CN115262434A - Assembled integral four-cabin flood discharge box culvert haunching structure and construction method - Google Patents
Assembled integral four-cabin flood discharge box culvert haunching structure and construction method Download PDFInfo
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- CN115262434A CN115262434A CN202211177768.7A CN202211177768A CN115262434A CN 115262434 A CN115262434 A CN 115262434A CN 202211177768 A CN202211177768 A CN 202211177768A CN 115262434 A CN115262434 A CN 115262434A
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- 238000010276 construction Methods 0.000 title abstract description 21
- 239000004567 concrete Substances 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 41
- 239000010959 steel Substances 0.000 claims description 41
- 238000003466 welding Methods 0.000 claims description 13
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 12
- 229910052782 aluminium Inorganic materials 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 6
- 239000004587 polysulfide sealant Substances 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 abstract description 10
- 238000011065 in-situ storage Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 238000009417 prefabrication Methods 0.000 abstract 1
- 238000013461 design Methods 0.000 description 5
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000011900 installation process Methods 0.000 description 3
- 238000007788 roughening Methods 0.000 description 2
- 239000011376 self-consolidating concrete Substances 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F5/00—Draining the sub-base, i.e. subgrade or ground-work, e.g. embankment of roads or of the ballastway of railways or draining-off road surface or ballastway drainage by trenches, culverts, or conduits or other specially adapted means
- E01F5/005—Culverts ; Head-structures for culverts, or for drainage-conduit outlets in slopes
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/045—Underground structures, e.g. tunnels or galleries, built in the open air or by methods involving disturbance of the ground surface all along the location line; Methods of making them
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/16—Arrangement or construction of joints in foundation structures
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D31/00—Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution
- E02D31/02—Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution against ground humidity or ground water
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- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
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- General Engineering & Computer Science (AREA)
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Abstract
The application discloses four integral cabins of assembly flood discharge box culvert haunches structure and construction method relates to underground works technical field, including the standard festival, the standard festival comprises four kinds of prefabricated component of prefabricated wall, 2 coincide walls and 4 prefabricated roofs in the middle of 3 prefabricated bottom plates, 3, four cabin structures of standard festival, total width are 20m, and net height is 2m, and length is 3m, and every 7 standard festivals are a standard section. This application is through carrying out the component prefabrication at the factory building, then transport to the job site installation, and rethread later stage cast in situ concrete forms whole box culvert structure to saved a large amount of manpowers, material resources, it is loaded down with trivial details to have avoided the construction process, improved production efficiency and factor of safety, and guaranteed the size precision and the appearance quality of box culvert.
Description
Technical Field
The invention relates to the technical field of underground engineering, in particular to an assembled integral four-cabin flood discharging box culvert haunching structure and a construction method.
Background
The traditional box culvert structure is built by adopting a method of installing steel bars on a construction site, erecting templates and casting concrete in situ. The traditional construction method of the cast-in-place box culvert structure has the disadvantages of complicated construction procedures, low construction efficiency, large construction amount, large quantity of labor and material matching, many potential safety hazards and certain influence on the environment. Meanwhile, the site occupies a large area, and the safe and civilized construction is difficult. And the box culvert cast in situ has low precision, and the size and the appearance quality of the box culvert structure are not easy to ensure.
Based on the structure, an assembled integral four-cabin flood discharge box culvert haunching structure and a construction method are provided.
Disclosure of Invention
The invention aims to overcome the problems in the prior art, and provides an assembled integral four-cabin flood drainage box culvert haunching structure and a construction method.
In order to achieve the technical purpose and achieve the technical effect, the invention is realized by the following technical scheme:
four integral cabins of assembly flood discharge box culvert adds armpit structure, including the standard festival, the standard festival comprises four types of prefabricated component of prefabricated wall, 2 coincide walls and 4 prefabricated roofs in the middle of 3 prefabricated bottom plates, 3, four cabin structures of standard festival, total width are 20m, and net height is 2m, and length is 3m, and every 7 standard festivals are a standard section.
Preferably, each of the standard joint gaps is caulked with a two-component polysulfide sealant.
Preferably, a 30mm wide deformation joint is arranged between each standard section.
Preferably, the prefabricated bottom plate and the prefabricated top plate are horizontal members of a box culvert structure, the prefabricated thickness is 120mm, the lower surface is a template smooth surface, the upper surface is a roughened surface which is roughened, the roughening depth is not less than 4mm, and the top is provided with truss steel bars.
Preferably, prefabricated wall evenly distributed is between 2 coincide walls in the middle of 3, middle prefabricated wall and coincide wall are box culvert structure vertical member, are two skin wall structures, and the surface is the template smooth surface, and the internal surface is the mat surface of frosting, and the centre is connected with the truss reinforcing bar.
Preferably, the construction method of the assembled integral four-cabin flood discharge box culvert haunch structure comprises the following steps:
s1: measuring and paying off;
s2: hoisting a prefabricated bottom plate;
s3: welding prefabricated bottom plate steel bars;
s4: hoisting the superposed wall;
s5: installing upper-layer steel bars of the bottom plate;
s6: hoisting the middle prefabricated wall;
s7: binding the upper layer steel bars of the bottom plate;
s8: installing an aluminum die with an armpit at the bottom;
s9: installing a water stop belt of a lower deformation joint;
s10: pouring concrete on the bottom plate;
s11: the top plate haunch aluminum mould and the support frame body are erected;
s12: hoisting a prefabricated top plate;
s13: welding prefabricated roof steel bars;
s14: installing and binding steel bars on the upper layer of the top plate;
s15: installing an upper deformation joint water stop;
s16: pouring concrete on the top plate and the wall body;
s17: maintaining box culverts;
s18: and (5) plate joint filling treatment.
In summary, the invention includes at least one of the following advantages: this four integral cabins of assembly flood discharge box culvert adds armpit structure constitutes by prefabricated wall, 2 coincide walls and 4 prefabricated roof board class prefabricated component in the middle of 3 prefabricated bottom plates, 3 through the standard festival, the promotion of very big degree the efficiency of construction and the factor of safety of box culvert, secondly saved a large amount of manpowers, material resources, realized resource saving. Most importantly, the dimensional accuracy and the appearance quality of the box culvert are also fully ensured.
Drawings
FIG. 1 is a first schematic view of an assembled integral four-compartment flood discharge box culvert haunching structure of the present invention;
FIG. 2 is a schematic view of an assembled integral four-compartment flood discharge box culvert haunching structure of the present invention;
FIG. 3 is a schematic view of a connection node between a laminated wall and a prefabricated base plate according to the present invention;
FIG. 4 is a schematic view of the joint between the laminated wall and the prefabricated roof panel according to the present invention;
FIG. 5 is a schematic view of a connection node between an intermediate prefabricated wall and a prefabricated base plate according to the present invention;
FIG. 6 is a schematic view of a joint between a middle prefabricated wall and a prefabricated roof according to the present invention;
in the drawings, the components represented by the respective reference numerals are listed below:
1-standard knot, 101-prefabricated bottom plate, 102-middle prefabricated wall, 103-superposed wall and 104-prefabricated top plate.
Detailed Description
The present invention is described in further detail below with reference to FIGS. 1-6.
The embodiment provided by the invention comprises the following steps: as shown in fig. 1-6, the assembled integral four-cabin flood discharging box culvert haunching structure comprises a standard section 1, wherein the standard section 1 is formed by four types of prefabricated components including 3 prefabricated bottom plates 101, 3 middle prefabricated walls 102, 2 superposed walls 103 and 4 prefabricated top plates 104, the standard section 1 is of a four-cabin structure, the total width is 20m, the net height is 2m, the length is 3m, and each 7 standard sections 1 are standard sections. The prefabricated parts are produced in factories, lifted to a construction site for installation, and concrete is poured in situ at the later stage to form a box culvert integral structure. Gaps of the standard sections 1 are filled with two-component polysulfide sealant, deformation joints with the width of 30mm are arranged among the standard sections, and rubber water stops with steel edges are embedded to meet the waterproof requirement of the box culvert. The prefabricated bottom plate 101 and the prefabricated top plate 104 are horizontal members of a box culvert structure, the prefabricated thickness is 120mm, the lower surface is a template smooth surface, the upper surface is a roughened surface which is roughened, the roughening depth is not less than 4mm, and the top is provided with truss steel; prefabricated wall 102 evenly distributed is between 2 coincide walls 103 in the middle of 3, and middle prefabricated wall 102 and coincide wall 103 are box culvert structure vertical member, are two skin wall structures, and the surface is the template smooth surface, and the internal surface is the rough surface of frosting, and is middle with truss steel bar connection.
In order to better show the assembled integral four-cabin flood discharging box culvert haunching structure, the embodiment provides a construction method of the assembled integral four-cabin flood discharging box culvert haunching structure, which comprises the following steps:
s1: measuring and paying off;
s2: prefabricated bottom plate hoist and mount
When the prefabricated bottom plate is hoisted, the prefabricated bottom plate is paved according to the elastic lines through a special hoisting tool. Four-point hoisting is adopted in the hoisting process, so that stable hoisting is ensured. During hoisting, the direction of the prefabricated bottom plates is noticed, and the reserved steel bars of two adjacent prefabricated bottom plates are ensured to be positioned at the same position. Because the prefabricated concrete component is adopted, 1cm of adjusting gap is reserved between every two prefabricated bottom plates.
S3: welding of prefabricated bottom plate steel bars
And finishing the hoisting of the prefabricated bottom plate and adjusting the prefabricated bottom plate in place. The gap and the position concentricity of the reserved steel bar joints of the adjacent prefabricated bottom plates are ensured to meet the technical specification of steel bar welding. When the upper bars are welded, the upper bars and the main ribs are fixed by four-point tack welding. The distance between the positioning welding line and the end part of the upper strip is preferably more than or equal to 20mm. During welding, arc striking should be carried out in a welding seam formed by the upper strip welding. And filling the arc pits before the arc is closed at the end head. And the main weld should merge with the beginning and end of the tack weld.
S4: superposed wall hoisting
S401: the special lifting appliance is adopted for lifting the superposed wall, so that the verticality of the wall body in the lifting process is ensured, and the subsequent wall body installation is facilitated. And the wall body is hoisted to ensure that the axis of the control wall is consistent with the placed line. And simultaneously controlling the elevation of two adjacent wall bodies. According to the design gradient, the elevation of the wall body is adjusted by using the sizing blocks, and the integral elevation gradient after the wall body is installed is ensured to meet the design requirement.
S402: the wall body hoisting process and the wall column splicing reinforcing steel bars are alternately constructed, one wall plate is hoisted, and the column splicing reinforcing steel bars between the two wall bodies are installed. Then the next wallboard is hoisted.
S403: and fixing the wallboard by using a processing positioning piece. 2 positioning pieces are arranged on each side of the wall board, so that the long edge of the wall board cannot move left and right. The upper end of the wallboard is fixed by 2 inclined struts.
S404: when the verticality of the inclined support is adjusted, all components on the same component rotate towards the same direction to prevent the components from being twisted. If the support is not rotated, the brute force rotation is strictly forbidden. The leakage length of the screw rod of the stay bar is observed at any time during rotation (the length of the screw rod is 500mm, and the screwing-out length is not more than 300 mm) so as to prevent the screw rod from being separated from the rotary rod.
S5: installation of upper steel bars of bottom plate
After the installation of the superposed wall is completed, the upper-layer steel bars of the mounting bottom plate and the steel bar spacing are placed according to the design requirements of drawings. The position of the steel bar joint meets the requirements of the specification and the scheme.
S6: hoisting middle prefabricated wall
S601: after the installation of the upper layer steel bars of the bottom plate is finished, binding is not performed at first. The steel bars are adjusted in the middle prefabricated wall installation process, collision between the bottom plate steel bars and the reserved steel bars of the middle wall is avoided, and wall installation is facilitated.
S602: because of middle prefabricated wall is different with the coincide wall structure, middle prefabricated wall bottom is whole for reserving the reinforcing bar, and middle prefabricated wall elevation is adjusted and is adopted special adjusting device, according to the drawing designing requirement adjustment completion back, steel sheet cushion pad is used to the bottom.
S603: the axis position control of the middle wall is controlled by a profile steel tripod, the profile steel tripod is fixed on the prefabricated base plate before the wall body is installed, and the profile steel tripod is used as a tool for controlling the axis of the middle wall after the verticality and the axis position are checked.
S7: binding of upper layer steel bar of bottom plate
After the installation of middle wall was accomplished, adjustment bottom plate upper reinforcing bar interval satisfied drawing and standard requirement after the ligature fixed, the splayed is buckled into to the ligature silk of adjacent ligature point during the ligature to it is crooked to avoid the net piece. And binding the bottom haunch reinforcing steel bars after the binding of the reinforcing steel bars of the bottom plate is finished.
S8: bottom haunch aluminum die mounting
And after the installation of the steel bars is qualified by inspection, installing a bottom haunched aluminum template, wherein the haunched aluminum template is connected with a reserved bolt hole of a PC (personal computer) component by adopting a bolt, and a prefabricated mortar point cushion block is lined at the bottom of the steel bar net piece. The thickness of the bottom plate steel bar protection layer is ensured to meet the design and standard requirements.
S9: lower deformation joint water stop mounting
A30 mm wide deformation joint is arranged at intervals of 21m (7 standard sections) in the box culvert implementation process, and a 400mm rubber water stop is arranged in the middle of the periphery of the deformation joint structure. The overlapping length of the water stop belt in the installation process is not less than 100mm, the original protruding lines of the water stop belt are polished by a polishing machine through the overlapping joint, and the rubber water stop belt is bonded by special glue. The installation process requires that the upper and lower side formworks are firmly clamped and clamped. Preventing deviation in the concrete pouring process.
S10: floor concrete pouring
Because of adopting the superposition assembly type construction method, the concrete pouring is different from the traditional foundation slab pouring. The concrete pouring at the bottom is carried out in different cabins, the bottom plate at the armpit part of the wall body is poured in each cabin, and then the middle part of the bottom plate is poured. And when the concrete is poured to the elevation on the bottom plate, before the surface concrete is initially set, discharging the concrete from the top of the PC wall, and pouring the haunch part of the wall.
S11: roof haunched aluminum mould and support frame body erection
S1101: and after the bottom plate is poured, the top plate haunching aluminum die and the support frame body are erected, the support frame body adopts YJ type independent support, and the support intervals are arranged according to the design requirements. The aluminum template adopts a quick-release system, and the meteor hammer is connected with the haunch aluminum mold by a pin. And (5) finishing pouring, wherein the strength reaches 50%, and the panel can be dismantled.
S1102: when the support frame body is erected, the frame body connected with the aluminum mold is erected in advance, the integral elevation and gradient adjustment is carried out after the erection is completed, and the support of the frame body at the bottom of the laminated slab is carried out after the top plate is erected. The bottom frame body of the laminated slab adopts 10-by-10 battens, a top support and a YJ type independent support combination, and the transverse distance and the longitudinal distance of the vertical rods must meet the requirements of the scheme. The verticality of the vertical rod must meet the standard requirement, and the external leakage length of the top end screw thread is not more than 300mm.
S12: prefabricated roof hoist and mount
And hoisting the prefabricated top plate and the prefabricated bottom plate. After the hoisting is finished, the reserved steel bars of two adjacent plates are ensured to meet the requirement of rib welding.
S13: welding of prefabricated roof steel bars
The top plate is welded with the bottom plate through steel bars.
S14: installing and binding steel bars on upper layer of top plate
The top plate steel bar binding and the cast-in-place construction method are the same.
S15: installation of water stop belt with upper deformation joint
The upper deformation joint water stop is arranged at the same bottom.
S16: concrete pouring of top plate and wall body
The concrete is vibrated by a HZ-50 inserted vibrating bar. The vibrating bar is moved regularly according to the pouring sequence, vibration leakage is avoided, the moving distance of each time is not larger than 1.5 times of the action radius of the vibrating bar, the action radius of the vibrating bar is considered according to 300mm, and the distance between the insertion points is not larger than 450mm. The horizontal distance between the self-compacting concrete impervious concrete insertion points in the wall board is not more than 900mm, the self-compacting concrete impervious insertion points are vibrated in layers along the height direction, and the height of each layer is not more than 900mm.
S17: box culvert maintenance
The concrete is constructed at normal temperature, watering maintenance is carried out within 12h of pouring, the concrete with the horizontal structure on the top plate is maintained by covering black plastic cloth and watering, watering times per day are subject to guarantee that the surface of the concrete is wet, the maintenance time is not less than 14 days for waterproof concrete, and the maintenance time is not less than 7 days for common concrete.
S18: plate joint filling treatment
And (3) performing plate joint filling treatment after the box culvert is maintained for 2-3 days, filling joints among prefabricated roof plate joints by using a two-component polysulfide sealant, and blocking the joints among prefabricated wall plate joints by using cement mortar with the same grade of side wall concrete.
The implementation case is as follows:
the Taiyuan (military accomodation) international airport assembly type box culvert project is characterized in that the box culvert is of a four-cabin structure, the net width of a single cabin is 4.5m, the net height is 2m, the total width is 20m, the total length is 399m, and an assembly integral box culvert structure mode is adopted. The construction method greatly improves the construction speed of the box culvert, further ensures the engineering quality, saves resources and reduces the engineering cost.
The above are the preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, so: equivalent changes made according to the structure, shape and principle of the invention shall be covered by the protection scope of the invention.
Claims (6)
1. Four integral cabins of assembly flood discharge box culvert haunches structure, including standard festival (1), its characterized in that: the standard knot (1) is composed of four types of prefabricated components including 3 prefabricated bottom plates (101), 3 middle prefabricated walls (102), 2 superposed walls (103) and 4 prefabricated top plates (104), the standard knot (1) is of a four-cabin structure, the total width is 20m, the net height is 2m, the length is 3m, and each 7 standard knots (1) are standard sections.
2. The assembled integral four-cabin flood discharge box culvert haunching structure according to claim 1, characterized in that: and (3) filling gaps of the standard joints (1) by adopting two-component polysulfide sealant.
3. The assembled integral four-cabin flood discharge box culvert haunching structure according to claim 1, characterized in that: and a deformation joint with the width of 30mm is arranged between the standard sections.
4. The assembled integral four-cabin flood discharge box culvert haunching structure according to claim 1, characterized in that: prefabricated bottom plate (101) and prefabricated roof (104) are box culvert structure horizontal component, and prefabricated thickness is 120mm, and the lower surface is the template smooth surface, and the upper surface is the rough surface of frosting, and the frosting degree of depth is not less than 4mm, and the top sets up the truss reinforcing bar.
5. The assembled integral four-cabin flood discharge box culvert haunching structure according to claim 1, characterized in that: prefabricated wall (102) evenly distributed is between 2 coincide walls (103) in the middle of 3, middle prefabricated wall (102) and coincide wall (103) are box culvert structure vertical member, for the double skin wall structure, and the surface is the template smooth surface, and the internal surface is the rough surface of frosting, and is middle with truss steel bar connection.
6. A method of constructing an assembled monolithic four-compartment flood discharging box culvert haunching structure as claimed in any one of claims 1 to 5, comprising the steps of:
s1: measuring and paying off;
s2: hoisting a prefabricated bottom plate;
s3: welding prefabricated bottom plate steel bars;
s4: hoisting the superposed wall;
s5: installing upper-layer steel bars of the bottom plate;
s6: hoisting the middle prefabricated wall;
s7: binding the upper layer steel bars of the bottom plate;
s8: installing an aluminum die with an armpit at the bottom;
s9: installing a water stop belt of a lower deformation joint;
s10: pouring concrete on the bottom plate;
s11: the top plate haunching aluminum mould and the support frame body are erected;
s12: hoisting a prefabricated top plate;
s13: welding prefabricated roof steel bars;
s14: installing and binding steel bars on the upper layer of the top plate;
s15: mounting a water stop belt of the upper deformation joint;
s16: pouring concrete on the top plate and the wall body;
s17: maintaining the box culvert;
s18: and (5) plate joint filling treatment.
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刘子慧等: "《长距离输水工程》", 31 December 2010, 长江出版社 * |
黄兴安等: "《市政工程施工组织设计实例应用手册》", 31 May 2001, 中国建筑工业出版社 * |
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