CN115250769A - Smashing device for agricultural straw biomass fibers and using method thereof - Google Patents
Smashing device for agricultural straw biomass fibers and using method thereof Download PDFInfo
- Publication number
- CN115250769A CN115250769A CN202211066444.6A CN202211066444A CN115250769A CN 115250769 A CN115250769 A CN 115250769A CN 202211066444 A CN202211066444 A CN 202211066444A CN 115250769 A CN115250769 A CN 115250769A
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- straws
- roller
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- 239000010902 straw Substances 0.000 title claims abstract description 104
- 239000000835 fiber Substances 0.000 title claims abstract description 89
- 239000002028 Biomass Substances 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims description 18
- 238000001125 extrusion Methods 0.000 claims abstract description 38
- 238000002791 soaking Methods 0.000 claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims description 47
- 238000007789 sealing Methods 0.000 claims description 29
- 238000010008 shearing Methods 0.000 claims description 27
- 238000007664 blowing Methods 0.000 claims description 13
- 230000007306 turnover Effects 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 6
- 238000007667 floating Methods 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 5
- 239000012141 concentrate Substances 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 abstract description 6
- 239000002245 particle Substances 0.000 abstract description 5
- 229920002522 Wood fibre Polymers 0.000 description 9
- 239000002025 wood fiber Substances 0.000 description 9
- 238000005485 electric heating Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 238000007654 immersion Methods 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000012271 agricultural production Methods 0.000 description 1
- 239000002154 agricultural waste Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000013641 positive control Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D82/00—Crop conditioners, i.e. machines for crushing or bruising stalks
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Abstract
The invention discloses a smashing device for agricultural straw biomass fibers, which comprises a processing machine body and an auxiliary extrusion plate, wherein a processing box is embedded into the back surface of the processing machine body, and a smashing box is arranged at the bottom of the processing box; an auxiliary extrusion plate is arranged above the inner side of the processor body, and a quick friction plate is arranged below the auxiliary extrusion plate; the controller is arranged on the front surface of the processor body. According to the invention, the auxiliary extrusion plate is arranged, when the agricultural straw biomass fibers are crushed, the auxiliary extrusion plate is used for extruding the straws at the bottom, so that the straws can be extruded and scattered and are fully soaked in water, the toughness can be increased by soaking in water, the crushing quality at the later stage is improved, and meanwhile, the influence of dust and particles on the surrounding environment can be avoided.
Description
Technical Field
The invention relates to the technical field of crushing of straw biomass fibers, in particular to a crushing device for agricultural straw biomass fibers and a using method thereof.
Background
Agricultural straw is the agricultural waste that modern agricultural production can produce after reaping, and these agricultural straws can't directly use, need adopt different modes to convert, can be in order to backfill and become fertilizer, can smash the application with the different fields with the inside biomass fiber of straw simultaneously, and the biomass fiber reducing mechanism of modernization can effectually carry out shredding with this type of straw.
The existing straw biomass fiber smashing device has the following defects:
1. the patent document CN213718824U discloses a straw smashing device of an agricultural harvester, which comprises a straw smashing device main body, wherein a motor box is fixedly connected to the outer wall of the top of the straw smashing device main body, a rotating motor is fixedly mounted on the inner wall of the top of the motor box, a rotating shaft is fixedly connected to the bottom of an output shaft of the rotating motor, and a smashing cutter is fixedly sleeved on the outer side wall of the rotating shaft; in the utility model, the feeding funnel is fixedly connected with the top of the straw crushing device main body and is positioned on one side of the motor box; the device is provided with the box body, the rotating plate, the discharge pipe, the bottom cover and the like, crushed straws are discharged into the box body, the rotating plate is opened to observe the crushing degree of the straws, and whether the straws need to be crushed again is judged;
2. patent document CN213127163U discloses a straw reducing mechanism is used to agricultural, "relates to agricultural processing technology field, specifically is a straw reducing mechanism is used to agricultural, including the reducing mechanism main part, the feed inlet has been seted up to one side of reducing mechanism main part, one side fixedly connected with discharge gate of reducing mechanism main part, the groove that gathers and looses has been seted up to the opposite side of reducing mechanism main part, the middle part fixed mounting of the inslot chamber that gathers and looses has dust filter screen. According to the agricultural straw smashing device, the straws in the collecting and distributing groove are discharged through the spiral conveying shaft, the problem that the traditional straw smashing device splashes when the straws are discharged is solved, the practicability of the agricultural straw smashing device is improved, meanwhile, the straws can be automatically fed by utilizing the rotation of the first feeding roller, and the problem that the traditional straw smashing device needs to manually push materials to a feeding hole when the straws are fed is solved, namely that the smashing quality of the straw biomass fibers can not be improved by the aid of the conventional device when the conventional device is used, as a lot of straws usually contain long fibers inside and can penetrate through the device, the long fibers cannot be distinguished by directly shearing, and the number of straws contain few fibers inside, and meanwhile, the overall quality can be reduced by smashing;
3. patent document CN214077087U discloses a wood fiber rubbing crusher, including "containing box, the first connecting pipe of containing box right side fixedly connected with, first connecting pipe right side fixedly connected with filter block, filter block right side fixedly connected with rubbing crusher case has seted up crushing room in the rubbing crusher case, the positive fixedly connected with circulation mechanism of crushing room, crushing room back fixedly connected with rubbing crusher constructs, rubbing crusher roof portion right side fixedly connected with pan feeding pipe. According to the wood fiber pulverizer, the dust pressing cover is arranged, so that dust generated in the crushing process cannot be directly sent out to the air through the feeding pipe, pollution to the air is avoided, and by arranging the circulating mechanism, when the wood fiber pulverizer is crushed, materials crushed to the bottom of the pulverizer box due to gravity are turned upwards, so that the secondary crushing effect is achieved, the wood fiber pulverizer has the function of repeated crushing until the wood fiber is crushed to meet the standard size, the crushing strength and the fineness after crushing are increased, but the straw is directly added into the pulverizer to be crushed, the straw is wound in the pulverizer due to long length, the straw rotating inside the pulverizer is damaged, and the efficiency of reinforcement is influenced due to maintenance;
4. patent document CN211590563U discloses a wood fiber rubbing crusher, including "first crushing roller, second are smashed and are rolled, smash licker-in and outside and enclose the casing that closes, the casing includes fixed casing and last casing down, and fixed casing upper end is provided with the feed inlet that leans out down, and first crushing roller and second are smashed and are rolled and have supplementary crushing piece through the bolt fastening on the last casing in the outside, and it is fixed with crushing motor through the support to go up casing upper end side, and the second is smashed and is rolled the transmission structure that sets up through the side and be connected with first crushing roller, down through the licker-in driving motor that the support is fixed on the fixed casing. This wood fiber rubbing crusher, adopt the crushing licker-in structure of both sides crushing roller cooperation below, form twice and smash, two sets of crushing roller relative rotation of top smash the large granule, can prevent that wood fiber from splashing, and can directly carry licker-in processing with the tiny particle after smashing, wood fiber processing through tiny particle, the process velocity is faster, but the device is when using, the material piles up the surface at the tip table often can appear, perhaps because the angle reason leads to the unable inside that directly drops the entering reducing mechanism of material, the normal operating and the shredding of device have directly been influenced.
Disclosure of Invention
The invention aims to provide a smashing device for agricultural straw biomass fibers, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the crushing device for the agricultural straw biomass fibers comprises a treatment machine body and an auxiliary extrusion plate, wherein a treatment box is embedded into the back surface of the treatment machine body, and a crushing box is arranged at the bottom of the treatment box;
an auxiliary extrusion plate is arranged above the inner side of the processor body, and a quick friction plate is arranged below the auxiliary extrusion plate;
the controller is arranged on the front surface of the processor body.
Preferably, the installation cover plate is installed in the right side of the treatment machine body in an embedded mode, four groups of supporting columns are installed at the bottom of the treatment machine body, all the immersion tanks are formed in the top of the treatment machine body, the metal sealing edges are installed on the inner sides of the bottoms of the immersion tanks, the top support is installed at the top of the treatment machine body, and the top of the top support is provided with the limiting sliding groove.
Preferably, two sets of squeeze rollers are embedded in the front of the interior of the treatment box, a transmission shaft is installed inside the squeeze rollers in a penetrating mode, four sets of transmission gears are installed on the left side of the transmission shaft, a transmission motor is installed on the left side of each transmission gear, an air blowing heater is installed above the interior of the treatment box, an electric heating tube is installed below the air blowing heater, a conveying belt and a conveying belt are installed below the electric heating tube, a shearing roller is installed below the back of the treatment box, and a shearing motor is installed on the left side of the shearing roller.
Preferably, smash the right side of case and install crushing motor, crushing roller is installed to crushing motor's output, and smashes the inside that the roller is located crushing case, and a plurality of groups of sawtooth are installed in the outside of crushing roller, smashes the top of incasement side and installs two sets of push pedals of concentrating, concentrates the bottom of push pedal and installs concentrated push rod, smashes incasement side right side and has seted up the discharge gate, and two sets of play flitchs are installed to the top of discharge gate.
Preferably, two groups of supporting rollers are installed inside the conveying belt, the right sides of the supporting rollers are connected with a motor structure through a belt, a sealing partition plate structure is arranged between a transmission gear and a squeezing roller inside the treatment box, and the shearing motor is also located on the left side of the sealing partition plate;
two groups of concentrated push rods are mounted at the bottom of the discharge plate and are the same as the concentrated push rods above the discharge plate, the squeeze rollers have certain elasticity, and the gaps between the squeeze rollers are extremely small in size so as to realize sealing.
Preferably, the back mounted of supplementary stripper plate has the propelling tooth, and the telescopic link is installed at the top of supplementary stripper plate, and electric putter is installed at the top of telescopic link, and driving motor is installed on electric putter's right side, and the adjustment frame is installed in the outside of electric putter bottom, and step motor is installed in the inside embedding of adjustment frame both sides, and step motor's inside embedding is installed step-by-step lead screw, and step-by-step lead screw is located the inboard of spacing spout, and the gag lever post is installed at the positive top with the back of supplementary stripper plate, and the gag lever post is located the outside of adjustment frame.
Preferably, the front and the back of the rapid friction plate are provided with embedded curved edges, the bottom of the rapid friction plate is provided with two groups of sliding rings, guide rods are embedded in the sliding rings and are located in the processing machine body, the right side of the bottom of the rapid friction plate is provided with a sealing piston rod, the right side of the sealing piston rod is provided with an adjusting connecting rod, the back on the right side of the adjusting connecting rod is provided with a rotating disk, the back of the adjusting connecting rod is provided with a rotating motor, and the rotating motor is located in the processing machine body.
Preferably, the front of the controller is provided with a turnover box door, the front of the turnover box door is embedded with a display screen, the front of the turnover box door is provided with a plurality of groups of control buttons, and the front of the turnover box door is provided with a groove handle.
Preferably, the use method of the crushing device is as follows:
s1, firstly, the straws are orderly stored in a soaking tank, a driving motor controlled by a controller is used for operating, so that an electric push rod is used for driving a telescopic rod at an output end to descend, an auxiliary extrusion plate at the bottom is driven to descend in a transmission manner, the straw floating on the water surface of the soaking tank is pressed into the bottom by descending, and the straw is pressed open by continuous pressing for soaking treatment;
s2, rapidly rubbing the straws through a rapid rubbing plate at the bottom to enable the fiber straws in the straws to gradually become linear;
s3, heating, drying and cutting the straw tissue subjected to the friction treatment through a treatment box;
s4, get into the inside of smashing the case through concentrating the push pedal at last, the crushing roller operation of output is driven through the crushing motor on right side to the fibre that will cut off is smashed, and final kibbling fibre will pile up in the inside of smashing the groove, through utilizing the ejection of compact board upset that concentrates the push rod and can control the bottom, all concentrate the discharge gate through the material after will smashing and discharge.
Preferably, the step S2 further includes the steps of:
s21, when the friction treatment is carried out, an electric push rod at the top is utilized to drive an auxiliary extrusion plate at the bottom to closely contact a quick friction plate at the bottom, so that straws at the inner side are extruded, then a rotating disk for driving an output end is rotated through a rotating motor, the transmission drives an adjusting connecting rod at the left side to carry out quick adjustment, the transmission quickly pushes and pulls a sealing piston rod at the left side, and the transmission can drive the sealing piston rod to quickly move, so that the straws are quickly rubbed, and longer fibers are kneaded;
in step S3, the method further includes the steps of:
s31, during long fiber treatment, an electric push rod and a driving motor are used for assisting, the pushing teeth are controlled to insert fibers and push the fibers to be conveyed to the interior of the extrusion rollers, kinetic energy is transferred through the left transmission motor and each group of transmission gear structures, so that two groups of extrusion rollers are controlled to extrude moisture in the long fibers, the moisture in the long fibers is continuously controlled by the conveying belt to move, meanwhile, a blowing heater on the top is used for heating and drying, the dried long fibers slowly pass through the rotating shearing roller, are slowly cut into uniform lengths under the action of the shearing roller and enter the crushing device for crushing treatment.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the auxiliary extrusion plate is installed, when the device is used, the stepping screw rod is embedded into the bracket installed at the top of the main body, the stepping screw rod is used for providing guidance for the stepping motor at the outer side, the stepping motor can be electrified to drive the rotor structure inside to rotate, the stepping screw rod and the adjusting frame at the outer side are driven to integrally move along the stepping screw rod in a position transferring manner, the electric push rod at the top is fixed with the adjusting frame through a bolt structure, the drive motor at the right side can drive the piston rod at the output end to stretch and retract and adjust, the electric push rod can drive the auxiliary extrusion plate at the bottom to descend, two groups of limiting rods can increase the stability of lifting adjustment when descending, the auxiliary extrusion plate is used for extruding the straw at the bottom, so that the straw can be extruded and dispersed, and is fully soaked in water, the toughness can be increased by using the water soaking, the later crushing quality is improved, and meanwhile, dust and particles can be prevented from influencing the surrounding environment.
2. According to the invention, the rapid friction plate is installed, when the device is used, the guide rod is installed in the treatment machine body, the guide rod can be used for providing guidance for the sliding ring on the outer side, the rapid friction plate on the top is installed with the main body device in an embedded mode through the embedded curved edge, the stability can be effectively improved, the sealing effect of the metal sealing edge can be improved, the rotating motor on the right side is installed with the main body device through the fixed structure, the rotating kinetic energy is used for driving the output rotating disc to rotate rapidly, the adjusting connecting rod on the outer side is driven to turn and adjust in a transmission mode, so that the sealing piston rod is driven to move rapidly along the direction of the guide rod, the rapid friction plate on the bottom and the auxiliary extrusion plate on the top are used for rapidly rubbing the soaked straws, the long fibers in the straws can be concentrated, a worker can take out the floating straw cores to crush and reinforce the long fibers, the long fiber crushing processing can improve the quality of the crushed straw, and the crushing effect is greatly improved.
3. When the device is used, the processing box can provide an installation position for an internal structure, electric devices such as an internal transmission motor, a shearing motor and the like can be used for driving the internal structure of the processing box to operate, the transmission motor controls the transmission gear to be meshed with the transmission shaft to drive the transmission shaft to rotate relatively, long fibers which drive the extrusion rollers at the outer side to rotate relatively and extrude straws are transmitted to extrude the long fibers to remove a large amount of moisture contained in the long fibers of the straws, the long fibers are slowly conveyed by the conveyor belt, in the process of conveying, the long fibers can be dried to a certain degree by blowing the blowing heater and the electric heating tube at the top, the long fibers are continuously contacted with the shearing rollers, the shearing rollers can be driven by the shearing motor to shear the long fibers into short fibers, the situation that the long fibers are wound inside the crusher is avoided, and the occurrence of damage of the device is reduced.
4. The invention is provided with the concentrated push plate, the crushing box is arranged at the bottom of the treatment box, the treated long fiber directly enters the crushing box to be crushed, the crushing motor at the right side can be connected with an external power supply, the crushing roller which is output can be driven to rotate at a high speed by electrifying, the long fiber is crushed by utilizing the sawteeth at the outer side of the crushing roller, when the long fiber cannot fall at the top of the concentrated push plate, the long fiber can be promoted to enter the crushing groove to be crushed by driving the concentrated push plate to turn over by looking at the concentrated push rod, the crushed fiber is discharged through the discharge hole at the bottom, and the problem that the long fiber cannot fall into the crushing box to be crushed can be avoided by utilizing the concentrated push plate.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the processing body of the present invention;
FIG. 3 is a schematic cross-sectional view of a treatment tank of the present invention;
FIG. 4 is a schematic cross-sectional view of a centralized pushing plate according to the present invention;
FIG. 5 is a schematic view of the structure of an auxiliary pressing plate according to the present invention;
FIG. 6 is a schematic view of the structure of the rapid friction plate of the present invention;
FIG. 7 is a schematic diagram of the controller of the present invention;
fig. 8 is a flow chart of the operation of the present invention.
In the figure: 1. processing the organism; 101. installing a cover plate; 102. a support pillar; 103. a water immersion tank; 104. a metal sealing edge; 105. a top support; 106. a limiting chute; 2. a treatment tank; 201. a squeeze roll; 202. a drive shaft; 203. a transmission gear; 204. a drive motor; 205. a blowing heater; 206. an electric heating tube; 207. a conveyor belt; 208. a shear motor; 209. a shearing roller; 3. a centralized push plate; 301. a crushing box; 302. a grinding motor; 303. a crushing roller; 304. saw teeth; 305. a centralized push rod; 306. a discharge port; 307. a discharge plate; 4. an auxiliary extrusion plate; 401. a stepping screw rod; 402. a stepping motor; 403. an adjusting frame; 404. an electric push rod; 405. a drive motor; 406. a telescopic rod; 407. a limiting rod; 408. pushing the teeth; 5. a rapid friction plate; 501. a guide bar; 502. a sliding ring; 503. embedding a curved edge; 504. a sealing piston rod; 505. adjusting the connecting rod; 506. rotating the disc; 507. a rotating electric machine; 6. a controller; 601. turning over the box door; 602. a display screen; 603. a control button; 604. a recessed handle.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1, fig. 2, fig. 3, fig. 4 and fig. 8, an embodiment of the present invention: a smashing device for agricultural straw biomass fibers comprises a processing machine body 1, an installation cover plate 101 is embedded and installed on the right side of the processing machine body 1, four groups of supporting columns 102 are installed at the bottom of the processing machine body 1, all soaking tanks 103 are arranged at the top of the processing machine body 1, metal sealing edges 104 are installed on the inner sides of the bottoms of the soaking tanks 103, a top support 105 is installed at the top of the processing machine body 1, a limiting sliding groove 106 is formed in the top of the top support 105, the processing machine body 1 is a main body structure of the device and used for providing an installation position for an internal structure, the stability of the device is improved, the installation cover plate 101 on the right side can be detached and is convenient to maintain the inside, the supporting columns 102 at the bottom can provide support for the device at the top, the soaking tanks 103 at the inside are used for placing one layer of straws for soaking processing, and the condition of water seepage can be effectively reduced by using the metal sealing edges 104, the top support 105 is used for providing limiting adjustment capability for an inner side adjusting mechanism and increasing the flexibility of device adjustment, the limiting sliding groove 106 is used for limiting an inner adjusting frame 403, the treatment box 2 is embedded and mounted on the back surface of the treatment machine body 1, two groups of squeezing rollers 201 are embedded and mounted on the front surface inside the treatment box 2, a transmission shaft 202 is mounted inside the squeezing rollers 201 in a penetrating manner, four groups of transmission gears 203 are mounted on the left side of the transmission shaft 202, a transmission motor 204 is mounted on the left side of the transmission gear 203, a blowing heater 205 is mounted above the inside of the treatment box 2, an electric heating pipe 206 is mounted below the blowing heater 205, a conveyor belt 207 is mounted below the electric heating pipe 206, a conveyor belt 207 is mounted below the back surface, a shearing roller 209 is mounted on the left side of the shearing roller 209, two groups of support rollers are mounted inside the conveyor belt 207, and the right sides of the support rollers are connected with a motor structure through belts, a sealed partition structure is arranged between a transmission gear 203 and a squeezing roller 201 in a treatment box 2, a shearing motor 208 is also arranged on the left side of the sealed partition, the treatment box 2 can be used for providing an installation position for an internal structure, electric devices such as the internal transmission motor 204 and the shearing motor 208 can be used for driving the internal structure of the treatment box 2 to operate, the transmission motor 204 controls the transmission gear 203 to be meshed to drive a transmission shaft 202 to rotate relatively, long fibers of straws are extruded by driving the squeezing roller 201 on the outer side to rotate relatively, a large amount of moisture contained in the long fibers of the straws is removed by extrusion, a conveying belt 207 is used for conveying slowly, in the conveying process, a blowing heater 205 and an electric heating pipe 206 on the top blow air to dry the long fibers to a certain degree, a certain long fiber is continuously contacted with the shearing roller 209, and the shearing roller 209 can be driven by the shearing motor 208 to shear the long fibers into short fibers, thereby avoiding the winding of longer fibers under the interior of the crusher, reducing the occurrence of the damage of the device, installing a crushing box 301 at the bottom of a processing box 2, installing a crushing motor 302 at the right side of the crushing box 301, installing a crushing roller 303 at the output end of the crushing motor 302, locating the crushing roller 303 in the crushing box 301, installing a plurality of groups of saw teeth 304 at the outer side of the crushing roller 303, installing two groups of concentrated push plates 3 above the inner side of the crushing box 301, installing concentrated push rods 305 at the bottom of the concentrated push plates 3, installing a discharge port 306 at the right side of the inner side of the crushing box 301, installing two groups of discharge plates 307 above the discharge port 306, installing two groups of concentrated push rods 305 at the bottom of the discharge plates 307, being the same pushing device as the concentrated push rods 305 above, the extrusion rollers 201 having certain elasticity, and having extremely small gap between them to realize sealing, smash case 301 and install the bottom at handling case 2, the long fiber through the processing will directly get into crushing case 301 and smash, crushing motor 302 on right side can be connected with external power, the circular telegram can drive the crushing roller 303 of output and carry out high-speed rotation, utilize the sawtooth 304 in the crushing roller 303 outside to smash, when the long fiber can't drop at concentrated push pedal 3 top, drive concentrated push pedal 3 upset through seeing concentrated push rod 305 and can make the long fiber get into crushing inslot portion and smash, smash the back fibre and will discharge through the discharge gate 306 of bottom, utilize concentrated push pedal 3 can avoid the long fiber can't drop and get into crushing case 301 inside and carry out kibbling problem.
Referring to fig. 5, fig. 6 and fig. 8, an embodiment of the present invention: an agricultural straw biomass fiber smashing device comprises a processing machine body 1, wherein an auxiliary extrusion plate 4 is arranged above the inner side of the processing machine body 1, pushing teeth 408 are installed on the back surface of the auxiliary extrusion plate 4, an expansion link 406 is installed on the top of the auxiliary extrusion plate 4, an electric push rod 404 is installed on the top of the expansion link 406, a driving motor 405 is installed on the right side of the electric push rod 404, an adjusting frame 403 is installed on the outer side of the bottom of the electric push rod 404, a stepping motor 402 is installed inside the two sides of the adjusting frame 403 in an embedded mode, a stepping lead screw 401 is installed inside the stepping motor 402 in an embedded mode and located inside a limiting sliding chute 106, limiting rods 407 are installed on the front surface and the back surface of the auxiliary extrusion plate 4, the limiting rods 407 are located outside the adjusting frame, the stepping lead screw 401 is installed on a main body top support 105 in an embedded mode, and guiding is provided for the stepping motor 403 on the outer side by the stepping lead screw 401, the stepping motor 402 can be electrified to drive the internal rotor structure to rotate, the stepping screw rod 401 and the adjusting frame 403 on the outer side are driven to integrally move along the stepping screw rod 401 in a transmission manner, the electric push rod 404 on the top is fixed with the adjusting frame 403 through a bolt structure, the drive motor 405 on the right side can drive the piston rod of the output end to perform telescopic adjustment, the auxiliary extrusion plate 4 on the bottom can be driven to descend by the electric push rod 404, the stability of lifting adjustment can be improved by two groups of limiting rods 407 during descending, the straw on the bottom can be extruded by the auxiliary extrusion plate 4, so that the straw can be extruded and dispersed, and the straw can be fully soaked in water, the toughness can be improved by water soaking, the quality of later-stage crushing is improved, meanwhile, the influence of dust and particles on the surrounding environment can be avoided, the quick friction plate 5 is arranged below the auxiliary extrusion plate 4, the front and the back of the quick friction plate 5 are provided with embedded curved edges 503, the bottom of the quick friction plate 5 is provided with two groups of sliding rings 502, guide rods 501 are embedded in the sliding rings 502, the guide rods 501 are positioned in the treatment machine body 1, a sealing piston rod 504 is arranged on the right side of the bottom of the quick friction plate 5, an adjusting connecting rod 505 is arranged on the right side of the sealing piston rod 504, a rotating disc 506 is arranged on the back of the right side of the adjusting connecting rod 505, a rotating motor 507 is arranged on the back of the adjusting connecting rod 505, the rotating motor 507 is positioned in the treatment machine body 1, the guide rods 501 are arranged in the treatment machine body 1, the guide rods 501 can provide guidance for the sliding rings 502 on the outer side, the quick friction plate 5 on the top is embedded with a main body device through the embedded curved edges 503, the stability can be effectively improved, the sealing effect of the metal sealing edges 104 can be improved, the rotating motor 507 on the right side is arranged with the main body device through a fixed structure, meanwhile, the rotating disc 506 which drives the rotating kinetic energy to output is driven to rapidly rotate, the adjusting connecting rod 505 on the outer side is transferred, the straw crushing and long fiber can be greatly improved, and the straw crushing efficiency of the straw, and the straw wet straw crushing efficiency of the straw, and the straw crushing long fiber can be greatly improved.
Referring to fig. 7 and 8, an embodiment of the present invention: the utility model provides an agricultural straw biomass fiber's reducing mechanism, including handling organism 1, handle organism 1's front and install controller 6, upset chamber door 601 is installed in controller 6's front, the front embedding of upset chamber door 601 is provided with display screen 602, a plurality of groups control button 603 are installed in the front of upset chamber door 601, fluted handle 604 is seted up in the front of upset chamber door 601, controller 6 can control the device, can overturn fast through positive upset chamber door 601 and open, be convenient for maintain inside, can control the device through positive control button 603, the staff's of being convenient for use the device, can display device's basic numerical value through display screen 602, fluted handle 604 is convenient for the staff and opens the operative installations.
The using method of the crushing device comprises the following steps:
s1, firstly, the straws are orderly stored in the soaking tank 103, and a driving motor 405 controlled by a controller 6 is used for running, so that an electric push rod 404 is used for driving a telescopic rod 406 at an output end to descend, the auxiliary extrusion plate 4 at the bottom is driven to descend by transmission, the straw floating on the water surface of the soaking tank 103 is pressed into the bottom by descending, and the straw is pressed open by continuous pressing for soaking treatment;
s2, rapidly rubbing the straws through a rapid rubbing plate 5 at the bottom to enable the fiber straws in the straws to gradually become linear;
s3, heating, drying and cutting the straw tissue subjected to the friction treatment through the treatment box 2;
s4, finally, the crushed fibers enter the crushing box 301 through the concentrated push plate 3, the crushing motor 302 on the right side drives the crushing roller 303 on the output end to run, so that the cut fibers are crushed, the finally crushed fibers are accumulated in the crushing groove, the discharge plate 307 at the bottom can be controlled to turn over by utilizing the concentrated push rod 305, and all the crushed materials are discharged in a concentrated mode through the discharge hole 306.
In the step S2, the method further includes the steps of:
s21, in the process of friction treatment, an electric push rod 404 at the top is utilized to drive an auxiliary extrusion plate 4 at the bottom to closely contact a quick friction plate 5 at the bottom, so that straws at the inner side are extruded, then a rotating disk 506 at the output end is driven to rotate through a rotating motor 507, the transmission drives an adjusting connecting rod 505 at the left side to be quickly adjusted, the transmission quickly pushes and pulls a sealing piston rod 504 at the left side, and the transmission can drive the sealing piston rod to quickly move, so that the straws are quickly rubbed, and longer fibers are kneaded;
in step S3, the method further includes the steps of:
s31, during long fiber treatment, an electric push rod 404 and a driving motor 405 are used for assisting, the push teeth 408 are controlled to insert and push fibers to the interior of the extrusion rollers 201, kinetic energy is transmitted through the structure of the left transmission motor 204 and each group of transmission gears 203, so that two groups of extrusion rollers 201 are controlled to extrude moisture in the long fibers, the moisture is continuously controlled by the conveying belt 207 to move, meanwhile, the blowing heater 205 at the top is used for heating and drying, the dried long fibers slowly pass through the rotating shearing roller 209, are slowly cut into uniform lengths under the action of the shearing roller 209, and enter the crushing device for crushing treatment.
The working principle is as follows: firstly, the straws are orderly stored and enter the inside of the soaking tank 103, a driving motor 405 controlled by a controller 6 is operated, thereby an electric push rod 404 is used for driving an expansion rod 406 of an output end to descend, the transmission drives an auxiliary extrusion plate 4 at the bottom to descend, the descending presses the straws floating on the water surface of the soaking tank 103 into the bottom, and the straws are continuously pressed downwards to be pressed open for soaking treatment, then the straws are rapidly rubbed by a rapid rubbing plate 5 at the bottom to gradually become a linear state, the rubbed straw tissues are heated, dried and cut by a treatment box 2, finally enter the inside of a crushing box 301 through a concentrated push plate 3, a crushing roller 303 at the output end is driven to operate by a crushing motor 302 at the right side, the cut fibers are finally accumulated in the crushing tank, the discharge plate 307 at the bottom can be controlled to overturn by a concentrated push rod 305, and all the crushed materials are intensively discharged through a discharge port 306.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. The utility model provides an agricultural straw biomass fiber's reducing mechanism, includes processing organism (1) and supplementary stripper plate (4), its characterized in that: a treatment box (2) is embedded into the back of the treatment machine body (1), and a crushing box (301) is arranged at the bottom of the treatment box (2);
an auxiliary extrusion plate (4) is arranged above the inner side of the processor body (1), and a quick friction plate (5) is arranged below the auxiliary extrusion plate (4);
the front surface of the processing machine body (1) is provided with a controller (6).
2. The agricultural straw biomass fiber smashing device according to claim 1, wherein: the right side embedding of handling organism (1) is installed and is installed installation apron (101), and four groups of support columns (102) are installed to the bottom of handling organism (1), and all soaking tanks (103) are opened at the top of handling organism (1), and metal seal limit (104) are installed to the inboard of soaking tank (103) bottom, and top support (105) are installed at the top of handling organism (1), and spacing spout (106) have been seted up at the top of top support (105).
3. The agricultural straw biomass fiber smashing device according to claim 1, wherein: two sets of squeeze rollers (201) are installed to the inside front embedding of processing case (2), the inside through installation of squeeze roller (201) has transmission shaft (202), four sets of drive gear (203) are installed in the left side of transmission shaft (202), driving motor (204) are installed in the left side of drive gear (203), heater (205) of blowing is installed to the inside top of processing case (2), electrothermal tube (206) is installed to the below of heater (205) of blowing, conveyer belt (207) is installed to the below of electrothermal tube (206), conveyer belt (207), shearing roller (209) are installed to the below at the back, shearing motor (208) are installed in the left side of shearing roller (209).
4. The agricultural straw biomass fiber smashing device according to claim 1, wherein: crushing motor (302) is installed on the right side of crushing case (301), crushing roller (303) are installed to the output of crushing motor (302), and crushing roller (303) are located the inside of crushing case (301), a plurality of groups of sawtooth (304) are installed in the outside of crushing roller (303), two sets of push pedal (3) of concentrating are installed to the top of crushing case (301) inboard, concentrate push pedal (3)'s bottom and install concentrated push rod (305), discharge gate (306) have been seted up on crushing case (301) inboard right side, two sets of discharge plates (307) are installed to the top of discharge gate (306).
5. The agricultural straw biomass fiber smashing device according to any one of claims 1-4, wherein:
two groups of supporting rollers are arranged in the conveying belt (207), the right sides of the supporting rollers are connected with a motor structure through a belt, a sealing partition plate structure exists between a transmission gear (203) and a squeezing roller (201) in the treatment box (2), and the shearing motor (208) is also located on the left side of the sealing partition plate;
two groups of concentrated push rods (305) are mounted at the bottom of the discharge plate (307), the concentrated push rods (305) above the concentrated push rods are the same pushing devices, the extrusion rollers (201) have certain elasticity, and gaps between the extrusion rollers are extremely small in technology, so that sealing can be achieved.
6. The agricultural straw biomass fiber smashing device according to claim 1, wherein: the back mounted of supplementary stripper plate (4) has propelling tooth (408), telescopic link (406) are installed at the top of supplementary stripper plate (4), electric putter (404) are installed at the top of telescopic link (406), driving motor (405) are installed on the right side of electric putter (404), adjusting frame (403) are installed in the outside of electric putter (404) bottom, step motor (402) are installed to the inside embedding of adjusting frame (403) both sides, step screw rod (401) are installed to the inside embedding of step motor (402), and step screw rod (401) are located the inboard of spacing spout (106), gag lever post (407) are installed at the top at supplementary stripper plate (4) front and back, and gag lever post (407) are located the outside of adjusting frame (403).
7. The agricultural straw biomass fiber smashing device according to claim 1, wherein: the front and the back of quick friction plate (5) are installed gomphosis bent limit (503), two sets of sliding rings (502) are installed to the bottom of quick friction plate (5), guide arm (501) are installed in the inside embedding of sliding ring (502), and guide arm (501) are located the inside of handling organism (1), sealing piston rod (504) are installed on the right side of quick friction plate (5) bottom, adjusting connecting rod (505) are installed on the right side of sealing piston rod (504), the back mounted on adjusting connecting rod (505) right side has rotary disk (506), the back mounted of adjusting connecting rod (505) has rotating electrical machines (507), and rotating electrical machines (507) are located the inside of handling organism (1).
8. The agricultural straw biomass fiber smashing device according to claim 1, wherein: the front side of the controller (6) is provided with a turnover box door (601), the front side of the turnover box door (601) is embedded with a display screen (602), the front side of the turnover box door (601) is provided with a plurality of groups of control buttons (603), and the front side of the turnover box door (601) is provided with a groove handle (604).
9. The use method of the agricultural straw biomass fiber smashing device according to any one of claims 1-8 is characterized in that the use method of the smashing device is as follows:
s1, firstly, the straws are orderly stored in a soaking tank (103), a driving motor (405) controlled by a controller (6) is used for operating, so that an electric push rod (404) is used for driving a telescopic rod (406) at an output end to descend, an auxiliary extrusion plate (4) at the bottom is driven to descend by transmission, the straws floating on the water surface of the soaking tank (103) are pressed into the bottom by descending, and the straws are pressed open by continuous pressing for soaking treatment;
s2, rapidly rubbing the straws through a rapid rubbing plate (5) at the bottom to enable the fiber straws inside the straws to gradually become linear;
s3, heating, drying and cutting off the straw tissue subjected to the friction treatment through the treatment box (2);
s4, finally, the fiber enters the crushing box (301) through the concentration push plate (3), the crushing motor (302) on the right side drives the crushing roller (303) on the output end to operate, so that the cut fiber is crushed, the finally crushed fiber is accumulated in the crushing groove, the discharge plate (307) at the bottom can be controlled to turn over by utilizing the concentration push rod (305), and all crushed materials are discharged in a concentration mode through the discharge hole (306).
10. The agricultural straw biomass fiber smashing device and the using method thereof according to claim 9 are characterized in that: in step S2, the method further includes the steps of:
s21, when the friction treatment is carried out, an electric push rod (404) at the top is utilized to drive an auxiliary extrusion plate (4) at the bottom to closely contact a quick friction plate (5) at the bottom, so that straws at the inner side are extruded, then a rotating disk (506) at an output end is driven to rotate through a rotating motor (507), the transmission drives an adjusting connecting rod (505) at the left side to carry out quick adjustment, the transmission quickly pushes and pulls a sealing piston rod (504) at the left side, and the transmission can drive the sealing piston rod to quickly move, so that the straws are quickly rubbed, and longer fibers are kneaded;
in step S3, the method further includes the steps of:
s31, during long fiber treatment, an electric push rod (404) and a driving motor (405) are used for assisting, the pushing teeth (408) are controlled to insert and push fibers to the interior of the squeezing rollers (201), kinetic energy is transmitted through the structures of the left transmission motor (204) and the groups of transmission gears (203), so that two groups of squeezing rollers (201) are controlled to squeeze moisture in the long fibers, the moisture is continuously controlled by the conveying belt (207) to move, meanwhile, a blowing heater (205) at the top is used for heating and drying, the dried long fibers slowly pass through the rotating shearing roller (209), are slowly cut into uniform lengths under the action of the shearing roller (209) and enter the crushing device for crushing treatment.
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| CN202211066444.6A CN115250769B (en) | 2022-09-01 | 2022-09-01 | Crushing device for agricultural straw biomass fibers and application method of crushing device |
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| KR19980063651U (en) * | 1997-04-18 | 1998-11-25 | 전경복 | Rice straw cutter for growing oyster mushroom |
| US6202950B1 (en) * | 1998-10-13 | 2001-03-20 | Bridgeview Mfg. Inc. | Crop material processor with controlled discharge |
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| CN201011781Y (en) * | 2007-03-19 | 2008-01-30 | 四川雷鸣生物环保工程有限公司 | Stalk disintegrator |
| CN201045794Y (en) * | 2007-04-28 | 2008-04-16 | 上海正宏粮食机械设备有限公司 | Forage grass hooping cutting and forage grass block crushing integrated machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19980063651U (en) * | 1997-04-18 | 1998-11-25 | 전경복 | Rice straw cutter for growing oyster mushroom |
| US6202950B1 (en) * | 1998-10-13 | 2001-03-20 | Bridgeview Mfg. Inc. | Crop material processor with controlled discharge |
| CN2591950Y (en) * | 2002-12-31 | 2003-12-17 | 范桂堂 | Multifunctional grinder |
| CN2845467Y (en) * | 2005-11-24 | 2006-12-13 | 大连轻工业学院 | Thrusher for mixed feed |
| CN201011781Y (en) * | 2007-03-19 | 2008-01-30 | 四川雷鸣生物环保工程有限公司 | Stalk disintegrator |
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Denomination of invention: A crushing device for agricultural straw biomass fibers and its usage method Effective date of registration: 20231212 Granted publication date: 20230926 Pledgee: Haian Xinyuan rural small loan Co.,Ltd. Pledgor: Jiangsu Ganweixin Biotechnology Co.,Ltd. Registration number: Y2023980070771 |