).
3. The construction device for the thermal insulation wall with the built-in thermal insulation material as claimed in claim 2, wherein: one end of the inner core (142) extending into the sleeve (141) penetrates out of the sleeve (141) and is in contact with the inner wall of the sleeve (141);
one end of the outer side of the inner core (142) and the inner wall of the sleeve (141) are detachably arranged.
4. The construction device for the thermal insulation wall with the built-in thermal insulation material as claimed in claim 3, wherein: the compacting mechanism comprises a guide rail seat (15) which can be mutually propped against the supporting piece (13), a compactor (16) is movably arranged on the guide rail seat (15), a movable assembly for controlling the position change of the compactor (16) is arranged between the guide rail seat (15) and the compactor (16), and a jacking head (17) which can be in contact with the supporting piece (13) is fixedly arranged on the compactor (16);
the guide rail seat (15) is connected with a driving source which is mutually fixed with the fixed frame (10).
5. The construction device for the thermal insulation wall with the built-in thermal insulation material as claimed in claim 4, wherein: the stabilizing mechanism comprises a connecting plate (18), and a driving source connected with the movable frame (11) is connected to the connecting plate (18);
a plurality of support rods (19) are rotatably arranged on the connecting plate (18), and a plurality of clamping seats (20) capable of clamping the support steel bars (a) are arranged on the support rods (19).
6. The construction device for the thermal insulation wall with the built-in thermal insulation material as claimed in claim 5, wherein: the containing mechanism comprises a plurality of jacks (121) which are arranged on the bottom plate (12) and are convenient for arranging supporting steel bars (a);
the bottom of bottom plate (12) rotates and is provided with movable seat (21), be provided with the restriction on movable seat (21) with bottom plate (12) pivoted spacing subassembly.
7. The construction device for the thermal insulation wall with the built-in thermal insulation material as claimed in claim 6, wherein: the below of adjustable shelf (11) sets up guide rail (24), sliding seat (21) with the bottom of adjustable shelf (11) be provided with the gyro wheel of mutually supporting between guide rail (24), still be provided with on guide rail (24) and be convenient for change commutator (25) of sliding seat (21) position.
8. The construction device for the thermal insulation wall with the built-in thermal insulation material as claimed in claim 1, wherein: the top of the fixed frame (10) is fixedly provided with a supporting arm (22), the supporting arm (22) and the movable frame (11) are arranged in a sliding mode, and the movable seat (21) is provided with a hoisting assembly.
9. The construction device for the thermal insulation wall with the built-in thermal insulation material as claimed in claim 1, wherein: the movable frame is characterized in that a plurality of layers are arranged on the fixed frame (10) and the movable frame (11), and a channel (23) convenient for manual walking is arranged between the upper two layers of the fixed frame (10) and the movable frame (11).
10. The construction process using the construction apparatus for a thermal insulation wall according to any one of claims 1 to 8, wherein: comprises the following steps:
(1) Equipment arrangement: the containing mechanism is arranged between the fixed frame (10) and the movable frame (11), and the bottom plate (12) is fixed with the fixed frame (10) and the movable frame (11);
(2) Arranging a support steel bar (a) and a heat preservation module (b): hoisting the main reinforcing steel bars arranged longitudinally above the bottom plate (12), clamping and stabilizing the reinforcing steel bars arranged longitudinally by a stabilizing mechanism, manually entering the movable frame (11), arranging the auxiliary reinforcing steel bars arranged transversely, and fixing the auxiliary reinforcing steel bars on the main reinforcing steel bars;
transporting the heat preservation module (b) to the position above the bottom plate (12), fixing the heat preservation module (b) and the arranged support steel bars (a) on the bottom plate (12) mutually, and enabling part of the transversely arranged steel bars to penetrate through the heat preservation module (b);
(3) Arranging tie bars (c): butting and fixing the binding steel bars (c) and the transversely arranged steel bars penetrating through the heat preservation module (b), and reserving gaps between the binding steel bars (c) and the heat preservation module (b);
(4) Arranging a concrete layer (d): transporting the supporting piece (13) to the position above the bottom plate (12), enclosing the heat preservation module (b) by the supporting piece (13), arranging a cavity between the supporting piece (13) and the heat preservation module (b) which are parallel to the heat preservation module (b), fixing the outer side of the supporting piece (13) by a steel pipe, and installing the injection device (14) on the supporting piece (13);
concrete is poured into the cavity, the compaction mechanism performs vibration compaction treatment on the pouring position during pouring, after pouring is completed, the containing mechanism is moved away from the position between the fixed frame (10) and the movable frame (11), and the wall body is formed in a standing mode;
(5) Gap filling: when the wall is formed into a semi-dry state by standing, the injection device (14) is used for filling the building adhesive, the injection device (14) is synchronously taken out when the building adhesive is filled, and the filling Kong Chongshi is continuously kept standing until the building adhesive is completely hardened and formed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202210843723.2A CN115262985B (en) | 2022-07-18 | 2022-07-18 | Construction device and technology for built-in heat insulation wall with heat insulation material |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210843723.2A CN115262985B (en) | 2022-07-18 | 2022-07-18 | Construction device and technology for built-in heat insulation wall with heat insulation material |
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| CN115262985B CN115262985B (en) | 2024-04-30 |
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| WO2014095025A2 (en) * | 2012-12-21 | 2014-06-26 | Progress Holding A.G. | Device for producing a large-area, pre-fabricated wall part, in particular comprising at least one concrete layer |
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| CN115262985B (en) | 2024-04-30 |
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