CN115250769B - Crushing device for agricultural straw biomass fibers and application method of crushing device - Google Patents
Crushing device for agricultural straw biomass fibers and application method of crushing device Download PDFInfo
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- CN115250769B CN115250769B CN202211066444.6A CN202211066444A CN115250769B CN 115250769 B CN115250769 B CN 115250769B CN 202211066444 A CN202211066444 A CN 202211066444A CN 115250769 B CN115250769 B CN 115250769B
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- 239000010902 straw Substances 0.000 title claims abstract description 100
- 239000000835 fiber Substances 0.000 title claims abstract description 83
- 239000002028 Biomass Substances 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims description 17
- 238000001125 extrusion Methods 0.000 claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 238000002791 soaking Methods 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims description 49
- 238000010008 shearing Methods 0.000 claims description 28
- 238000007789 sealing Methods 0.000 claims description 25
- 238000007599 discharging Methods 0.000 claims description 12
- 238000007664 blowing Methods 0.000 claims description 11
- 230000000694 effects Effects 0.000 claims description 8
- 238000005485 electric heating Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 5
- 238000007667 floating Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 abstract description 6
- 239000002245 particle Substances 0.000 abstract description 5
- 238000010298 pulverizing process Methods 0.000 description 12
- 229920002522 Wood fibre Polymers 0.000 description 8
- 239000002025 wood fiber Substances 0.000 description 8
- 230000001105 regulatory effect Effects 0.000 description 7
- 230000007306 turnover Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000012271 agricultural production Methods 0.000 description 1
- 239000002154 agricultural waste Substances 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- -1 meanwhile Substances 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 239000013641 positive control Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D82/00—Crop conditioners, i.e. machines for crushing or bruising stalks
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The utility model discloses a crushing device for agricultural straw biomass fibers, which comprises a processing machine body and an auxiliary extrusion plate, wherein a processing box is embedded and arranged on the back surface of the processing machine body, and a crushing box is arranged at the bottom of the processing box; an auxiliary extrusion plate is arranged above the inner side of the processing machine body, and a quick friction plate is arranged below the auxiliary extrusion plate; the front of the processing machine body is provided with a controller. According to the utility model, the auxiliary extrusion plate is arranged, so that when the agricultural straw biomass fiber is crushed, the straw at the bottom is extruded by the auxiliary extrusion plate, so that the straw can be extruded and scattered, and is fully soaked with water, the toughness can be increased by soaking in water, the later crushing quality is improved, and meanwhile, the influence of dust and particles on the surrounding environment can be avoided.
Description
Technical Field
The utility model relates to the technical field of straw biomass fiber crushing, in particular to a crushing device of agricultural straw biomass fibers and a using method thereof.
Background
Agricultural straws are agricultural waste which can be produced after the harvesting of modern agricultural production, the agricultural straws cannot be directly used, different modes are needed to be adopted for conversion, the agricultural straws can be backfilled into fertilizer, meanwhile, biomass fibers in the straws can be crushed and applied to different fields, and the modern biomass fiber crushing device can effectively crush the straws.
The existing straw biomass fiber smashing device has the following defects:
1. patent document CN213718824U discloses a straw smashing device of an agricultural harvester, which comprises a straw smashing device main body, wherein a motor box is fixedly connected to the outer wall of the top of the straw smashing device main body, a rotating motor is fixedly arranged on the inner wall of the top of the motor box, a rotating shaft is fixedly connected to the bottom of an output shaft of the rotating motor, and a smashing cutter is fixedly sleeved on the outer side wall of the rotating shaft; in the utility model, a feeding funnel is fixedly connected to the top of the straw crushing device main body and positioned at one side of a motor box; through being provided with devices such as box body, pivoted panel, discharge pipe and bottom, through discharging the straw after smashing into the box body, open pivoted panel and observe the crushing degree of straw, judge whether straw needs to smash again, the device simple structure, convenient and practical ", current device is when using, usually directly will reap the produced straw of producing and directly add into straw biomass fiber reducing mechanism's inside and smash, a large amount of drier straw adds into reducing mechanism inside and smashes, can influence the environment because of powder and particulate matter that smash, the straw effect of smashing is not enough;
2. patent document CN213127163U discloses a straw reducing mechanism for agriculture, "relates to agricultural processing technology field, specifically is a straw reducing mechanism for agriculture, including the reducing mechanism main part, the feed inlet has been seted up to one side of reducing mechanism main part, one side fixedly connected with discharge gate of reducing mechanism main part, the collecting and distributing groove has been seted up to the opposite side of reducing mechanism main part, the middle part fixed mounting of collecting and distributing groove inner chamber has the dust filter screen. This straw reducing mechanism for agriculture discharges the straw in the collection and distribution groove through the spiral conveying axle, the problem that traditional straw reducing mechanism splashes when discharging the straw has been solved, the practicality of this straw reducing mechanism for agriculture has been improved, simultaneously utilize the rotation of first feed gyro wheel to make the straw can automatic feed, the problem that needs artifical pushing away the feed inlet material when having avoided traditional straw reducing mechanism when feeding "current device is when using, can't promote the quality of reducing of device to straw biomass fiber, because a lot of straw normally inside all contains longer long fiber can run through, but direct shearing can't distinguish long fiber, and the inside fibre that contains of a lot of straw is less, smash simultaneously and can reduce whole quality;
3. patent document CN214077087U discloses a wood fiber pulverizer, including "containing box, containing box right side fixedly connected with first connecting pipe, first connecting pipe right side fixedly connected with filter block, filter block right side fixedly connected with pulverizer case, the crushing room has been seted up to the pulverizer incasement, crushing room front fixedly connected with circulation mechanism, crushing room back fixedly connected with crushing mechanism, pulverizer case top right side fixedly connected with pan feeding pipe. According to the wood fiber pulverizer, dust generated in the crushing process cannot be directly sent out into the air through the feeding pipe by arranging the dust pressing cover, so that air pollution is avoided, and materials crushed to the bottom of a pulverizer case are turned up due to gravity during crushing by arranging the circulating mechanism, so that the secondary crushing effect is achieved, the wood fiber is crushed until the wood fiber meets the standard size, the device has the repeated crushing function, the crushing force and the fine degree after crushing are further increased, the device directly adds straws into the inside of the pulverizing device to be pulverized, the condition that the straws are wound inside is caused due to long length, the device is damaged due to the fact that the straws rotate inside are needed to be maintained, and the reinforcing efficiency is affected;
4. patent document CN211590563U discloses a wood fiber pulverizer, including "first crushing roller, second crushing roller, crushing licker-in and the outside enclose the casing, the casing includes fixed casing and last casing down, and fixed casing upper end is provided with the feed inlet of outside slope down, is fixed with supplementary crushing piece through the bolt fastening on the last casing in the outside of first crushing roller and second crushing roller, and last casing upper end side is fixed with crushing motor through the support, and the second is smashed and is rolled the transmission structure that sets up through the side and be connected with first crushing roller, through the fixed licker-in driving motor of support on the fixed casing down. This wood fiber grinder adopts the crushing licker-in structure of both sides crushing roller cooperation below, forms twice and smashes, and two sets of crushing roller relative rotation of top smashes big granule, can prevent wood fiber and splash to can directly carry licker-in processing with the tiny particle after smashing, wood fiber processing through tiny particle, processing speed is faster ", but the device often can appear that the material is piled up on the surface of slope platform when using, perhaps because the angle reason leads to the material unable direct inside that gets into reducing mechanism that drops, directly influenced the normal running and the crushing processing of device.
Disclosure of Invention
The utility model aims to provide a crushing device for agricultural straw biomass fibers, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the crushing device for the agricultural straw biomass fibers comprises a processing machine body and an auxiliary extrusion plate, wherein a processing box is embedded and installed on the back surface of the processing machine body, and a crushing box is installed at the bottom of the processing box;
an auxiliary extrusion plate is arranged above the inner side of the processing machine body, and a quick friction plate is arranged below the auxiliary extrusion plate;
the front of the processing machine body is provided with a controller.
Preferably, the right side embedding of handling the organism is installed and is installed the apron, and four sets of support columns are installed to the bottom of handling the organism, and all soaking tanks are opened at the top of handling the organism, and the metal sealing edge is installed to the inboard of soaking tank bottom, and the top support is installed at the top of handling the organism, and spacing spout has been seted up at the top of top support.
Preferably, two groups of squeeze rollers are embedded in the front of the inside of the treatment box, a transmission shaft is installed in the squeeze rollers in a penetrating mode, four groups of transmission gears are installed on the left side of the transmission shaft, a transmission motor is installed on the left side of the transmission gear, a blowing heater is installed above the inside of the treatment box, an electric heating pipe is installed below the blowing heater, a conveyor belt is installed below the electric heating pipe, a shearing roller is installed below the conveyor belt, and a shearing motor is installed on the left side of the shearing roller.
Preferably, the crushing motor is installed on the right side of smashing the case, smashes the output of motor and installs crushing roller, and smashes the inside that the roller is located crushing the case, smashes the outside of roller and install a plurality of groups sawtooth, smashes the inboard top of case and install two sets of concentrated push plates, concentrates the push rod in the bottom of concentrated push plate, smashes the inboard right side of case and has seted up the discharge gate, two sets of discharge plates are installed to the top of discharge gate.
Preferably, two groups of supporting rollers are arranged in the conveyor belt, the right side of each supporting roller is connected with a motor structure through a belt, a sealing partition plate structure is arranged between a transmission gear and a squeeze roller in the treatment box, and the shearing motor is also positioned on the left side of the sealing partition plate;
two groups of centralized push rods are arranged at the bottom of the discharging plate, the centralized push rods and the upper part are the same pushing device, the extruding rollers have certain elasticity, and the gap technology between the extruding rollers is extremely small, so that sealing can be realized.
Preferably, the back side of supplementary stripper plate is installed and is promoted the tooth, and the telescopic link is installed at the top of supplementary stripper plate, and electric putter is installed at the top of telescopic link, and driving motor is installed on electric putter's right side, and the regulating frame is installed in the outside of electric putter bottom, and step motor is installed to the inside embedding of regulating frame both sides, and step motor's inside embedding is installed step screw, and step screw is located the inboard of spacing spout, and the gag lever post is installed at the top of supplementary stripper plate front and back, and the gag lever post is located the outside of regulating the frame.
Preferably, the front and the back of the quick friction plate are provided with jogged curved edges, the bottom of the quick friction plate is provided with two groups of sliding rings, a guide rod is embedded in the sliding rings, the guide rod is positioned in the treatment machine body, the right side of the bottom of the quick friction plate is provided with a sealing piston rod, the right side of the sealing piston rod is provided with an adjusting connecting rod, the back of the right side of the adjusting connecting rod is provided with a rotating disc, the back of the adjusting connecting rod is provided with a rotating motor, and the rotating motor is positioned in the treatment machine body.
Preferably, the front face of the controller is provided with a turnover box door, the front face of the turnover box door is embedded with a display screen, the front face of the turnover box door is provided with a plurality of groups of control buttons, and the front face of the turnover box door is provided with a groove handle.
Preferably, the method of using the comminution device is as follows:
s1, firstly, storing straws in order into a water soaking tank, and operating by using a driving motor controlled by a controller, so that an electric push rod is used for driving a telescopic rod at an output end to descend, an auxiliary extrusion plate at the bottom is driven to descend by transmission, the straws floating on the water surface of the water soaking tank are pressed into the bottom by descending, and the straws are pressed open by continuous pressing to carry out water soaking treatment;
s2, rapidly rubbing the straw through a rapid friction plate at the bottom to enable the fiber straw in the straw to gradually become a linear state;
s3, heating, drying and cutting the straw tissues subjected to friction treatment through a treatment box;
s4, finally, the crushed fibers enter the crushing box through the centralized pushing plate, the crushing motor on the right side drives the crushing roller at the output end to operate, so that the cut fibers are crushed, finally, the crushed fibers are piled up in the crushing groove, the discharging plate at the bottom can be controlled to overturn through the centralized pushing rod, and crushed materials are all discharged through the discharging hole in a centralized mode.
Preferably, in the step S2, the method further includes the following steps:
s21, when friction treatment is carried out, an electric push rod at the top is utilized to drive an auxiliary extrusion plate at the bottom to closely contact with a quick friction plate at the bottom, so that the straws at the inner side are extruded, then a rotating disc at the driving output end is rotated through a rotating motor, the left adjusting connecting rod is driven to carry out quick adjustment through transmission, a left sealing piston rod is pushed and pulled quickly through transmission, the left sealing piston rod can be driven to move quickly through transmission, and accordingly quick friction of the straws is achieved, and longer fibers are rubbed;
in the step S3, the method further includes the following steps:
s31, when carrying out long fiber treatment, assist through electric putter and driving motor, control promotes the tooth and inserts the fibre and promote the inside of delivering to the squeeze roller, carry out kinetic energy transmission through left driving motor and each group transmission gear structure, thereby control two sets of squeeze rollers and extrude the inside moisture of long fiber, sustainable utilization is come the conveyer belt control and is removed again, utilize the blast heater at top to heat and dry simultaneously, long fiber after the stoving will slowly pass through rotatory shearing roller, will slowly cut into even length and get into the reducing mechanism inside under the effect of shearing roller and smash the processing.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, the auxiliary extrusion plate is arranged, when the device is used, the stepping screw rod is embedded into the support arranged at the top of the main body, the stepping screw rod is utilized to provide guidance for the stepping motor at the outer side, the stepping motor can be electrified to drive the internal rotor structure to rotate, the stepping screw rod at the outer side and the adjusting frame are integrally driven to move along the stepping screw rod in position, the electric push rod at the top is fixed with the adjusting frame through the bolt structure, the piston rod at the output end can be driven to carry out telescopic adjustment through the driving motor at the right side, the electric push rod can be utilized to drive the auxiliary extrusion plate at the bottom to descend, the two groups of limiting rods can increase stability of lifting adjustment during descending, the auxiliary extrusion plate is utilized to extrude the straw at the bottom, so that the straw can be extruded and dispersed, and the full soaking with water can increase toughness, the crushing quality at the later stage can be improved, and meanwhile, the influence of dust and particles on surrounding environment can be avoided.
2. According to the utility model, the guide rod is arranged in the treatment machine body when the device is used, the guide rod can be used for guiding the sliding ring at the outer side, the quick friction plate at the top is embedded with the main body device through the embedded curved edge, so that the stability can be effectively increased, the sealing effect of the metal sealing edge can be improved, the rotating motor at the right side is arranged with the main body device through the fixed structure, the rotating disc driven to output by the rotating kinetic energy is simultaneously used for quick rotation, the outer side adjusting connecting rod is driven to be turned and regulated by transmission, the sealing piston rod is driven to quickly move along the direction of the guide rod, the long fibers in the straws can be concentrated by utilizing the quick friction plate at the bottom and the auxiliary extrusion plate at the top, the long fibers can be crushed and reinforced by fishing out the floating straw cores, the quality of the crushed long fibers can be improved by the long fiber crushing processing, and the crushing effect is greatly improved.
3. According to the utility model, the treatment box is arranged, when the device is used, the treatment box can be used for providing an installation position for an internal structure, the internal structure of the treatment box can be driven to operate by utilizing motor devices such as an internal transmission motor and a shearing motor, the transmission motor is used for controlling the transmission gear to mesh and drive the transmission shaft to rotate relatively, the extrusion roller on the outer side is driven to extrude long fibers of the straw in a relative rotation manner, a large amount of moisture contained in the long fibers of the straw is removed by extrusion, the long fibers are slowly conveyed by utilizing the conveyor belt, and then in the conveying process, the blowing heater and the electric heating tube on the top are blown to dry the long fibers to a certain extent, the long fibers are continuously contacted with the shearing roller, and the shearing roller can be driven to shear the long fibers into short fibers by utilizing the shearing motor, so that the condition that the long fibers are wound under the inside of the crusher is avoided, and the occurrence of damage of the device is reduced.
4. According to the utility model, the centralized pushing plate is arranged, the crushing box is arranged at the bottom of the treatment box, the treated long fibers directly enter the crushing box for crushing, the crushing motor on the right side can be connected with an external power supply, the crushing roller which is output can be driven to rotate at high speed by electrifying, the saw teeth on the outer side of the crushing roller are utilized for crushing, when the long fibers cannot fall on the top of the centralized pushing plate, the centralized pushing plate is driven to overturn by looking at the centralized pushing plate, the long fibers can be driven to enter the inside of the crushing tank for crushing, the crushed long fibers are discharged through the discharge hole at the bottom, and the problem that the long fibers cannot fall into the inside of the crushing box for crushing can be avoided by the centralized pushing plate.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of a processing machine body according to the present utility model;
FIG. 3 is a schematic cross-sectional view of a processing tank of the present utility model;
FIG. 4 is a schematic cross-sectional view of a centralized thrust plate of the present utility model;
FIG. 5 is a schematic view of the auxiliary extrusion plate of the present utility model;
FIG. 6 is a schematic view of a quick friction plate according to the present utility model;
FIG. 7 is a schematic diagram of a controller according to the present utility model;
fig. 8 is a flow chart of the operation of the present utility model.
In the figure: 1. a treatment body; 101. installing a cover plate; 102. a support column; 103. a water immersion tank; 104. a metal sealing edge; 105. a top bracket; 106. limiting sliding grooves; 2. a treatment box; 201. a squeeze roll; 202. a transmission shaft; 203. a transmission gear; 204. a drive motor; 205. a blowing heater; 206. an electric heating tube; 207. a conveyor belt; 208. a shearing motor; 209. a shearing roller; 3. a centralized pushing plate; 301. a crushing box; 302. a crushing motor; 303. a pulverizing roller; 304. saw teeth; 305. centralizing the push rods; 306. a discharge port; 307. a discharge plate; 4. an auxiliary extrusion plate; 401. a stepping screw rod; 402. a stepping motor; 403. an adjusting frame; 404. an electric push rod; 405. a driving motor; 406. a telescopic rod; 407. a limit rod; 408. pushing teeth; 5. a quick friction plate; 501. a guide rod; 502. a sliding ring; 503. embedding the curved edges; 504. sealing the piston rod; 505. adjusting the connecting rod; 506. a rotating disc; 507. a rotating electric machine; 6. a controller; 601. turning over the box door; 602. a display screen; 603. a control button; 604. a groove handle.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1, 2, 3, 4 and 8, an embodiment of the present utility model is provided: the utility model provides a reducing mechanism of agricultural straw biomass fiber, includes treatment organism 1, the right side embedding of treatment organism 1 is installed and is installed installation apron 101, four sets of support columns 102 are installed to the bottom of treatment organism 1, all soaking tanks 103 are opened at the top of treatment organism 1, metal sealing edge 104 is installed to the inboard of soaking tank 103 bottom, top support 105 is installed at the top of treatment organism 1, spacing spout 106 has been seted up at the top of top support 105, the main part structure of treatment organism 1 for the inside structure provides the mounted position, the stability of device is increased, the installation apron 101 on right side can be dismantled, be convenient for maintain inside, the support column 102 through the bottom can provide the support for the device at top, inside soaking tank 103 is used for placing one deck straw and soaks the processing, can effectually reduce the infiltration condition through using metal sealing edge 104, the top bracket 105 is used for providing limit adjustment capability for an inner adjusting mechanism, the flexibility of device adjustment is improved, the limit chute 106 is used for limiting an inner adjusting frame 403, the back of the processing machine body 1 is embedded and provided with the processing box 2, the front of the inside of the processing box 2 is embedded and provided with two groups of squeeze rollers 201, the inside of the squeeze rollers 201 is provided with a transmission shaft 202 in a penetrating way, the left side of the transmission shaft 202 is provided with four groups of transmission gears 203, the left side of the transmission gears 203 is provided with a transmission motor 204, the upper part of the inside of the processing box 2 is provided with a blowing heater 205, the lower part of the blowing heater 205 is provided with an electric heating tube 206, the lower part of the electric heating tube 206 is provided with a conveyor belt 207, the lower part of the back is provided with a shearing roller 209, the left side of the shearing roller 209 is provided with a shearing motor 208, the inside of the conveyor belt 207 is provided with two groups of supporting rollers, and the right side of the supporting rollers is connected with a motor structure through a belt, there is a sealed partition structure between the transmission gear 203 and the squeeze roller 201 inside the processing box 2, the shearing motor 208 is also located at the left side of the sealed partition, the processing box 2 can provide an installation position for the internal structure, the internal structure of the processing box 2 can be driven to operate by using the internal motor devices such as the transmission motor 204 and the shearing motor 208, the transmission motor 204 controls the transmission gear 203 to mesh and drive the transmission shaft 202 to rotate relatively, the transmission will drive the squeeze roller 201 outside to squeeze the long fibers of the straw relatively, the squeezing will remove a large amount of moisture contained in the long fibers of the straw, the conveyor belt 207 is utilized to transfer slowly, the blowing heater 205 and the electrothermal tube 206 at the top will blow air to dry the long fibers to a certain extent, a certain long fiber will contact the shearing roller 209, the shearing motor 208 is utilized to drive the shearing roller 209 to shear long fibers into short fibers, thereby avoiding the condition that longer fibers are wound under the inside of the pulverizer, reducing the occurrence of damage to the device, the bottom of the processing box 2 is provided with the pulverizing box 301, the right side of the pulverizing box 301 is provided with the pulverizing motor 302, the output end of the pulverizing motor 302 is provided with the pulverizing roller 303, the pulverizing roller 303 is positioned in the pulverizing box 301, the outside of the pulverizing roller 303 is provided with a plurality of groups of saw teeth 304, the inside upper part of the pulverizing box 301 is provided with two groups of concentrated push plates 3, the bottom of the concentrated push plates 3 is provided with concentrated push rods 305, the right side of the inside of the pulverizing box 301 is provided with a discharge hole 306, the upper part of the discharge hole 306 is provided with two groups of discharge plates 307, the bottom of the discharge plate 307 is provided with two groups of concentrated push rods 305, the same pushing device as the concentrated push rods 305 above, the extruding roller 201 has certain elasticity, and the gap technology between the two is very small can realize sealing, the crushing box 301 is arranged at the bottom of the treatment box 2, the treated long fibers directly enter the crushing box 301 for crushing, the crushing motor 302 on the right side can be connected with an external power supply, the crushing roller 303 which is electrified to drive output can rotate at a high speed, the saw teeth 304 on the outer side of the crushing roller 303 are utilized for crushing, when long fibers cannot fall off at the top of the concentrated push plate 3, the concentrated push plate 3 is driven to overturn by looking at the concentrated push rod 305, the long fibers can be caused to enter the inside of the crushing groove for crushing, the crushed fibers are discharged through the discharge hole 306 at the bottom, and the problem that the long fibers cannot fall into the crushing box 301 for crushing can be avoided by utilizing the concentrated push plate 3.
Referring to fig. 5, 6 and 8, an embodiment of the present utility model provides: the utility model provides a reducing mechanism of agricultural straw biomass fiber, including processing organism 1, the inboard top of processing organism 1 is provided with supplementary stripper plate 4, the back side of supplementary stripper plate 4 is installed and is promoted tooth 408, telescopic link 406 is installed at the top of supplementary stripper plate 4, electric putter 404 is installed at the top of telescopic link 406, driving motor 405 is installed on electric putter 404's right side, regulating frame 403 is installed in the outside of electric putter 404 bottom, step motor 402 is installed to the inside embedding of regulating frame 403 both sides, step screw 401 is installed to step motor 402's inside embedding, and step screw 401 is located the inboard of spacing spout 106, limit lever 407 is installed at the top of supplementary stripper plate 4 front and back, and limit lever 407 is located the outside of regulating frame 403, step screw 401 embedding is installed on main part top support 105, step motor 402 that utilizes step screw 401 to provide the guide for the outside, the stepping motor 402 can be electrified to drive the internal rotor structure to rotate, the transmission drives the stepping screw rod 401 and the adjusting frame 403 at the outer side to integrally move along the stepping screw rod 401, the electric push rod 404 at the top is fixed with the adjusting frame 403 through the bolt structure, the driving motor 405 at the right side can drive the piston rod at the output end to carry out telescopic adjustment, the electric push rod 404 can drive the auxiliary extrusion plate 4 at the bottom to descend, the two groups of limiting rods 407 can increase the stability of lifting adjustment during descending, the auxiliary extrusion plate 4 is utilized to extrude the straws at the bottom, so that the straws can be extruded and dispersed, and the full and water soaking can increase the toughness, the later crushing quality is improved, meanwhile, the surrounding environment can be prevented from being influenced by dust and particles, the quick friction plate 5 is arranged below the auxiliary extrusion plate 4, the front and the back of quick friction plate 5 install gomphosis bent limit 503, two sets of sliding rings 502 are installed to the bottom of quick friction plate 5, guide arm 501 is installed to the inside embedding of sliding rings 502, and guide arm 501 is located the inside of handling organism 1, sealed piston rod 504 is installed on the right side of quick friction plate 5 bottom, adjust connecting rod 505 is installed on the right side of sealed piston rod 504, rotary disk 506 is installed to the back on adjust connecting rod 505 right side, rotary motor 507 is installed to the back of adjust connecting rod 505, and rotary motor 507 is located the inside of handling organism 1, install guide arm 501 in the inside of handling organism 1, utilize guide arm 501 can provide the guide for the sliding ring 502 in the outside, the quick friction plate 5 at top carries out gomphosis installation through gomphosis bent limit 503 and main part device, can effectually increase stability, simultaneously can promote the sealed effect of metal sealing edge 104, install through fixed knot constructs and main part device, utilize rotatory kinetic energy to drive the rotary disk 506 of output simultaneously, the transmission carries out the upset regulation with the regulation of drive outside, thereby drive sealed connecting rod 504 along the back of rotating disk 507, and carry out the quick crushing effect of the long-time grinding straw of the long-length of the long-range mill straw of the inside of fibre that can be concentrated to the quick-size of the long-time straw of the side mill straw of the top is carried out by the quick-size of the long-time grinding device of the long-time straw of the top of the side.
Referring to fig. 7 and 8, an embodiment of the present utility model is provided: the utility model provides an agricultural straw biomass fiber's reducing mechanism, includes treatment organism 1, the controller 6 is installed in the front of treatment organism 1, and upset chamber door 601 is installed in the front of controller 6, and the front embedding of upset chamber door 601 is provided with display screen 602, and a plurality of groups control button 603 are installed in the front of upset chamber door 601, and recess handle 604 has been seted up in the front of upset chamber door 601, and controller 6 can control the device, can overturn fast through positive upset chamber door 601 and open, is convenient for maintain inside, can control the device through positive control button 603, and the staff of being convenient for uses the device, can display device's basic numerical value through display screen 602, and recess handle 604 is convenient for the staff to open user device.
The using method of the crushing device is as follows:
s1, firstly, storing straws in order into a water soaking tank 103, and operating by using a driving motor 405 controlled by a controller 6, so that an electric push rod 404 is used for driving a telescopic rod 406 at an output end to descend, an auxiliary extrusion plate 4 at the bottom is driven to descend by transmission, the straws floating on the water surface of the water soaking tank 103 are pressed into the bottom by descending, and the straws are continuously pressed down to be pressed for soaking treatment;
s2, rapidly rubbing the straw through a rapid friction plate 5 at the bottom to gradually form a linear state of the fiber straw in the straw;
s3, heating, drying and cutting the straw tissues subjected to friction treatment through the treatment box 2;
s4, finally, the crushed fibers enter the crushing box 301 through the centralized pushing plate 3, the crushing motor 302 on the right side drives the crushing roller 303 at the output end to operate, so that the cut fibers are crushed, the finally crushed fibers are accumulated in the crushing groove, the discharging plate 307 at the bottom can be controlled to overturn through the centralized pushing rod 305, and crushed materials are all discharged through the discharging hole 306 in a centralized manner.
In the step S2, the method further includes the following steps:
s21, when friction treatment is carried out, an electric push rod 404 at the top is utilized to drive an auxiliary extrusion plate 4 at the bottom to closely contact a quick friction plate 5 at the bottom, so that the straws at the inner side are extruded, then a rotating disc 506 at the output end is driven to rotate through a rotating motor 507, a left adjusting connecting rod 505 is driven to carry out quick adjustment through transmission, a left sealing piston rod 504 is driven to carry out quick push and pull through transmission, and the transmission can drive the sealing piston rod to carry out quick movement, so that quick friction on the straws is realized, and longer fibers are rubbed;
in the step S3, the method further includes the following steps:
s31, when long fiber treatment is carried out, the electric push rod 404 and the driving motor 405 are used for assisting, the pushing teeth 408 are controlled to plug and push the fibers into the squeeze rollers 201, the structures of the left driving motor 204 and the groups of driving gears 203 are used for transmitting kinetic energy, so that the two groups of squeeze rollers 201 are controlled to squeeze water in the long fibers, the conveyor belt 207 is continuously utilized to control movement, meanwhile, the top blowing heater 205 is used for heating and drying, the dried long fibers are slowly cut into uniform lengths by the rotating shearing roller 209, and the long fibers enter the smashing device for smashing.
Working principle: firstly, the straws are orderly stored into the water soaking tank 103, a driving motor 405 controlled by a controller 6 is used for running, thereby an electric push rod 404 is used for driving a telescopic rod 406 at the output end to descend, an auxiliary extrusion plate 4 at the bottom is driven to descend, the straws floating on the water surface of the water soaking tank 103 are pressed into the bottom by descending, the straws are continuously pressed down to be soaked, then the quick friction plate 5 at the bottom is used for quickly rubbing the straws to enable the fibrous straws in the straws to gradually become a linear state, the process of heating, drying and cutting the rubbed straw tissues is carried out by a processing box 2, finally, the straws enter the inside of a crushing box 301 by a centralized push plate 3, a crushing roller 303 at the output end is driven to run by a crushing motor 302 at the right side, the cut fibers are crushed, finally, the crushed fibers are accumulated in the inside of the crushing tank, the discharging plate 307 at the bottom can be controlled to turn over by the centralized push rod 305, and the crushed materials are all discharged through a discharging port 306 in a centralized manner.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (4)
1. The utility model provides an agricultural straw biomass fiber's reducing mechanism, includes treatment organism (1) and supplementary stripper plate (4), its characterized in that: the back of the processing machine body (1) is embedded and provided with a processing box (2), and the bottom of the processing box (2) is provided with a crushing box (301);
an auxiliary extrusion plate (4) is arranged above the inner side of the processing machine body (1), and a quick friction plate (5) is arranged below the auxiliary extrusion plate (4);
the front surface of the processing machine body (1) is provided with a controller (6);
the right side of the treatment machine body (1) is embedded and provided with an installation cover plate (101), the bottom of the treatment machine body (1) is provided with four groups of support columns (102), the top of the treatment machine body (1) is provided with all water soaking grooves (103), the inner side of the bottom of each water soaking groove (103) is provided with a metal sealing edge (104), the top of the treatment machine body (1) is provided with a top support (105), and the top of the top support (105) is provided with a limit chute (106);
two groups of squeeze rollers (201) are embedded and installed on the front side of the inside of the treatment box (2), a transmission shaft (202) is installed in the squeeze rollers (201) in a penetrating manner, four groups of transmission gears (203) are installed on the left side of the transmission shaft (202), a transmission motor (204) is installed on the left side of the transmission gears (203), a blowing heater (205) is installed above the inside of the treatment box (2), an electric heating tube (206) is installed below the blowing heater (205), a conveyor belt (207) is installed below the electric heating tube (206), a shearing roller (209) is installed below the back side, and a shearing motor (208) is installed on the left side of the shearing roller (209);
a crushing motor (302) is arranged on the right side of the crushing box (301), a crushing roller (303) is arranged at the output end of the crushing motor (302), the crushing roller (303) is positioned in the crushing box (301), a plurality of groups of saw teeth (304) are arranged on the outer side of the crushing roller (303), two groups of centralized pushing plates (3) are arranged above the inner side of the crushing box (301), a centralized pushing rod (305) is arranged at the bottom of the centralized pushing plate (3), a discharge hole (306) is formed in the right side of the inner side of the crushing box (301), and two groups of discharge plates (307) are arranged above the discharge hole (306);
two groups of supporting rollers are arranged in the conveyor belt (207), the right sides of the supporting rollers are connected with a motor structure through a belt, a sealing partition plate structure is arranged between a transmission gear (203) and a squeeze roller (201) in the treatment box (2), and a shearing motor (208) is also arranged on the left side of the sealing partition plate;
two groups of centralized push rods (305) are arranged at the bottom of the discharging plate (307), the centralized push rods are the same pushing device as the centralized push rods (305) above, the squeeze rollers (201) have certain elasticity, and gaps between the squeeze rollers are extremely small, so that sealing can be realized;
the back of the auxiliary extrusion plate (4) is provided with pushing teeth (408), the top of the auxiliary extrusion plate (4) is provided with a telescopic rod (406), the top of the telescopic rod (406) is provided with an electric push rod (404), the right side of the electric push rod (404) is provided with a driving motor (405), the outer side of the bottom of the electric push rod (404) is provided with an adjusting frame (403), the inner parts of the two sides of the adjusting frame (403) are embedded and provided with stepping motors (402), the inner parts of the stepping motors (402) are embedded and provided with stepping screw rods (401), the stepping screw rods (401) are positioned at the inner sides of the limiting sliding grooves (106), the tops of the front and the back of the auxiliary extrusion plate (4) are provided with limiting rods (407), and the limiting rods (407) are positioned at the outer sides of the adjusting frame (403);
the front and the back of quick friction plate (5) are installed and are gomphosis bent limit (503), two sets of sliding rings (502) are installed to the bottom of quick friction plate (5), guide arm (501) are installed in the inside embedding of sliding rings (502), and guide arm (501) are located the inside of handling organism (1), sealed piston rod (504) are installed on the right side of quick friction plate (5) bottom, adjusting connection rod (505) are installed on the right side of sealed piston rod (504), rotary disk (506) are installed to the back on adjusting connection rod (505) right side, rotating electrical machines (507) are installed to the back of adjusting connection rod (505), and rotating electrical machines (507) are located the inside of handling organism (1).
2. The agricultural straw biomass fiber crushing device according to claim 1, wherein: the front of controller (6) is installed upset chamber door (601), and the front embedding of upset chamber door (601) is provided with display screen (602), and a plurality of groups of control button (603) are installed in the front of upset chamber door (601), and recess handle (604) have been seted up in the front of upset chamber door (601).
3. The method of using a comminution device for agricultural straw biomass fibers according to claim 2, characterized in that the method of using the comminution device is as follows:
s1, firstly, storing straws in order into a water soaking tank (103), and operating by using a driving motor (405) controlled by a controller (6), so that an electric push rod (404) is used for driving a telescopic rod (406) at an output end to descend, an auxiliary extrusion plate (4) at the bottom is driven to descend by transmission, the straws floating on the water surface of the water soaking tank (103) are pressed into the bottom by the descending, and the straws are pressed open by continuous pressing to be soaked;
s2, rapidly rubbing the straw through a rapid friction plate (5) at the bottom to gradually enable the fiber straw in the straw to be in a linear state;
s3, heating, drying and cutting the straw tissues subjected to friction treatment through a treatment box (2);
s4, finally, the crushed fibers enter the crushing box (301) through the centralized pushing plate (3), the crushing motor (302) on the right side drives the crushing roller (303) at the output end to operate, so that the cut fibers are crushed, finally, the crushed fibers are piled up in the crushing groove, the discharging plate (307) at the bottom can be controlled to overturn through the centralized pushing rod (305), and crushed materials are all discharged through the discharging hole (306) in a centralized mode.
4. A method of using a comminution device for agricultural straw biomass fibers according to claim 3, characterized in that: in the step S2, the method further includes the following steps:
s21, when friction treatment is carried out, an electric push rod (404) at the top is utilized to drive an auxiliary extrusion plate (4) at the bottom to closely contact a quick friction plate (5) at the bottom, so that straws at the inner side are extruded, then a rotating disc (506) at the output end is driven to rotate through a rotating motor (507), a left adjusting connecting rod (505) is driven to carry out quick adjustment through transmission, a left sealing piston rod (504) is driven to carry out quick push and pull through transmission, and the transmission can drive the sealing piston rod to carry out quick movement, so that quick friction on the straws is realized, and longer fibers are rubbed;
in the step S3, the method further includes the following steps:
s31, when long fiber treatment is carried out, assist through electric putter (404) and driving motor (405), control promotes tooth (408) and inserts the fibre and promote the inside of delivering to squeeze roller (201), carry out kinetic energy transmission through left driving motor (204) and each group transmission gear (203) structure, thereby control two sets of squeeze rollers (201) and extrude the inside moisture of long fiber, sustainable utilization is carried out the removal with conveyer belt (207) control again, simultaneously utilize blowing heater (205) at top to heat and dry, long fiber after the stoving will slowly cut into even length through rotatory shearing roller (209), under the effect of shearing roller (209) and get into the inside shredding of reducing mechanism.
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| CN202211066444.6A CN115250769B (en) | 2022-09-01 | 2022-09-01 | Crushing device for agricultural straw biomass fibers and application method of crushing device |
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|---|---|---|---|---|
| KR19980063651U (en) * | 1997-04-18 | 1998-11-25 | 전경복 | Rice straw cutter for growing oyster mushroom |
| US6202950B1 (en) * | 1998-10-13 | 2001-03-20 | Bridgeview Mfg. Inc. | Crop material processor with controlled discharge |
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| CN201011781Y (en) * | 2007-03-19 | 2008-01-30 | 四川雷鸣生物环保工程有限公司 | Stalk disintegrator |
| CN201045794Y (en) * | 2007-04-28 | 2008-04-16 | 上海正宏粮食机械设备有限公司 | Forage grass hooping cutting and forage grass block crushing integrated machine |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19980063651U (en) * | 1997-04-18 | 1998-11-25 | 전경복 | Rice straw cutter for growing oyster mushroom |
| US6202950B1 (en) * | 1998-10-13 | 2001-03-20 | Bridgeview Mfg. Inc. | Crop material processor with controlled discharge |
| CN2591950Y (en) * | 2002-12-31 | 2003-12-17 | 范桂堂 | Multifunctional grinder |
| CN2845467Y (en) * | 2005-11-24 | 2006-12-13 | 大连轻工业学院 | Thrusher for mixed feed |
| CN201011781Y (en) * | 2007-03-19 | 2008-01-30 | 四川雷鸣生物环保工程有限公司 | Stalk disintegrator |
| CN201045794Y (en) * | 2007-04-28 | 2008-04-16 | 上海正宏粮食机械设备有限公司 | Forage grass hooping cutting and forage grass block crushing integrated machine |
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Denomination of invention: A crushing device for agricultural straw biomass fibers and its usage method Effective date of registration: 20231212 Granted publication date: 20230926 Pledgee: Haian Xinyuan rural small loan Co.,Ltd. Pledgor: Jiangsu Ganweixin Biotechnology Co.,Ltd. Registration number: Y2023980070771 |
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