CN113997054B - Backlight unit's equipment - Google Patents

Backlight unit's equipment Download PDF

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Publication number
CN113997054B
CN113997054B CN202111424038.8A CN202111424038A CN113997054B CN 113997054 B CN113997054 B CN 113997054B CN 202111424038 A CN202111424038 A CN 202111424038A CN 113997054 B CN113997054 B CN 113997054B
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China
Prior art keywords
backlight module
assembled
assembling
protective frame
protective
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CN202111424038.8A
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Chinese (zh)
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CN113997054A (en
Inventor
黄奕宏
方明登
秦超
尹国伟
韩宁宁
庄庆波
刘瑶林
张新明
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Shenzhen Sking Intelligent Equipment Co Ltd
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Shenzhen Sking Intelligent Equipment Co Ltd
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Priority to CN202111424038.8A priority Critical patent/CN113997054B/en
Publication of CN113997054A publication Critical patent/CN113997054A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B33/00Packaging articles by applying removable, e.g. strippable, coatings
    • B65B33/02Packaging small articles, e.g. spare parts for machines or engines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B69/00Unpacking of articles or materials, not otherwise provided for
    • B65B69/0025Removing or cutting binding material, e.g. straps or bands
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B11/00Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
    • F16B11/006Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Planar Illumination Modules (AREA)

Abstract

The invention discloses assembling equipment of a backlight module, and relates to the field of automatic assembly. The assembling equipment comprises a backlight module transmission mechanism, a protective frame feeding mechanism and an assembling mechanism, wherein the backlight module transmission mechanism can move a backlight module to be assembled to an assembling station; the protective frame feeding mechanism is used for moving the protective frame to be assembled to the assembling platform, the protective frame is provided with an inserting port, and the inserting port faces the backlight module to be assembled; the assembling mechanism is located at an assembling station and can drive the assembling platform bearing the protective frame to be assembled to move towards the backlight module to be assembled so that the inserting port of the protective frame is matched and inserted with one side edge of the backlight module. The assembling equipment can improve the assembling efficiency of the backlight module and the protective frame and reduce the labor cost.

Description

Backlight unit's equipment
Technical Field
The application relates to the field of automatic assembly, in particular to assembling equipment for a backlight module.
Background
Liquid crystal displays are widely used in various electronic products. The backlight module is one of the key parts of the liquid crystal display, and because the liquid crystal does not emit light, the backlight module has the function of supplying sufficient light sources with uniform brightness and distribution, so that the backlight module can normally display images.
The backlight source in the backlight module is arranged in two types, one type is that the backlight source is arranged at the peripheral edge of the backlight module, the other type is that the backlight source is a plurality of point light sources, and the plurality of point light sources are distributed on the upper surface of the backlight module. When the backlight source of the backlight module is a plurality of point light sources located on the upper surface of the backlight module, the PCB electrically connected with the backlight source is arranged at one side edge of the backlight module, and in order to protect the PCB and one side edge of the backlight module, a protective frame needs to be assembled at one side edge of the backlight module where the PCB is arranged. However, since the backlight source of the backlight module is located on the upper surface of the backlight module and the backlight module is flexible, the protective frame can only be assembled to the edge of the side of the backlight module, where the PCB is located, by manpower, the assembly efficiency is low and the labor cost is high.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides assembling equipment of a backlight module, which aims to solve the technical problems of low assembling efficiency and high labor cost of the backlight module and a protective frame in the prior art.
In order to solve the above technical problem, the present invention provides an assembling apparatus of a backlight module, comprising: the backlight module transmission mechanism can move the backlight module to be assembled to the assembling station; the protective frame feeding mechanism is used for moving the protective frame to be assembled to the assembling platform, and the protective frame is provided with an inserting port facing the backlight module to be assembled; the assembling mechanism is positioned at an assembling station and can drive the assembling platform bearing the protective frame to be assembled to move towards the backlight module to be assembled so as to enable the inserting port of the protective frame to be matched and inserted with one side edge of the backlight module.
The application provides an equipment of backlight unit is when equipment backlight unit and guard frame, at first, the backlight unit who will treat the equipment through backlight unit transmission mechanism removes to the equipment station, and simultaneously, the guard frame who will treat the equipment through guard frame feed mechanism removes to the assembly platform on, and make the interface orientation of guard frame treat the backlight unit setting of equipment, then, the assembly mechanism who is located the equipment station can drive the assembly platform orientation that bears the guard frame that remains the equipment and treat the backlight unit of equipment and remove, make the interface of guard frame and one side edge cooperation grafting of backlight unit, thereby accomplish the equipment of backlight unit and guard frame. From this, realized the purpose of backlight unit with the equipment of guard frame through this equipment, full automation need not artifical the participation to improve backlight unit and guard frame's packaging efficiency, reduced the human cost.
In one possible implementation mode, the backlight module is placed on the jig, the backlight module transmission mechanism can move the jig bearing the backlight module to an assembling station, the jig comprises a jig body and a limiting rod arranged on one side edge of the jig body, and the edge of the backlight module used for assembling the protective frame is lapped on the limiting rod; the assembling apparatus further includes: the limiting rod dismounting mechanism is located at the upstream of the assembling mechanism along the direction of the backlight module transmission mechanism for transmitting the backlight module, and the limiting rod dismounting mechanism can dismount the limiting rod from the jig body so that the edge of the backlight module to be assembled, which is used for assembling the protective frame, extends out of the jig body. From this, can take off the gag lever post on the tool body through gag lever post disassembly body, need not artifical the participation, the effectual efficiency that improves the gag lever post and dismantle has practiced thrift the human cost that the gag lever post was dismantled.
In one possible implementation, the assembling device further includes: the activating mechanism is positioned at the downstream of the limiting rod disassembling mechanism and can extrude the protective frame and the backlight module so as to bond the glue layer on the inner side surface of the protective frame with the surface of the backlight module. Therefore, the protective frame and the backlight module are extruded through the activating mechanism, and the bonding effect between the protective frame and the backlight module can be improved.
In a possible implementation manner, the protective frame has a first inner side surface and a second inner side surface which are parallel and opposite, the first inner side surface is opposite to the upper surface of the backlight module, the second inner side surface is opposite to the lower surface of the backlight module, and the adhesive layer is located on the second inner side surface; the activation mechanism comprises an activation driving device and an activation roller, and the activation driving device can drive the activation roller to roll the upper surface of one side of the backlight module assembled with the protective frame, so that the glue layer is bonded with the lower surface of the backlight module.
Therefore, the activation roller is driven by the activation driving device to roll the upper surface of one side, provided with the protective frame, of the backlight module, the glue layer of the second inner side face can be activated, the glue layer is bonded with the lower surface of the backlight module, and the bonding stability between the protective frame and the backlight module is improved.
In one possible implementation, the assembling device further includes: and the limiting rod loading mechanism is positioned at the downstream of the activating mechanism along the direction of transmitting the backlight module by the backlight module transmission mechanism, and can reinstall the disassembled limiting rod on the jig body so as to enable the edge of the backlight module assembled with the protective frame to be lapped on the limiting rod. From this, can install the gag lever post of dismantling again on the tool body through gag lever post loading mechanism, need not artifical the participation, the effectual efficiency that improves the gag lever post installation has practiced thrift the human cost of gag lever post installation.
In one possible implementation, the bezel feeding mechanism includes: the material tray is used for bearing the protection frame to be assembled; the storage platform, the transportation platform and the recovery platform are sequentially arranged along a first direction, the storage platform is used for storing a plurality of material trays bearing protective frames to be assembled, the transportation platform can transport the material trays along a second direction, the second direction is perpendicular to the first direction, and the recovery platform is used for recovering the material trays without the protective frames; the taking and placing device can take and place the material disc along a first direction; and the conveying device can convey the material tray along the second direction.
When the protection frame to be assembled is fed, firstly, the taking and placing device places the material tray bearing the protection frame to be assembled on the storage platform on the transportation platform along the first direction, and then the transportation device transports the material tray bearing the protection frame to be assembled on the transportation platform to the position to be installed along the second direction, so that the feeding of the protection frame to be assembled is completed. When the protection frames to be assembled in the material trays are assembled on the backlight module, the conveying device conveys the empty material trays to the conveying platform along the direction opposite to the second direction, and then the taking and placing device moves the empty material trays on the conveying platform to the recovery platform along the first direction to complete the recovery of the empty material trays.
From this, through the conveyer with get put the device cooperation, can accomplish the material loading that bears the charging tray of the protection frame who remains the equipment, can also accomplish the recovery of empty charging tray, whole journey need not artifical the participation, has improved the material loading efficiency of protection frame, has practiced thrift the human cost of protection frame material loading.
In one possible implementation mode, a protective film is attached to the protective frame; the protective frame feeding mechanism further comprises a protective frame film tearing mechanism, and the protective frame film tearing mechanism is used for tearing off a protective film on the protective frame to be assembled. From this, can tear the protection film on the protecting frame through setting up protecting frame dyestripping mechanism and remove, need not artifical the participation, improved the dyestripping efficiency of the protection film on the protecting frame.
In one possible implementation, the backlight module transmission mechanism includes: the conveying device comprises a first conveying track and a second conveying track, wherein the first conveying track and the second conveying track are parallel and arranged at intervals, and the second conveying track is positioned below the first conveying track; the first connecting guide rail is connected with one end of the first transmission rail and one end of the second transmission rail respectively, and the second connecting guide rail is connected with the other end of the first transmission rail and the other end of the second transmission rail respectively; the jig placing platforms are sequentially arranged on the first transmission rail and the second transmission rail at intervals, the jig placing platforms on the first transmission rail can move to the second transmission rail through the first connecting guide rail, and the jig placing platforms on the second transmission rail can move to the first transmission rail through the second connecting guide rail.
From this, through the circulation transportation of a plurality of tool place the platform on first transmission track and second transmission track, improved a plurality of tool place the platform's utilization ratio.
In a possible implementation manner, the assembling device further includes a backlight module feeding mechanism, and the backlight module feeding mechanism can move the backlight module to be assembled to the jig placing platform. Therefore, the jig which can bear the backlight module to be assembled through the backlight module feeding driving device is placed on the jig placing platform, manual participation is not needed, and the feeding efficiency of the backlight module to be assembled is improved.
In one possible implementation, the assembling mechanism further includes: the protective film pasting mechanism is located at the upper stream of the limiting rod dismounting mechanism along the direction of the backlight module transmission mechanism for transmitting the backlight module, and can be used for pasting a protective film to the backlight module to be assembled.
Therefore, the attachment of the protective film of the backlight module to be assembled can be realized without manual participation, and the attachment efficiency of the protective film of the backlight module to be assembled is improved.
In one possible implementation, the assembling mechanism further includes: and the flattening mechanism is positioned at the downstream of the limiting rod dismounting mechanism and can flatten the backlight module to be assembled. From this, through flattening mechanism with waiting the backlight unit who assembles flatten, can ensure the vacuum between the backlight unit who waits to assemble and the tool, and then guaranteed the stability of the backlight unit who waits to assemble on the tool.
In one possible implementation, the assembling device further includes: and the function detection device is used for detecting whether the backlight source in the backlight module to be assembled can be lightened.
Therefore, the function detection device can ensure that the performance of the backlight module to be assembled is good, the backlight module can be used for assembling, and the assembling yield of the backlight module is ensured.
In one possible implementation manner, a protective film is attached to the backlight module to be detected;
the assembling apparatus further includes: automatic dyestripping mechanism, automatic dyestripping mechanism can tear the protection film on waiting to detect backlight unit. From this, through setting up automatic dyestripping mechanism, need not artifical the participation, can tear the protection film on the backlight unit who treats the detection, improved the dyestripping efficiency of the protection film on the backlight unit who treats the detection.
In one possible implementation, the assembling device further includes:
and the assembly detection device is positioned at the downstream of the limiting rod loading mechanism and is used for detecting whether the assembly of the protective frame and the backlight module is qualified or not.
From this, through setting up equipment detection device can in time discover to assemble unqualified backlight unit and guard frame to the equipment qualification rate between backlight unit and the guard frame has been improved.
In one possible implementation, the assembling device further comprises: and the backlight module blanking mechanism can take down the assembled backlight module from the backlight module transmission mechanism.
Therefore, the assembled backlight module can be discharged without manual participation, and the discharging efficiency of the assembled backlight module is improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a protective frame according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of an assembling apparatus of a backlight module according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of an assembly mechanism according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a jig according to an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a view of a stop lever according to an embodiment of the present invention;
fig. 6 is a schematic structural diagram of a jig body according to an embodiment of the present invention;
FIG. 7 is a schematic structural view of another view of a stop lever according to an embodiment of the present invention;
FIG. 8 is a schematic structural view of a spacing rod dismounting mechanism according to an embodiment of the present invention;
fig. 9 is a schematic structural diagram of a protective frame feeding mechanism according to an embodiment of the present invention;
fig. 10 is a schematic structural diagram of a protective frame film tearing mechanism according to an embodiment of the present invention;
FIG. 11 is a schematic structural diagram of an activation mechanism provided in accordance with an embodiment of the present invention;
FIG. 12 is a schematic structural view of a loading mechanism for a stop lever according to an embodiment of the present invention;
fig. 13 is a schematic structural view of a blanking mechanism of a backlight module according to an embodiment of the present invention;
fig. 14 is a schematic structural diagram of a backlight module transmission mechanism according to an embodiment of the invention;
FIG. 15 is an enlarged partial view of FIG. 14 at B;
fig. 16 is a second schematic structural view of an assembling apparatus of a backlight module according to an embodiment of the present invention;
FIG. 17 is a schematic structural diagram of an automatic film tearing mechanism according to an embodiment of the present invention;
FIG. 18 is a schematic structural diagram of a feeding mechanism of a backlight module according to an embodiment of the invention
Fig. 19 is a schematic structural diagram of a protective film pasting mechanism according to an embodiment of the present invention;
FIG. 20 is an enlarged partial view of FIG. 2 at A;
fig. 21 is a schematic structural diagram of a flattening mechanism according to an embodiment of the present invention.
Description of reference numerals:
100-assembling equipment of the backlight module; 101-automatic film tearing mechanism; 1011-second tear film driving device; 1012-second tear-off clamp; 102-function detection means; 103-a backlight module feeding mechanism; 1031-a backlight module feeding driving device; 1031a-X direction driving device; 1031b-Y direction driving device; 1031c-Z direction driving device; 1031 d-steering drive means; 1032-backlight module feeding clamp; 104-a protective film sticking mechanism; 1041-a film-sticking driving device; 1042-a pad pasting disc; 1043-a third tear film drive; 1044-third tear-off clips; 105-a protective film feeding mechanism; 1051-protective film feeding drive means; 1052-protective film feeding frame; 106-a flattening mechanism; 1061-a flattening drive; 1062-a pressure head; 110-backlight module transmission mechanism; 111-a first transport track; 112-a second transfer track; 113-a first connecting rail; 114-a second connecting rail; 115-a jig placing platform; 120-protective frame feeding mechanism; 121-material tray; 122-a storage platform; 123-a transport platform; 124-a recovery platform; 125-a pick-and-place device; 1251-a first pick-and-place driver; 1252-a second pick-and-place drive; 1253-get and put the clamp; 126-a transport device; 127-protective frame loading manipulator; 130-an assembly mechanism; 131-an assembly platform; 132-a first assembly drive; 133-second assembly drive; 140-a stop lever dismounting mechanism; 141-a first base; 142-removing the jaw assembly; 1421-detaching the drive; 1422-detach claw; 143-a first lift drive; 150-protective frame film tearing mechanism; 151-first tear film drive means; 152-a first tear-away film clip; 160-an activation mechanism; 161-activating the drive means; 1611-first active drive; 1612-second active drive; 162-activating the roller; 170-a gag lever post loading mechanism; 171-a second base; 172-a carrier stage; 173-assembling the horizontal driving device; 174-a spreader assembly; 1741-distraction drive; 1742-opening plate; 175-a second lift drive; 180-assembling the detection device; 190-a blanking mechanism of the backlight module; 191-a blanking transverse driving device; 192-a longitudinal drive for blanking; 193-blanking clamp; 200-a protective border; 201-a first side wall; 202-a second sidewall; 203-a bottom wall; 204-a socket; 205-a second medial side; 300-a jig; 310-a jig body; 311-first connecting projection; 312-a second connecting boss; 314-mounting holes; 320-a limiting rod; 321-a limit bulge; 323-connecting hole; 324-grooves.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the present invention, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate an orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These terms are used primarily to better describe the invention and its embodiments and are not intended to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.
Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meanings of these terms in the present invention can be understood by those skilled in the art as appropriate.
Furthermore, the terms "mounted," "disposed," "provided," "connected," and "connected" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meanings of the above terms in the present invention can be understood by those of ordinary skill in the art according to specific situations.
Furthermore, the terms "first," "second," and the like, are used primarily to distinguish one device, element, or component from another (the specific nature and configuration may be the same or different), and are not used to indicate or imply the relative importance or number of the indicated devices, elements, or components. "plurality" means two or more unless otherwise specified.
Liquid crystal displays are widely used in various electronic products. The backlight module is one of the key parts of the liquid crystal display, and because the liquid crystal does not emit light, the backlight module has the function of supplying sufficient light sources with uniform brightness and distribution, so that the backlight module can normally display images.
The backlight source in the backlight module is arranged in two types, one type is that the backlight source is arranged at the peripheral edge of the backlight module, the other type is that the backlight source is a plurality of point light sources, and the plurality of point light sources are distributed on the upper surface of the backlight module. When the backlight source of the backlight module is a plurality of point light sources located on the upper surface of the backlight module, the PCB electrically connected with the backlight source is arranged at one side edge of the backlight module, and in order to protect the PCB and one side edge of the backlight module, a protective frame needs to be assembled at one side edge of the backlight module where the PCB is arranged. However, since the backlight source of the backlight module is located on the upper surface of the backlight module, and the backlight module has flexibility, the protective frame can only be assembled to the edge of the side, where the PCB is arranged, of the backlight module manually, the assembly efficiency is low, the labor cost is high, and the production efficiency of the product is low.
In view of this point, embodiments of the present invention provide an assembling apparatus for a backlight module, which can improve assembling efficiency and reduce labor cost.
The assembling device of the backlight module is described in detail by the following specific embodiments:
to facilitate understanding of the operation process of the assembling apparatus 100 of the backlight module, first, a structure of the protective bezel 200 is described, as shown in fig. 1, the protective bezel 200 is enclosed by a bottom wall 203 and a first side wall 201 and a second side wall 202 disposed opposite to the bottom wall, and one side of the protective bezel 200 has a socket 204. Specifically, two opposite side edges of the bottom wall 203 are respectively fixedly connected to the first side wall 201 and the second side wall 202, the bottom wall 203 is opposite to the insertion port 204 of the protective bezel 200, the first side wall 201 is parallel to the second side wall 202, the width of the first side wall 201 is greater than the width of the second side wall 202 along a direction toward the bottom wall 203 (i.e., a direction indicated by an arrow x1 in fig. 1), the first side wall 201 is further fixedly connected to the upper surface of the assembly platform 131, and an edge of the first side wall 201 away from the bottom wall 203 is flush with an edge of one side of the assembly platform 131, so that an edge of one side of the backlight module is directly overlapped with an edge of the first side wall 201, and the insertion port 204 is inserted into an edge of one side of the backlight module.
In addition, the surface of the second sidewall 202 facing the first sidewall 201 is a first inner side surface, the surface of the first sidewall 201 facing the second sidewall 202 is a second inner side surface 205, and a glue layer is coated on the second inner side surface 205, and the glue layer is used for fixing the backlight module and the protective bezel 200 by adhesion when the protective bezel 200 is assembled on the backlight module.
The embodiment of the present application provides an assembling apparatus 100 for a backlight module, as shown in fig. 2 and fig. 3, the assembling apparatus includes a backlight module transmission mechanism 110, a protective frame feeding mechanism 120 and an assembling mechanism 130, wherein the backlight module transmission mechanism 110 can move the backlight module to be assembled to an assembling station; the protective frame feeding mechanism 120 is used for moving the protective frame 200 to be assembled to the assembling platform 131, and the insertion port 204 of the protective frame 200 faces the backlight module to be assembled; the assembling mechanism 130 is located at the assembling station, and the assembling mechanism 130 can drive the assembling platform 131 carrying the protection frame 200 to be assembled to move toward the backlight module to be assembled, so that the inserting port 204 of the protection frame 200 is inserted into one side edge of the backlight module in a matching manner.
When the backlight module and the protective frame 200 are assembled by the assembling equipment, firstly, the backlight module to be assembled is moved to the assembling station through the backlight module transmission mechanism 110, meanwhile, the protective frame 200 to be assembled is moved to the assembling platform 131 through the protective frame feeding mechanism 120, and the inserting port 204 of the protective frame 200 is arranged towards the backlight module to be assembled, then, the assembling mechanism 130 positioned at the assembling station can drive the assembling platform 131 bearing the protective frame 200 to be assembled to move towards the backlight module to be assembled, so that the inserting port 204 of the protective frame 200 is matched and inserted with one side edge of the backlight module, and the assembling of the backlight module and the protective frame 200 is completed. From this, realized the purpose of backlight unit with the equipment of guard frame 200 through this equipment, full automation need not artifical the participation to improve backlight unit and guard frame 200's packaging efficiency, reduced the human cost.
Specifically, the assembling mechanism 130 includes a first assembling driving device 132 and a second assembling driving device 133, the first assembling driving device 132 can drive the assembling platform 131 to move close to or away from the backlight module to be assembled along a horizontal direction (i.e., a direction indicated by an arrow x2 in fig. 3), and the second assembling driving device 133 can drive the assembling platform 131 to move close to or away from the backlight module to be assembled along a vertical direction (i.e., a direction indicated by an arrow x3 in fig. 3), so that the protective bezel 200 to be assembled on the assembling platform 131 can be assembled to the backlight module to be assembled by the cooperation of the first assembling driving device 132 and the second assembling driving device 133.
The backlight module to be assembled refers to the backlight module before the backlight module and the protective frame 200 are assembled, and similarly, the protective frame 200 to be assembled refers to the protective frame 200 before the protective frame 200 is assembled to the backlight module.
In addition, because the backlight source of the backlight module is located on the upper surface of the backlight module, and the backlight module has certain flexibility, in order to facilitate transportation of the backlight module, the backlight module is arranged on the jig 300, and when the backlight module is transported, the transportation of the backlight module can be realized only by transporting the jig 300 bearing the backlight module.
In order to facilitate the assembly of the backlight module and the protective frame 200, one edge of the protective frame 200 assembled by the backlight module needs to be extended out of the fixture 300. In some embodiments, as shown in fig. 4, the jig 300 includes a jig body 310 and a limiting rod 320 disposed at one side edge of the jig body 310, and the backlight module is used for assembling the edge of the protective bezel 200 to be lapped on the limiting rod 320.
Therefore, when the limiting rod 320 is installed on the fixture body 310, the edge of the backlight module assembly protective frame 200 is lapped on the limiting rod 320, and when the limiting rod 320 is taken off from the fixture body 310, the edge of the backlight module assembly protective frame 200 extends out of one side edge of the fixture body 310 where the limiting rod 320 is installed, so that the protective frame 200 is conveniently assembled on the backlight module.
In addition, in order to facilitate the assembly and disassembly between the jig body 310 and the limiting rod 320, in some embodiments, referring to fig. 5, fig. 6 and fig. 7, the jig 300 further includes two telescopic members (not shown) and a first connecting protrusion 311 and a second connecting protrusion 312 extending from two ends of one side edge of the jig body 310 in a direction away from the jig body 310, wherein the first connecting protrusion 311 and the second connecting protrusion 312 are respectively provided with a mounting hole 314 at opposite sides thereof, the limiting rod 320 is located between the first connecting protrusion 311 and the second connecting protrusion 312, a limiting protrusion 321 extends from an upper surface of the limiting rod 320, the limiting protrusion 321 is used for limiting the edge of the backlight module, a groove 324 is formed on a lower surface of the limiting rod 320, connecting holes 323 corresponding to the mounting holes 314 are respectively formed on two end surfaces of the limiting rod 320 in a length direction (i.e., a direction indicated by an arrow x4 in fig. 5), the connecting hole 323 is communicated with the groove 324, the fixed ends of the two telescopic pieces are respectively fixed in the mounting hole 314 of the first connecting convex portion 311 and the mounting hole 314 of the second connecting convex portion 312, and the free ends of the two telescopic pieces are respectively inserted in the connecting hole 323 of one end face of the limiting rod 320 and the connecting hole 323 of the other end face of the limiting rod 320, so that the limiting rod 320 is detachably connected with the jig body 310.
Based on the above structure, when the free ends of the two telescopic pieces are respectively inserted into the connecting hole 323 of one end surface of the limiting rod 320 and the connecting hole 323 of the other end surface of the limiting rod 320, the limiting rod 320 is fixedly connected with the jig body 310, that is, the limiting rod 320 is assembled on the jig body 310; when the free ends of the two telescopic members respectively retract into the mounting holes 314 of the first connecting protrusion 311 and the mounting holes 314 of the second connecting protrusion 312, the limiting rod 320 is disconnected from the jig body 310, so that the limiting rod 320 can be detached from the jig body 310. Therefore, the fixture body 310 and the limiting rod 320 can be rapidly disassembled and assembled, the connecting structure between the fixture body 310 and the limiting rod 320 can be simplified, and the operation is convenient.
In order to improve the disassembling efficiency of the limiting rod 320, in some embodiments, as shown in fig. 2, the assembling apparatus further includes a limiting rod disassembling mechanism 140, the limiting rod disassembling mechanism 140 is located upstream of the assembling mechanism 130 along the direction of the backlight module transmission mechanism 110 (i.e. the direction indicated by the arrow S in fig. 2), and the limiting rod disassembling mechanism 140 can disassemble the limiting rod 320 from the jig body 310, so that the edge of the backlight module to be assembled for assembling the protective bezel 200 extends out of the jig body 310.
From this, can take off the gag lever post 320 on the tool body 310 through gag lever post disassembly body 140, need not artifical the participation, the effectual efficiency that improves gag lever post 320 and dismantle has practiced thrift the human cost that gag lever post 320 was dismantled.
Specifically, as shown in fig. 8, the limiting rod dismounting mechanism 140 includes a first base 141, a dismounting claw assembly 142, and a first lifting driving device 143, the dismounting claw assembly 142 includes a dismounting driving device 1421 and a dismounting claw 1422, the dismounting claw 1422 can extend into the groove 324, the dismounting driving device 1421 can drive the dismounting claw 1422 to move near or far from the connecting hole 323 in the groove 324, when the dismounting claw 1422 moves near the connecting hole 323, the dismounting claw 1422 can extend into the connecting hole 323 to extrude the free end of the telescopic member into the mounting hole 314, the first lifting driving device 143 is fixedly disposed on the first base 141, and the first lifting driving device 143 can drive the dismounting claw assembly 142 to move along the vertical direction.
As shown in fig. 8, when the limiting rod 320 is detached, the first lifting driving device 143 drives the detaching pawl assembly 142 to move vertically upward, until the detaching pawl 1422 in the detaching pawl assembly 142 extends into the groove 324, the first lifting driving device 143 stops driving, the detaching driving device 1421 drives the detaching pawl 1422 to move in the groove 324 toward the connecting hole 323, in the process that the detaching pawl 1422 moves in the groove 324, the detaching pawl 1422 can extend into the connecting hole 323 and push the free end of the telescopic member in the connecting hole 323 to move toward the mounting hole 314, until the free end of the telescopic member leaves the connecting hole 323 and is inserted into the mounting hole 314, the first lifting driving device 143 drives the detaching pawl assembly 142 of the limiting rod 320 to move vertically downward, so as to complete detachment of the limiting rod 320. From this, through setting up first lifting drive arrangement 143 and dismantling claw subassembly 142 and mutually support, can dismantle gag lever post 320 from tool body 310 fast, compare in the correlation technique through artifical dismantlement gag lever post 320 from tool body 310, on the one hand, improved the efficiency that gag lever post 320 was dismantled, on the other hand has practiced thrift the human cost.
In order to improve the efficiency of loading the protection frame 200, in some embodiments, as shown in fig. 9, the protection frame loading mechanism 120 includes a tray 121, a storage platform 122, a transportation platform 123, a recovery platform 124, a pick-and-place device 125, and a transportation device 126, where the tray 121 is used to carry the protection frame 200 to be assembled; the storage platform 122, the transportation platform 123 and the recovery platform 124 are sequentially arranged along a first direction (i.e. the direction indicated by the arrow S1 in fig. 9), the storage platform 122 is used for storing a plurality of trays 121 carrying the protection frame 200 to be assembled, the transportation platform 123 is capable of transporting the trays 121 along a second direction (i.e. the direction indicated by the arrow S2 in fig. 9), the second direction is perpendicular to the first direction, and the recovery platform 124 is used for recovering the trays 121 without the protection frame 200; the taking and placing device 125 can take and place the tray 121 along a first direction; the transportation device 126 can transport the tray 121 in the second direction.
When the protection frame 200 to be assembled is loaded, the taking and placing device 125 places the tray 121, which bears the protection frame 200 to be assembled, on the storage platform 122 on the transportation platform 123 along the first direction, and then the transportation device transports the tray 121, which bears the protection frame 200 to be assembled, on the transportation platform 123 to the position to be installed along the second direction, so that the loading of the protection frame 200 to be assembled is completed. When the protection frames 200 to be assembled in the tray 121 are all assembled on the backlight module, the transportation device 126 transports the empty tray 121 to the transportation platform 123 in the direction opposite to the second direction, and then the pick-and-place device 125 moves the empty tray 121 on the transportation platform 123 to the recovery platform 124 in the first direction, thereby completing the recovery of the empty tray 121.
From this, through the conveyer 126 with get and put the cooperation of device 125, can accomplish the material loading that bears the charging tray 121 of the protection frame 200 that remains to assemble, can also accomplish the recovery of empty charging tray 121, whole journey need not artifical the participation, has improved the material loading efficiency of protection frame 200, has practiced thrift the human cost of protection frame 200 material loading.
As shown in fig. 9, the pick-and-place device 125 includes a first pick-and-place driving machine 1251, a second pick-and-place driving machine 1252, and a pick-and-place clamp 1253, wherein the first pick-and-place driving machine 1251 is connected to the pick-and-place clamp 1253 through the second pick-and-place driving machine 1252, the first pick-and-place driving machine 1251 can drive the pick-and-place clamp 1253 to reciprocate along a first direction, the driving end of the second pick-and-place driving machine 1252 is connected to the pick-and-place clamp 1253, and the second pick-and-place driving machine 1252 can drive the pick-and-place clamp 1253 to clamp the charging tray 121.
The transport device 126 comprises a transport drive (not shown) and a transport belt (not shown), wherein the drive end of the transport drive is connected to the transport belt, and the transport drive is capable of reciprocating the transport belt in the second direction.
The first pick-and-place driving machine 1251, the second pick-and-place driving machine 1252, and the transportation driving machine may be motors or cylinders.
Generally, in order to protect the protection frame 200 to be assembled, a protection film is attached to the protection frame 200 to be assembled, but when the protection frame 200 to be assembled is assembled, the protection film on the protection frame 200 to be assembled needs to be torn off in order to ensure the assembling effect of the backlight module and the protection frame 200.
Based on this, as shown in fig. 2, after the protection frame 200 to be assembled leaves the tray 121 and before the protection frame 200 to be assembled is placed on the assembly platform 131, the protection frame tearing mechanism 150 is provided, and the protection frame tearing mechanism 150 is used for tearing off the protection film on the protection frame 200 to be assembled.
From this, can tear the protection film on the protection frame 200 through setting up protection frame dyestripping mechanism 150, need not artifical the participation, improved the dyestripping efficiency of the protection film on the protection frame 200.
Specifically, as shown in fig. 10, the protecting frame tearing mechanism 150 includes a first tearing driving device 151 and a first tearing clamp 152 connected to a driving end of the first tearing driving device 151, the first tearing clamp 152 is used for clamping the protecting film on the protecting frame 200, and the first tearing driving device 151 can drive the first tearing clamp 152 to tear off the protecting film on the protecting frame 200.
The first film tearing driving device 151 may be a driving motor or a driving cylinder.
As shown in fig. 9, after the protective film on the protective frame 200 to be assembled is torn off, the protective frame 200 to be assembled is placed on the assembly platform 131 by the protective frame loading robot 127 for assembly.
When the inserting port 204 of the protective frame 200 is inserted into one side edge of the backlight module assembly protective frame 200, the assembly of the backlight module and the protective frame 200 is completed, however, the adhesion between the protective frame 200 and the backlight module is easy to loosen, and based on this, in order to improve the adhesion effect between the protective frame 200 and the backlight module, in some embodiments, as shown in fig. 2, the assembling apparatus further includes an activating mechanism 160 along the direction of the backlight module transmission mechanism 110 transmitting the backlight module, the activating mechanism 160 is located at the downstream of the limiting rod dismounting mechanism 140, and the activating mechanism 160 can extrude the protective frame 200 and the backlight module, so that the glue layer on the inner side surface of the protective frame 200 is adhered to the surface of the backlight module.
Therefore, the activation mechanism 160 can extrude the protective frame 200 and the backlight module, so that the bonding effect between the protective frame 200 and the backlight module can be improved.
When the protective frame 200 is assembled on the backlight module, the first inner side surface of the protective frame 200 is opposite to the upper surface of the backlight module, the second inner side surface 205 of the protective frame 200 is opposite to the lower surface of the backlight module, and the glue layer is located on the second inner side surface 205, so that when the activation mechanism 160 extrudes the protective frame 200 and the backlight module, the second inner side surface 205 of the protective frame 200 is bonded to the lower surface of the side of the backlight module where the protective frame 200 is assembled.
Specifically, the activation mechanism 160 includes an activation driving device 161 and an activation roller 162, a driving end of the activation driving device 161 is connected to the activation roller 162, and the activation driving device 161 can drive the activation roller 162 to roll on an upper surface of the side of the backlight module where the protection frame 200 is assembled, so that the glue layer is adhered to the lower surface of the backlight module.
Therefore, the activation driving device 161 drives the activation roller 162 to roll the upper surface of the side of the backlight module where the protection frame 200 is installed, so as to activate the adhesive layer of the second inner side surface 205, so that the adhesive layer is bonded with the lower surface of the backlight module, thereby improving the bonding stability between the protection frame 200 and the backlight module.
The activation driving device 161 includes a first activation driving machine 1611 and a second activation driving machine 1612, the first activation driving machine 1611 is configured to drive the activation roller 162 to move in the horizontal direction (i.e., the direction indicated by the arrow S3 in fig. 11), and the second activation driving machine 1612 is configured to drive the activation roller 162 to move closer to or away from the backlight module in the vertical direction (i.e., the direction indicated by the arrow S4 in fig. 11). Therefore, the first activation driver 1611 and the second activation driver 1612 are matched to enable the activation roller 162 to accurately act on the upper surface of the side of the backlight module where the protective frame 200 is assembled.
After the glue layer of the second inner side surface 205 of the protective frame 200 is well bonded to the lower surface of the backlight module, that is, after the protective frame 200 is assembled to the backlight module, in order to prevent the assembled backlight module (i.e., the assembled backlight module) from shifting or sliding during transportation, it is necessary to limit the assembled backlight module, and therefore, the disassembled limiting rod 320 needs to be reassembled to the fixture body 310.
Specifically, as shown in fig. 2, the assembling apparatus further includes a limiting rod loading mechanism 170, the limiting rod loading mechanism 170 is located downstream of the activating mechanism 160 along the direction of transmitting the backlight module by the backlight module transmitting mechanism 110, and the limiting rod loading mechanism 170 can reinstall the detached limiting rod 320 on the jig body 310, so that the edge of the backlight module assembled with the protective bezel 200 is lapped on the limiting rod 320.
Therefore, when the limiting rod 320 is reassembled to the fixture body 310, the limiting protrusion 321 on the limiting rod 320 can limit the edge of one side of the backlight module assembled with the protective frame 200, so that the situation that the assembled backlight module slides or shifts towards one side of the protective frame 200 is avoided, and the operation effect of the assembled backlight module in the subsequent process is ensured.
As shown in fig. 12, the stop bar loading mechanism 170 includes a second base 171, a bearing platform 172, an assembling horizontal driving device 173, a spreading assembly 174, and a second lifting driving device 175, wherein the bearing platform 172 is slidably connected to the second base 171, and the bearing platform 172 is used for bearing the removed stop bar 320; the horizontal driving device 173 is capable of driving the loading platform 172 to move close to or away from the fixture 300 along the horizontal direction (i.e. the direction indicated by the arrow S5 in fig. 12); the expanding component 174 comprises an expanding driving device 1741 and an expanding plate 1742, the expanding driving device 1741 is arranged on the bearing platform 172, the expanding driving device 1741 can drive the expanding plate 1742 to extrude the free end of the telescopic part into the mounting hole 314, and the expanding plate 1742 is positioned above the detached limiting rod 320; the second lifting driving device 175 can drive the bearing platform 172 to move along the vertical direction (i.e. the direction indicated by the arrow S6 in fig. 12), and when the expanding plate 1742 extrudes the free end of the telescopic member into the mounting hole 314, the second lifting driving device 175 lifts the bearing platform 172 upwards, so that the expanding plate 1742 separates from the end face of the free end of the telescopic member, and the side wall of the limiting rod 320 can abut against the end face of the free end of the telescopic member.
Therefore, when the disassembled limit rod 320 is assembled, the disassembled limit rod 320 is firstly installed on the bearing platform 172, and the expanding plate 1742 is positioned above the disassembled limit rod 320, then the assembling horizontal driving device 173 drives the bearing platform 172 bearing the disassembled limit rod 320 to move close to the jig body 310 in the horizontal direction until the disassembled limit rod 320 is opposite to the space between the first connecting convex part 311 and the second connecting convex part 312, and when the expanding plate 1742 is positioned between the first connecting convex part 311 and the second connecting convex part 312, the driving of the assembling horizontal driving device 173 is stopped, then the expanding driving device 1741 drives the expanding plate 1742 to extrude the free end of the telescopic part into the installation hole 314, finally, the second lifting driving device 175 drives the bearing platform 172 to move vertically upwards, in the process that the second lifting driving device 175 drives the bearing platform 172 to move vertically upwards, the expanding plate 1742 and the detached limiting rod 320 synchronously move vertically and upwardly, when the expanding plate 1742 is separated from the end face of the free end of the telescopic member, the side wall of the detached limiting rod 320 can be abutted against the end face of the free end of the telescopic member, when the connecting holes 323 on the two end faces in the length direction of the detached limiting rod 320 respectively correspond to the mounting hole 314 of the first connecting convex part 311 and the mounting hole 314 of the second connecting convex part 312, the free ends of the two elastic parts can respectively extend out of the mounting hole 314 of the first connecting convex part 311 and the mounting hole 314 of the second connecting convex part 312 and be inserted into the connecting holes 323 on the two end faces in the length direction of the limiting rod 320, and therefore the limiting rod 320 is assembled on the jig body 310. From this, through assembling horizontal drive device 173, strutting subassembly 174 and second lifting drive arrangement 175 mutually supporting, can make gag lever post 320 rapid Assembly to tool body 310 on, compare in the correlation technique through the manual work with gag lever post 320 assembly to tool body 310, the effectual assembly efficiency that improves gag lever post 320, practiced thrift the human cost.
Before the assembled backlight module enters the next process, it is required to detect whether the assembly between the backlight module and the protection frame 200 is qualified, specifically, as shown in fig. 2, the assembling apparatus further includes an assembly detection device 180, the assembly detection device 180 is located downstream of the limit rod loading mechanism 170 along the direction of transmitting the backlight module by the backlight module transmission mechanism 110, and the assembly detection device 180 is used for detecting whether the assembly between the protection frame 200 and the backlight module is qualified.
When the assembly detection device 180 detects that the assembly between the protective frame 200 and the backlight module is not qualified, the assembled backlight module is stopped from being transported to the blanking station, and the assembled backlight module is selected and reassembled. On the contrary, when the assembly detection device 180 detects that the assembly between the protective frame 200 and the backlight module is qualified, the assembled backlight module is transmitted to the blanking station through the backlight module transmission mechanism 110, so that the assembled backlight module is taken down from the backlight module transmission mechanism 110.
From this, can in time discover to assemble unqualified backlight unit and guard frame 200 through setting up equipment detection device 180 to the equipment qualification rate between effectual improvement backlight unit of ability and the guard frame 200.
In some embodiments, the assembly detection device 180 is an Automatic Optical Inspection (AOI) detector, and when the AOI detector detects, a camera in the AOI detector scans the backlight module and the protection frame 200 automatically, collects assembly image information between the backlight module and the protection frame 200, and then compares the collected image information with preset image information, if the collected image information is within a range of the preset image information, it indicates that the assembly between the backlight module and the protection frame 200 is qualified, otherwise, when the collected image information is outside the range of the preset image information, it indicates that the assembly between the backlight module and the protection frame 200 is unqualified, and the assembly needs to be reassembled.
The assembled backlight module detected by the assembly detection device 180 is transmitted to the blanking station through the backlight module transmission mechanism 110, and the assembled backlight module at the blanking station needs to be taken down from the backlight module transmission mechanism 110. Based on this, in some embodiments, the assembling apparatus further includes a backlight module blanking mechanism 190, and the backlight module blanking mechanism 190 can remove the assembled backlight module from the backlight module conveying mechanism 110.
Therefore, the assembled backlight module can be discharged without manual participation, and the discharging efficiency of the assembled backlight module is improved.
The backlight module blanking mechanism 190 comprises a blanking transverse driving device 191, a blanking longitudinal driving device 192 and a blanking clamp 193, the blanking transverse driving device 191 can drive the blanking clamp 193 to move close to or far away from a blanking station along the transverse direction (namely the direction shown by the arrow S7 in fig. 13), and the blanking longitudinal driving device 192 can drive the blanking clamp 193 to move close to or far away from the blanking station along the longitudinal direction (namely the direction shown by the arrow S8 in fig. 13). Thus, the assembled backlight module on the backlight module transmission mechanism 110 of the blanking station can be removed by matching the blanking transverse driving device 191 with the blanking longitudinal driving device 192.
In addition, the backlight module transmission mechanism 110 may be a unidirectional transmission line, a bidirectional transmission line, or a circular transmission line.
When the backlight module transmission mechanism 110 is a circular transmission line, as shown in fig. 14 and 15, the backlight module transmission mechanism 110 includes: the jig placing device comprises a first transmission rail 111, a second transmission rail 112, a first connecting guide rail 113, a second connecting guide rail 114 and a plurality of jig placing platforms 115, wherein the first transmission rail 111 and the second transmission rail 112 are arranged in parallel at intervals, and the second transmission rail 112 is positioned below the first transmission rail 111; the first connection rail 113 is connected to one ends of the first transfer rail 111 and the second transfer rail 112, respectively, and the second connection rail 114 is connected to the other ends of the first transfer rail 111 and the second transfer rail 112, respectively; the plurality of jig placing platforms 115 are sequentially arranged on the first transmission rail 111 and the second transmission rail 112 at intervals, the jig placing platforms 115 on the first transmission rail 111 can be moved to the second transmission rail 112 through the first connecting guide rail 113, and the jig placing platforms 115 on the second transmission rail 112 can be moved to the first transmission rail 111 through the second connecting guide rail 114.
Illustratively, the running direction of the jig placement platform 115 on the first transmission rail 111 is a direction in which the first connection rail 113 points to the second connection rail 114, and then the running direction of the jig placement platform 115 on the second transmission rail 112 is a direction in which the second connection rail 114 points to the first connection rail 113. When the jig 300 for carrying the backlight module is placed on the jig placing platform 115, the jig placing platform 115 moves on the first transmission rail 111 along the direction of the first connection guide rail 113 pointing to the second connection guide rail 114 until the jig placing platform 115 moves to the junction (i.e., the blanking station) of the first transmission rail 111 and the second connection guide rail 114, the jig 300 for carrying the backlight module on the jig placing platform 115 is taken down, and then the jig placing platform 115 moves to the second transmission rail 112 along the second connection guide rail 114. When the jig placement platform 115 on the second transmission rail 112 needs to be placed on the first transmission rail 111, the jig placement platform 115 on the second transmission rail 112 moves on the second transmission rail along the direction in which the second connection guide rail 114 points to the first connection guide rail 113 until the jig placement platform 115 moves to the junction between the second transmission rail 112 and the first connection guide rail 113, and the jig placement platform 115 moves to the first transmission rail 111 along the first connection guide rail 113.
Therefore, the jig placing platforms 115 are circularly transported on the first transport rail 111 and the second transport rail 112, and the utilization rate of the jig placing platforms 115 is improved.
In addition, before the backlight module to be assembled is placed in the backlight module transmission mechanism 110, it is necessary to detect whether the backlight source in the backlight module to be assembled can be lighted, so as to ensure the yield of the assembled backlight module.
In some embodiments, as shown in fig. 16, the assembling apparatus further includes a function detecting device 102, where the function detecting device 102 is used to detect whether the backlights in the backlight module to be assembled can be all lit.
If the function detecting device 102 detects that the backlight source in the backlight module to be assembled can be turned on, that is, each backlight module in the backlight module to be assembled can be turned on, it indicates that the backlight module to be assembled is detected to be qualified and can be assembled. On the contrary, if the function detecting device 102 detects that some backlight sources in the backlight module to be assembled cannot be lit, it indicates that the backlight module to be assembled is not detected properly and cannot be assembled.
Therefore, the function detection device 102 can ensure that the performance of the backlight module to be assembled is good, the backlight module can be used for assembly, and meanwhile, the assembly yield of the backlight module is also ensured.
In some embodiments, the function detection device 102 is an OTP (One Time Program) burn detector.
And burning a preset control program to a singlechip in the OTP burning detection machine before the detection of the OTP burning detection machine. When the OTP burning detection machine detects, firstly, an automatic lighting device in the OTP burning detection machine lights a backlight source in the backlight module to be assembled, then, a lighting image information of the backlight source in the backlight module to be assembled is collected through an image collector in the OTP burning detection machine, finally, a processing unit in the OTP burning detection machine compares the collected lighting image information with preset information in a control program, and whether the backlight source in the backlight module to be assembled is all lighted is judged according to a comparison result.
Therefore, the OTP burning detection machine can automatically, quickly and accurately complete the detection of whether the backlight source in the backlight module to be assembled can be lightened. In addition, the OTP adopts a dynamic password, so that the safety is high, and the detection safety of the backlight module to be assembled can be effectively improved by adopting the OTP burning detection machine to detect the backlight module to be assembled.
The backlight module to be assembled is not placed in front of the backlight module transmission mechanism 110, and a protective film is attached to the backlight module to be assembled to prevent dust, impurities and the like from attaching to the backlight module to be assembled to affect the assembling effect of the backlight module to be assembled. However, the backlight module to be assembled with the attached protective film affects the detection result of the function detection device 102 when the function detection device 102 detects the backlight module, and therefore, in order to improve the detection accuracy of the function detection device 102, the protective film on the backlight module to be detected needs to be torn off.
Based on this, as shown in fig. 16, the assembling apparatus further includes an automatic film tearing mechanism 101, and the automatic film tearing mechanism 101 can tear off the protective film on the backlight module to be detected.
Specifically, as shown in fig. 17, the automatic film tearing mechanism 101 includes a second film tearing driving device 1011 and a second film tearing clamp 1012, a driving end of the second film tearing driving device 1011 is connected to the second film tearing clamp 1012, the second film tearing clamp 1012 is used for clamping a protective film on the backlight module to be detected, and the second film tearing driving device 1011 can drive the second film tearing clamp 1012 to tear off the protective film on the backlight module to be detected (i.e., the backlight module that is not detected by the function detecting device 102).
From this, through setting up automatic dyestripping mechanism 101, need not artifical the participation, can tear the protection film on the backlight unit who detects.
The second film tearing driving device 1011 may be a driving motor or a driving cylinder.
After the function detecting device 102 detects the backlight module to be assembled, the backlight module to be assembled needs to be placed on the backlight module transmission mechanism 110, in some embodiments, as shown in fig. 2, the assembling apparatus further includes a backlight module feeding mechanism 103, and the backlight module feeding mechanism 103 can move the backlight module to be assembled to the jig placing platform 115.
Specifically, as shown in fig. 18, the backlight unit feeding mechanism 103 includes a backlight unit feeding driving device 1031 and a backlight unit feeding clip 1032, the backlight module feeding clamp 1032 is used for clamping and carrying the jig 300 of the backlight module to be assembled, the backlight module feeding driving device 1031 includes an X-direction driving device 1031a, a Y-direction driving device 1031b, a Z-direction driving device 1031c and a steering driving device 1031d, the X-direction driving device 1031a can drive the backlight module feeding clamp 1032 to move along an X direction (i.e., a direction indicated by an X arrow in the figure), the Y-direction driving device 1031b can drive the backlight module feeding clamp 1032 to move along a Y direction (i.e., a direction indicated by a Y arrow in figure 18), the Z-direction driving device 1031c can drive the backlight module feeding clamp 1032 to move along a Z direction (i.e., a direction indicated by a Z arrow in figure 18), and the steering driving device 1031d can drive the backlight module feeding clamp 1032 to rotate around the Z direction (i.e., a direction indicated by an N arrow in figure 18).
Therefore, the backlight module feeding clamp 1032 can move along the X direction, the Y direction and the Z direction or rotate around the Z direction through the backlight module feeding driving device 1031, so that the backlight module feeding clamp 1032 places the jig 300 bearing the backlight module to be assembled on the jig placing platform 115 without manual participation, and the feeding efficiency of the backlight module to be assembled is high.
Before assembling the backlight module to be assembled, in order to prevent dust, impurities, etc. from falling on the backlight module to be assembled, a protective film needs to be attached to the backlight module to be assembled, that is, when the backlight module to be assembled is loaded onto the jig placing platform 115, the first transmission rail 111 in the backlight module transmission mechanism 110 moves the jig placing platform 115 carrying the backlight module to be assembled to a film attaching station, so as to attach the protective film to the backlight module to be assembled on the jig placing platform 115.
Specifically, in order to improve the attaching effect of the protection film of the backlight module to be assembled, in some embodiments, as shown in fig. 2, the assembling mechanism 130 further includes a protection film attaching mechanism 104, the protection film attaching mechanism 104 is located upstream of the limiting rod detaching mechanism 140 along the direction of conveying the backlight module by the backlight module conveying mechanism 110, and the protection film attaching mechanism 104 can attach the protection film to the backlight module to be assembled.
As shown in fig. 19, the protective film pasting mechanism 104 includes a pasting driving device 1041 and a pasting disk 1042, a driving end of the pasting driving device 1041 is connected to the pasting disk 1042, the pasting disk 1042 is used for adsorbing the protective film to be pasted, the pasting driving device 1041 can drive the pasting disk 1042 to move toward the backlight module to be assembled, so that the protective film to be pasted is pasted on the backlight module to be assembled, and dust, impurities, etc. are prevented from falling into the backlight module to be assembled.
Therefore, the attachment of the protective film of the backlight module to be assembled can be realized without manual participation.
Before the protective film of the backlight module to be assembled is attached, in order to improve the attaching efficiency of the protective film, in some embodiments, as shown in fig. 2 and fig. 20, the protective film attaching mechanism 104 further includes a protective film feeding mechanism 105, the protective film feeding mechanism 105 includes a protective film feeding driving device 1051 and a protective film feeding frame 1052, the protective film feeding frame 1052 is used for carrying the protective film to be attached, and the protective film feeding driving device 1051 can drive the protective film feeding frame 1052 carrying the protective film to be attached to move toward the position of the film attaching plate 1042.
In addition, treat to have the basement membrane on the attached protection film, before treating that attached protection film is attached, need tear the basement membrane on the attached protection film, in some embodiments, protection film pad pasting mechanism 104 still includes third dyestripping drive arrangement 1043 and third dyestripping clamp 1044, third dyestripping clamp 1044 is used for grasping the protection film of treating attached, the drive end and the third dyestripping clamp 1044 of third dyestripping drive arrangement 1043 are connected, third dyestripping drive arrangement 1043 can drive third dyestripping clamp 1044 tears the basement membrane on the protection film of treating attached to remove to be convenient for treat the attached protection film's attached.
In order to improve the accuracy of the attachment of the protection film to be attached, in some embodiments, the protection film attaching mechanism 104 further includes an alignment detection device and a controller electrically connected to the alignment detection device, the controller is further electrically connected to the film attaching driving device 1041, the alignment detection device can detect the position information of the protection film to be attached and the position information of the backlight module to be assembled, and the controller can control whether the film attaching driving device 1041 works according to the position information of the protection film to be attached and the position information of the backlight module to be assembled.
When the alignment detection device detects that the position information of the protective film to be attached and/or the position information of the backlight module to be assembled exceed the preset range, the controller controls the film-attaching driving device 1041 to stop working, that is, the film-attaching driving device 1041 stops driving the film-attaching plate 1042 to move. On the contrary, when the alignment detection device detects that the position information of the protective film to be attached and the position information of the backlight module to be assembled are within the preset range, the controller controls the film-attaching driving device 1041 to start working, that is, the film-attaching driving device 1041 starts driving the film-attaching disc 1042 to move, so that the protective film to be attached is attached to the backlight module to be assembled.
Therefore, the automation of attaching the protective film to be attached to the backlight module to be assembled is improved, and the attaching efficiency is improved.
Further, the alignment detection Device includes a first CCD (Charge Coupled Device) camera for capturing position information of the protective film to be attached, and a second CCD camera for capturing position information of the backlight module to be assembled.
Therefore, before the protective film to be attached is attached to the backlight module to be assembled, the position information of the protective film to be attached is shot through the first CCD camera, the position information of the backlight module to be assembled is shot through the second CCD camera, so that the position information of the protective film to be attached corresponds to the position information of the backlight module to be assembled, and therefore the protective film to be attached can be accurately attached to the backlight module to be assembled. In addition, the detection precision of the CCD camera is high, so that the precision of attaching the protective film to be attached to the backlight module to be assembled can be improved by adopting the first CCD camera and the second CCD camera as the alignment detection device.
In addition, in order to ensure the vacuum degree between the backlight module to be assembled and the fixture 300, as shown in fig. 2, the assembling mechanism 130 further includes a pressing mechanism 106, the pressing mechanism 106 is located downstream of the limiting rod detaching mechanism 140 along the direction of transmitting the backlight module by the backlight module transmitting mechanism 110, and the pressing mechanism 106 can press the backlight module to be assembled.
Specifically, as shown in fig. 21, the flattening mechanism 106 includes a flattening driving device 1061 and a pressing head 1062, a driving end of the flattening driving device 1061 is connected to the pressing head 1062, the flattening driving device 1061 can drive the pressing head 1062 to move in a vertical direction close to or away from the backlight module to be assembled, when the flattening driving device 1061 drives the pressing head 1062 to move toward the backlight module to be assembled, the pressing head 1062 can flatten the backlight module to be assembled, so that the backlight module to be assembled is completely attached to the fixture 300, and a vacuum degree between the backlight module to be assembled and the fixture 300 is further ensured.
Therefore, the backlight module to be assembled is pressed by the pressing mechanism 106, so that the vacuum degree between the backlight module to be assembled and the jig 300 can be ensured, and the stability of the backlight module to be assembled on the jig 300 is further ensured.
In summary, before assembling the backlight module to be assembled with the protective frame 200 to be assembled, the automatic film tearing mechanism 101 firstly tears off the protective film on the backlight module to be assembled, so that the function detecting device 102 detects the function of the backlight module to be assembled (i.e. whether all the backlights in the backlight module to be assembled can be lit). After the function detection device 102 detects the functions of the backlight module to be assembled, the backlight module to be assembled is loaded to the backlight module transmission mechanism 110 by the backlight module loading mechanism 103, the backlight module transmission mechanism 110 firstly moves the backlight module to be assembled to the film attaching station to attach the protective film, meanwhile, the protective film to be attached is moved to the protective film attaching mechanism 104 by the protective film loading mechanism 105, and the protective film attaching mechanism 104 can attach the protective film to the backlight module to be assembled. After the protective film is attached, the limiting rod 320 on the jig body 310 is detached by the limiting rod detaching mechanism 140, so that one side edge of the assembled protective edge of the backlight module to be assembled extends out of the jig body 310, and then the backlight module to be assembled is flattened by the flattening mechanism 106, so as to ensure the vacuum degree between the backlight module to be assembled and the jig 300. Finally, the backlight module transmission mechanism 110 moves the backlight module to be assembled to the assembling station, and the assembling mechanism 130 assembles the protection frame 200 to be assembled and the backlight module to be assembled. After the protective frame 200 and the backlight module are assembled, the activating mechanism 160 is firstly used for extruding the protective frame 200 and the backlight module so as to bond the glue layer on the inner side surface of the protective frame 200 and the surface of the backlight module, then the disassembled limiting rod 320 is installed on the jig body 310 through the limiting rod loading mechanism 170, finally the assembling detection device 180 is used for detecting whether the assembling of the protective frame 200 and the backlight module is qualified, and if the assembling of the protective frame 200 and the backlight module is qualified, the assembled backlight module is taken down from the backlight module transmission mechanism 110 through the backlight module unloading mechanism 190.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and these modifications or substitutions do not depart from the spirit of the corresponding technical solutions of the embodiments of the present invention.

Claims (14)

1. An assembling apparatus of a backlight module, comprising:
the backlight module transmission mechanism can move the backlight module to be assembled to an assembly station;
the protective frame feeding mechanism is used for moving a protective frame to be assembled to the assembling platform, and the protective frame is provided with an inserting port facing the backlight module to be assembled;
the assembling mechanism is positioned at the assembling station and can drive the assembling platform bearing the protective frame to be assembled to move towards the backlight module to be assembled so as to enable the insertion port of the protective frame to be matched and inserted with one side edge of the backlight module;
the backlight module is placed on a jig, the backlight module transmission mechanism can move the jig bearing the backlight module to the assembling station, the jig comprises a jig body and a limiting rod arranged on one side edge of the jig body, and the edge of the backlight module, which is used for assembling the protective frame, is lapped on the limiting rod;
the assembling apparatus further includes: the limiting rod dismounting mechanism is located at the upstream of the assembling mechanism and can dismount the limiting rod from the jig body so that the backlight module to be assembled can be used for assembling the edge of the protection frame to extend out of the jig body.
2. The apparatus for assembling a backlight module according to claim 1, further comprising: and the activating mechanism is positioned at the downstream of the limiting rod dismounting mechanism and can extrude the protective frame and the backlight module so as to bond the adhesive layer on the inner side surface of the protective frame with the surface of the backlight module.
3. The apparatus of claim 2, wherein the protective bezel has a first inner side and a second inner side that are parallel and opposite to each other, the first inner side is opposite to the upper surface of the backlight module, the second inner side is opposite to the lower surface of the backlight module, and the adhesive layer is located on the second inner side;
the activation mechanism comprises an activation driving device and an activation roller, and the activation driving device can drive the activation roller to roll the upper surface of one side of the backlight module, which is assembled with the protective frame, so that the adhesive layer is bonded with the lower surface of the backlight module.
4. The apparatus for assembling a backlight module according to claim 3, further comprising: and the limiting rod loading mechanism is positioned at the downstream of the activating mechanism and can reinstall the disassembled limiting rod on the jig body so as to enable the edge of the backlight module assembled with the protective frame to be lapped on the limiting rod.
5. The apparatus for assembling a backlight module according to claim 1, wherein the bezel feeding mechanism comprises:
the material tray is used for bearing the protection frame to be assembled;
the storage platform, the transportation platform and the recovery platform are sequentially arranged along a first direction, the storage platform is used for storing a plurality of charging trays bearing the protection frames to be assembled, the transportation platform can transport the charging trays along a second direction, the second direction is perpendicular to the first direction, and the recovery platform is used for recovering the charging trays without the protection frames;
the taking and placing device can take and place the material tray along the first direction;
a transportation device capable of transporting the tray in the second direction.
6. The apparatus for assembling a backlight module according to claim 5, wherein a protective film is attached to the protective bezel;
the protective frame feeding mechanism further comprises a protective frame film tearing mechanism, and the protective frame film tearing mechanism is used for tearing off a protective film on the protective frame to be assembled.
7. The apparatus of claim 1, wherein the backlight module transport mechanism comprises:
the conveying device comprises a first conveying track and a second conveying track, wherein the first conveying track and the second conveying track are parallel and arranged at intervals, and the second conveying track is positioned below the first conveying track;
the first connecting guide rail is connected with one end of the first transmission rail and one end of the second transmission rail respectively, and the second connecting guide rail is connected with the other end of the first transmission rail and the other end of the second transmission rail respectively;
the jig placing platforms are sequentially arranged on the first transmission rail and the second transmission rail at intervals, the jig placing platforms on the first transmission rail can move to the second transmission rail through the first connecting guide rail, and the jig placing platforms on the second transmission rail can move to the first transmission rail through the second connecting guide rail.
8. The apparatus of claim 7, further comprising a backlight module feeding mechanism, wherein the backlight module feeding mechanism is capable of moving the backlight module to be assembled to the jig placing platform.
9. The apparatus of claim 1, wherein the assembling mechanism further comprises:
the protective film pasting mechanism is arranged at the upstream of the limiting rod dismounting mechanism and can be used for pasting a protective film to the backlight module to be assembled.
10. The apparatus of claim 9, wherein the assembling mechanism further comprises:
flattening mechanism follows backlight unit transmission mechanism transmits backlight unit's direction, flattening mechanism is located the low reaches of gag lever post disassembly body, flattening mechanism can be with waiting to assemble backlight unit flattens.
11. The apparatus for assembling a backlight module according to any one of claims 1-10, further comprising:
and the function detection device is used for detecting whether the backlight source in the backlight module to be assembled can be lightened or not.
12. The apparatus for assembling a backlight module according to claim 11,
a protective film is attached to the backlight module to be detected;
the assembling apparatus further includes: and the automatic film tearing mechanism can tear the protective film on the backlight module to be detected.
13. The apparatus for assembling a backlight module according to claim 4, further comprising:
and the assembly detection device is positioned at the downstream of the limiting rod loading mechanism and is used for detecting whether the assembly of the protective frame and the backlight module is qualified or not.
14. An apparatus for assembling a backlight module according to claim 13, further comprising: and the backlight module blanking mechanism can take down the assembled backlight module from the backlight module transmission mechanism.
CN202111424038.8A 2021-11-26 2021-11-26 Backlight unit's equipment Active CN113997054B (en)

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JP5752672B2 (en) * 2012-12-26 2015-07-22 プライムアースEvエナジー株式会社 Parts assembly equipment
JP6325507B2 (en) * 2015-11-09 2018-05-16 ファナック株式会社 Method of fitting a fitting part and a fitting part by a robot
CN206839536U (en) * 2017-06-06 2018-01-05 吴兴国 A kind of plug assembly of medicine equipment
CN108227266B (en) * 2018-01-19 2021-03-02 深圳创维-Rgb电子有限公司 Liquid crystal module and assembling method thereof
CN208556583U (en) * 2018-08-13 2019-03-01 东莞骏伟塑胶五金有限公司 A kind of hardware products automatic assembly equipment
CN208758942U (en) * 2018-09-12 2019-04-19 苏州哈工英飒智能技术有限公司 A kind of full-automatic liquid crystal display inserting apparatus of double camera vision auxiliary
CN109227111B (en) * 2018-10-12 2024-02-13 浙江阳光美加照明有限公司 Automatic grafting assembly equipment of LED photoelectric module spare and accessory parts
CN214604095U (en) * 2021-05-20 2021-11-05 深圳市鑫森凯科技有限公司 Backlight unit's equipment tool
CN113381267B (en) * 2021-06-30 2023-02-10 博众精工科技股份有限公司 Plug-in equipment

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