CN105253389A - Bottle falling and bottle omission detecting device and method - Google Patents

Bottle falling and bottle omission detecting device and method Download PDF

Info

Publication number
CN105253389A
CN105253389A CN201510643168.9A CN201510643168A CN105253389A CN 105253389 A CN105253389 A CN 105253389A CN 201510643168 A CN201510643168 A CN 201510643168A CN 105253389 A CN105253389 A CN 105253389A
Authority
CN
China
Prior art keywords
bottle
rang sensor
belt conveyor
falling
control unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510643168.9A
Other languages
Chinese (zh)
Inventor
朱强华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Truking Technology Ltd
Original Assignee
Truking Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Truking Technology Ltd filed Critical Truking Technology Ltd
Priority to CN201510643168.9A priority Critical patent/CN105253389A/en
Publication of CN105253389A publication Critical patent/CN105253389A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/10Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
    • B65B57/14Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged

Abstract

The invention discloses a bottle falling and bottle omission detecting device and method. The bottle falling and bottle omission detecting device comprises a bottle body conveying belt. A distance sensor used for conducting downward detection is arranged above the bottle body conveying belt and above a bottle body to be detected and connected with a control unit used for controlling the bottle body conveying belt to start or stop according to a detection result. The bottle falling and bottle omission detecting method comprises the following steps that S1, a high-altitude normal operation parameter H, a middle-altitude bottle falling alarm parameter M and a low-altitude bottle omission alarm parameter L are set; S2, the bottle body starts to be conveyed; S3, the distance is detected through the distance sensor, and distance data X is sent to the control unit; and S4, judgment is conducted, a bottle falling alarm is given and the bottle body conveying belt stops operating when X=M, and a bottle omission alarm is given and the bottle body conveying belt stops operating when X=L, and the step S2 is executed again when X=H. The bottle falling and bottle omission detecting device and method have the advantages that equipment cost and installing and debugging cost are low, a system can give an accurate response conveniently, and the overall working efficiency of the system can be improved.

Description

A kind of scarce bottle detecting device and method
Technical field
The present invention relates to a bottle class package packing machine, particularly relate to a kind of scarce bottle detecting device and method.
Background technology
On existing bottle class package packing machine manufacturing line, often there will be down bottle and scarce bottle phenomenon, as process brings significant impact will to normal production not in time.
At present, the package packing machine manufacturing line of small dimension bottle is provided with optical fiber detector, for detecting scarce bottle phenomenon, this detection mode can not determine the end be scarce bottle or fall bottle, accurate control signal cannot be provided, influential system whole work efficiency; The package packing machine manufacturing line of large gauge bottle is provided with two mirror reflection detection devices, detects bottle and scarce bottle respectively, the equipment of this detection mode is installed and is bothered very much, all to again debug during each replacing bottle specification, and for large glass bottle, easy printing opacity, causes flase drop.
Summary of the invention
The technical problem to be solved in the present invention overcomes the deficiencies in the prior art, a kind of equipment is provided and Installation and Debugging cost is low, the system of being convenient to makes accurate response, can improve entire system work efficiency fall to lack bottle detecting device and method.
For solving the problems of the technologies described above, the present invention by the following technical solutions:
A kind of scarce bottle detecting device, comprise bottle belt conveyor, be provided with the rang sensor detected downwards above described bottle belt conveyor, described rang sensor is positioned at above bottle to be measured, and described rang sensor is connected with the control unit controlling the start and stop of bottle belt conveyor according to testing result.
Further improvement as technique scheme:
Described rang sensor is ultrasonic transduter.
The signal being provided with sensor transmission of adjusting the distance in described control unit carries out the filtration module of filtering process.
A kind of scarce bottle method of inspection, comprises the following steps,
S1: setting parameter: set high-order normal operational parameters H at control unit, the meta alarm parameters of falling bottle M, low level lacks bottle alarm parameters L;
S2: start: bottle belt conveyor starts, and starts to transmit bottle;
S3: detect: when bottle with below bottle conveyer belt to rang sensor time, rang sensor starts to detect to the distance of underlying object, and the range data X recorded is sent to control unit;
S4: judge: as X=H, return step S2; As X=M, send the warning of falling bottle, bottle belt conveyor is out of service, and rang sensor continues detect and the range data X recorded is sent to control unit, as X=H, returns step S2; As X=L, send scarce bottle and report to the police, bottle belt conveyor is out of service, and rang sensor continues detect and the range data X recorded is sent to control unit, as X=H, returns step S2.
Further improvement as technique scheme:
When performing described step S4, receive the rear manual righting bottle body of the warning of falling bottle.
When performing described step S4, receiving after scarce bottle is reported to the police and manually filling into bottle.
Described high-order normal operational parameters H is the distance of rang sensor to bottle top, and the described meta alarm parameters of falling bottle M is the distance of rang sensor to the bottle fallen down, and it is the distance of rang sensor to bottle belt conveyor that described low level lacks a bottle alarm parameters L.
Compared with prior art, the invention has the advantages that:
Scarce bottle detecting device of the present invention, the rang sensor detected is provided with downwards above bottle belt conveyor, and rang sensor is positioned at above bottle to be measured, rang sensor is connected with the control unit controlling the start and stop of bottle belt conveyor according to testing result, falling bottle, under lacking bottle and normal condition, rang sensor records visibly different range data, therefore only bottle and scarce bottle fault can need be distinguished down with a rang sensor, equipment cost, Installation and Debugging cost reduces greatly, can send simultaneously and control alerting signal accurately, the system of being convenient to is made in time, respond accurately, improve entire system work efficiency.
Scarce bottle method of inspection of the present invention, when changing the bottle of different size, only need lack bottle alarm parameters L to high-order normal operational parameters H, the meta alarm parameters of falling bottle M and low level makes corresponding adjustment, highly versatile, controls conveniently.
Accompanying drawing explanation
Fig. 1 is the structural representation that the present invention falls to lack bottle detecting device.
Fig. 2 is the diagram of circuit that the present invention falls to lack bottle method of inspection.
In figure, each label represents:
1, bottle belt conveyor; 2, rang sensor; 3, control unit.
Detailed description of the invention
Fig. 1 shows one of the present invention and falls to lack bottle detecting device embodiment, should fall to lack bottle detecting device and comprise bottle belt conveyor 1, the rang sensor 2 detected is provided with downwards above bottle belt conveyor 1, rang sensor 2 is positioned at above bottle to be measured, and rang sensor 2 is connected with the control unit 3 controlling the start and stop of bottle belt conveyor 1 according to testing result.Scarce bottle detecting device of the present invention, falling under bottle, scarce bottle and normal condition, rang sensor 2 records visibly different range data, therefore only bottle and scarce bottle fault can need be distinguished down with a rang sensor 2, equipment cost, Installation and Debugging cost reduce greatly, can send simultaneously and control alerting signal accurately, the system of being convenient to is made and being responded in time, accurately, improves entire system work efficiency.
In the present embodiment, rang sensor 2 is ultrasonic transduter, and the signal being provided with sensor 2 transmission of adjusting the distance in control unit 3 carries out the filtration module of filtering process, to improve accuracy of detection.
The present invention falls to lack the diagram of circuit of bottle method of inspection embodiment as shown in Figure 2, and the method comprises the following steps,
S1: setting parameter: set high-order normal operational parameters H at control unit 3, the meta alarm parameters of falling bottle M, low level lacks bottle alarm parameters L;
S2: start: bottle belt conveyor 1 starts, and starts to transmit bottle;
S3: detect: when bottle moves to below rang sensor 2 with bottle belt conveyor 1, rang sensor 2 starts to detect the distance to underlying object, and the range data X recorded is sent to control unit 3;
S4: judge: as X=H, return step S2; As X=M, send the warning of falling bottle, bottle belt conveyor 1 is out of service, manual righting bottle body, and rang sensor 2 continues detect and the range data X recorded is sent to control unit 3, as X=H, returns step S2; As X=L, send scarce bottle and report to the police, bottle belt conveyor 1 is out of service, manually fills into bottle, and rang sensor 2 continues detect and the range data X recorded is sent to control unit 3, as X=H, returns step S2.
In the present embodiment, high-order normal operational parameters H is the distance on rang sensor 2 to bottle top, and the meta alarm parameters of falling bottle M is the distance of rang sensor 2 to the bottle fallen down, and low level lacks the distance that bottle alarm parameters L is rang sensor 2 to bottle belt conveyor 1.
Scarce bottle method of inspection of the present invention, when changing the bottle of different size, only need lack bottle alarm parameters L to high-order normal operational parameters H, the meta alarm parameters of falling bottle M and low level makes corresponding adjustment, highly versatile, controls conveniently.
Although the present invention discloses as above with preferred embodiment, but and be not used to limit the present invention.Any those of ordinary skill in the art, when not departing from technical solution of the present invention scope, can utilize the technology contents of above-mentioned announcement to make many possible variations and modification to technical solution of the present invention, or being revised as the Equivalent embodiments of equivalent variations.Therefore, every content not departing from technical solution of the present invention, according to the technology of the present invention essence to any simple modification made for any of the above embodiments, equivalent variations and modification, all should drop in the scope of technical solution of the present invention protection.

Claims (7)

1. one kind is fallen to lack bottle detecting device, comprise bottle belt conveyor (1), it is characterized in that: described bottle belt conveyor (1) top is provided with the rang sensor (2) detected downwards, described rang sensor (2) is positioned at above bottle to be measured, and described rang sensor (2) is connected with the control unit (3) controlling bottle belt conveyor (1) start and stop according to testing result.
2. scarce bottle detecting device according to claim 1, is characterized in that: described rang sensor (2) is ultrasonic transduter.
3. according to claim 1 and 2ly fall to lack bottle detecting device, it is characterized in that: in described control unit (3), be provided with the filtration module that signal that sensor of adjusting the distance (2) transmits carries out filtering process.
4. fall to lack a bottle method of inspection, it is characterized in that: comprise the following steps,
S1: setting parameter: set high-order normal operational parameters H at control unit (3), the meta alarm parameters of falling bottle M, low level lacks bottle alarm parameters L;
S2: start: bottle belt conveyor (1) starts, and starts to transmit bottle;
S3: detect: when bottle moves to rang sensor (2) below with bottle belt conveyor (1), rang sensor (2) starts to detect the distance to underlying object, and the range data X recorded is sent to control unit (3);
S4: judge: as X=H, return step S2; As X=M, send the warning of falling bottle, bottle belt conveyor (1) is out of service, and rang sensor (2) continues detect and the range data X recorded is sent to control unit (3), as X=H, returns step S2; As X=L, send scarce bottle and report to the police, bottle belt conveyor (1) is out of service, and rang sensor (2) continues detect and the range data X recorded is sent to control unit (3), as X=H, returns step S2.
5. scarce bottle method of inspection according to claim 4, is characterized in that: when performing described step S4, receives the rear manual righting bottle body of the warning of falling bottle.
6. scarce bottle method of inspection according to claim 4, is characterized in that: when performing described step S4, receives after scarce bottle is reported to the police and manually fills into bottle.
7. scarce bottle method of inspection according to claim 4, it is characterized in that: described high-order normal operational parameters H is the distance of rang sensor (2) to bottle top, the described meta alarm parameters of falling bottle M is the distance of rang sensor (2) to the bottle fallen down, and it is the distance of rang sensor (2) to bottle belt conveyor (1) that described low level lacks bottle alarm parameters L.
CN201510643168.9A 2015-10-08 2015-10-08 Bottle falling and bottle omission detecting device and method Pending CN105253389A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510643168.9A CN105253389A (en) 2015-10-08 2015-10-08 Bottle falling and bottle omission detecting device and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510643168.9A CN105253389A (en) 2015-10-08 2015-10-08 Bottle falling and bottle omission detecting device and method

Publications (1)

Publication Number Publication Date
CN105253389A true CN105253389A (en) 2016-01-20

Family

ID=55093416

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510643168.9A Pending CN105253389A (en) 2015-10-08 2015-10-08 Bottle falling and bottle omission detecting device and method

Country Status (1)

Country Link
CN (1) CN105253389A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110902048A (en) * 2019-12-20 2020-03-24 李锦记(广州)食品有限公司 Packing bottle-pouring protection system
CN111703863A (en) * 2020-06-17 2020-09-25 济宁职业技术学院 Automatic straightening device and method for inverted bottles for production line

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002086077A (en) * 2000-09-20 2002-03-26 Fuji Heavy Ind Ltd Apparatus for selecting conveyed object
CN102274829A (en) * 2011-04-30 2011-12-14 佛山市海天调味食品股份有限公司 Bottle testing and rejecting apparatus
CN203083794U (en) * 2012-12-20 2013-07-24 苏州第壹制药有限公司 Bottle cap sealing detecting device
CN203238007U (en) * 2013-05-20 2013-10-16 楚天科技股份有限公司 Plug-adding anomaly detection system for plug-adding machine and plug-adding machine
CN103895913A (en) * 2014-03-05 2014-07-02 楚天科技股份有限公司 Method and device for detecting small bottle conveying states
CN203807121U (en) * 2014-03-21 2014-09-03 楚天科技股份有限公司 Bottle lacking detection device for bottle arranging disc of filling machine
CN104849768A (en) * 2015-04-17 2015-08-19 江西新正源机电科技有限公司 Method for detecting if sealing gasket of bottle cap is installed in place

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002086077A (en) * 2000-09-20 2002-03-26 Fuji Heavy Ind Ltd Apparatus for selecting conveyed object
CN102274829A (en) * 2011-04-30 2011-12-14 佛山市海天调味食品股份有限公司 Bottle testing and rejecting apparatus
CN203083794U (en) * 2012-12-20 2013-07-24 苏州第壹制药有限公司 Bottle cap sealing detecting device
CN203238007U (en) * 2013-05-20 2013-10-16 楚天科技股份有限公司 Plug-adding anomaly detection system for plug-adding machine and plug-adding machine
CN103895913A (en) * 2014-03-05 2014-07-02 楚天科技股份有限公司 Method and device for detecting small bottle conveying states
CN203807121U (en) * 2014-03-21 2014-09-03 楚天科技股份有限公司 Bottle lacking detection device for bottle arranging disc of filling machine
CN104849768A (en) * 2015-04-17 2015-08-19 江西新正源机电科技有限公司 Method for detecting if sealing gasket of bottle cap is installed in place

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110902048A (en) * 2019-12-20 2020-03-24 李锦记(广州)食品有限公司 Packing bottle-pouring protection system
CN110902048B (en) * 2019-12-20 2021-09-17 李锦记(广州)食品有限公司 Packing bottle-pouring protection system
CN111703863A (en) * 2020-06-17 2020-09-25 济宁职业技术学院 Automatic straightening device and method for inverted bottles for production line

Similar Documents

Publication Publication Date Title
CN105253389A (en) Bottle falling and bottle omission detecting device and method
CN203959357U (en) The blockage-prevention alarm device of storage cabinet feed system
CN104444929A (en) Car lifting jack height sensor self-detecting method
CN104760813A (en) Belt detection warning device based on laser ranging
CN102680489B (en) System for on-line detecting holes on surface of strip steel
CN204416427U (en) Wire fuse detects manufacturing line
CN202204753U (en) Screen detector of filter screen
CN203187036U (en) Steel rope core conveyor belt inner core breakpoint detecting device with marking function
CN203255688U (en) Scraper conveyer fault detecting system
CN205940515U (en) Automatic nut detection device of automobile parts
CN202508328U (en) Two-photon cigarette pack missing detector
CN104943405B (en) A kind of automobile chassis swing arm part vision marking system
CN103837755A (en) Refrigerator component fault detection method and system
CN206265785U (en) The detection means that cigarette transfer passage is blocked
CN204359953U (en) A kind of lamp inspection machine
CN207924051U (en) A kind of line fault point detection device
CN101738539A (en) Electronic electric energy meter and detection method of signal indicator lights thereof
CN204009499U (en) The abnormal autoalarm of a kind of LCD pin
CN203199726U (en) Novel printed matter detector
CN106781339A (en) A kind of fuel gas alarm detection means and its method
CN203265072U (en) Semiconductor product separation device
CN202599860U (en) Light sensation quality detector
CN202974231U (en) Detonator shell length detecting system
CN106429307B (en) The detection method and device of cigarette transfer passage blocking
CN202929019U (en) PLC (Programmable Logic Controller) filling slurry concentration detecting system

Legal Events

Date Code Title Description
PB01 Publication
C06 Publication
SE01 Entry into force of request for substantive examination
C10 Entry into substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20160120

RJ01 Rejection of invention patent application after publication