CN2845467Y - Thrusher for mixed feed - Google Patents
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- CN2845467Y CN2845467Y CN 200520093863 CN200520093863U CN2845467Y CN 2845467 Y CN2845467 Y CN 2845467Y CN 200520093863 CN200520093863 CN 200520093863 CN 200520093863 U CN200520093863 U CN 200520093863U CN 2845467 Y CN2845467 Y CN 2845467Y
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- feeding mechanism
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- 238000004898 kneading Methods 0.000 claims abstract description 25
- 235000013325 dietary fiber Nutrition 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims description 10
- 230000033001 locomotion Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 abstract description 8
- 235000002017 Zea mays subsp mays Nutrition 0.000 abstract description 8
- 235000005822 corn Nutrition 0.000 abstract description 8
- 239000010902 straw Substances 0.000 abstract description 7
- 244000025254 Cannabis sativa Species 0.000 abstract description 6
- 241000209149 Zea Species 0.000 abstract 2
- 238000003756 stirring Methods 0.000 abstract 2
- CKLJMWTZIZZHCS-REOHCLBHSA-N L-aspartic acid Chemical compound OC(=O)[C@@H](N)CC(O)=O CKLJMWTZIZZHCS-REOHCLBHSA-N 0.000 abstract 1
- 229940009098 aspartate Drugs 0.000 abstract 1
- 239000002994 raw material Substances 0.000 abstract 1
- 239000000463 material Substances 0.000 description 10
- 240000008042 Zea mays Species 0.000 description 6
- 239000012141 concentrate Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001151 other effect Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000010904 stalk Substances 0.000 description 1
Landscapes
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
本实用新型是适合于中小畜牧饲养场使用的混合饲料粉碎机,由粗饲料送料机构、精饲料送料机构、切断机构和揉搓粉碎机构所组成,采用双进料口、径向分别进料,集铡草、揉搓、粉碎为一体的结构。通过该机型实现了在一台机器上同时将精饲料玉米棒(含玉米芯)等和粗饲料秸秆、谷草、稻草、草等同时粉碎、并进行搅拌制成混合饲料的功能,一改现有机型只能将原料分别粉碎、切断后再进行搅拌的状态,大大减少了劳动工作量,提高了生产效率。比起国内传统的混合饲料生产,生产效率提高了2~3倍。
The utility model is a mixed feed pulverizer suitable for small and medium-sized animal husbandry farms. It is composed of a coarse feed feeding mechanism, a concentrated feed feeding mechanism, a cutting mechanism and a kneading and crushing mechanism. Grass, knead and smash into one structure. Through this model, the function of simultaneously crushing concentrated feed corn cobs (including corn cobs) and roughage straw, aspartate grass, straw, grass, etc. on one machine and stirring them to make mixed feed is realized. The model can only crush and cut the raw materials separately and then stir them, which greatly reduces the labor workload and improves the production efficiency. Compared with the domestic traditional mixed feed production, the production efficiency has increased by 2 to 3 times.
Description
技术领域technical field
本实用新型涉及农用饲料机械,尤其涉及把带有玉米芯的玉米和秸杆、谷草、稻草、草等粗饲料同时粉碎的混合饲料粉碎机。The utility model relates to an agricultural feed machine, in particular to a mixed feed pulverizer which simultaneously pulverizes coarse feeds such as corn with corn cobs, stalks, straw, straw and grass.
背景技术Background technique
目前,国内外市场上精饲料生产主要应用锤片粉碎机和锥盘式粉碎机。At present, hammer mills and cone-disk mills are mainly used in the production of concentrated feed in domestic and foreign markets.
锤式粉碎机主要结构由进料斗、转子、锤片和筛片等组成。锤片粉碎机工作原理为,物料从进料口进入粉碎室,受高速旋转的锤片的打击而粉碎,粉碎料以较高的速度飞向齿板或衬板,与齿、衬板撞击进一步粉碎,随后弹回再次受到锤片的击碎。在打击、撞击的同时,物料也受到锤片端部与筛网的摩擦、剪切作用而进一步粉碎,在此期间,小于筛孔的颗粒大部分被排出粉碎室,大于筛孔的颗粒同新加入的物料一起,继续进行粉碎。The main structure of the hammer mill is composed of a feed hopper, a rotor, a hammer and a sieve. The working principle of the hammer mill is that the material enters the crushing chamber from the feed port, and is crushed by the impact of the high-speed rotating hammer. The crushed material flies to the tooth plate or lining plate at a high speed, and further Shattered, then bounced back to be crushed again by the hammer. At the same time of impact and impact, the material is further pulverized by the friction and shear between the end of the hammer and the screen. During this period, most of the particles smaller than the screen hole are discharged from the crushing chamber, and the particles larger than the screen hole are the same as the newly added particles. The materials together continue to be crushed.
锥盘式粉碎机主要由进料斗,动齿盘转子,定齿盘,环形筛网等组成。定齿盘上有两圈固定齿,齿的断面呈扁矩形,动齿盘上有三圈齿,其横截面是圆形或扁矩形,为了提供粉碎效果,通常定齿盘和动齿盘上的齿要求交错排列。工作原理是动齿盘的高速旋转,产生了强大的离心力场,在粉碎腔中心形成了负压区,使物料从定、动齿盘中心吸入,在离心力的作用下,由中心向外扩散,物料首先受到内圈转齿及定齿撞击、剪切、摩擦等作用而被初粉碎,随转齿的线速度由内圈向外圈逐步增高,物料在向外圈的运动过程中受到越来越强烈的冲击、剪切、摩擦、碰撞等作用而被粉碎得越来越细。最后物料在外圈齿与撞击环的冲击与反冲击作用下得到进一步粉碎而达到超细化。The cone-disc pulverizer is mainly composed of a feed hopper, a movable toothed disc rotor, a fixed toothed disc, and an annular screen. There are two rings of fixed teeth on the fixed tooth plate, the cross-section of which is flat and rectangular, and there are three rings of teeth on the movable tooth plate, whose cross section is round or flat rectangle, in order to provide crushing effect, usually the fixed tooth plate and the movable tooth plate The teeth are required to be staggered. The working principle is that the high-speed rotation of the movable toothed disc generates a strong centrifugal force field, forming a negative pressure zone in the center of the crushing chamber, so that the material is sucked from the center of the fixed and movable toothed discs, and diffuses from the center to the outside under the action of centrifugal force. The material is first crushed by the impact, shearing and friction of the inner ring rotating gear and the fixed tooth, and the linear speed of the rotating gear gradually increases from the inner ring to the outer ring, and the material is more and more crushed during the movement to the outer ring. The stronger the impact, shear, friction, collision and other effects, the finer and finer the crushing will be. Finally, the material is further pulverized under the impact and counter-impact action of the outer ring teeth and the impact ring to achieve superfineness.
以上两种粉碎机一般用于脱粒后的玉米等精饲料的单独粉碎。而粗饲料特别是秸杆的生产是由铡草机进行切断。铡草机主要由进料口、喂料辊、定切刀、动切刀、出料口等组成。秸杆、谷草、稻草、草等粗饲料由进料口进入,通过喂料辊进入到定切刀、动切刀之间,通过动切刀的运动来切断饲料,再由出料口排出。The above two pulverizers are generally used for separate pulverization of concentrated feed such as corn after threshing. The production of roughage, especially stalk, is cut by a hay cutter. The hay cutter is mainly composed of a feed inlet, a feed roller, a fixed cutter, a movable cutter, and a discharge outlet. Coarse fodder such as straw, grain grass, straw, grass, etc. enters through the feed inlet, enters between the fixed cutter and the movable cutter through the feed roller, cuts the feed through the movement of the movable cutter, and then discharges it from the outlet.
经以上设备生产出的精饲料和粗饲料再由混合机混合,形成混合饲料。以前生产混合饲料都是由单机完成,设备的功能都比较单,生产效率低下。The concentrated feed and roughage produced by the above equipment are then mixed by a mixer to form a mixed feed. In the past, the production of mixed feed was completed by a single machine. The functions of the equipment were relatively simple, and the production efficiency was low.
发明内容Contents of the invention
本实用新型的提出旨在解决市场上现有饲料机械功能单一、生产效率低下的问题,因此设计了一种适合于中小畜牧饲养场使用的混合饲料粉碎机。The utility model is proposed to solve the problem of single function and low production efficiency of the existing feed machinery in the market, so a mixed feed grinder suitable for small and medium-sized livestock farms is designed.
本实用新型的技术解决方案是这样实现的:The technical solution of the present utility model is realized in this way:
一种混合饲料粉碎机,包括机架和电机传动机构,其特征在于还包括粗饲料送料机构,精饲料送料机构,切断机构和揉搓粉碎机构,其中所述的粗饲料机构位于加工腔的左上方,精饲料送料机构位于加工腔的上部,切断机构装于加工腔的中间部位,在加工腔的右下部位装有揉搓粉碎机构;在粗饲料送料机构的左端有进料口,在精饲料送料机构的上端也有进料口,在揉搓粉碎机构的右侧则有出料口。A mixed feed mill, comprising a frame and a motor transmission mechanism, characterized in that it also includes a roughage feeding mechanism, a concentrated feed feeding mechanism, a cutting mechanism and a kneading and crushing mechanism, wherein the roughage mechanism is located on the upper left of the processing chamber, and the fine feed The feed feeding mechanism is located on the upper part of the processing chamber, the cutting mechanism is installed in the middle of the processing chamber, and the kneading and crushing mechanism is installed on the lower right part of the processing chamber; There is also a feed port, and there is a discharge port on the right side of the kneading and crushing mechanism.
所述的粗饲料送料机构由一对牙形和转速相同且能相互咬合的粗饲料送料辊与皮带和/或链传动系统组成,在其中的托辊的一侧还装有定刀。The roughage feeding mechanism is composed of a pair of roughage feeding rollers with the same tooth shape and rotating speed, which can engage with each other, and a belt and/or chain transmission system. A fixed knife is also installed on one side of the supporting roller.
所述的精饲料送料机构由一对牙形和转速相同且能相互咬合的精饲料送料辊与皮带和/或链传动系统组成,在其中一个送料辊的下方也装有定刀。The concentrate feed mechanism is composed of a pair of concentrate feed rollers with the same tooth shape and rotating speed, which can engage with each other, and a belt and/or chain transmission system. A fixed knife is also installed under one of the feed rollers.
所述的切断机构由动刀和传动轴组成,当其转动时与前述定刀形成切断运动。The cutting mechanism is composed of a moving knife and a transmission shaft, which forms a cutting motion with the aforementioned fixed knife when it rotates.
所述的揉搓粉碎机构包括由一对与传动轴联接的带有相同牙形和相互对应偏角且能相互咬合的揉搓辊,固定于机架上的筛网以及可在网中旋转的带有锤片的转盘组成,该转盘与传动轴相联接。The kneading and crushing mechanism includes a pair of kneading rollers connected to the drive shaft with the same tooth profile and corresponding deflection angles that can engage with each other, a screen fixed on the frame, and a sieve that can rotate in the net. The rotary table of the hammer is composed of the rotary table which is connected with the transmission shaft.
与现有技术相比较,本实用新型的优点是显而易见的,表现在:Compared with the prior art, the advantages of the utility model are obvious, as shown in:
1、该机型采用双进料口、径向分别进料,集铡草、揉搓、粉碎为一体,把混合饲料中的精饲料和粗饲料生产,通过一台混合饲料粉碎机完成。1. This model adopts double feeding ports and feeds separately in the radial direction. It integrates hay cutting, kneading and crushing. The production of concentrated feed and coarse feed in the mixed feed is completed through a mixed feed grinder.
2、设计了先进的精饲料进料辊,可以把不用脱粒的玉米棒直接由精饲料进料口投入,经精饲料进料辊压碎,再由切刀切断,经揉搓后进入粉碎腔粉碎,大大提高了生产效率。2. The advanced feed roller for concentrate feed is designed, which can put corn cobs that do not need to be threshed directly from the feed inlet of concentrate feed, crushed by the feed feed roller of concentrate feed, cut off by the cutter, and enter the crushing chamber for crushing after kneading , greatly improving production efficiency.
3、设计了先进的揉搓辊,使切断的玉米秸杆等粗饲料先进行揉搓再进行粉碎,提高了粉碎效率。3. The advanced kneading roller is designed to knead the cut corn stalks and other roughages first and then crush them, which improves the crushing efficiency.
4、在锤片粉碎腔中设计了揉搓板,也提高了粉碎效率。4. A rubbing board is designed in the hammer crushing cavity, which also improves the crushing efficiency.
附图说明Description of drawings
图1是本实用新型的结构示意图,其中Fig. 1 is a structural representation of the utility model, wherein
1、电动机 2、机架 3、粗饲料进料辊 4、粗饲料进料口 5、精饲料进料口 6、精饲料进料辊 7、定刀 8、动刀 9、揉搓辊 10、筛网 11、锤片 12、揉搓板 13、出料口。1. Motor 2. Frame 3. Coarse feed feeding roller 4. Coarse feed feeding port 5. Concentrated feed feeding port 6. Concentrated feed feeding roller 7. Fixed knife 8. Moving knife 9. Kneading roller 10. Screen 11 , Hammer 12, rubbing board 13, discharge port.
具体实施方式Detailed ways
如图1所示,该机的主要结构是在切倒腔前面设计一对粗饲料进料辊,上方为一对精饲料进料辊,后边是一对揉搓辊,两对进料辊设计成等速,而揉搓辊设计成不等速,辊子采用牙形,两个辊子的牙形正好咬合,以增加破碎挤压功能,并且辊子的牙形有一定的偏角,两个辊子的偏角也是相对的,因此在物料进入辊挤压的同时在轴向产生揉搓破碎力,将物料揉搓破碎,提高了揉搓效率;在揉搓辊后边为锤片粉碎腔;在锤片粉碎腔和出料口之间安装筛网,用以保证粉碎的粒度。As shown in Figure 1, the main structure of the machine is to design a pair of rough feed feeding rollers in front of the cutting cavity, a pair of fine feed feeding rollers above, and a pair of kneading rollers behind, and the two pairs of feeding rollers are designed to be equal Speed, while the kneading roller is designed to be unequal speed, the roller adopts tooth shape, the tooth shape of the two rollers just bites, in order to increase the function of crushing and extrusion, and the tooth shape of the roller has a certain deviation angle, the deviation angle of the two rollers is also In contrast, when the material enters the roller for extrusion, rubbing and crushing force is generated in the axial direction to crush the material and improve the rubbing efficiency; behind the rubbing roller is the hammer crushing chamber; between the hammer crushing chamber and the discharge port A screen is installed in between to ensure the particle size of the crushing.
该机的工作原理是,玉米棒等精饲料由精饲料进料口进入,由精饲料进料辊进行挤压破碎,同时由切刀切断;与此同时桔杆、谷草、稻草、草等粗饲料,由粗饲料进料口进入,由粗饲料进料辊自动进料经切刀切断;切断后精饲料和粗饲料同时经过揉搓辊揉搓混合后进入锤片粉碎腔,经过锤片粉碎后生产出混合饲料,经筛网由出料口排出。The working principle of this machine is that the concentrated feed such as corn cobs enters from the feed inlet of the feed, is squeezed and broken by the feeding roller of the feed, and is cut off by the cutter at the same time; , enters from the coarse feed inlet, is automatically fed by the rough feed feed roller and cut by the cutter; after cutting, the concentrated feed and rough feed are kneaded and mixed by the kneading roller at the same time, and then enter the hammer crushing cavity, and the mixed feed is produced after hammer crushing. It is discharged from the outlet through the screen.
本机结构简单,体积小,适用范围广,操作方便,生产率高,价格便宜。适用于一般的农户、牧区、中、小型养殖户、小型饲料加工厂及农村的秸秆还田等,拥有很好的市场前景。随着农业结构调整和我国的农业从二元结构向三元结构调整(即粮食、经济作物、畜牧养殖业),在农民创收中,畜牧养殖业在农业发展中占主导地位。本项技术如果在全国推广,可以推进畜牧养殖行业的发展,降低养殖成本,提高农民的收入,社会效益和经济效益都十分显著。This machine has simple structure, small size, wide application range, convenient operation, high productivity and low price. It is suitable for general farmers, pastoral areas, small and medium-sized farmers, small feed processing plants and rural straw returning, etc., and has a good market prospect. With the adjustment of agricultural structure and the adjustment of my country's agriculture from a dual structure to a ternary structure (ie, grain, cash crops, and animal husbandry), the animal husbandry industry plays a leading role in agricultural development in generating income for farmers. If this technology is popularized across the country, it can promote the development of the animal husbandry industry, reduce the cost of breeding, and increase the income of farmers. The social and economic benefits are very significant.
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| CN103262718A (en) * | 2013-04-26 | 2013-08-28 | 张建臣 | Straw cutting and recycling machine |
| CN103433102A (en) * | 2013-08-20 | 2013-12-11 | 丁八林 | Two-way feeding type feed grinder |
| CN104055208A (en) * | 2014-06-16 | 2014-09-24 | 中国农业科学院兰州畜牧与兽药研究所 | Feedstuff mixing and crushing machine |
| CN104353535A (en) * | 2014-09-30 | 2015-02-18 | 农业部南京农业机械化研究所 | Multistage combined grinding machine for straws |
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| CN106171319B (en) * | 2016-08-04 | 2018-08-24 | 哈工大机器人集团(广州)知识产权投资控股有限公司哈尔滨分公司 | A wear-resistant straw crushing robot |
| CN109127039A (en) * | 2018-08-21 | 2019-01-04 | 安徽工程大学 | Green grass feed cutting method |
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| CN115250769A (en) * | 2022-09-01 | 2022-11-01 | 江苏秸维鑫生物科技有限公司 | Smashing device for agricultural straw biomass fibers and using method thereof |
| CN115672506A (en) * | 2022-10-18 | 2023-02-03 | 江苏波杜农牧股份有限公司 | Multistage grinding device for feed and using method thereof |
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- 2005-11-24 CN CN 200520093863 patent/CN2845467Y/en not_active Expired - Fee Related
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| CN103262718B (en) * | 2013-04-26 | 2015-12-23 | 张建臣 | Stalk segment recycling machine |
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