CN115231030B - Bottle-shaped material conveying device and automation equipment comprising same - Google Patents
Bottle-shaped material conveying device and automation equipment comprising same Download PDFInfo
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- CN115231030B CN115231030B CN202210878461.3A CN202210878461A CN115231030B CN 115231030 B CN115231030 B CN 115231030B CN 202210878461 A CN202210878461 A CN 202210878461A CN 115231030 B CN115231030 B CN 115231030B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
- B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
- B65B21/04—Arranging, assembling, feeding, or orientating the bottles prior to introduction into, or after removal from, containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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Abstract
The application discloses bottle-shaped material conveying device and automation equipment comprising the same, wherein the bottle-shaped material conveying device comprises a first conveying mechanism and a second conveying mechanism which are arranged on a rack, the first conveying mechanism comprises a main control motor and a plurality of conveying belts connected with the main control motor, a plurality of materials are arranged in a row along the length direction of the conveying belts, a first detecting mechanism is arranged on the conveying belts, and the first detecting mechanism detects the existence of the materials on each conveying belt and outputs control signals to the main control motor; the second conveying mechanism comprises a servo motor and a plurality of conveying chains connected with the servo motor, the conveying chains are correspondingly connected with the conveying belts one by one, an adhesive-attached chain plate is paved on each conveying chain, a second detecting mechanism is arranged on each conveying chain, and the second detecting mechanism outputs control signals to the servo motor after detecting the pose states of materials on each conveying chain. The bottle-shaped material conveying device can reduce the occurrence probability of phenomena of bottle pouring and uneven placement of materials in the conveying process, and improves the packaging efficiency.
Description
Technical Field
The application relates to the technical field of packaging equipment, in particular to a bottle-shaped material conveying device and automation equipment comprising the same.
Background
In the beverage packaging production process, beverage bottles filled with beverages need to be packaged into packaging boxes, and the procedures of an automatic packaging production line for completing the process are mainly divided into bottle feeding, bottle dividing, bottle driving and bottle body packaging into packaging boxes. The bottle separating link is an important process, and the bottle separating efficiency is high and low, whether the bottle feeding structure is reasonable in design or not, and whether the bottle can be effectively separated after the bottle feeding is directly related to the follow-up process. The existing beverage packaging mechanical equipment has the defects that beverage bottles are not uniform in conveying and traveling pressure in the using process, and the phenomena of bottle pouring, uneven placement and the like occur, so that the sub-packaging efficiency of a subsequent bottle-separating mechanism is affected.
Therefore, a new solution is needed to solve the problems existing in the prior art.
Disclosure of Invention
The application provides a bottle material conveyor and contain device's automation equipment for solve beverage bottle among the prior art appear falling the bottle, put phenomenon such as uneven in the transportation process, influence packaging efficiency's problem.
In order to achieve the above object, the present application provides the following technical solutions:
in one aspect, the application provides a bottle-shaped material conveying device, which comprises a rack, and a first conveying mechanism and a second conveying mechanism which are sequentially arranged on the rack, wherein the first conveying mechanism is used for conveying a material fed onto the first conveying mechanism to the second conveying mechanism, and the second conveying mechanism is used for conveying the material to a subsequent station;
the first conveying mechanism comprises a plurality of conveying belts which are adjacently arranged, and a main control motor for driving the conveying belts to act, each conveying belt forms a material conveying channel, and a plurality of materials are arranged in a row along the length direction of the conveying belt; the conveying belt is transversely provided with a first detection mechanism, the first detection mechanism comprises a plurality of detection pieces and a first sensor connected with the detection pieces, the detection pieces corresponding to the detection pieces are arranged above each conveying belt, the conveying positions below the detection pieces form detection positions, the detection pieces are used for detecting the existence of materials on the detection positions, and the first sensor outputs control signals to the main control motor according to the detection signals after receiving the detection signals of the detection pieces;
the second conveying mechanism comprises a plurality of conveying chains and a servo motor for driving the conveying chains to act, each conveying chain is in butt joint with one conveying belt, an adhesive chain plate is paved on each conveying chain, a second detecting mechanism is transversely arranged on each conveying chain in a supporting mode and used for detecting the pose state of materials on each conveying chain, and control signals are output to the servo motor according to detection signals.
The technical scheme is further that the material comprises a bottle body.
Further, the first conveying mechanism comprises an inlet end and an outlet end, the inlet end is connected with an external feeding mechanism, and the external feeding mechanism feeds the conveying belt from the inlet end.
Further, the first detection mechanism is arranged at the inlet end and comprises a portal frame, a plurality of detection pieces are sequentially hung on the portal frame, so that the detection pieces correspond to the conveying belt, the first sensor is a photoelectric sensor, and the first sensor is arranged on the portal frame.
Further, when the first detection mechanism detects that materials exist below each detection piece, the first detection mechanism outputs a starting control signal to the main control motor; if the first detection mechanism detects that one detecting piece is below and no material exists, the first detection mechanism outputs a closing control signal to the main control motor, and the conveying belt stops until the first detection mechanism detects that all materials exist below each detecting piece, and then the conveying belt moves again.
Further, each detecting piece detects the existence of the material in the corresponding detecting position to obtain a material existence signal, the material existence signal is sent to a first sensor, and the first sensor determines whether the material exists below each detecting piece according to the material existence signal received from each detecting piece.
Further, the second conveying mechanism comprises an inlet end and an outlet end, and the inlet end of the second conveying mechanism is connected with the outlet end of the first conveying mechanism.
Further, the second detection mechanism comprises a support frame, a plurality of detection pieces suspended on the support frame, and a second sensor connected with the detection pieces, wherein the support frame is installed on the frame and comprises a cross rod, the central axis of the cross rod is perpendicular to the length extending direction of the conveying chain, the detection pieces are installed on the cross rod, the detection pieces are in one-to-one correspondence with the conveying chain, and the detection pieces are used for detecting the pose state of materials on detection positions formed below the detection pieces.
Further, the detecting piece comprises a first structural arm connected with the cross rod and a second structural arm connected with the first structural arm, and the height difference between the bottommost end of the second structural arm and the upper surface of the adhesive chain plate is equal to the height of the bottle body.
Further, when the bottle body passes below the detection piece, the top end of the bottle body with qualified pose state contacts with the detection piece, and the detection piece detects a bottle body pose state signal and outputs the bottle body pose state signal to the second sensor; when the bottle passes below the detection piece, the bottle with unqualified pose state is not contacted with the detection piece, and the bottle can not trigger the detector to send a bottle pose state signal to the second sensor.
Further, when each detection piece in the second detection mechanism detects a bottle pose state signal and outputs the bottle pose state signal to the second sensor, the second sensor outputs a starting control signal to the servo motor, and the conveying chain conveys materials on the conveying chain.
Further, if the second sensor detects that one of the detecting pieces does not output a bottle posture state signal, the second sensor outputs a shutdown control signal to the servo motor, and the conveying chain is stopped until the second sensor receives the bottle posture state signal sent by each detecting piece, and then the conveying chain moves again.
Further, the second detection mechanism comprises an alarm, the alarm is in signal connection with the second sensor, when the second sensor detects that one detection piece does not output a bottle posture state signal, the second sensor outputs a control signal to the alarm, and the alarm sends out a warning signal.
Further, a photoelectric detection mechanism is arranged at the outlet end of the second conveying mechanism and is arranged on the rack, the photoelectric detection mechanism comprises a plurality of photoelectric sensors, each photoelectric sensor corresponds to one conveying chain one by one, the photoelectric sensors are arranged above the conveying chains, and the vertical distance between the photoelectric sensors and the conveying chains is larger than the height of the bottle body; each photoelectric sensor detects the quantity of materials on the corresponding conveying chain.
Further, the automatic feeding device further comprises a controller, the controller comprises a storage, a processor and a timer, the controller calculates the quantity of materials detected by each photoelectric sensor through the processor to obtain the conveying quantity of each conveying chain, and the conveying speed of each conveying chain is controlled according to the conveying quantity of each conveying chain, so that the conveying quantity of the materials of each conveying chain in the same time period is the same.
On the other hand, the application still provides an automation equipment, including loading attachment, foretell bottle material conveyor to and material handling device, loading attachment is used for realizing to bottle material conveyor material loading, bottle material conveyor is used for carrying the material on it to material handling device, material handling device is used for realizing the packing to the material and handles.
Compared with the prior art, the application has the following beneficial effects:
the application provides a bottle-shaped material conveying device, which comprises two conveying mechanisms connected in sequence, wherein a first conveying mechanism conveys materials fed onto the conveying mechanisms to a second conveying mechanism, the first conveying mechanism comprises a plurality of conveying belts arranged adjacently, the second conveying mechanism comprises a plurality of conveying chains, and one conveying belt and one conveying chain are connected to form a plurality of conveying channels; the first detection mechanism arranged on the first conveying mechanism can detect the existence condition of the materials on each conveying belt, and the materials are conveyed to the second conveying mechanism when all the conveying belts are detected to be provided with the materials, so that the materials on each conveying chain can be ensured, the subsequent packaging process of the second conveying mechanism can be used for conveniently sub-packaging, and the phenomenon of uneven sub-packaging is avoided; in addition, the conveying chain of the second conveying mechanism is provided with the adhesive-attached chain plate, the adhesive-attached chain plate can increase the friction force between the materials and the plate surface of the chain plate, maintain the conveying pressure of the conveying chain on the materials, reduce the occurrence probability of bottle pouring, maintain the conveying interval of the bottle bodies and reduce the occurrence probability of uneven placement; the second conveying mechanism is further provided with a second detecting mechanism, the second detecting mechanism can detect the pose state of the materials on each conveying chain, when unqualified (bottle pouring) pose states of the materials on each conveying chain are detected, the second conveying mechanism is controlled to stop conveying, and when qualified pose states of the materials on each conveying chain are detected, the materials are conveyed to a later station, so that the pose states of the materials on the later station are guaranteed to reach the standard, packaging errors are reduced, reworking is avoided, and packaging efficiency is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art. It should be understood that the specific shape and configuration shown in the drawings should not be considered in general as limiting upon the practice of the present application; for example, based on the technical concepts and exemplary drawings disclosed herein, those skilled in the art have the ability to easily make conventional adjustments or further optimizations for the add/subtract/assign division, specific shapes, positional relationships, connection modes, dimensional scaling relationships, etc. of certain units (components).
FIG. 1 is a schematic view of a bottle-shaped material conveying device according to an embodiment of the present disclosure;
FIG. 2 is an enlarged schematic view of a partial structure at A in FIG. 1;
FIG. 3 is an enlarged schematic view of a partial structure at B in FIG. 1;
FIG. 4 is a schematic view of a bottle-shaped material conveying device according to an embodiment of the present disclosure;
fig. 5 is a schematic structural diagram of a bottle-shaped material conveying device according to an embodiment of the present application under a view angle.
Reference numerals illustrate:
1. a frame;
2. a first conveying mechanism; 21. a conveyor belt; 22. a main control motor;
3. a first detection mechanism; 31. a portal frame; 32. a probe; 33. a first sensor;
4. a second conveying mechanism; 41. a conveyor chain; 411. a glue chain plate is attached; 42. a servo motor;
5. a second detection mechanism; 51. a support frame; 511. a cross bar; 52. a detecting member; 521. a first structural arm; 522. a second structural arm; 53. a second sensor;
6. a photoelectric detection mechanism; 61. a photoelectric sensor.
Detailed Description
The present application is further described in detail below with reference to the attached drawings.
In the description of the present application: unless otherwise indicated, the meaning of "a plurality" is two or more. The terms "first," "second," "third," and the like in this application are intended to distinguish between the referenced objects without a special meaning in terms of technical connotation (e.g., should not be construed as emphasis on degree or order of importance, etc.). The expressions "comprising", "including", "having", etc. also mean "not limited to" (certain units, components, materials, steps, etc.).
The terms such as "upper", "lower", "left", "right", "middle", and the like, as referred to in this application, are generally used for convenience in visual understanding with reference to the drawings, and are not intended to be an absolute limitation of the positional relationship in actual products. Such changes in relative positional relationship are considered to be within the scope of the present description without departing from the technical concepts disclosed herein.
Example 1
In order to solve the problem existing in the prior art, the embodiment of the application provides a bottle-shaped material conveying device. The bottle-shaped material conveying device can reduce the occurrence probability of phenomena of bottle pouring and uneven placement of materials in the conveying process, thereby improving the packaging efficiency. The structure of the bottle-shaped material conveying device is described in detail below with reference to the accompanying drawings.
Referring to fig. 1, the bottle-shaped material conveying device provided in the embodiment of the application includes a frame 1, and a first conveying mechanism 2 and a second conveying mechanism 4 sequentially arranged on the frame 1, wherein the first conveying mechanism 2 is used for conveying materials fed onto the first conveying mechanism to the second conveying mechanism 4, the second conveying mechanism 4 is used for conveying the materials to a subsequent station, and the materials mentioned in the embodiment of the application can be bottle bodies, such as beverage bottles.
With continued reference to fig. 1, the first conveying mechanism 2 includes a plurality of adjacent and parallel conveying belts 21, and a main control motor 22 for driving the conveying belts 21 to act, each conveying belt 21 forms a material conveying channel, and a plurality of materials are arranged in a row along the length direction of the conveying belt 21; the first detection mechanism 3 is transversely arranged above the conveying belts 21, the first detection mechanism 3 comprises a plurality of detection pieces 32 and first sensors 33 connected with the detection pieces 32, the detection pieces 32 corresponding to the detection pieces are arranged above each conveying belt 21, detection positions below the detection pieces 32 form detection positions, the detection pieces 32 are used for detecting the existence of materials on the detection positions, and the first sensors 33 output control signals to the main control motor 22 according to detection signals after receiving the detection signals of the detection pieces 32.
In one embodiment, referring to fig. 1, the first conveyor 2 includes an inlet end and an outlet end, the inlet end being connected to an external feeding mechanism that feeds the conveyor belt 21 from the inlet end. Referring to fig. 2, the first detecting mechanism 3 is disposed at the inlet end, the first detecting mechanism 3 includes a gantry 31, and a plurality of detecting members 32 are suspended on the gantry 31 in sequence such that the detecting members 32 correspond to the conveyor belt 21, the first sensor 33 is a photoelectric sensor 61, and the first sensor 33 is mounted on the gantry 31.
When the first detection mechanism 3 detects that materials exist below each detection piece 32, the first detection mechanism 3 outputs a starting control signal to the main control motor 22; if the first detection mechanism 3 detects that there is no material below one detection piece 32, the first detection mechanism 3 outputs a shutdown control signal to the main control motor 22, and the conveyor belt 21 is stopped until the first detection mechanism 3 detects that there is material below each detection piece 32, and then the conveyor belt 21 is operated again. Thus, the number of material transported by the first conveyor to the second conveyor is constant, with material on each conveyor belt.
Each detecting element 32 detects the presence of material in the corresponding detecting position, a material presence signal is obtained, the material presence signal is sent to the first sensor 33, and the first sensor 33 determines whether the material is located below each detecting element 32 according to the material presence signal received from each detecting element 32.
Referring to fig. 1 and 4, the second conveying mechanism 4 in this embodiment of the present application includes a plurality of conveying chains 41 and a servo motor 42 for driving the conveying chains 41 to act, each conveying chain 41 is butted with one conveying belt 21, an adhesive-attaching plate 411 is paved on the conveying chain 41, the adhesive-attaching plate 411 can increase the friction force between the material and the plate, the material is ensured to be relatively static, a second detecting mechanism 5 is transversely erected on the conveying chain 41, the second detecting mechanism 5 is used for realizing detection of the pose state of the material on each conveying chain 41, and a control signal is output to the servo motor 42 according to the detection signal.
In one embodiment, the second conveyor 4 includes an inlet end and an outlet end, the inlet end of the second conveyor 4 being connected to the outlet end of the first conveyor 2. Referring to fig. 1, the second detecting mechanism 5 includes a supporting frame 51, a plurality of detecting members 52 suspended on the supporting frame 51, and a second sensor 53 connected to the detecting members 52, the supporting frame 51 is mounted on the frame 1, the supporting frame 51 includes a cross bar 511, a central axis of the cross bar 511 is perpendicular to a length extending direction of the conveying chain 41, the plurality of detecting members 52 are mounted on the cross bar 511, the detecting members 52 are in one-to-one correspondence with the conveying chain 41, and the detecting members 52 are used for detecting a pose state of a material on a detecting position formed below the detecting members.
In one embodiment, the detecting member 52 includes a first structural arm 521 connected to the cross bar 511 and a second structural arm 522 connected to the first structural arm 521, where the height difference between the lowermost end of the second structural arm 522 and the upper surface of the adhesive plate 411 is equal to the height of the bottle body.
When the bottle body passes under the detecting piece 52, the top end of the bottle body with qualified pose state contacts with the detecting piece 52, and the detecting piece 52 detects the pose state signal of the bottle body and outputs the pose state signal to the second sensor 53; when the bottle passes under the detecting member 52, the bottle with the unqualified pose state is not contacted with the detecting member 52, and the bottle cannot trigger the detector to send a bottle pose state signal to the second sensor 53.
When each detecting piece 52 in the second detecting mechanism 5 detects the bottle posture state signal and outputs the bottle posture state signal to the second sensor 53, the second sensor 53 outputs a start control signal to the servo motor 42, and the conveying chain 41 conveys the materials thereon.
If the second sensor 53 detects that one detecting piece 52 does not output a bottle posture state signal, the second sensor 53 outputs a shutdown control signal to the servo motor 42, and the conveying chain 41 is stopped until the second sensor 53 receives the bottle posture state signal sent by each detecting piece 52, and then the conveying chain 41 is operated again. Therefore, the number of materials conveyed to the subsequent stations by the second conveying mechanism is constant, the sub-packaging difficulty is reduced, and the packaging efficiency is improved.
In one embodiment, the second detecting mechanism 5 includes an alarm connected to the second sensor 53 in a signal manner, and when the second sensor 53 detects that one detecting member 52 does not output the bottle posture state signal, the second sensor 53 outputs a control signal to the alarm, and the alarm sends a warning signal. The warning signal may be a buzzer signal, and the operator manually straightens the bottle after receiving the signal, and then enables the second conveying mechanism to continue conveying the material.
Referring to fig. 1 and 3, in one embodiment, the outlet end of the second conveying mechanism 4 is provided with a photoelectric detection mechanism 6, the photoelectric detection mechanism 6 is arranged on the frame 1, the photoelectric detection mechanism 6 comprises a plurality of photoelectric sensors 61, each photoelectric sensor 61 corresponds to one conveying chain 41 one by one, the photoelectric sensors 61 are arranged above the conveying chain 41, and the vertical distance between the photoelectric sensors 61 and the conveying chain 41 is larger than the height of the bottle body; each photosensor 61 detects the amount of material on its corresponding conveyor chain 41.
In one embodiment, the bottle material handling apparatus provided herein further comprises a controller comprising a reservoir, a processor, and a timer. The controller calculates the quantity of the materials detected by each photoelectric sensor 61 through the processor to obtain the conveying quantity of each conveying chain 41 in one period, and controls the conveying speed of each conveying chain 41 according to the conveying quantity of each conveying chain 41 so that the conveying quantity of the materials of each conveying chain 41 in the same time period is the same.
In one embodiment, the bottle-shaped material conveying device provided by the application can be used in a high-speed film packaging machine, the adhesive chain plate 411 is arranged on the conveying chain 41 of the bottle-shaped material conveying device, the adhesive chain plate 411 can increase the friction force between materials and the plate surface of the chain plate, the conveying pressure of the conveying chain 41 to the materials is maintained, the probability of occurrence of bottle falling is reduced, the conveying distance of the bottle bodies is maintained, and the probability of occurrence of uneven placement is reduced, so that the bottle-shaped material conveying device can solve the problem that the round and square bottle beverage bottles of the high-speed film packaging machine have uneven walking pressure on the conventional conveying belt 21 and the bottle dividing mechanism has difficult division.
The application provides a first conveying mechanism 2 can carry the inhomogeneous bottle of pressure to second conveying mechanism 4 through conveyer belt 21, on the second conveying mechanism 4, the conveyer chain 41 that has laid and has attached the link joint 411 forms the pressure control chain way, it can increase the frictional force of bottle bottom and link joint to attach the link joint, make bottle and link joint relatively static, the conveyer chain 41 can be by servo motor 42 accurate control speed, second conveying mechanism 4 exit end is by detecting photoelectricity and produces the signal, handle the rotational speed that feeds back to servo motor 42 and be used for controlling the motor through the controller, motor speed increases in order to increase the conveying capacity of conveyer chain 41 when the bottle is less in the cycle, on the contrary, the motor is slowed down, main aim at remains the quantity and the pressure size of bottle unanimity between second conveying mechanism 4 exit and the later way bottle dividing mechanism all the time, guarantee the work efficiency of bottle dividing mechanism.
Example two
Based on the bottle-shaped material conveying device provided by the embodiment, the embodiment of the application provides an automatic device. The device comprises a feeding device, the bottle-shaped material conveying device and a material processing device, wherein the feeding device is used for feeding the bottle-shaped material conveying device, the bottle-shaped material conveying device is used for conveying materials on the bottle-shaped material conveying device to the material processing device, and the material processing device is used for packaging the materials. Referring to fig. 5, an inlet end of the first conveying mechanism 2 of the material handling device in fig. 5 is connected with a section of feeding device, and materials can be fed from the feeding device to the bottle-shaped material conveying device, so that material circulation packaging is realized.
The application provides a bottle-shaped material conveying device, which comprises two conveying mechanisms connected in sequence, wherein a first conveying mechanism 2 conveys materials fed onto the conveying mechanisms to a second conveying mechanism 4, the first conveying mechanism 2 comprises a plurality of conveying belts 21 arranged adjacently, the second conveying mechanism 4 comprises a plurality of conveying chains 41, and one conveying belt 21 and one conveying chain 41 are connected to form a plurality of conveying channels; the first detection mechanism 3 arranged on the first conveying mechanism 2 can detect the existence of materials on each conveying belt 21, and when all the conveying belts 21 are detected to be provided with the materials, the materials are conveyed to the second conveying mechanism 4, so that the materials on each conveying chain 41 can be ensured, the subsequent packaging process of the second conveying mechanism 4 can be used for conveniently packaging the materials, and the phenomenon of uneven packaging is avoided; furthermore, the conveying chain 41 of the second conveying mechanism 4 is provided with the adhesive-attached chain plate 411, the adhesive-attached chain plate 411 can increase the friction force between the materials and the plate surface of the chain plate, maintain the conveying pressure of the conveying chain 41 on the materials, reduce the probability of bottle falling, maintain the conveying interval of the bottle bodies and reduce the probability of uneven placement; the second conveying mechanism 4 is further provided with a second detecting mechanism 5, the second detecting mechanism 5 can detect the pose state of the materials on each conveying chain 41, when unqualified (bottle pouring) pose states of the materials on each conveying chain 41 are detected, the second conveying mechanism 4 is controlled to stop conveying, and when qualified pose states of the materials on each conveying chain 41 are detected, the materials are conveyed to a later station, so that the pose states of the materials on the later station are guaranteed to reach the standard, packaging errors are reduced, reworking is avoided, and packaging efficiency is improved.
Any combination of the technical features of the above embodiments may be performed (as long as there is no contradiction between the combination of the technical features), and for brevity of description, all of the possible combinations of the technical features of the above embodiments are not described; these examples, which are not explicitly written, should also be considered as being within the scope of the present description.
The foregoing has outlined and detailed description of the present application in terms of the general description and embodiments. It should be appreciated that numerous conventional modifications and further innovations may be made to these specific embodiments, based on the technical concepts of the present application; but such conventional modifications and further innovations may be made without departing from the technical spirit of the present application, and such conventional modifications and further innovations are also intended to fall within the scope of the claims of the present application.
Claims (9)
1. The bottle-shaped material conveying device is characterized by comprising a rack, a first conveying mechanism and a second conveying mechanism, wherein the first conveying mechanism and the second conveying mechanism are sequentially arranged on the rack, the first conveying mechanism is used for conveying materials fed onto the first conveying mechanism to the second conveying mechanism, and the second conveying mechanism is used for conveying the materials to a subsequent station;
the first conveying mechanism comprises a plurality of conveying belts which are adjacently arranged, and a main control motor for driving the conveying belts to act, each conveying belt forms a material conveying channel, and a plurality of materials are arranged in a row along the length direction of the conveying belt; the conveying belt is transversely provided with a first detection mechanism, the first detection mechanism comprises a plurality of detection pieces and a first sensor connected with the detection pieces, the detection pieces corresponding to the detection pieces are arranged above each conveying belt, the conveying positions below the detection pieces form detection positions, the detection pieces are used for detecting the existence of materials on the detection positions, and the first sensor outputs control signals to the main control motor according to the detection signals after receiving the detection signals of the detection pieces;
the second conveying mechanism comprises a plurality of conveying chains and a servo motor for driving the conveying chains to act, each conveying chain is in butt joint with one conveying belt, an adhesive chain plate is paved on each conveying chain, a second detecting mechanism is transversely arranged on each conveying chain, the second detecting mechanism is used for detecting the pose state of materials on each conveying chain, and a control signal is output to the servo motor according to a detecting signal;
the outlet end of the second conveying mechanism is provided with a photoelectric detection mechanism, the photoelectric detection mechanism comprises a plurality of photoelectric sensors, each photoelectric sensor corresponds to one conveying chain one by one, and the photoelectric sensors are arranged above the conveying chains; each photoelectric sensor detects the quantity of materials on the corresponding conveying chain;
the automatic conveying device comprises a photoelectric sensor, a controller, a storage, a processor and a timer, wherein the controller calculates the quantity of materials detected by the photoelectric sensor through the processor to obtain the conveying quantity of each conveying chain, and controls the conveying speed of each conveying chain according to the conveying quantity of each conveying chain so that the conveying quantity of the materials of each conveying chain in the same time period is the same.
2. The bottle material handling apparatus of claim 1, wherein the material comprises a bottle body; the first conveying mechanism comprises an inlet end and an outlet end, the inlet end is connected with an external feeding mechanism, and the external feeding mechanism feeds the conveying belt from the inlet end;
the first detection mechanism is arranged at the inlet end and comprises a portal frame, a plurality of detection pieces are sequentially hung on the portal frame, so that the detection pieces correspond to the conveying belt, the first sensor is a photoelectric sensor, and the first sensor is arranged on the portal frame;
when the first detection mechanism detects that materials exist below each detection piece, the first detection mechanism outputs a starting control signal to the main control motor; if the first detection mechanism detects that one detecting piece is below and no material exists, the first detection mechanism outputs a closing control signal to the main control motor, and the conveying belt stops until the first detection mechanism detects that all materials exist below each detecting piece, and then the conveying belt moves again.
3. The bottle-shaped material conveying device according to claim 2, wherein each detecting member detects the presence of material at a detecting position corresponding to the detecting member to obtain a material presence signal, and the material presence signal is sent to a first sensor, and the first sensor determines whether material is located below each detecting member according to the material presence signal received from each detecting member.
4. The bottle conveyor of claim 2, wherein the second conveyor mechanism comprises an inlet end and an outlet end, the inlet end of the second conveyor mechanism being connected to the outlet end of the first conveyor mechanism;
the second detection mechanism comprises a support frame, a plurality of detection pieces suspended on the support frame and a second sensor connected with the detection pieces, wherein the support frame is installed on the frame and comprises a cross rod, the central axis of the cross rod is perpendicular to the length extending direction of the conveying chain, the detection pieces are installed on the cross rod and correspond to the conveying chain one by one, and the detection pieces are used for detecting the pose state of materials on detection positions formed below the detection pieces.
5. The bottle-shaped material conveying device according to claim 4, wherein the detecting piece comprises a first structural arm connected with the cross rod and a second structural arm connected with the first structural arm, and the height difference between the lowest end of the second structural arm and the upper surface of the adhesive-attaching plate is equal to the height of the bottle body;
when the bottle body passes below the detection piece, the top end of the bottle body with qualified pose state contacts with the detection piece, and the detection piece detects a bottle body pose state signal and outputs the bottle body pose state signal to the second sensor;
when the bottle passes below the detection piece, the bottle with unqualified pose state is not contacted with the detection piece, and the bottle can not trigger the detector to send a bottle pose state signal to the second sensor.
6. The bottle material conveying device according to claim 5, wherein when each of the detecting pieces in the second detecting mechanism detects a bottle posture state signal and outputs the bottle posture state signal to the second sensor, the second sensor outputs a start control signal to the servo motor, and the conveying chain achieves conveying of materials thereon;
if the second sensor detects that one of the detecting pieces does not output the bottle posture state signal, the second sensor outputs a closing control signal to the servo motor, and the conveying chain stops until the second sensor receives the bottle posture state signal sent by each detecting piece, and then the conveying chain moves again.
7. The bottle material conveying device according to claim 6, wherein the second detecting mechanism comprises an alarm, the alarm is in signal connection with the second sensor, and when the second sensor detects that one detecting piece does not output a bottle posture state signal, the second sensor outputs a control signal to the alarm, and the alarm sends an alarm signal.
8. The bottle-shaped material conveying device according to claim 1, wherein the photoelectric detection mechanism is arranged on the frame, and the vertical distance between the photoelectric sensor and the conveying chain is larger than the height of the bottle body.
9. An automated device comprising a loading device, a bottle-shaped material conveying device according to any one of claims 1-8, and a material handling device, wherein the loading device is configured to load the bottle-shaped material conveying device, the bottle-shaped material conveying device is configured to convey material thereon to the material handling device, and the material handling device is configured to perform packaging processing on the material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210878461.3A CN115231030B (en) | 2022-07-25 | 2022-07-25 | Bottle-shaped material conveying device and automation equipment comprising same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| CN115477122B (en) * | 2022-10-31 | 2023-07-18 | 北京永创通达机械设备有限公司 | Conveying and separating mechanism |
| CN115571402B (en) * | 2022-10-31 | 2023-12-05 | 北京永创通达机械设备有限公司 | Conveying, arranging and bottle arranging device |
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| JP5358925B2 (en) * | 2007-10-29 | 2013-12-04 | 株式会社寺岡精工 | Carry-in device and packaging machine |
| CN203237681U (en) * | 2012-12-28 | 2013-10-16 | 神华集团有限责任公司 | Conveying device |
| CN103770982B (en) * | 2014-01-06 | 2016-05-18 | 广州达意隆包装机械股份有限公司 | A kind of bottled pipeline lacks bottle checkout gear |
| CN104176332A (en) * | 2014-08-14 | 2014-12-03 | 广州达意隆包装机械股份有限公司 | Bottle lack detection device and detection method |
| CN105253389A (en) * | 2015-10-08 | 2016-01-20 | 楚天科技股份有限公司 | Bottle falling and bottle omission detecting device and method |
| CN106144428B (en) * | 2016-08-23 | 2018-09-18 | 唐小龙 | A kind of beverage bottle conveying system |
| CN206691429U (en) * | 2017-04-25 | 2017-12-01 | 上海节卡机器人科技有限公司 | Bottled product packing production chain |
| CN209739505U (en) * | 2018-12-13 | 2019-12-06 | 上海纳丰机械设备有限公司 | One-piece type wrapping machine with fall |
| CN209988538U (en) * | 2019-04-19 | 2020-01-24 | 宜兴市嘉誉机械设备制造有限公司 | Conveying belt chain plate for pipe chain conveyor |
| CN211076502U (en) * | 2019-10-14 | 2020-07-24 | 安徽强旺生物工程有限公司 | Bottled salt wrapping machine with bottle-inverting alarm function |
| CN114394409A (en) * | 2022-01-21 | 2022-04-26 | 上海讴思工业智能科技有限公司 | Multi-rail bottle feeding device |
| CN114633913A (en) * | 2022-04-18 | 2022-06-17 | 河北永创通达机械设备有限公司 | Special-shaped combined loading and supporting machine |
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