CN115254770A - Spraying shed spraying system based on robot functionalized intelligent coating production line - Google Patents
Spraying shed spraying system based on robot functionalized intelligent coating production line Download PDFInfo
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- CN115254770A CN115254770A CN202210777943.XA CN202210777943A CN115254770A CN 115254770 A CN115254770 A CN 115254770A CN 202210777943 A CN202210777943 A CN 202210777943A CN 115254770 A CN115254770 A CN 115254770A
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- 239000011248 coating agent Substances 0.000 title claims abstract description 81
- 238000000576 coating method Methods 0.000 title claims abstract description 81
- 238000005507 spraying Methods 0.000 title claims abstract description 56
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 137
- 238000004140 cleaning Methods 0.000 claims abstract description 93
- 239000007921 spray Substances 0.000 claims abstract description 24
- 238000007789 sealing Methods 0.000 claims abstract description 12
- 238000005406 washing Methods 0.000 claims description 60
- 238000003860 storage Methods 0.000 claims description 14
- 238000003756 stirring Methods 0.000 claims description 13
- 238000010422 painting Methods 0.000 claims description 10
- 238000007306 functionalization reaction Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 9
- 238000005086 pumping Methods 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 8
- 239000012459 cleaning agent Substances 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 abstract description 23
- 230000000694 effects Effects 0.000 abstract description 7
- 239000003570 air Substances 0.000 description 42
- 238000000034 method Methods 0.000 description 8
- 230000008878 coupling Effects 0.000 description 7
- 238000010168 coupling process Methods 0.000 description 7
- 238000005859 coupling reaction Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 241001233242 Lontra Species 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 230000000712 assembly Effects 0.000 description 3
- 238000000151 deposition Methods 0.000 description 3
- 239000003599 detergent Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 239000012080 ambient air Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/24—Mixing of ingredients for cleaning compositions
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention provides a robot-based functional intelligent spraying shed spraying system for a coating production line, and belongs to the technical field of coating production lines. The spraying shed spraying system based on the robot functionalized intelligent coating production line comprises a mixed-flow member and a spraying member. The first power structure drives the first rotating rod to drive the coating piece to rotate, so that mixed liquid is stirred, the coating piece is convenient to clean, all side faces of the coating piece can be in contact with the mixed liquid when the coating piece rotates, the efficiency of the mixed liquid for cleaning the coating piece is improved, the coating piece is cleaned by the mixed liquid to form a primary cleaning piece, the mixed liquid can remain on the primary cleaning piece, the primary cleaning piece is placed on the first conveying structure, the second sealing cover is closed, the primary cleaning piece is pulled by the first conveying structure to move, meanwhile, the spray head sprays water to the primary cleaning piece, the primary cleaning piece is cleaned to form a product, the coating piece is cleaned twice, all parts of the coating piece can be cleaned, and the cleaning effect is high.
Description
Technical Field
The invention relates to the technical field of coating production lines, in particular to a robot-based functional intelligent spraying shed spraying system for a coating production line.
Background
At present, the surface treatment of automobile parts usually adopts electrophoretic paint for coating, and in a coating production line, the surface of a coating part needs to be cleaned before and after the electrophoresis of the coating part. The existing spraying device of the coating production line generally lifts up the coating piece and sprays water to the coating piece downwards through a spray head, but the water falls from the upper surface, so that the top of the coating piece is cleaned more, the bottom of the coating piece is cleaned less, the bottom of the coating piece cannot be cleaned fully, and the cleaning effect is poor.
Chinese patent CN216174600U, announcement day 2022-4-5 disclose a rain room for coating line, including the rain room main part and the coating member, the interior bottom in the rain room main part is equipped with the room bottom plate, the below of coating member is provided with carrier assembly, carrier assembly with be provided with adjustment mechanism between the room bottom plate, one side position department fixedly connected with water tank of rain room main part upper surface, the ultrasonic wave ware is installed to one side of water tank, through the arrangement casing, linkage plate, motor and the electric putter that coating member below was equipped with in the rain room main part for the part of coating member can be stable shifts up to suitable height to be close the straight shower nozzle on the shower, reach the better washing effect, and utilize the power effect of motor, and the coating member is in arranging the stable placement on the casing bulge loop, make the part of coating member receive the continuous rotation of washing while, in order to increase the washing area, reach the effect of fully washing. In the above patent, the coating material is lifted, and the nozzle sprays water downwards to the coating material, but the water falls from the top, so that the top of the coating material is cleaned more, the bottom of the coating material is cleaned less, the bottom of the coating material cannot be cleaned fully, and the cleaning effect is poor.
Disclosure of Invention
The invention aims to provide a spraying shed spraying system based on a robot functionalized intelligent coating production line, aiming at the defects of the prior art.
The invention provides a spraying shed spraying system based on a robot functionalized intelligent coating production line, which comprises a shuffling piece and a spraying piece, wherein the shuffling piece is used for preliminarily cleaning a coating piece to form an initial cleaning piece, the spraying piece is used for spraying the initial cleaning piece to form a product, the shuffling piece comprises a first cleaning box, a first rotating rod, a first fetching port arranged on the first cleaning box, a first sealing cover used for sealing the first fetching port, a first conveying pipe used for conveying clean water to the inner side of the first cleaning box, a second conveying pipe used for conveying a cleaning agent to the inner side of the first cleaning box, a first power structure used for driving the first rotating rod to rotate, one end of the first rotating rod is rotatably connected to the first cleaning box and extends out of the outer side of the first cleaning box to be connected to the first power structure, the coating piece is connected to the first rotating rod, the spraying piece comprises a second cleaning box, a water guide pipe arranged in the second cleaning box, a second fetching port arranged on the second cleaning box, a second sealing cover used for sealing the second fetching port, a first conveying structure used for pulling the initial cleaning piece to move, and a plurality of spraying nozzles arranged on the initial cleaning pipe.
Further, first transport structure includes chain, a plurality of rotation and connects in the second washs the sprocket of incasement lateral wall, set up in the second washs the first motor that the case outside was used for driving a sprocket, both ends connect respectively in the head rod of just washing piece and chain, the chain cup joints in a plurality of sprockets.
Further, first transport structure still includes the second connecting rod of connecting in the chain, cup joints the first bearing in the second connecting rod, first connecting rod one end fixed connection in the outer lane of first bearing, the other end fixed connection in the part of just washing.
The shuffling piece further comprises a connecting assembly, the connecting assembly is a plurality of layers arranged from bottom to top along the axis of the first rotating rod, each layer of connecting assembly is provided with a plurality of third connecting rods, one end of each third connecting rod is connected to the part, located on the inner side of the first cleaning box, of the first rotating rod, and the other end of each third connecting rod is detachably connected to the coating piece.
Furthermore, the cleaning device also comprises a first air duct for guiding out the hot air in the first cleaning box, a first drying plate arranged in the first air duct for drying the hot air in the first air duct, and a first exhaust fan for extracting the air in the first air duct.
Furthermore, the device also comprises a storage box, a second air duct, a screen plate arranged in the storage box and used for bearing products, installation through holes arranged in the storage box, and a first filter plate arranged at the installation through holes, wherein one end of the second air duct is connected with the first exhaust fan, and the other end of the second air duct is connected with the storage box.
Furthermore, the cleaning device also comprises a first water tank for storing clean water, a first water pump for pumping the water in the water tank and conveying the water to the first conveying pipe, a third conveying pipe connected to the water guide pipe, a second water pump for pumping the water in the first water tank and conveying the water to the third conveying pipe, a first water discharge pipe arranged on the first cleaning tank, a second water tank for receiving the water discharged from the first water discharge pipe, a second water discharge pipe arranged on the second cleaning tank, and a third water tank for receiving the water discharged from the second water discharge pipe.
Furthermore, the third water tank is provided with a second filter plate inside for filtering water guided out from the second drain pipe, and further comprises a third water pump for pumping water in the third water tank, and a three-way pipe with a first end connected to the first conveying pipe, wherein a second end of the three-way pipe is connected to the second water pump, and a third end is connected to the third water pump.
Furthermore, the connecting components are arranged in multiple layers at equal intervals, and the third connecting rods in the connecting components in one layer are arranged at equal angles.
Further, coupling assembling still includes stirring vane, stirring vane detachably connects in the third connecting rod that is not connected with the coating member.
The spraying shed spraying system based on the robot functionalized intelligent coating production line has the following beneficial effects:
open first sealed lid, connect the coating piece in first rotation pole, close first sealed lid, carry clear water to first washing incasement side through first conveyer pipe, carry the sanitizer to first washing incasement side through the second conveyer pipe, form mixed liquid and wash the coating piece, first power structure drives first rotation pole, it rotates to drive the coating piece, thereby stir mixed liquid, it is more even to make sanitizer and clear water mix, conveniently wash the coating piece, simultaneously the coating piece can make each side of coating piece all contact with mixed liquid when rotating, improve mixed liquid and give the abluent efficiency of coating piece, the coating piece forms the initial cleaning piece after the mixed liquid washs, mixed liquid can remain on the initial cleaning piece, open second sealed lid, arrange the initial cleaning piece in first transport structure, close second sealed lid, first transport structure pulling initial cleaning piece motion, the shower nozzle sprays water to the initial cleaning piece simultaneously, thereby wash the initial cleaning piece clean and form the product, wash the coating piece twice, all can wash each part of coating piece, the cleaning performance is higher.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and together with the description, serve to explain the principles of the invention. In the drawings, like reference numerals are used to indicate like elements. The drawings in the following description are directed to some, but not all embodiments of the invention. For a person skilled in the art, other figures can be derived from these figures without inventive effort.
Fig. 1 is a cross-sectional view of a first cleaning tank, a second cleaning tank and a third water tank in a spraying shed spraying system of a robot-based functional intelligent coating production line according to an embodiment of the invention when being viewed from the front;
fig. 2 is a schematic structural diagram of a storage box and a first cleaning box when the storage box in a spraying shed spraying system of a robot-based functionalized intelligent coating production line is in section view according to an embodiment of the invention;
fig. 3 is a sectional view of a second cleaning box in a spraying booth spraying system of a robot-based functional intelligent coating line according to an embodiment of the invention.
In the figure: 11-paint, 12-first wash, 13-product, 2-first wash tank, 21-first transport pipe, 22-second transport pipe, 23-first drain pipe, 24-first gas guide pipe, 25-first drying plate, 31-first power structure, 32-first rotating rod, 33-third connecting rod, 34-stirring blade, 4-second wash tank, 41-third transport pipe, 42-second drain pipe, 51-water guide pipe, 52-spray head, 53-sprocket, 54-chain, 55-first motor, 56-second connecting rod, 57-first bearing, 58-first connecting rod, 61-first water tank, 62-first water pump, 63-tee, 64-second water pump, 71-second water tank, 72-third water tank, 73-second filter plate, 74-third water pump, 81-storage tank, 82-filter plate, 83-first filter plate, 84-first suction fan.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention. It should be noted that the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without conflict.
Please refer to fig. 1-3. The spraying system comprises a shuffling piece and a spraying piece, wherein the shuffling piece is used for carrying out primary cleaning on a coating piece 11 to form a primary cleaning piece 12, the spraying piece is used for spraying the primary cleaning piece 12 to form a product 13, the shuffling piece comprises a first cleaning box 2, a first rotating rod 32, a first fetching port arranged on the first cleaning box 2, a first sealing cover used for sealing the first fetching port, a first conveying pipe 21 used for conveying clean water to the inner side of the first cleaning box 2, a second conveying pipe 22 used for conveying a cleaning agent to the inner side of the first cleaning box 2, and a first power structure 31 used for driving the first rotating rod 32 to rotate, one end of the first rotating rod 32 is rotatably connected to the first cleaning box 2 and extends out of the outer side of the first cleaning box 2 to be connected to the first power structure 31, the coating piece 11 is connected to the first rotating rod 32, the spraying piece comprises a second cleaning box 4, a water guide pipe 51 arranged in the second cleaning box 4, a second water guide pipe arranged on the second cleaning box 4, a second fetching port used for sealing the second sealing cover and used for sealing the second rotating rod 11 and pulling the primary cleaning piece to move on the first cleaning box 12 and a plurality of spraying nozzles 51 used for spraying piece.
Can cup joint first rubber sleeve in first sealed lid inboard to improve the sealed first performance of getting the thing mouth of first sealed lid, avoid water to flow from first washing 2 insides. First washing case 2 can vertical setting, first get the thing mouth and can set up in the side of first washing case 2, 2 top surface center departments are equipped with first installation through-hole at first washing case, be equipped with the second bearing in first installation through-hole department, first power structure 31 can include the second motor, the second shaft coupling, the second motor is fixed in first washing case 2 top surface, first pivot pole 32 one end sets up in first washing case 2, the other end cup joints in the second bearing and stretches out the first washing case 2 outside, the motor shaft of second shaft coupling one end connection in the second motor, the other end is connected in the one end that first pivot pole 32 stretches out the first washing case 2 outside, then when the second motor rotates, the motor shaft of second motor passes through the second shaft coupling and drives first pivot pole 32, thereby drive coating spare 11 at the internal rotation of first washing case 2. The first conveying pipe 21 can be provided with a first switch valve and a first flowmeter, the second conveying pipe 22 can be provided with a second switch valve and a second flowmeter, when the flow meter on the first conveying pipe 21 counts the real-time flow of water to be a first preset flow, the first switch valve is closed, at least the uppermost coating part 11 can be submerged by the water in the first cleaning tank 2 at the moment, all the coating parts 11 can be conveniently cleaned preliminarily, the preset volume of the cleaning agent can be obtained through calculation according to the volume of the water in the first cleaning tank 2, when the real-time flow of the cleaning agent counted by the second flowmeter is equal to the preset volume, the second switch valve is closed, the cleaning agent is thrown into the water and needs to be stirred, so that the formation of the mixed liquid of the first cleaning tank 2 is accelerated, the first rotating rod 32 in the application can drive the coating parts 11 to rotate, at the moment, the coating parts 11 can be equivalent to the stirring blades 34, the liquid is stirred, the forming efficiency of the mixed liquid is improved, meanwhile, different parts on the mixed liquid can be contacted with each other, and the mixed liquid can be greatly improved, and the cleaning efficiency of the mixed liquid 11 can be greatly improved.
The first conveying structure may include a chain 54, a plurality of sprockets 53 rotatably connected to the inner side wall of the second cleaning box 4, a first motor 55 disposed outside the second cleaning box 4 for driving one sprocket 53, and a first connecting rod 58 having two ends respectively connected to the initial cleaning element 12 and the chain 54, wherein the chain 54 is sleeved on the plurality of sprockets 53. The first conveying structure further comprises a first coupler, a first rotating shaft sleeved on one chain wheel 53 and a second rotating shaft sleeved on other chain wheels 53, and two ends of the second rotating shaft are respectively rotatably connected to the inner side wall of the second cleaning box 4. The one end of first pivot is rotated and is connected in the inside wall that the case 4 was washd to the second, the other end rotates and connects in the inside wall that the case 4 was washd to the second and stretch out the second and wash the case 4 outside, the one end of first shaft coupling is connected in the motor shaft of first motor 55, the other end is connected in the first pivot and is stretched out the part that the case 4 outside was washd to the second, first motor 55 rotates, the motor shaft of first motor 55 drives first pivot through first shaft coupling, thereby realize driving sprocket 53, because a plurality of chains 54 cup joint in a plurality of sprockets 53, so can drive a plurality of sprockets 53 and chain 54, drive head rod 58, drive the initial washing piece 12. Open the sealed lid of second, connect a plurality of initial washing pieces 12 respectively in a plurality of first connecting rods 58, initial washing piece 12 is along linear motion in the below of shower nozzle 52, distance between two adjacent shower nozzle 52 spun water can equal to the distance between two adjacent initial washing pieces 12, an initial washing piece 12 is in the in-process of moving forward through a plurality of shower nozzles 52 below, so a plurality of shower nozzles 52 spray initial washing piece 12 in proper order, thereby can be with the last remaining mixed liquid of initial washing piece 12 clean by washing, cover in the sealed transparent window that can be equipped with of second, thereby conveniently observe the cleaning process of this batch of initial washing piece 12.
The first conveying structure may further include a second connecting rod 56 connected to the chain 54, and a first bearing 57 sleeved on the second connecting rod 56, wherein one end of the first connecting rod 58 is fixedly connected to an outer ring of the first bearing 57, and the other end is fixedly connected to the initial washing member 12. One end of the second connecting rod 56 is detachably connected to the initial washing piece 12, the other end of the second connecting rod is sleeved on the inner ring of the first bearing 57, one end of the first connecting rod 58 is fixedly connected to the chain 54, and the other end of the first connecting rod is fixedly connected to the outer ring of the first bearing 57, so that when the second connecting rod 56 pulls the first connecting rod 58 and the first connecting rod 58 pulls the initial washing piece 12 to move forwards, the initial washing piece 12 can rotate under the action of water sprayed from the spray head 52. If the initial washing piece 12 can not rotate, the water sprayed by the spray head 52 is more for the top of the initial washing piece 12, less for the bottom of the initial washing piece 12, so the initial washing piece 12 can not be effectively cleaned, and the initial washing piece 12 in the application can do rotary motion under the action of external force, after the spray head 52 sprays water to the initial washing piece 12, the water impacts the initial washing piece 12, the time of water spraying and the motion time of the initial washing piece 12 are controlled, so that the water impacts the position close to the edge on the initial washing piece 12 when the water arrives at the initial washing piece 12, the initial washing piece 12 is conveniently pushed to rotate, each surface of the initial washing piece 12 is conveniently washed respectively, and the cleaning effect of the initial washing piece 12 is improved.
The shuffle means may further comprise a connecting member which is formed in a plurality of layers from bottom to top along the axis of the first rotating lever 32, and each layer connecting member is provided with a plurality of third connecting rods 33, one end of each third connecting rod 33 is connected to a portion of the first rotating lever 32 located inside the first washing tank 2, and the other end thereof is detachably connected to the painting member 11. The coupling assembling that the multilayer set up then can once only carry out preliminary washing to a plurality of painting parts 11, improve the cleaning efficiency.
As the spraying booth system based on the robot-functionalized intelligent coating line in this embodiment, the spraying booth system may further include a first air duct 24 for guiding out hot air in the first cleaning tank 2, a first drying plate 25 disposed in the first air duct 24 for drying the hot air in the first air duct 24, and a first exhaust fan 84 for exhausting air in the first air duct 24. The painting part 11 just taken down from the painting production line has higher temperature, after the painting part 11 is placed on the first rotating rod 32, water is added into the first cleaning box 2, the water meets the painting part 11 to generate rising hot air, if the rising hot air is not discharged, the hot air easily corrodes the first cleaning box 2 and the first rotating rod 32, the first exhaust fan 84 extracts the hot air, the first air guide pipe 24 guides the hot air in the first cleaning box 2 out, the hot air contains more water vapor, and the hot air is dried through the drying plate, so that the content of the water vapor in the hot air is reduced, and the first exhaust fan 84 is prevented from being damaged by the more water vapor.
As the spraying system of the spraying shed based on the robot-functionalized intelligent coating production line in this embodiment, the spraying system further comprises a storage box 81, a second air duct and a screen plate 82 arranged in the storage box 81 for bearing the product 13, wherein one end of the second air duct is connected to the first exhaust fan 84, and the other end of the second air duct is connected to the storage box 81. The product 13 surface that the initial washing spare 12 formed after spraying contains water, if do not remove the water on product 13 surface, then product 13 is infected with the dust easily, otter board 82 can be for setting up a plurality of in depositing the case 81, place a plurality of products 13 respectively on every otter board 82, be located the otter board 82 below of below and be equipped with the air duct chamber, second air duct one end is connected in first air exhauster 84, the other end is connected in the part of depositing the case 81 and lieing in the air duct chamber, the hot-air of first air exhauster 84 extraction is received to the second air duct and carry the hot-air to the air duct intracavity, the hot-air rises, the hot-air blows product 13, thereby accelerate the water evaporation on product 13 surface, make product 13 air-dried. Deposit in this application and be equipped with the installation through-hole on the case 81, be equipped with first filter 83 in installation through-hole department, can be so that deposit the hot-air in the case 81 and pass first filter 83 and discharge and deposit case 81, the while is depositing in case 81's hot-air is not enough the time ambient air can pass first filter 83 and enter and deposit case 81 for the ambient air-dries the operation to product 13.
The intelligent painting production line spray booth system based on robot functionalization in this embodiment may further include a first water tank 61 for storing clean water, a first water pump 62 for pumping and delivering water in the water tank to the first delivery pipe 21, a third delivery pipe 41 connected to the water conduit 51, a second water pump 64 for pumping and delivering water in the first water tank 61 to the third delivery pipe 41, a first drain pipe 23 disposed on the first cleaning tank 2, a second water tank 71 for receiving water discharged from the first drain pipe 23, a second drain pipe 42 disposed on the second cleaning tank 4, and a third water tank 72 for receiving water discharged from the second drain pipe 42.
The inside of the third water tank 72 may be provided with a second filter plate 73 for filtering the water guided from the second water discharge pipe 42, a third water pump 74 for pumping the water in the third water tank 72, and a three-way pipe 63 having a first end connected to the first delivery pipe 21, wherein a second end of the three-way pipe 63 is connected to the second water pump 64, and a third end connected to the third water pump 74. Since the initial washing member 12 is sprayed through the spraying nozzle 52 in the second washing tank 4, the initial washing member 12 is a workpiece which has been washed once, and therefore the initial washing member 12 is relatively clean, and mainly washes the mixed liquid on the surface of the initial washing member 12, so that the water in the second washing tank 4 is mainly the mixed liquid and water, and there may be a small amount of impurities falling from the workpiece, the water in the second washing tank 4 is discharged to the third water tank 72 through the second drain pipe 42, the water output from the second drain pipe 42 is filtered by the second filter plate 73, so that the impurities in the water are filtered, and the remaining water is stored in the third water tank 72, and since the mixed liquid formed by mixing the clean water and the detergent in the first washing tank 2, the water in the third water tank 72 can also be used for the first washing tank 2, and the water in the third water tank 72 contains a small amount of detergent, only the amount of the detergent needs to be reduced when the water in the third water tank 72 is used for the first washing tank 2, and the reuse of the water resource is realized.
The multiple layers of connecting assemblies can be arranged at equal intervals, and the multiple third connecting rods 33 in the connecting assemblies in one layer are arranged at equal angles, so that the connecting assemblies are convenient to install.
The connecting assembly can further comprise a stirring blade 34, the stirring blade 34 is detachably connected to the third connecting rod 33 to which the coating parts 11 are not connected, so that when the number of the coating parts 11 cleaned at one time is smaller than that of all the third connecting parts, part of the third connecting parts are not connected with the coating parts 11, the stirring efficiency of the mixed liquid is affected, the stirring blade 34 needs to be connected to the part of the third connecting rod 33, the mixed liquid is stirred by the coating parts 11 and the stirring blade 34 together when the first rotating rod 32 rotates, and when the number of the coating parts 11 cleaned at one time is equal to that of all the third connecting parts, the stirring blade 34 only needs to be taken down, so that the installation is simple and convenient.
The above-described aspects may be implemented individually or in various combinations, and such variations are within the scope of the present invention.
It should be noted that in the description of the present application, the terms "upper end", "lower end" and "bottom end" indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship which the product of the application is conventionally placed in use, and are used only for convenience of describing the present application and for simplicity of description, and do not indicate or imply that the device referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present application. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising a" \8230; "does not exclude the presence of additional like elements in a process, method, article, or apparatus that comprises the element.
Finally, it should be noted that: the above examples are only for illustrating the technical solutions of the present invention, and are not limited thereto. Although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. The utility model provides a based on robot functionalization intelligence application lines sprays canopy spraying system which characterized in that: the cleaning device comprises a shuffling piece for primarily cleaning a coating piece (11) to form a primary cleaning piece (12), a spraying piece for spraying the primary cleaning piece (12) to form a product (13), wherein the shuffling piece comprises a first cleaning box (2), a first rotating rod (32), a first fetching port arranged on the first cleaning box (2), a first sealing cover for sealing the first fetching port, a first conveying pipe (21) for conveying clean water to the inner side of the first cleaning box (2), a second conveying pipe (22) for conveying a cleaning agent to the inner side of the first cleaning box (2), and a first power structure (31) for driving the first rotating rod (32) to rotate, one end of the first rotating rod (32) is rotatably connected to the first cleaning box (2) and extends out of the first cleaning box (2) to be connected to the first power structure (31), the coating piece (11) is connected to the first rotating rod (32), the spraying piece comprises a second cleaning box (4), a water guide pipe (51) arranged in the second cleaning box (4), a plurality of water guide pipes (51) arranged on the first cleaning box (12) and a plurality of water guide pipes (51 and used for pulling the first cleaning box (12) to move to the first fetching port and the first cleaning box (12).
2. The intelligent painting production line spray booth spraying system based on robot functionalization of claim 1, characterized in that: the first conveying structure comprises a chain (54), a plurality of chain wheels (53) which are rotatably connected to the inner side wall of the second cleaning box (4), a first motor (55) which is arranged on the outer side of the second cleaning box (4) and used for driving one chain wheel (53), and a first connecting rod (58) of which two ends are respectively connected to the primary cleaning piece (12) and the chain (54), wherein the chain (54) is sleeved on the chain wheels (53).
3. The intelligent painting production line spray booth spraying system based on robot functionalization of claim 2, characterized in that: the first conveying structure further comprises a second connecting rod (56) connected to the chain (54) and a first bearing (57) sleeved on the second connecting rod (56), one end of the first connecting rod (58) is fixedly connected to the outer ring of the first bearing (57), and the other end of the first connecting rod is fixedly connected to the primary washing piece (12).
4. The robot-based functionalized intelligent spraying booth spraying system for the coating production line according to claim 1 or 2, wherein: the shuffling piece further comprises a connecting assembly, the connecting assembly is a plurality of layers arranged from bottom to top along the axis of the first rotating rod (32), each layer connecting assembly is provided with a plurality of third connecting rods (33), one end of each third connecting rod (33) is connected to the part, located on the inner side of the first cleaning box (2), of the first rotating rod (32), and the other end of each third connecting rod is detachably connected to the coating piece (11).
5. The intelligent coating line spray booth spraying system based on robot functionalization according to claim 1 or 2, characterized in that: the hot air cleaning device further comprises a first air duct (24) used for guiding out hot air in the first cleaning box (2), a first drying plate (25) arranged in the first air duct (24) and used for drying the hot air in the first air duct (24), and a first exhaust fan (84) used for exhausting air in the first air duct (24).
6. The intelligent coating line spray booth spray system based on robot functionalization according to claim 5, characterized in that: the air purifier is characterized by further comprising a storage box (81), a second air duct, a screen plate (82) arranged in the storage box (81) and used for bearing a product (13), an installation through hole arranged in the storage box (81), and a first filter plate (83) arranged at the installation through hole, wherein one end of the second air duct is connected to the first exhaust fan (84), and the other end of the second air duct is connected to the storage box (81).
7. The robot-based functionalized intelligent spraying booth spraying system for the coating production line according to claim 1 or 2, wherein: the washing machine further comprises a first water tank (61) used for storing clean water, a first water pump (62) used for pumping and conveying water in the first water tank (61) to the first conveying pipe (21), a third conveying pipe (41) connected to the water guide pipe (51), a second water pump (64) used for pumping and conveying water in the water tank to the third conveying pipe (41), a first water discharge pipe (23) arranged on the first washing tank (2), a second water tank (71) used for receiving water discharged from the first water discharge pipe (23), a second water discharge pipe (42) arranged on the second washing tank (4), and a third water tank (72) used for receiving water discharged from the second water discharge pipe (42).
8. The intelligent coating line spray booth spray system based on robot functionalization according to claim 7, characterized in that: the inner side of the third water tank (72) is provided with a second filter plate (73) used for filtering water guided out from the second water discharge pipe (42), the water purifier further comprises a third water pump (74) used for pumping water in the third water tank (72) and a three-way pipe (63) with a first end connected to the first delivery pipe (21), and the second end of the three-way pipe (63) is connected to the second water pump (64) and the third end is connected to the third water pump (74).
9. The intelligent coating line spray booth spray system based on robot functionalization according to claim 4, characterized in that: the connecting components are arranged in multiple layers at equal intervals, and the third connecting rods (33) in the connecting components are arranged at equal angles in one layer.
10. The intelligent painting production line spray booth spraying system based on robot functionalization of claim 4, characterized in that: the connecting assembly further comprises a stirring blade (34), wherein the stirring blade (34) is detachably connected to a third connecting rod (33) which is not connected with the coating part (11).
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| CN202210777943.XA CN115254770B (en) | 2022-07-04 | 2022-07-04 | Spraying system of spraying shed based on robot functional intelligent coating production line |
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| CN202210777943.XA CN115254770B (en) | 2022-07-04 | 2022-07-04 | Spraying system of spraying shed based on robot functional intelligent coating production line |
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| CN115254770B CN115254770B (en) | 2023-11-24 |
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Cited By (1)
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| CN118122683A (en) * | 2024-04-30 | 2024-06-04 | 广州市加杰机械设备有限公司 | Intelligent spraying and cleaning system for coating production line |
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| Publication number | Publication date |
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| CN115254770B (en) | 2023-11-24 |
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