CN115254770B - Spraying system of spraying shed based on robot functional intelligent coating production line - Google Patents
Spraying system of spraying shed based on robot functional intelligent coating production line Download PDFInfo
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- CN115254770B CN115254770B CN202210777943.XA CN202210777943A CN115254770B CN 115254770 B CN115254770 B CN 115254770B CN 202210777943 A CN202210777943 A CN 202210777943A CN 115254770 B CN115254770 B CN 115254770B
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- 239000011248 coating agent Substances 0.000 title claims abstract description 50
- 238000000576 coating method Methods 0.000 title claims abstract description 50
- 238000005507 spraying Methods 0.000 title claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 149
- 238000004140 cleaning Methods 0.000 claims abstract description 126
- 239000007921 spray Substances 0.000 claims abstract description 33
- 238000007789 sealing Methods 0.000 claims abstract description 14
- 238000005406 washing Methods 0.000 claims description 30
- 238000003860 storage Methods 0.000 claims description 21
- 238000003756 stirring Methods 0.000 claims description 13
- 239000012459 cleaning agent Substances 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 9
- 239000003973 paint Substances 0.000 claims description 8
- 238000010422 painting Methods 0.000 claims description 7
- 238000005086 pumping Methods 0.000 claims description 5
- 230000000630 rising effect Effects 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 2
- 238000001704 evaporation Methods 0.000 claims description 2
- 230000008020 evaporation Effects 0.000 claims description 2
- 241001233242 Lontra Species 0.000 claims 3
- 238000000151 deposition Methods 0.000 claims 2
- 238000000605 extraction Methods 0.000 claims 1
- 239000007788 liquid Substances 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000011259 mixed solution Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000007605 air drying Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001962 electrophoresis Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/24—Mixing of ingredients for cleaning compositions
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The application provides a spraying system of a spraying shed based on a robot functional intelligent coating production line, and belongs to the technical field of coating production lines. The spraying system of the spraying shed based on the robot functional intelligent coating production line comprises a shuffling piece and a spraying piece. According to the application, the first power structure drives the first rotating rod to drive the coating piece to rotate, so that the mixed liquid is stirred, the coating piece is conveniently cleaned, each side face of the coating piece can be contacted with the mixed liquid when the coating piece rotates, the cleaning efficiency of the mixed liquid for the coating piece is improved, the coating piece is cleaned by the mixed liquid to form a primary cleaning piece, the mixed liquid remains on the primary cleaning piece, the primary cleaning piece is placed on the first conveying structure, the second sealing cover is closed, the primary cleaning piece is pulled by the first conveying structure to move, meanwhile, the spray head sprays water to the primary cleaning piece, so that the primary cleaning piece is cleaned to form a product, each part of the coating piece can be cleaned twice, and the cleaning effect is higher.
Description
Technical Field
The application relates to the technical field of coating production lines, in particular to a spraying system of a spraying shed based on a robot functional intelligent coating production line.
Background
At present, surface treatment of auto parts is usually performed by using electrophoretic paint, and in a coating production line, the surfaces of coated parts need to be cleaned before and after electrophoresis. In the existing spraying device of the coating production line, a coated part is generally lifted, water is sprayed downwards to the coated part through a spray nozzle, but the water falls down from the top, so that the top of the coated part is more cleaned, the bottom of the coated part is less cleaned, the bottom of the coated part cannot be sufficiently cleaned, and the cleaning effect is poor.
Chinese patent CN216174600U, publication day 2022-4-5 disclose a rain room for coating production line, including rain room main part and application spare, the interior bottom of rain room main part is equipped with the room bottom plate, the below of application spare is provided with and bears the weight of the subassembly, bear the weight of the subassembly with be provided with adjustment mechanism between the room bottom plate, one side position department fixedly connected with water tank of rain room main part upper surface, the ultrasonic wave ware is installed to one side of water tank, through the settling shell that is equipped with in the rain room main part below, adapter plate, motor and electric putter for the part of application spare can be stable shift up to suitable height, in order to be close the straight shower nozzle on the shower, reach better washing effect, and utilize the power effect of motor, and the application spare is placed in settling the steady on the bulge loop in the casing, make the part of application spare can constantly rotate when receiving the washing, in order to increase the effect of fully washing. In the above patent, the coated article is lifted and sprayed with water downward through the spray head, but the water falls from above, so that the top of the coated article is more cleaned, the bottom of the coated article is less cleaned, and the bottom of the coated article cannot be sufficiently cleaned, so that the cleaning effect is poor.
Disclosure of Invention
The application aims to provide a spraying system of a spraying shed based on a robot functional intelligent coating production line, aiming at the defects of the prior art.
The application provides a spraying shed spraying system based on a robot functional intelligent coating production line, which comprises a mixed washing part used for primarily cleaning a coating part to form a primary washing part and a spraying part used for spraying the primary washing part to form a product, wherein the mixed washing part comprises a first washing box, a first rotating rod, a first object taking opening arranged on the first washing box, a first sealing cover used for sealing the first object taking opening, a first conveying pipe used for conveying cleaning water to the inner side of the first washing box, a second conveying pipe used for conveying cleaning agent to the inner side of the first washing box, a first power structure used for driving the first rotating rod to rotate, one end of the first rotating rod is rotatably connected to the first washing box and extends out of the outer side of the first washing box to be connected to the first power structure, the coating part is connected to the first rotating rod, and the spraying part comprises a second washing box, a water guide pipe arranged in the second washing box, a second object taking opening arranged on the second washing box, a first conveying pipe used for sealing the second object taking opening, and a first water guide pipe used for sealing the second object taking opening, and a plurality of water spraying nozzles used for driving the first conveying the primary washing part to move.
Further, the first conveying structure comprises a chain, a plurality of chain wheels rotatably connected to the inner side wall of the second cleaning box, a first motor arranged on the outer side of the second cleaning box and used for driving one chain wheel, and first connecting rods with two ends respectively connected to the primary cleaning piece and the chain, wherein the chain is sleeved on the plurality of chain wheels.
Further, the first conveying structure further comprises a second connecting rod connected to the chain and a first bearing sleeved on the second connecting rod, one end of the first connecting rod is fixedly connected to the outer ring of the first bearing, and the other end of the first connecting rod is fixedly connected to the primary washing piece.
Further, the shuffling piece further comprises a connecting component, the connecting component is a plurality of layers which are arranged from bottom to top along the axis of the first rotating rod, each layer of connecting component is provided with a plurality of third connecting rods, one end of each third connecting rod is connected to the part, located inside the first washing box, of the first rotating rod, and the other end of each third connecting rod is detachably connected to the coating piece.
Further, the air conditioner further comprises a first air duct used for guiding out the hot air in the first cleaning box, a first drying plate arranged in the first air duct and used for drying the hot air in the first air duct, and a first exhaust fan used for exhausting the air in the first air duct.
Further, the device also comprises a storage box, a second air duct, a screen plate arranged in the storage box and used for bearing products, a mounting through hole arranged in the storage box, and a first filter plate arranged at the mounting through hole, wherein one end of the second air duct is connected with the first exhaust fan, and the other end of the second air duct is connected with the storage box.
Further, the device also comprises a first water tank for storing clean water, a first water pump for pumping and conveying water in the water tank to the first conveying pipe, a third conveying pipe connected to the water guide pipe, a second water pump for pumping and conveying water in the first water tank to the third conveying pipe, a first water draining pipe arranged on the first cleaning tank, a second water tank for receiving water drained from the first water draining pipe, a second water draining pipe arranged on the second cleaning tank, and a third water tank for receiving water drained from the second water draining pipe.
Further, the inside second filter that is used for carrying out filtering to the water of leading out from the second drain pipe that is equipped with of third water tank still includes the third water pump that is used for extracting the water in the third water tank, the three-way pipe that first end is connected in first conveyer pipe, the three-way pipe second end is connected in the second water pump, the third end is connected in the third water pump.
Further, the connecting components are equidistantly arranged, and a layer of the connecting components are arranged at equal angles among the third connecting rods.
Further, the connection assembly further includes a stirring blade detachably connected to the third connection rod to which the painting piece is not connected.
The spraying system of the intelligent coating production line spraying shed based on the robot has the following beneficial effects:
opening first sealed lid, connect the application spare in first dwang, close first sealed lid, carry the clear water to first cleaning incasement side through first conveyer pipe, carry the cleaner to first cleaning incasement side through the second conveyer pipe, form the mixed liquor and wash the application spare, first power structure drives first dwang, drive the application spare and rotate, thereby stir the mixed liquor, make cleaner and clear water mix more evenly, conveniently wash the application spare, can make each side of application spare contact with the mixed liquor when rotating simultaneously, improve mixed liquor and give the abluent efficiency of application spare, the application spare forms the initial wash spare after the mixed liquor washs, can remain the mixed liquor on the initial wash spare, open the second sealed lid, place the initial wash spare on the first conveying structure, close the second sealed lid, first conveying structure pulls the motion of initial wash spare, the shower nozzle sprays water to the initial wash the piece clean formation product, two times wash the application spare, each part of application spare all can wash, the cleaning effect is higher.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description, serve to explain the principles of the application. In the drawings, like reference numerals are used to identify like elements. The drawings, which are included in the description, illustrate some, but not all embodiments of the application. Other figures can be derived from these figures by one of ordinary skill in the art without undue effort.
Fig. 1 is a cross-sectional view of a first cleaning tank, a second cleaning tank and a third water tank in a spraying system of a spraying booth of a robot-based functional intelligent coating production line in an embodiment of the application when the first cleaning tank, the second cleaning tank and the third water tank are all in front view;
fig. 2 is a schematic structural diagram of a storage box and a first cleaning box in a spraying system of a spraying booth of a robot-based functional intelligent coating production line according to an embodiment of the present application when the storage box is in cross section;
fig. 3 is a cross-sectional view of a second cleaning tank in a spray booth spray system based on a robot-based functionalized intelligent coating line according to an embodiment of the present application.
In the figure: 11-coating parts, 12-primary washing parts, 13-products, 2-first washing boxes, 21-first conveying pipes, 22-second conveying pipes, 23-first water discharge pipes, 24-first air guide pipes, 25-first drying plates, 31-first power structures, 32-first rotating rods, 33-third connecting rods, 34-stirring blades, 4-second washing boxes, 41-third conveying pipes, 42-second water discharge pipes, 51-water guide pipes, 52-spray heads, 53-chain wheels, 54-chains, 55-first motors, 56-second connecting rods, 57-first bearings, 58-first connecting rods, 61-first water tanks, 62-first water pumps, 63-three-way pipes, 64-second water pumps, 71-second water tanks, 72-third water tanks, 73-second filter plates, 74-third water pumps, 81-storage boxes, 82-second filter plates, 83-first screen plates and 84-first air blowers.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments of the present application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application. It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be arbitrarily combined with each other.
Please refer to fig. 1-3. The spray booth spraying system based on the robot functional intelligent coating production line of the embodiment of the application comprises a mixing part for primarily cleaning a coating part 11 to form a primary cleaning part 12 and a spraying part for spraying the primary cleaning part 12 to form a product 13, wherein the mixing part comprises a first cleaning box 2, a first rotating rod 32, a first object taking port arranged on the first cleaning box 2, a first sealing cover for sealing the first object taking port, a first conveying pipe 21 for conveying cleaning water to the inner side of the first cleaning box 2, a second conveying pipe 22 for conveying cleaning agent to the inner side of the first cleaning box 2, a first power structure 31 for driving the first rotating rod 32 to rotate, one end of the first rotating rod 32 is rotatably connected to the first cleaning box 2 and extends out of the first cleaning box 2 to be connected to the first power structure 31, the coating part 11 is connected to the first rotating rod 32, the cleaning part comprises a second cleaning box 4, a water guide pipe 51 arranged in the second cleaning box 4, a second sealing cover arranged on the second cleaning box 4, a second water guide pipe 51 for pulling the second object taking port arranged on the second cleaning box 4, and a first power structure 52 for driving the first cleaning part to move, and the first power structure 52 is arranged on the first sealing cover.
The first rubber sleeve can be sleeved on the inner side of the first sealing cover, so that the performance of the first sealing cover for sealing the first object taking opening is improved, and water is prevented from flowing out of the first cleaning box 2. The first cleaning box 2 can be vertically arranged, the first object taking opening can be arranged on the side face of the first cleaning box 2, a first installation through hole is formed in the center of the top face of the first cleaning box 2, a second bearing is arranged at the first installation through hole, the first power structure 31 can comprise a second motor and a second coupler, the second motor is fixed on the top face of the first cleaning box 2, one end of the first rotating rod 32 is arranged in the first cleaning box 2, the other end of the first rotating rod is sleeved on the second bearing and extends out of the first cleaning box 2, one end of the second coupler is connected to a motor shaft of the second motor, the other end of the second coupler is connected to one end of the first rotating rod 32 extending out of the first cleaning box 2, and when the second motor rotates, the motor shaft of the second motor drives the first rotating rod 32 through the second coupler, so that the coating piece 11 is driven to rotate in the first cleaning box 2. The first conveying pipe 21 can be provided with a first switch valve and a first flowmeter, the second conveying pipe 22 can be provided with a second switch valve and a second flowmeter, when the flowmeter on the first conveying pipe 21 counts the real-time flow of water to be the first preset flow, the first switch valve is closed, at the moment, water in the first cleaning box 2 at least can submerge the uppermost coating piece 11, the preliminary cleaning of all the coating pieces 11 is convenient, the preset volume of the cleaning agent is obtained according to the volume calculation of the water in the first cleaning box 2, when the real-time flow of the cleaning agent counted by the second flowmeter is equal to the preset volume, the second switch valve is closed, the cleaning agent is put into the water to be stirred, so that the formation of the mixed liquid of the first cleaning box 2 is accelerated, the first rotating rod 32 can drive the coating piece 11 to rotate when rotating, at the moment, the coating piece 11 can be equivalent to the stirring blade 34, the liquid is stirred, so that the efficiency of the formation of the mixed liquid is improved, different parts on the coating piece 11 can be contacted with the mixed liquid, the time can be greatly prolonged, and the cleaning efficiency of the coating piece 11 can be greatly improved.
The first conveying structure may include a chain 54, a plurality of sprockets 53 rotatably connected to the inner side wall of the second cleaning tank 4, a first motor 55 disposed outside the second cleaning tank 4 for driving one sprocket 53, and a first connecting rod 58 having two ends respectively connected to the primary cleaning member 12 and the chain 54, wherein the chain 54 is sleeved on the plurality of sprockets 53. The first conveying structure further comprises a first coupler, a first rotating shaft sleeved on one chain wheel 53 and a second rotating shaft sleeved on the other chain wheels 53, and two ends of the second rotating shaft are respectively and rotatably connected to the inner side wall of the second cleaning box 4. One end of the first rotating shaft is rotationally connected to the inner side wall of the second cleaning box 4, the other end of the first rotating shaft is rotationally connected to the inner side wall of the second cleaning box 4 and extends out of the second cleaning box 4, one end of the first coupling is connected to a motor shaft of the first motor 55, the other end of the first coupling is connected to a portion of the first rotating shaft extending out of the second cleaning box 4, the first motor 55 rotates, the motor shaft of the first motor 55 drives the first rotating shaft through the first coupling, and therefore one sprocket 53 is driven. Opening the second sealed lid, connect a plurality of initial wash spare 12 respectively in a plurality of head rods 58, initial wash spare 12 is along rectilinear motion in the below of shower nozzle 52, distance between two adjacent shower nozzle 52 spun water can equal the distance between two adjacent initial wash spare 12, a initial wash spare 12 is through a plurality of shower nozzle 52 below in the in-process of forward motion, so a plurality of shower nozzles 52 spray a initial wash spare 12 in proper order, thereby can wash remaining mixed solution clean on the initial wash spare 12, can be equipped with transparent window on the second sealed lid, thereby the cleaning process of this batch of initial wash spare 12 of convenient observation.
The first conveying structure may further include a second connecting rod 56 connected to the chain 54, and a first bearing 57 sleeved on the second connecting rod 56, where one end of the first connecting rod 58 is fixedly connected to an outer ring of the first bearing 57, and the other end is fixedly connected to the primary cleaning member 12. One end of the second connecting rod 56 is detachably connected to the primary washing part 12, the other end of the second connecting rod is sleeved on the inner ring of the first bearing 57, one end of the first connecting rod 58 is fixedly connected to the chain 54, the other end of the first connecting rod 58 is fixedly connected to the outer ring of the first bearing 57, and when the second connecting rod 56 pulls the first connecting rod 58 and the first connecting rod 58 to pull the primary washing part 12 to move forwards, the primary washing part 12 can rotate under the action of water sprayed by the spray head 52. If the primary cleaning member 12 cannot rotate, the water sprayed by the spray head 52 is more for cleaning the top of the primary cleaning member 12 and less for cleaning the bottom of the primary cleaning member 12, so that the primary cleaning member 12 cannot be effectively cleaned, but the primary cleaning member 12 can rotate under the action of external force, after the water is sprayed to the primary cleaning member 12 by the spray head 52, the water impacts the primary cleaning member 12, the water spraying time and the movement time of the primary cleaning member 12 are controlled, so that the water impacts the position, close to the edge, on the primary cleaning member 12 when the water reaches the primary cleaning member 12, the primary cleaning member 12 is conveniently pushed to rotate, and each surface of the primary cleaning member 12 is conveniently and respectively washed, so that the cleaning effect of the primary cleaning member 12 is improved.
The shuffling member may further include a connection assembly which is a plurality of layers provided from bottom to top along the axis of the first rotation lever 32, and each layer of connection assembly is provided with a plurality of third connection rods 33, one end of each third connection rod 33 is connected to a portion of the first rotation lever 32 located inside the first washing tank 2, and the other end is detachably connected to the painting member 11. The connecting components arranged in multiple layers can primarily clean a plurality of coated parts 11 at one time, so that the cleaning efficiency is improved.
The spraying system of the spraying booth based on the robot functional intelligent coating production line in the embodiment may further include a first air duct 24 for guiding out the hot air in the first cleaning tank 2, a first drying plate 25 disposed in the first air duct 24 for drying the hot air in the first air duct 24, and a first exhaust fan 84 for exhausting the air in the first air duct 24. The coated part 11 just removed from the coating production line has higher temperature, after the coated part 11 is placed on the first rotating rod 32, water is firstly added into the first cleaning box 2, rising hot air is generated when the water encounters the coated part 11, if the rising hot air is not discharged, the hot air is easy to corrode the first cleaning box 2 and the first rotating rod 32, the first exhaust fan 84 is used for extracting, the first air duct 24 is used for guiding out the hot air in the first cleaning box 2, the hot air contains more water vapor, and the hot air is dried through the drying plate, so that the damage of the first exhaust fan 84 caused by more water vapor is avoided.
As the spraying system of the spraying shed based on the robot functional intelligent coating production line in the embodiment, the spraying system can further comprise a storage box 81, a second air duct and a screen 82 arranged in the storage box 81 and used for bearing the product 13, wherein one end of the second air duct is connected with a first exhaust fan 84, and the other end of the second air duct is connected with the storage box 81. The surface of the product 13 formed after the primary washing piece 12 is sprayed contains water, if the water on the surface of the product 13 is not removed, the product 13 is easy to be stained with dust, the screen plate 82 can be a plurality of screens arranged in the storage box 81, a plurality of products 13 are respectively placed on each screen plate 82, an air guide cavity is arranged below the screen plate 82 at the lowest position, one end of a second air guide pipe is connected with the first exhaust fan 84, the other end of the second air guide pipe is connected with the part of the storage box 81 located in the air guide cavity, the second air guide pipe receives hot air extracted by the first exhaust fan 84 and conveys the hot air into the air guide cavity, the hot air rises, and the hot air blows the product 13, so that the evaporation of the water on the surface of the product 13 is accelerated, and the product 13 is air-dried. In the application, the storage box 81 is provided with the mounting through hole, the first filter plate 83 is arranged at the mounting through hole, so that hot air in the storage box 81 can pass through the first filter plate 83 and be discharged out of the storage box 81, and meanwhile, when the hot air in the storage box 81 is insufficient, external air can pass through the first filter plate 83 and enter the storage box 81, so that the external air can perform air drying operation on the products 13.
The spray booth spraying system based on the robot functionalized intelligent coating line in this embodiment may further include a first water tank 61 to store clean water, a first water pump 62 to pump and convey water in the water tank to the first conveying pipe 21, a third conveying pipe 41 connected to the water guide pipe 51, a second water pump 64 to pump and convey water in the first water tank 61 to the third conveying pipe 41, a first water tank 71 provided on the first cleaning tank 2 to receive water discharged from the first water tank 23, a second water tank 42 provided on the second cleaning tank 4, and a third water tank 72 to receive water discharged from the second water tank 42.
The third water tank 72 may be provided inside with a second filter plate 73 for filtering water guided out from the second water drain pipe 42, and further includes a third water pump 74 for pumping water in the third water tank 72, a tee 63 having a first end connected to the first delivery pipe 21, a second end connected to the second water pump 64, and a third end connected to the third water pump 74. Since the primary cleaning member 12 is sprayed in the second cleaning tank 4 through the spray head 52, the primary cleaning member 12 is a workpiece which has been cleaned once, so that the primary cleaning member 12 is relatively clean, the mixed liquid on the surface of the primary cleaning member 12 is mainly washed down, so that the water in the second cleaning tank 4 is mainly mixed liquid and water, a small amount of impurities falling from the workpiece may exist, the water in the second cleaning tank 4 is discharged to the third water tank 72 through the second water discharge pipe 42, the water output from the second water discharge pipe 42 is filtered by the second filter plate 73, impurities in the water are filtered, the rest of the water is stored in the third water tank 72, and the mixed liquid formed by mixing the clean water and the cleaning agent in the first cleaning tank 2 can be used for the first cleaning tank 2, and the water in the third water tank 72 contains a small amount of cleaning agent, so that the water in the first cleaning tank 2 is used for the third water tank 72, and the water resource recycling is realized only by reducing the amount of the cleaning agent.
The multi-layer connecting components can be equidistantly arranged, and the plurality of third connecting rods 33 in the one-layer connecting component are arranged at equal angles, so that the installation is convenient.
The connecting assembly may further include a stirring blade 34, where the stirring blade 34 is detachably connected to the third connecting rod 33 to which the paint pieces 11 are not connected, so that when the number of paint pieces 11 that are cleaned at one time is smaller than the number of all the third connecting pieces, a part of the third connecting pieces are not connected to the paint pieces 11, which may affect the stirring efficiency of the mixed solution, so that the stirring blade 34 needs to be connected to the part of the third connecting rod 33, so that when the first rotating rod 32 rotates, the paint pieces 11 and the stirring blade 34 stir the mixed solution together, and when the number of paint pieces 11 that are cleaned at one time is equal to the number of all the third connecting pieces, only the stirring blade 34 needs to be removed, which is convenient to install.
The above description may be implemented alone or in various combinations and these modifications are within the scope of the present application.
It should be noted that, in the description of the present application, the terms "upper end," "lower end," and "bottom end" of the indicated orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship conventionally put in use of the product of the application, are merely for convenience of describing the present application and simplifying the description, and do not indicate or imply that the device to be referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present application. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present application, and are not limiting. Although the application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims (8)
1. Spraying system based on robot functional intelligent coating production line sprays canopy, its characterized in that: the spray cleaning device comprises a mixed cleaning piece used for primarily cleaning a coating piece (11) to form a primary cleaning piece (12), and a spray cleaning piece used for spraying the primary cleaning piece (12) to form a product (13), wherein the mixed cleaning piece comprises a first cleaning box (2), a first rotating rod (32), a first object taking port arranged on the first cleaning box (2), a first sealing cover used for sealing the first object taking port, a first conveying pipe (21) used for conveying cleaning water to the inner side of the first cleaning box (2), a second conveying pipe (22) used for conveying cleaning agent to the inner side of the first cleaning box (2), a first power structure (31) used for driving the first rotating rod (32) to rotate, one end of the first rotating rod (32) is rotatably connected to the first cleaning box (2) and extends out of the first power structure (31), the coating piece (11) is connected to the first rotating rod (32), and the spray cleaning piece comprises a second cleaning box (4), a second conveying pipe (22) used for conveying cleaning agent to the inner side of the first cleaning box (2), a first water guide pipe (51) arranged in the second cleaning box (4), and a water guide pipe (51) arranged on the first water guide pipe (12) and used for conveying the first water guide pipe (51) to move; the air conditioner further comprises a first air guide pipe (24) for guiding out the hot air in the first cleaning box (2), a first drying plate (25) arranged in the first air guide pipe (24) and used for drying the hot air in the first air guide pipe (24), and a first exhaust fan (84) used for exhausting the air in the first air guide pipe (24); the painting piece (11) which is just removed from the painting production line has higher temperature, after the painting piece (11) is placed on the first rotating rod (32), water is firstly added into the first cleaning box (2), rising hot air is generated when the water meets the painting piece (11), if the rising hot air is not discharged, the hot air is easy to corrode the first cleaning box (2) and the first rotating rod (32), the first exhaust fan (84) is used for extracting, the first air guide pipe (24) is used for guiding out the hot air in the first cleaning box (2), the hot air contains more water vapor, and the hot air is dried through the first drying plate (25) so as to avoid the damage of more water vapor to the first exhaust fan (84); the device also comprises a storage box (81), a second air duct, a screen (82) arranged in the storage box (81) and used for bearing the product (13), a mounting through hole arranged in the storage box (81) and a first filter plate (83) arranged at the mounting through hole, wherein one end of the second air duct is connected with a first exhaust fan (84), and the other end of the second air duct is connected with the storage box (81); the product (13) surface that forms after initial washing spare (12) are sprayed contains water, if not get rid of the water on product (13) surface, then product (13) are easy to be infected with the dust, otter board (82) are a plurality of in depositing case (81), place a plurality of products (13) respectively on every otter board (82), be located below otter board (82) and be equipped with the air guide chamber, second air duct one end is connected in first air exhauster (84), the other end is connected in the part that is located the air guide chamber on depositing case (81), the second air duct receives the hot air of first air exhauster (84) extraction and carries the hot air to the air guide intracavity, the hot air rises, the hot air blows product (13) to accelerate the evaporation of water on product (13) surface, make product (13) air-dried.
2. The robot-based intelligent coating production line spray booth spray system of claim 1, wherein: the first conveying structure comprises a chain (54), a plurality of chain wheels (53) rotatably connected to the inner side wall of the second cleaning box (4), a first motor (55) arranged on the outer side of the second cleaning box (4) and used for driving one chain wheel (53), and first connecting rods (58) with two ends respectively connected to the primary cleaning piece (12) and the chain (54), wherein the chain (54) is sleeved on the plurality of chain wheels (53).
3. The robot-based intelligent coating production line spray booth spray system of claim 2, wherein: the first conveying structure further comprises a second connecting rod (56) connected to the chain (54) and a first bearing (57) sleeved on the second connecting rod (56), one end of the first connecting rod (58) is fixedly connected to the outer ring of the first bearing (57), and the other end of the first connecting rod is fixedly connected to the primary washing part (12).
4. A robot-based intelligent paint line spray booth spray system as claimed in claim 1 or claim 2, wherein: the shuffling device further comprises a connecting assembly, wherein the connecting assembly is a plurality of layers which are arranged from bottom to top along the axis of the first rotating rod (32), each layer of connecting assembly is provided with a plurality of third connecting rods (33), one end of each third connecting rod (33) is connected to the first rotating rod (32) at the inner side of the first washing box (2), and the other end of each third connecting rod is detachably connected to the coating piece (11).
5. A robot-based intelligent paint line spray booth spray system as claimed in claim 1 or claim 2, wherein: the water tank further comprises a first water tank (61) for storing clean water, a first water pump (62) for pumping and conveying water in the first water tank (61) to the first conveying pipe (21), a third conveying pipe (41) connected to the water guide pipe (51), a second water pump (64) for pumping and conveying water in the water tank to the third conveying pipe (41), a first water drain pipe (23) arranged on the first cleaning tank (2), a second water tank (71) for receiving water discharged from the first water drain pipe (23), a second water drain pipe (42) arranged on the second cleaning tank (4), and a third water tank (72) for receiving water discharged from the second water drain pipe (42).
6. The spray booth spray system based on the robot-based intelligent coating production line of claim 5, wherein: the inside of the third water tank (72) is provided with a second filter plate (73) for filtering water led out from the second water drain pipe (42), the three-way pipe (63) is used for extracting water in the third water tank (72) and is connected with the first conveying pipe (21) at the first end, the second end of the three-way pipe (63) is connected with the second water pump (64), and the third end of the three-way pipe is connected with the third water pump (74).
7. The spray booth spray system based on the robot-based intelligent coating production line of claim 4, wherein: the plurality of layers of the connecting components are equidistantly arranged, and a layer of the connecting components are arranged at equal angles among a plurality of third connecting rods (33).
8. The spray booth spray system based on the robot-based intelligent coating production line of claim 4, wherein: the connecting assembly further comprises a stirring blade (34), and the stirring blade (34) is detachably connected to a third connecting rod (33) to which the painting piece (11) is not connected.
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CN118122683B (en) * | 2024-04-30 | 2024-07-19 | 广州市加杰机械设备有限公司 | Intelligent spraying and cleaning system for coating production line |
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