CN115236886A - OPENCELL full-automatic production line - Google Patents
OPENCELL full-automatic production line Download PDFInfo
- Publication number
- CN115236886A CN115236886A CN202210847193.9A CN202210847193A CN115236886A CN 115236886 A CN115236886 A CN 115236886A CN 202210847193 A CN202210847193 A CN 202210847193A CN 115236886 A CN115236886 A CN 115236886A
- Authority
- CN
- China
- Prior art keywords
- assembly
- light guide
- guide plate
- liquid crystal
- crystal panel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
Abstract
The invention relates to an OPENCELL full-automatic production line, which comprises a line body frame and a display screen automatic assembly line, wherein the display screen automatic assembly line is installed at the inner side of the line body frame, a reflector plate assembly station, a light guide plate assembly station, a diaphragm assembly station and a liquid crystal panel assembly station are sequentially arranged at the outer side of the line body frame along the conveying direction of the display screen automatic assembly line, a conveying line for conveying a moving carrier for loading each functional component of a display screen into the corresponding assembly station is respectively arranged at the outer side of each assembly station, a plurality of jacking clamp devices are sequentially arranged at intervals at the inner side of the line body frame along the conveying direction of the display screen automatic assembly line, the positions of the jacking clamp devices are respectively in one-to-one correspondence with the assembly stations, and components required by the display assembly are sequentially attached to the surface of a display backboard according to the installation sequence of the reflector plate, the light guide plate, the diaphragm and the liquid crystal panel through a mechanical hand arranged between each assembly station and the corresponding jacking clamp device, thereby realizing modularization, standardization and automatic production.
Description
Technical Field
The invention relates to the field of display production and processing, in particular to an OPENCELL full-automatic production line.
Background
With the trend of the color tv industry towards high-end large-screen development in the prior art, new color tv technology concepts are continuously emerging, the struggle for the display technology of color tvs is also very intense, and the intelligent production is the subject of the color tv industry development. Intelligent factories are highly valued and strongly supported by their intellectualization and automation.
The liquid crystal panel and the backlight module are used as key components of the intelligent television, the liquid crystal panel is made of materials for determining the brightness, the contrast, the color and the visibility of the liquid crystal display, the watching effect of pictures is directly influenced by the quality of the liquid crystal panel, and the backlight module has the function of supplying sufficient brightness and uniformly distributed light sources so that the liquid crystal panel can normally display images.
What laminating between liquid crystal display panel and backlight unit and the display backplate adopted usually in the present display production and processing process is the mode of artifical laminating, specifically is: the operator wears the dust suit, wear gauze mask and gloves dactylotheca, tear with the antistatic protection film on light guide plate or the liquid crystal display panel earlier, reuse alcohol carries out the washing cleanness several times to light guide plate or liquid crystal display panel respectively, then embolia light guide plate or liquid crystal display panel and evenly gently press in the display backplate, there is the obvious shortcoming of inefficiency, time consumption, the yields is low, with high costs, artifical laminating still has the location inaccuracy simultaneously, the atress is inhomogeneous during the laminating, influences such as production static adsorption dust.
Disclosure of Invention
In order to solve the problems, the invention provides an OPENCELL full-automatic production line which can realize full-automatic production, sequentially and accurately attach and install components required by display assembly in a display backboard according to the installation sequence of a reflector plate, a light guide plate, a diaphragm and a liquid crystal panel, and realize modularization, standardization and automatic production.
In order to achieve the purpose, the OPENCELL full-automatic production line comprises a line body frame and a display screen automatic assembly line, wherein the display screen automatic assembly line is installed on the inner side of the line body frame, a reflector plate assembly station, a light guide plate assembly station, a diaphragm assembly station and a liquid crystal panel assembly station are sequentially arranged on the outer side of the line body frame along the conveying direction of the display screen automatic assembly line, a conveying line is respectively arranged on the outer side of each assembly station, the conveying line is configured to convey a moving carrier loading each functional component of the display screen into the corresponding assembly station, a plurality of jacking clamp devices are sequentially arranged on the inner side of the line body frame along the conveying direction of the display screen automatic assembly line at intervals, and the positions of the jacking clamp devices are respectively in one-to-one correspondence with the assembly stations. The effect that sets up like this lies in transporting the display screen backplate along display screen automatic assembly line's direction of transportation in proper order each jacking is embraced and is pressed from both sides the device, the rethread jacking is embraced and is pressed from both sides the device after lifting display screen backplate to a take the altitude, the processing position of location display screen backplate, prevent to influence the laminating precision between display screen backplate and the required part of display assembly because of the unevenness of display screen automatic assembly line, at last through embracing each assembly station that the device position is corresponding with the jacking, with the required part of display assembly according to the reflector plate, the light guide plate, the diaphragm, liquid crystal display panel's installation order, laminating is installed on display backplate surface in proper order.
The device comprises a mounting frame, a jacking unit and an embracing and clamping unit, wherein the mounting frame is internally provided with a display screen automatic assembly line, the embracing and clamping unit surrounding the display screen automatic assembly line for placing a display backboard for a circle is arranged above the display screen automatic assembly line, a CCD positioning and identifying assembly is arranged above the embracing and clamping unit, and the embracing and clamping unit is butted with the display screen automatic assembly line through the jacking unit. The effect that sets up like this lies in moving the display backplate to embracing through display screen automatic assembly line and presss from both sides the unit below after, through jacking unit with the display backplate upwards lifting to embracing and press from both sides the unit place plane, the rethread is embraced and is fixed display device backplate when pressing from both sides the processing position of unit location display backplate, make the display backplate can remain motionless on the horizontal plane, the CCD location identification subassembly that sets up through embracing presss from both sides the unit top at last acquires display backplate and the equipment part position location that corresponds respectively, thereby guarantee the precision when every display equipment required part pastes with the display backplate.
The further scheme is that the clamping unit comprises two oppositely arranged first clamping members, two oppositely arranged second clamping members, a first driving member and a second driving member, the two oppositely arranged first clamping members can be driven by the first driving member to be close to or away from each other along a first horizontal direction, the two oppositely arranged second clamping members can be driven by the second driving member to be close to or away from each other along a second horizontal direction, the lifting direction of the jacking unit, the first horizontal direction and the second horizontal direction are mutually perpendicular in pairs, and the first horizontal direction is parallel to the conveying direction of the automatic assembly line of the display screen. The first clamping members and the second clamping members are driven by the first driving member to be close to or away from each other, and the second clamping members are driven by the second driving member to be close to or away from each other, so that the first clamping members and the second clamping members can freely adjust the size of the alignment space formed by the first clamping members and the second clamping members according to the required size of the display backboard and the corresponding assembly part, and the device can be matched with the alignment requirements of display backboards and liquid crystal panels with different sizes.
According to a further scheme, the reflector assembly station comprises a reflector feeding platform, a reflector grabbing platform, a hoisting assembly and a reflector grabbing robot hand, the reflector feeding platform is in butt joint with the reflector grabbing platform through the hoisting assembly, an ion air nozzle is arranged on one side, close to the hoisting assembly, of the reflector feeding platform, an air outlet of the ion air nozzle faces to a reflector placed in the reflector feeding platform, the other side of the reflector grabbing platform is in butt joint with a conveying line for conveying the reflector, a CCD detection module is arranged on one side, close to the ion air nozzle, of the reflector grabbing platform, the other side of the reflector grabbing platform is provided with the reflector grabbing robot hand, the jacking clamping device corresponding to the reflector assembly station in the automatic display screen assembly line is in butt joint with the reflector grabbing platform through the reflector grabbing robot hand, and the structure of the reflector assembly station is the same as that of the membrane assembly station. The effect that sets up like this lies in when hoist and mount module snatchs the reflector plate in the reflector plate feeding platform, starts the ion tuyere and bloies, reduces reflector plate surface adsorption's static for the reflector plate that the adhesion is in the same place can normally be separated, in order to guarantee that hoist and mount module snatchs the quantity of reflector plate. When the lifting component automatically moves the reflector plate from the reflector plate feeding platform to the reflector plate grabbing platform, a CCD detection module arranged on one side of the reflector plate grabbing platform detects whether the surface of the reflector plate grabbed by the lifting component is damaged or not and wrinkles, if the surface of the reflector plate is detected to be intact, the reflector plate grabbing robot is informed to move the reflector plate from the reflector plate grabbing platform to the position above the CCD positioning identification component corresponding to the reflector plate, after the CCD positioning identification component simultaneously acquires the grabbed reflector plate and the display back plate, the reflector plate is automatically controlled by the reflector plate grabbing robot to be accurately attached to the display back plate.
According to a further scheme, the light guide plate assembly station comprises a light guide plate feeding assembly, a light guide plate tearing film assembly and a light guide plate multi-axis grabbing robot hand, wherein the front end of the light guide plate feeding assembly is in butt joint with a conveying line for conveying the light guide plate, and the tail end of the light guide plate feeding assembly is provided with a light guide plate carrying assembly connected with the light guide plate tearing film assembly; the light guide plate tearing film assembly and the light guide plate tearing film assembly are butted through a light guide plate multi-axis grabbing robot, the light guide plate tearing film assembly and the display screen automatic assembly line are butted through the light guide plate multi-axis grabbing robot, and the light guide plate multi-axis grabbing robot is located between the tail end of the light guide plate feeding assembly and the light guide plate tearing film assembly. The effect that sets up like this lies in tearing the membrane module with the light guide plate from the light guide plate pay-off subassembly end through the light guide plate in carrying the subassembly and carrying the light guide plate to the light guide plate, tear the membrane module top on the light guide plate via the light guide plate and tear the membrane module, tear the membrane module back of light guide plate via the light guide plate and tear the membrane module, further snatch the light guide plate that the membrane completed will be torn by the robot arm through the light guide plate multiaxis, remove to rather than the CCD location identification subassembly top that corresponds in the membrane module from the light guide plate tears, obtain the position location back of the light guide plate and display backplate that snatchs simultaneously via CCD location identification subassembly, snatch the light guide plate after the robot arm automatic control tears the membrane through the light guide plate multiaxis at last and laminate with the display backplate accuracy.
A further scheme is, light guide plate transport subassembly include frame an and light guide plate and tear the membrane platform, frame an place plane is less than light guide plate pay-off subassembly place plane, and frame an's one end overlaps mutually with light guide plate pay-off subassembly end, and the other end tears the membrane subassembly front end with the light guide plate and overlaps mutually, and installs one on the frame a and moves the slide that moves that extends to the light guide plate from light guide plate pay-off subassembly end and tear the membrane subassembly front end, move and move the slide in the slidable mounting light guide plate and tear the membrane platform, the light guide plate tears membrane platform one side and is provided with and is used for driving the light guide plate and tears membrane platform pivoted rack and pinion mechanism, and the light guide plate tears the equipartition and has the sucking disc subassembly that is used for fixed light guide plate on the membrane platform. The effect that sets up like this lies in tearing the membrane platform through the light guide plate that sets up with the terminal communicating slide that moves of light guide plate pay-off subassembly and move the slide that moves, carry the light guide plate to tearing the membrane unit automatically and tear the membrane, and tear membrane platform one side through the light guide plate and set up the rotation that rack and pinion mechanism drove the light guide plate and tear the membrane platform, the dyestripping angle of light guide plate on the adjustment sucking disc subassembly, conveniently tear the membrane unit and tear the membrane on the light guide plate, the setting through the sucking disc subassembly simultaneously firmly adsorbs the light guide plate on the upper surface, avoid tearing the membrane in-process, the light guide plate slides on the sucking disc subassembly.
A further scheme is, the light guide plate tear membrane module include frame b and light guide plate and press from both sides membrane unit, frame b front end is provided with light guide plate mucosa unit, light guide plate mucosa unit constitute by horizontal slip portion, viscose mounting panel and viscose wheel, horizontal slip portion installs in frame b's the top, and the installation can be followed the viscose mounting panel that vertical direction removed in the horizontal slip portion, be provided with the viscose wheel that is used for adhesion light guide plate to go up the membrane on the viscose mounting panel, set up between viscose wheel and the frame b end and press from both sides membrane unit along the gliding light guide plate of horizontal direction, and the light guide plate tear membrane module and light guide plate tear down all be equipped with a light guide plate mucosa unit in the membrane module, the removal opposite direction of viscose wheel among the membrane module and the light guide plate tear membrane module down in the light guide plate. The effect that sets up like this lies in driving the viscose mounting panel through horizontal slip portion and follows the horizontal direction slip back, drives the viscose wheel through setting up of viscose mounting panel and goes up and down along vertical direction for the mucosa subassembly can be according to the light guide plate size of placing on the sucking disc subassembly, adjusts the position and the height of viscose wheel automatically, and then after the first action of the dyestripping that the lift of reuse viscose wheel was accomplished, and the adhesion plays the soft protection film of corner part.
According to a further scheme, the liquid crystal panel assembling station comprises a liquid crystal panel feeding assembly, a liquid crystal panel tearing membrane assembly and a multi-axis automatic laminating manipulator, the liquid crystal panel feeding assembly and the liquid crystal panel tearing membrane assembly are in butt joint through the multi-axis automatic laminating manipulator, the liquid crystal panel tearing membrane assembly and a jacking clamping device corresponding to the liquid crystal panel assembling station in the automatic display screen assembling line are in butt joint through the multi-axis automatic laminating manipulator, and the multi-axis automatic laminating manipulator is located between the liquid crystal panel feeding assembly and the jacking clamping device. One end is established to liquid crystal panel material loading portion, and the liquid crystal panel material loading subassembly other end is established to magazine recovery portion, all is equipped with a cylinder pay-off platform that can oscilaltion in liquid crystal panel material loading portion and the magazine recovery portion, and liquid crystal panel material loading portion and the magazine recovery portion outside are provided with and correspond the transfer chain that cylinder pay-off platform cooperation was used for transporting liquid crystal panel, and when cylinder pay-off platform was in the extreme low position with the transfer chain that is used for transporting liquid crystal panel be in the coplanar, be equipped with the removal slide that extends to magazine recovery portion from liquid crystal panel material loading portion in the liquid crystal panel material loading subassembly, removal slide slidable mounting has the location identification frame, is connected with anchor clamps lift framework through perpendicular promotion cylinder in the location identification frame, and anchor clamps lift framework lower part is installed respectively and is used for snatching the magazine of snatching liquid crystal screen and CCD camera. The arrangement is used for conveying the liquid crystal panel material box from the material preparation area to the material feeding portion of the liquid crystal panel through the conveying line on the outer side of the material feeding portion of the liquid crystal panel, the liquid crystal panel material box is lifted upwards to the top end of the material feeding portion of the liquid crystal panel through the roller feeding table capable of ascending and descending, the liquid crystal panel material box is grabbed by a multi-shaft automatic attaching robot, then the liquid crystal panel material box is moved to the material box recovery portion from the material feeding portion of the liquid crystal panel through the CCD camera capable of sliding back and forth in the material feeding portion and the material box recovery portion, whether the liquid crystal panel is grabbed and conveyed to the next process is detected, finally, the roller material box is driven by the vertical pushing cylinder to ascend and descend the clamp lifting frame body, after the liquid crystal panel material box is grabbed by the material box grabbing portion, the liquid crystal panel material box is moved to the material box recovery portion from the material feeding portion of the liquid crystal panel material box, the automation degree of the equipment is improved, the operation of the equipment is guaranteed, and the production efficiency of the equipment is improved.
A further scheme is, liquid crystal display panel dyestripping subassembly push away membrane unit and mucosa platform including dyestripping frame, slip, dyestripping frame sets up the one end that is close to liquid crystal display panel material loading portion in liquid crystal display panel material loading subassembly, dyestripping frame one end sets up the mucosa platform, and the dyestripping frame other end is provided with the slip that moves towards mucosa platform and pushes away the membrane unit, the slip pushes away membrane unit below and is provided with liquid crystal display panel mucosa unit, and the structure of liquid crystal display panel mucosa unit is the same with light guide plate mucosa unit structure, it has the clamp diaphragm to push away the cylinder through splint between liquid crystal display panel mucosa unit one side and the liquid crystal display panel mucosa unit to be close to in the mucosa platform. The effect that sets up like this lies in can pushing away the first horizontal sliding part drive viscose wheel of membrane unit below through sliding and move to the liquid crystal display panel below with liquid crystal display panel from liquid crystal display panel material loading subassembly to liquid crystal display panel at multiaxis automatic laminating machine hand and tear the membrane module after, rethread liquid crystal display panel mucosa unit glues the soft protection film corner on the liquid crystal display panel. This equipment can be according to the size that the liquid crystal display panel was snatched to the robot arm of automatic laminating, adjusts the position and the height of viscose wheel in the liquid crystal display panel mucosa unit automatically. And then the clamping plate is pushed by the clamping plate pushing cylinder to drive the film clamping plate to move to the side wall on one side of the film adhering platform, the adhered soft protection film corner is clamped and fixed on the film clamping platform, and finally the soft protection film and the liquid crystal back plate are separated through the movement of the sliding film pushing unit until the soft protection film on the liquid crystal back plate is torn off in a whole piece.
The invention discloses an OPENCELL full-automatic production line, which is characterized in that a display screen back plate of a display screen automatic assembly line is sequentially conveyed into each corresponding jacking clamping device according to the installation sequence of a reflector plate, a light guide plate, a diaphragm and a liquid crystal panel, the display screen back plate is upwards lifted to a certain height through a jacking unit in the jacking clamping device, the influence on the assembly precision between the liquid crystal panel or a backlight module and the display back plate due to uneven contact between the display screen automatic assembly line and the display equipment back plate is avoided, meanwhile, the sticking of the display back plate and the liquid crystal panel or the backlight module is ensured through a clamping unit in the jacking clamping device, the display back plate can be kept still on the horizontal plane, and finally, the positions of the display back plate and the liquid crystal panel or the backlight module in each assembly station are respectively obtained through a CCD positioning identification assembly arranged above the clamping unit, so that the required components of the display device are sequentially installed on the surface of the display back plate according to the installation sequence of the reflector plate, the light guide plate, the diaphragm and the liquid crystal panel through a mechanical hand arranged between each assembly station and the corresponding jacking clamping device. Meanwhile, a reflector assembling station and a diaphragm assembling station are designed, so that a single reflector or diaphragm can be effectively grabbed, the quality of the reflector or diaphragm can be automatically identified, and the quality of a subsequent overall product can be ensured; the light guide plate assembling station is designed, and the protective films on the upper surface and the lower surface of the light guide plate can be automatically torn off while the material is automatically fed and discharged, so that the light guide plate can adapt to the production requirement under the automatic condition; further, a liquid crystal panel assembling station is designed, the liquid crystal panel material box can be automatically recovered after the liquid crystal panel is fed, and meanwhile, the protective film on the upper surface of the liquid crystal panel is automatically torn off.
In conclusion, the invention has the advantages that the parts required by the assembly of the display can be sequentially and accurately attached and installed in the back plate of the display according to the installation sequence of the reflector plate, the light guide plate, the membrane and the liquid crystal panel, thereby realizing modularization, standardization and automatic production, and saving the labor cost, improving the product quality, reducing the product maintenance cost and improving the product stability and the production efficiency while avoiding the influence of electrostatic adsorption dust caused by uneven stress during manual attachment.
Drawings
FIG. 1 is a schematic structural diagram of an OPENCELL full-automatic production line.
Fig. 2 is an isometric view of a light guide plate assembly station.
Fig. 3 is a schematic structural view of a light guide plate assembling station.
FIG. 4 is a schematic view of the installation of the light guide plate handling assembly and the light guide plate tear-off film assembly.
Fig. 5 is an isometric view of the light guide plate handling assembly.
FIG. 6 is a schematic view of the installation of the light guide plate peeling platform and the rack and pinion mechanism.
FIG. 7 is an isometric view of a light guide plate tear-off film assembly.
Fig. 8 is a schematic structural diagram of the light guide plate adhesive film unit and the light guide plate film sandwiching unit.
FIG. 9 is a schematic structural view of an assembling station of a liquid crystal panel
Fig. 10 is an isometric view of a liquid crystal panel loading assembly.
Fig. 11 is a schematic structural diagram of a liquid crystal panel loading assembly.
Fig. 12 is a schematic view of the mounting structure of the cassette grasping portion and the CCD camera.
Fig. 13 is an isometric view of a liquid crystal panel tear film assembly.
Fig. 14 is a partially enlarged view of the area a in fig. 13.
Fig. 15 is a side view of a liquid crystal panel tear film assembly.
Fig. 16 is a schematic structural view of a reflector mounting station.
Fig. 17 is an isometric view of the jacking clasping device.
Fig. 18 is a schematic view of an installation structure of the clasping unit and the jacking unit.
Detailed Description
To further illustrate the technical means and effects of the present invention adopted to achieve the predetermined objects, the following detailed description of the embodiments, structures, features and effects according to the present invention will be made with reference to the accompanying drawings and preferred embodiments.
Example 1.
As shown in fig. 1, the OPENCELL full-automatic production line described in this embodiment includes a line frame 1 and a display screen automatic assembly line 2, the display screen automatic assembly line 2 is installed inside the line frame 1, a reflector assembly station 3, a light guide plate assembly station 4, a diaphragm assembly station 5, and a liquid crystal panel assembly station 6 are sequentially arranged outside the line frame 1 along the transportation direction of the display screen automatic assembly line 2, a transport line is respectively arranged outside each assembly station, the transport line is configured to send a mobile carrier loading each functional component of the display screen into the corresponding assembly station, and a plurality of jacking clamp devices 7 are sequentially arranged inside the line frame 1 along the transportation direction of the display screen automatic assembly line 2 at intervals, and the positions of the jacking clamp devices 7 correspond to the assembly stations one by one.
As shown in fig. 17 and 18, the jacking and clamping device 7 includes a mounting frame 71, a jacking unit 72, and a clamping unit 73, the display screen automatic assembly line 2 is disposed inside the mounting frame 71, the clamping unit 73 is disposed above the display screen automatic assembly line 2 and surrounds the display screen automatic assembly line 2 for placing a display backboard for one circle, a CCD positioning and identifying assembly 74 is disposed above the clamping unit 73, and the clamping unit 73 is abutted to the display screen automatic assembly line 2 through the jacking unit 72.
The clasping unit 73 includes two oppositely disposed first clasping members 731, two oppositely disposed second clasping members 732, a first driving member 733, and a second driving member 734, the two oppositely disposed first clasping members 731 can be driven by the first driving member 733 to approach or separate from each other along a first horizontal direction, the two oppositely disposed second clasping members 732 can be driven by the second driving member 734 to approach or separate from each other along a second horizontal direction, wherein the lifting direction, the first horizontal direction, and the second horizontal direction of the jacking unit 72 are mutually perpendicular to each other in pairs, and the first horizontal direction is parallel to the conveying direction of the automatic display assembly line 2.
As shown in fig. 16, the reflector assembly station 3 includes a reflector feeding platform 31, a reflector grabbing platform 32, a hoisting component 33 and a reflector grabbing robot 34, the reflector feeding platform 31 and the reflector grabbing platform 32 are butted by the hoisting component 33, one side of the reflector feeding platform 31 near the hoisting component 33 is provided with an ion tuyere 35, an air outlet of the ion tuyere 35 faces the reflector placed in the reflector feeding platform 31, the other side of the reflector grabbing platform 32 is butted with a conveyor line for transporting the reflector, one side of the reflector grabbing platform 32 near the ion tuyere 35 is provided with a CCD detection module 36, the other side of the reflector grabbing platform 32 is provided with the reflector grabbing robot 34, the jacking holding device 7 corresponding to the reflector assembly station 3 in the display screen automatic assembly line 2 is butted with the reflector grabbing platform 32 by the reflector grabbing robot 34, and the structure of the reflector assembly station 3 is the same as that of the membrane assembly station 5.
As shown in fig. 2 to 8, the light guide plate assembling station 4 includes a light guide plate feeding assembly 41, a light guide plate peeling assembly 42, a light guide plate peeling film assembly 43, and a light guide plate multi-axis grabbing robot 44, the front end of the light guide plate feeding assembly 41 is butted with a conveying line for conveying the light guide plate, and the tail end of the light guide plate feeding assembly 41 is provided with a light guide plate conveying assembly 45 connected with the light guide plate peeling assembly 42; the light guide plate upper film tearing assembly 42 is in butt joint with the light guide plate lower film tearing assembly 43 through a light guide plate multi-axis grabbing robot 44, the light guide plate lower film tearing assembly 43 is in butt joint with the display screen automatic assembly line 2 through the light guide plate multi-axis grabbing robot 44, and the light guide plate multi-axis grabbing robot 44 is located between the tail end of the light guide plate feeding assembly 41 and the light guide plate lower film tearing assembly 43.
Light guide plate transport subassembly 45 include frame a 451 and light guide plate and tear membrane platform 452, the plane that frame a 451 is located is less than light guide plate pay-off subassembly 41 and is located the plane, the one end of frame a 451 overlaps with light guide plate pay-off subassembly 41 end mutually, the other end overlaps with light guide plate and tears membrane subassembly 42 front end mutually, and installs one on frame a 451 and carries the slide 453 that extends to light guide plate and tear membrane subassembly 42 front end from light guide plate pay-off subassembly 41 end, it tears membrane platform 452 to carry the slidable mounting light guide plate in the slide 453, light guide plate tears membrane platform 452 one side and is provided with the rack and pinion mechanism 454 that is used for driving light guide plate to tear membrane platform 452 pivoted, and light guide plate tears and has evenly distributed the sucking disc subassembly that is used for fixed light guide plate on membrane platform 452.
The light guide plate film tearing assembly 42 comprises a frame b 421 and a light guide plate film clamping unit 422, the front end of the frame b 421 is provided with a light guide plate film clamping unit 46, the light guide plate film clamping unit 46 is composed of a horizontal sliding part 461, an adhesive mounting plate 463 and an adhesive wheel 462, the horizontal sliding part 461 is mounted at the uppermost part of the frame b 421, the adhesive mounting plate 463 capable of moving along the vertical direction is mounted on the horizontal sliding part 461, the adhesive wheel 462 used for adhering the film on the light guide plate is arranged on the adhesive mounting plate 463, the light guide plate film clamping unit 422 sliding along the horizontal direction is arranged between the adhesive wheel 462 and the tail end of the frame b 421, the light guide plate film tearing assembly 42 and the light guide plate film tearing assembly 43 are both provided with a light guide plate film clamping unit 46, and the moving directions of the adhesive wheel 462 in the light guide plate film tearing assembly 43 and the light guide plate film tearing assembly 42 are opposite.
As shown in fig. 9 to 12, the liquid crystal panel assembling station 6 includes a liquid crystal panel feeding assembly 61, a liquid crystal panel tearing assembly 62, and a multi-axis automatic laminating robot 63, the liquid crystal panel feeding assembly 61 and the liquid crystal panel tearing assembly 62 are butted by the multi-axis automatic laminating robot 63, the liquid crystal panel tearing assembly 62 and the jacking clamp device 7 corresponding to the liquid crystal panel assembling station 6 in the automatic display screen assembling line 2 are also butted by the multi-axis automatic laminating robot 63, and the multi-axis automatic laminating robot 63 is located between the liquid crystal panel feeding assembly 61 and the jacking clamp device 7.
One end of the liquid crystal panel feeding assembly 61 is set as a liquid crystal panel feeding part 611, the other end of the liquid crystal panel feeding assembly 61 is set as a material box recovery part 612, roller feeding tables 613 capable of ascending and descending are arranged in the liquid crystal panel feeding part 611 and the material box recovery part 612, conveying lines matched with the corresponding roller feeding tables 613 and used for conveying the liquid crystal panel are arranged on the outer sides of the liquid crystal panel feeding part 611 and the material box recovery part 612, when the roller feeding tables 613 are at the lowest position, the roller feeding tables 613 and the conveying lines used for conveying the liquid crystal panel are located on the same horizontal plane, a moving slide 614 extending from the liquid crystal panel feeding part 611 to the material box recovery part 612 is arranged in the liquid crystal panel feeding assembly 61, a positioning identification frame 615 is slidably mounted on the moving slide 614, a clamp lifting frame 617 is connected to the positioning identification frame 615 through a vertical pushing cylinder 616, and a material box grabbing part 618 used for grabbing a liquid crystal screen material box and a CCD camera 619 are respectively mounted on the lower portion of the clamp lifting frame 617.
As shown in fig. 13 and 14, the liquid crystal panel tearing assembly 62 includes a tearing frame 621, a sliding film pushing unit 622, and a film adhering platform 623, the tearing frame 621 is disposed at one end of the liquid crystal panel feeding assembly 61 close to the liquid crystal panel feeding portion 611, one end of the tearing frame 621 is disposed with the film adhering platform 623, the other end of the tearing frame 621 is disposed with the sliding film pushing unit 622 moving towards the film adhering platform 623, a liquid crystal panel film adhering unit 624 is disposed below the sliding film pushing unit 622, the structure of the liquid crystal panel film adhering unit 624 is the same as that of the light guide plate film adhering unit 46, and a film clamping plate 626 is connected between one side of the film adhering platform 623 close to the liquid crystal panel film adhering unit 624 and the liquid crystal panel film adhering unit 624 through a clamping plate pushing cylinder 625.
The foregoing is illustrative of the preferred embodiments of the present invention and is not to be construed as limiting thereof, although the invention is described in detail in the context of the preferred embodiments and is not intended to be limited thereto. Equivalent embodiments having equivalent variations can be made by those skilled in the art without departing from the scope of the present invention, and any brief modifications, equivalent variations and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the present invention.
Claims (10)
1. The utility model provides an OPENCELL full automatization production line, its characterized in that the production line include line body frame (1) and display screen automatic assembly line (2), line body frame (1) inboard installation display screen automatic assembly line (2), line body frame (1) outside is provided with reflector plate assembly station (3) along display screen automatic assembly line (2), light guide plate assembly station (4), diaphragm assembly station (5) and liquid crystal panel assembly station (6), above-mentioned each assembly station outside is provided with a transfer chain respectively, the transfer chain is configured to send into corresponding assembly station with the removal carrier that loads each functional unit of display screen in to it embraces the clamp device (7) to correspond the interval in proper order along display screen automatic assembly line (2) direction of transportation in line frame (1) inboard, the jacking is embraced clamp device (7) position and is each assembly station one-to-one.
2. The OPENCELL full-automatic production line according to claim 1, wherein the jacking clamping device (7) comprises an installation frame (71), a jacking unit (72) and a clamping unit (73), a display screen automatic assembly line (2) is arranged on the inner side of the installation frame (71), the clamping unit (73) which surrounds the display screen automatic assembly line (2) for placing a display backboard for one circle is arranged above the display screen automatic assembly line (2), a CCD positioning and identifying assembly (74) is arranged above the clamping unit (73), and the clamping unit (73) is butted with the display screen automatic assembly line (2) through the jacking unit (72).
3. An OPENCELL full automation production line according to claim 2, characterized in that the clasping unit (73) comprises two oppositely arranged first clasping members (731), two oppositely arranged second clasping members (732), a first driving member (733) and a second driving member (734), the two oppositely arranged first clasping members (731) can be driven by the first driving member (733) to approach or separate from each other along a first horizontal direction, the two oppositely arranged second clasping members (732) can be driven by the second driving member (734) to approach or separate from each other along a second horizontal direction, wherein the lifting direction, the first horizontal direction and the second horizontal direction of the lifting unit (72) are mutually perpendicular to each other two by two, and the first horizontal direction and the conveying direction of the automatic display screen assembly line (2) are mutually parallel.
4. The OPENCELL full-automatic production line according to any one of claims 1 to 3, characterized in that the reflector assembly station (3) comprises a reflector feeding platform (31), a reflector grabbing platform (32), a hoisting assembly (33) and a reflector grabbing robot (34), the reflector feeding platform (31) is butted with the reflector grabbing platform (32) through the hoisting assembly (33), an ion air nozzle (35) is arranged on one side of the reflector feeding platform (31) close to the hoisting assembly (33), an air outlet of the ion air nozzle (35) faces to a reflector placed in the reflector feeding platform (31), the other side of the reflector grabbing platform (32) is butted with a conveying line for conveying the reflector, a CCD detection module (36) is arranged on one side of the reflector grabbing platform (32) close to the ion air nozzle (35), the other side of the reflector grabbing platform (32) is provided with the reflector grabbing robot (34), a film holding clamp device (7) corresponding to the reflector assembly station (3) in the display screen automatic assembly line (2) is butted with the reflector grabbing platform (3) through the lifting sheet robot (34), and the structure of the reflector grabbing platform (32) is the same as that the reflector grabbing platform (5) is butted with the reflector grabbing platform (32).
5. The OPENCELL full-automatic production line according to claim 4, wherein the light guide plate assembly station (4) comprises a light guide plate feeding assembly (41), a light guide plate film tearing assembly (42), a light guide plate film tearing assembly (43) and a light guide plate multi-axis grabbing robot (44), the front end of the light guide plate feeding assembly (41) is butted with a conveying line for conveying light guide plates, and the tail end of the light guide plate feeding assembly (41) is provided with a light guide plate carrying assembly (45) connected with the light guide plate film tearing assembly (42); the light guide plate upper film tearing assembly (42) is in butt joint with the light guide plate lower film tearing assembly (43) through a light guide plate multi-axis grabbing robot (44), the light guide plate lower film tearing assembly (43) is in butt joint with the display screen automatic assembly line (2) through the light guide plate multi-axis grabbing robot (44), and the light guide plate multi-axis grabbing robot (44) is located between the tail end of the light guide plate feeding assembly (41) and the light guide plate lower film tearing assembly (43).
6. An OPENCELL full-automatic production line according to claim 5, characterized in that the light guide plate carrying assembly (45) comprises a frame a (451) and a light guide plate film tearing platform (452), the plane of the frame a (451) is lower than the plane of the light guide plate feeding assembly (41), one end of the frame a (451) is overlapped with the tail end of the light guide plate feeding assembly (41), the other end of the frame a (451) is overlapped with the front end of the light guide plate film tearing assembly (42), a transferring slideway (453) extending from the tail end of the light guide plate feeding assembly (41) to the front end of the light guide plate film tearing assembly (42) is installed on the frame a (451), the light guide plate film tearing platform (452) is installed in the transferring slideway (453) in a sliding mode, a gear rack mechanism (454) for driving the light guide plate film tearing platform (452) to rotate is arranged on one side of the light guide plate film tearing platform (452), and sucking disc assemblies for fixing the light guide plate are uniformly distributed on the light guide plate film tearing platform (452).
7. The OPENCELL full-automatic production line according to claim 6, wherein the light guide plate film tearing assembly (42) comprises a frame b (421) and a light guide plate film clamping unit (422), the front end of the frame b (421) is provided with a light guide plate adhesive film unit (46), the light guide plate adhesive film unit (46) consists of a horizontal sliding part (461), an adhesive mounting plate (463) and an adhesive wheel (462), the horizontal sliding part (461) is installed at the uppermost part of the frame b (421), the adhesive mounting plate (463) capable of moving along the vertical direction is installed on the horizontal sliding part (461), the adhesive mounting plate (463) is provided with an adhesive wheel (462) for adhering the upper film of the light guide plate, the light guide plate film clamping unit (422) capable of sliding along the horizontal direction is arranged between the adhesive wheel (462) and the tail end of the frame b (421), the light guide plate film tearing assembly (42) and the light guide plate film tearing assembly (43) are respectively provided with a light guide plate adhesive film unit (46), and the adhesive wheel (462) in the light guide plate film tearing assembly (43) and the light guide plate film tearing assembly (42) are opposite to each other.
8. The OPENCELL full-automatic production line according to claim 7, wherein the liquid crystal panel assembly station (6) comprises a liquid crystal panel feeding assembly (61), a liquid crystal panel tearing assembly (62) and a multi-axis automatic laminating robot (63), the liquid crystal panel feeding assembly (61) is butted with the liquid crystal panel tearing assembly (62) through the multi-axis automatic laminating robot (63), the liquid crystal panel tearing assembly (62) is butted with a jacking clamping device (7) corresponding to the liquid crystal panel assembly station (6) in the display screen automatic assembly line (2) through the multi-axis automatic laminating robot (63), and the multi-axis automatic laminating robot (63) is located between the liquid crystal panel feeding assembly (61) and the jacking clamping device (7).
9. The OPENCELL full-automatic production line according to claim 8, characterized in that one end of the liquid crystal panel feeding assembly (61) is provided with a liquid crystal panel feeding part (611), the other end of the liquid crystal panel feeding assembly (61) is provided with a magazine recovery part (612), a roller feeding table (613) capable of ascending and descending is arranged in each of the liquid crystal panel feeding part (611) and the magazine recovery part (612), a conveying line matched with the corresponding roller feeding table (613) and used for conveying the liquid crystal panel is arranged outside each of the liquid crystal panel feeding part (611) and the magazine recovery part (612), when the roller feeding table (613) is at the lowest position, the roller feeding table and the conveying line used for conveying the liquid crystal panel are positioned in the same horizontal plane, a moving slide (614) extending from the liquid crystal panel feeding part (611) to the magazine recovery part (612) is arranged in the liquid crystal panel feeding assembly (61), a positioning identification frame (615) is slidably arranged on each of the moving slide (614), a clamp lifting cylinder (616) is connected with a clamp lifting frame (617), and a clamp camera part (618) and a CCD camera screen (619) used for grabbing the liquid crystal panel is respectively arranged at the lower part of the lifting frame (615).
10. The OPENCELL full-automatic production line according to claim 9, characterized in that the liquid crystal panel film tearing assembly (62) comprises a film tearing frame (621), a sliding film pushing unit (622) and a film sticking platform (623), the film tearing frame (621) is arranged at one end of the liquid crystal panel feeding assembly (61) close to the liquid crystal panel feeding part (611), the film sticking platform (623) is arranged at one end of the film tearing frame (621), the sliding film pushing unit (622) moving towards the film sticking platform (623) is arranged at the other end of the film tearing frame (621), the liquid crystal panel film sticking unit (624) is arranged below the sliding film pushing unit (622), the structure of the liquid crystal panel film sticking unit (624) is the same as that of the light guide plate film sticking unit (46), and a film clamping plate (626) is connected between one side of the film sticking platform (623) close to the liquid crystal panel film sticking unit (624) and the liquid crystal panel film sticking unit (624) through a clamping plate pushing cylinder (625).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210847193.9A CN115236886A (en) | 2022-07-07 | 2022-07-07 | OPENCELL full-automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210847193.9A CN115236886A (en) | 2022-07-07 | 2022-07-07 | OPENCELL full-automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115236886A true CN115236886A (en) | 2022-10-25 |
Family
ID=83672640
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210847193.9A Pending CN115236886A (en) | 2022-07-07 | 2022-07-07 | OPENCELL full-automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115236886A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200927629A (en) * | 2007-12-18 | 2009-07-01 | Els System Technology Co Ltd | Film separation method and device thereof |
| CN103529585A (en) * | 2013-10-31 | 2014-01-22 | 惠州市三协精密有限公司 | Full-automatic backlight plate assembly device |
| CN203616555U (en) * | 2013-10-31 | 2014-05-28 | 惠州市三协精密有限公司 | Full-automatic backlight panel assembly device |
| CN107803658A (en) * | 2017-11-15 | 2018-03-16 | 安徽中显智能机器人有限公司 | A kind of display assembles equipment |
| CN214278573U (en) * | 2021-02-24 | 2021-09-24 | 四川兆纪光电科技有限公司 | Film sticking machine for backlight plate assembly line |
| CN114290051A (en) * | 2021-12-31 | 2022-04-08 | 山水电子(中国)有限公司 | General type LCM module assembly line |
| CN216647004U (en) * | 2021-10-27 | 2022-05-31 | 无锡沃格自动化科技股份有限公司 | Integral type light guide plate and reflector plate subsides dress equipment |
-
2022
- 2022-07-07 CN CN202210847193.9A patent/CN115236886A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200927629A (en) * | 2007-12-18 | 2009-07-01 | Els System Technology Co Ltd | Film separation method and device thereof |
| CN103529585A (en) * | 2013-10-31 | 2014-01-22 | 惠州市三协精密有限公司 | Full-automatic backlight plate assembly device |
| CN203616555U (en) * | 2013-10-31 | 2014-05-28 | 惠州市三协精密有限公司 | Full-automatic backlight panel assembly device |
| CN107803658A (en) * | 2017-11-15 | 2018-03-16 | 安徽中显智能机器人有限公司 | A kind of display assembles equipment |
| CN214278573U (en) * | 2021-02-24 | 2021-09-24 | 四川兆纪光电科技有限公司 | Film sticking machine for backlight plate assembly line |
| CN216647004U (en) * | 2021-10-27 | 2022-05-31 | 无锡沃格自动化科技股份有限公司 | Integral type light guide plate and reflector plate subsides dress equipment |
| CN114290051A (en) * | 2021-12-31 | 2022-04-08 | 山水电子(中国)有限公司 | General type LCM module assembly line |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107097993B (en) | Full-automatic film sticking machine | |
| CN109421973B (en) | LCD screen film tearing equipment and LCD screen film tearing method | |
| CN103192557A (en) | Membrane adhering device | |
| CN210116168U (en) | Full-automatic full laminating all-in-one | |
| JP2002023151A (en) | Method and device for manufacture of liquid crystal display device having polarizing plate | |
| CN212989813U (en) | Full-automatic backlight assembling machine | |
| CN112172297A (en) | Flexible OLED cover plate attaching and assembling equipment | |
| CN216423448U (en) | Electronic component positive and negative laminating equipment | |
| KR101953277B1 (en) | High performance LEDs with a vision system-automatic assembly equipment backlight unit | |
| CN216990674U (en) | Curved surface screen assembling equipment | |
| CN211545451U (en) | Automatic film pasting platform | |
| CN209757744U (en) | laminating device of LCM and screen | |
| CN210881262U (en) | Film tearing device | |
| CN115236886A (en) | OPENCELL full-automatic production line | |
| JP2003175922A (en) | Automatic label affixing device | |
| KR100508291B1 (en) | Labeling machine for attaching shielding sheets | |
| CN217936121U (en) | High-efficient FPC laminating machine | |
| CN107498982B (en) | OC automatic assembly equipment | |
| CN116142756A (en) | Steel sheet rigging machine | |
| CN210777620U (en) | Full-automatic flexible screen body laminating machine | |
| CN210047093U (en) | Automatic attaching equipment for special-shaped glass | |
| CN210418661U (en) | Sticky patch mounting production line | |
| CN210362526U (en) | Pressure maintaining equipment | |
| CN217626320U (en) | OPENCELL full-automatic laminating device | |
| CN113997054B (en) | Backlight unit's equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |