CN115226902B - Hunan lotus intelligent processing equipment - Google Patents
Hunan lotus intelligent processing equipment Download PDFInfo
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- CN115226902B CN115226902B CN202210809097.5A CN202210809097A CN115226902B CN 115226902 B CN115226902 B CN 115226902B CN 202210809097 A CN202210809097 A CN 202210809097A CN 115226902 B CN115226902 B CN 115226902B
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- lotus
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- box body
- pretreatment
- shelling
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- 240000002853 Nelumbo nucifera Species 0.000 title claims abstract description 156
- 235000006508 Nelumbo nucifera Nutrition 0.000 title claims abstract description 156
- 235000006510 Nelumbo pentapetala Nutrition 0.000 title claims abstract description 156
- 238000012545 processing Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 101
- 238000005520 cutting process Methods 0.000 claims abstract description 44
- 238000012216 screening Methods 0.000 claims abstract description 43
- 239000000463 material Substances 0.000 claims abstract description 21
- 239000000843 powder Substances 0.000 claims abstract description 7
- 238000003756 stirring Methods 0.000 claims description 58
- 239000002893 slag Substances 0.000 claims description 21
- 235000013399 edible fruits Nutrition 0.000 claims description 9
- 238000001125 extrusion Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 4
- 239000011148 porous material Substances 0.000 claims description 2
- 238000004134 energy conservation Methods 0.000 abstract description 5
- 230000007613 environmental effect Effects 0.000 abstract description 5
- 239000000835 fiber Substances 0.000 description 13
- 230000008901 benefit Effects 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000007873 sieving Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 235000004213 low-fat Nutrition 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
- A23N5/08—Machines for hulling, husking or cracking nuts for removing fleshy or fibrous hulls of nuts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/10—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/04—Stationary flat screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
Abstract
The invention discloses intelligent lotus seed processing equipment, which comprises a box body, a cutting mechanism, a pretreatment mechanism, a screening mechanism and a shelling mechanism, wherein the box body comprises a feed inlet and a discharge outlet; the pretreatment mechanism, the screening mechanism and the shelling mechanism are sequentially arranged in the box body, and the pretreatment mechanism is used for receiving the rosette entering the box body, cutting the rosette to obtain a primary material and sending the primary material to the screening mechanism; the screening mechanism is used for obtaining the initial materials and screening so that each lotus seed which is screened out enters the shelling mechanism. According to the technical scheme provided by the invention, a large amount of fibrous tissues of the lotus seedpod positioned at one end of the lotus head are cut and removed through the cutting mechanism, and are sent into the external crusher for crushing to obtain crushed powder, so that the utilization rate of resources can be effectively improved, and the purposes of energy conservation and environmental protection are achieved.
Description
Technical Field
The invention relates to the technical field of lotus seed processing, in particular to intelligent lotus seed processing equipment.
Background
Lotus seeds are produced in places such as Hunan, hubei, fujian, jiangsu, zhejiang, jiangxi and the like, wherein Hunan pool lotus seeds, fujiangining lotus seeds, zhejiang Xuan Ping and Xuan Lian are called Chinese Sanda lotus seeds. The Xiangtan is positioned in the middle part of Hunan province and is positioned at the lower part of Xiangjiang, the climate is moist, the four seasons are clear, the annual average temperature is about 17 ℃, the sunlight is sufficient, the rainfall is rich, and the favorable climate condition for producing the lotus nut is formed. The lotus seed has the characteristics of high protein, low fat, good taste and the like.
After lotus seeds are harvested, lotus seeds need to be taken out of lotus seeds, so that the efficiency of a lotus seed threshing machine for threshing lotus seeds in the market is greatly increased, and the lotus seeds are threshed by utilizing centrifugal force to swing the dried lotus seeds. The equipment has the following defects that fresh lotus seedpod cannot be threshed after being dried in the sun; secondly, a large amount of lotus seeders are piled up in the processing bin, and after a period of operation, the lotus seeders which are removed are required to be manually taken out, so that the whole operation efficiency is affected. Secondly, the existing lotus seedpod threshing machine does not reprocess the threshed lotus seedpod, is generally directly discarded, and cannot recycle the threshed lotus seedpod, so that the energy-saving and environment-friendly purposes cannot be achieved.
Disclosure of Invention
The invention mainly aims to provide intelligent lotus seed processing equipment, and aims to solve the problems that the existing equipment needs to manually clean the lotus seed after threshing and can not recycle the lotus seed after threshing.
In order to achieve the above purpose, the technical scheme provided by the invention is as follows:
the intelligent lotus seed processing equipment comprises a box body, a cutting mechanism, a pretreatment mechanism, a screening mechanism and a shelling mechanism, wherein the box body comprises a feed inlet and a discharge outlet, the cutting mechanism is arranged at the feed inlet and is used for cutting lotus heads of lotus seeds to obtain lotus seats containing lotus seeds, sending the lotus seats into the box body through the feed inlet and sending the lotus heads into an external crusher to be crushed to obtain crushed powder; the pretreatment mechanism, the screening mechanism and the shelling mechanism are sequentially arranged in the box body, and the pretreatment mechanism is used for receiving a rosette which enters the box body and cutting the rosette to obtain a primary material so that the primary material is sent into the screening mechanism; the screening mechanism is used for obtaining the initial material, and screening the lotus seeds with the cut shells mixed in the initial material, so that the screened lotus seeds enter the shelling mechanism; the shelling mechanism is used for shelling the shell of lotus seeds, so that shelled lotus fruits are sent out of the box body through the discharge hole.
Preferably, the cutting mechanism comprises a slideway, an electric control cutter and a deslagging structure, the slideway is arranged on the top side of the box body, and the slideway is obliquely arranged; the slideway comprises a starting end and a tail end, wherein the horizontal height of the starting end is higher than that of the tail end, the tail end is connected with the feeding port, and the slideway is used for enabling the shower to slide into the tail end from the starting end and abut against the feeding port; the blade of the electric control cutting knife is arranged at the feed inlet and is used for cutting and abutting the shower nozzle at the feed inlet so that the cut shower seat falls into the box body from the feed inlet; the structure that removes the slag set up in box top side, remove the structure that removes the slag is located the automatically controlled cutting knife deviates from one side in the box, remove the structure that removes the slag is used for cooperating the automatically controlled cutting knife, with the lotus head after the cutting push out to outside the slide.
Preferably, the deslagging structure comprises a frame body, a first motor, a connecting sleeve and a push plate, wherein the frame body is arranged on the top side of the box body, an installation space is formed between the frame body and the box body, and the connecting sleeve is arranged in the installation space; the first motor is arranged on the frame body, and the first motor is positioned on one side of the connecting sleeve, which is away from the electric control cutting knife; the output end of the first motor is connected with the connecting sleeve, a push plate is arranged on the outer side of the connecting sleeve, and the first motor is used for controlling the connecting sleeve to drive the push plate to horizontally rotate; the top of the box body is provided with a sliding groove, the sliding groove is obliquely arranged, the sliding groove comprises an inlet end and an outlet end, and the horizontal height of the outlet end is higher than that of the inlet end; the inlet end is close to the connecting sleeve, the first motor is used for driving the push plate to rotate so as to push the cut lotus heads, the lotus heads fall into the sliding grooves, and the lotus heads slide out of the box body through the sliding grooves.
Preferably, the deslagging structure further comprises a baffle plate, the baffle plate is arranged on the top side of the box body, the slideway, the chute and the baffle plate are sequentially arranged along the rotation direction of the connecting sleeve, and the baffle plate is arranged close to the wall of the chute; the baffle extends along the length direction of the chute, a yielding port is formed in one end, close to the connecting sleeve, of the baffle, and the yielding port is used for the push plate to pass through.
Preferably, the pretreatment mechanism comprises a pretreatment box, a second motor and a stirring structure, wherein the pretreatment box is arranged in the box body, one side of the pretreatment box facing the feed inlet is open, and a plurality of first feed inlets are formed in the bottom of the pretreatment box far away from the feed inlet; the stirring structure comprises a main shaft and stirring shafts, wherein the main shaft is vertically arranged, the second motor is arranged on the top side of the box body, the output end of the second motor is connected with one end of the main shaft, the stirring shafts are arranged at intervals along the length direction of the main shaft, the stirring shafts are arranged at intervals along the circumferential direction of the main shaft, and the outer edge of each stirring shaft is provided with a convex cutter head; the second motor is used for controlling the main shaft to drive each stirring shaft to rotate, and the tool bit of each stirring shaft sequentially breaks down the lotus seat and the shell of the damaged lotus seeds, so that the cut primary materials enter the screening mechanism through each first blanking port.
Preferably, the pretreatment mechanism further comprises a telescopic device and a limiting plate, the limiting plate is arranged on one side, away from the feed inlet, of the pretreatment box, the limiting plate is provided with a plurality of second feed inlets, and the second feed inlets and the first feed inlets are mirror image pieces; the output end of the telescopic device is connected with the limiting plate, and the telescopic device is used for driving the limiting plate to horizontally move so that each second blanking port and each first blanking port are arranged in a staggered mode, and the communication between the pretreatment box and the screening mechanism is closed.
Preferably, the screening mechanism comprises a slag box and two screening plates, wherein the two screening plates are obliquely arranged and vertically spaced, and the slag box is positioned at one side of each screening plate far away from the pretreatment mechanism; the shelling mechanism comprises two shelling boxes, two sieve plates are positioned between the two shelling boxes, the lower end of one sieve plate is communicated with one shelling box, and the lower end of the other sieve plate is communicated with the other shelling box; the sieve pore diameter of the sieve plate close to the pretreatment mechanism is larger than that of the sieve plate close to the slag box.
Preferably, the inclination directions of the two sieve plates are opposite, a guide plate is arranged between the two sieve plates, the sieve plate close to the pretreatment mechanism and the guide plate are arranged at parallel intervals, the high end of the sieve plate close to the slag box is close to the low end of the guide plate, and the guide plate is used for guiding the discharged materials below the sieve plate close to the pretreatment mechanism to the high end of the sieve plate close to the slag box.
Preferably, the box body is provided with two discharge holes, one of the husking boxes is communicated with one of the discharge holes, and the other husking box is communicated with the other discharge hole; the shell peeling machine is characterized in that one side of the shell peeling box, which is close to the pretreatment mechanism, is open, a driver and two rollers are arranged in the shell peeling box, the two rollers are transversely arranged at intervals, an extrusion space is formed between the two rollers, the driver is in driving connection with the two rollers, the driver is used for driving the two rollers to rotate, so that the two rollers are abutted to lotus seeds entering the extrusion space, and lotus fruits are extruded from the initially cut shells.
Preferably, the position of the husking box close to the discharge hole is provided with a ramp, and the ramp is used for assisting the husked lotus fruits to slide into the discharge hole.
Compared with the prior art, the invention has at least the following beneficial effects:
a large amount of fibrous tissues of the lotus seedpod positioned at one end of the lotus head are cut and removed through the cutting mechanism, and are sent to an external crusher for crushing to obtain crushed powder, so that the utilization rate of resources can be effectively improved, and the purposes of energy conservation and environmental protection are achieved; the residual lotus seed fibers and lotus seeds are separated through the pretreatment mechanism and the screening mechanism, so that the working efficiency can be improved, and fresh lotus seeds can be treated.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of an embodiment of a lotus seed intelligent processing device according to the present invention;
FIG. 2 is a schematic top view of the structure of FIG. 1;
FIG. 3 is a schematic top view of the peeling box;
fig. 4 is an enlarged schematic view of the structure of fig. 1 at a.
Reference numerals illustrate:
1-a box body; 11-a feed inlet; 12-a discharge hole; 13-a lifter; 14-a baffle; 15-sliding grooves; 16-yielding port;
2-a cutting mechanism; 21-a slideway; 22-an electric control cutter; 23-deslagging structure; 24-frame body; 25-a first motor; 26-connecting sleeve; 27-a push plate;
3-a pretreatment mechanism; 31-a pretreatment tank; 32-a first feed opening; 33-a second motor; 34-stirring structure; 35-a main shaft; 36-stirring shaft; 37-telescopic device; 38-limiting plates; 39-a second feed opening;
4-screening mechanism; 41-a slag box; 42-sieve plate; 43-screw; 44-connecting the cables; 45-guiding plate;
5-a shelling mechanism; 51-a shell peeling box; 52-a driver; 53-roller; 54-extrusion space; 55-an infrared receiver; a 56-infrared emitter;
the achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that all directional indicators (such as up, down, left, right, front, and rear … …) in the embodiments of the present invention are merely used to explain the relative positional relationship, movement, etc. between the components in a particular posture (as shown in the drawings), and if the particular posture is changed, the directional indicator is changed accordingly.
Furthermore, descriptions such as those referred to as "first," "second," and the like, are provided for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implying an order of magnitude of the indicated technical features in the present disclosure. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present invention, unless specifically stated and limited otherwise, the terms "connected," "affixed," and the like are to be construed broadly, and for example, "affixed" may be a fixed connection, a removable connection, or an integral body; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In addition, the technical solutions of the embodiments of the present invention may be combined with each other, but it is necessary to be based on the fact that those skilled in the art can implement the technical solutions, and when the technical solutions are contradictory or cannot be implemented, the combination of the technical solutions should be considered as not existing, and not falling within the scope of protection claimed by the present invention.
The invention provides intelligent lotus seed processing equipment.
The intelligent lotus seed processing equipment shown in fig. 1 to 4 comprises a box body 1, a cutting mechanism 2, a pretreatment mechanism 3, a screening mechanism 4 and a shelling mechanism 5, wherein the box body 1 comprises a feed inlet 11 and a discharge outlet 12, the cutting mechanism 2 is arranged at the feed inlet 11, the cutting mechanism 2 is used for cutting lotus heads of lotus seeds to obtain lotus seats containing lotus seeds, the lotus seats are fed into the box body 1 through the feed inlet 11, and the lotus heads are fed into an external crusher to be crushed to obtain crushed powder; the pretreatment mechanism 3, the screening mechanism 4 and the shelling mechanism 5 are sequentially arranged in the box body 1, and the pretreatment mechanism 3 is used for receiving a rosette entering the box body 1 and cutting the rosette to obtain a primary material so that the primary material is sent to the screening mechanism 4; the screening mechanism 4 is used for obtaining a primary material and screening out lotus seeds with cut shells mixed in the primary material so that the screened lotus seeds enter the shelling mechanism 5; the shelling mechanism 5 is used for shelling lotus seeds so that shelled lotus fruits can be sent out of the box body 1 through the discharge hole 12.
A large amount of fibrous tissues of the lotus seedpod positioned at one end of the lotus head are cut and removed through the cutting mechanism 2, and are sent into an external crusher for crushing to obtain crushed powder, so that the utilization rate of resources can be effectively improved, and the purposes of energy conservation and environmental protection are achieved; the pretreatment mechanism 3 and the screening mechanism 4 separate the residual lotus seed fibers from lotus seeds, so that the processing capacity of the lotus seeds in the same batch can be improved, the high-frequency lotus seed fiber processing (the problem of fiber blockage and the like can be avoided by checking regularly) is not needed, and compared with the existing lotus seed peeling equipment, the lotus seed peeling equipment has the advantages of greatly improving the application range and the working efficiency. And can process fresh lotus seedpod, thus saving process.
Specifically, the thickness of the lotus seat is greater than the length of lotus seeds.
The cutting mechanism 2 comprises a slide way 21, an electric control cutting knife 22 and a deslagging structure 23, wherein the slide way 21 is arranged on the top side of the box body 1, and the slide way 21 is obliquely arranged; the slideway 21 comprises a starting end and a tail end, wherein the horizontal height of the starting end is higher than that of the tail end, the tail end is connected with the feed inlet 11, and the slideway 21 is used for enabling the shower to slide into the tail end from the starting end and abut against the feed inlet 11; the blade of the electric control cutter 22 is arranged at the feed inlet 11, and the electric control cutter 22 is used for cutting the shower nozzle abutting against the feed inlet 11 so that the cut shower nozzle falls into the box body 1 from the feed inlet 11; the deslagging structure 23 is arranged on the top side of the box body 1, the deslagging structure 23 is positioned on one side of the electric control cutter 22 away from the box body 1, and the deslagging structure 23 is used for being matched with the electric control cutter 22 to push out the cut lotus heads outside the slide way 21. The electric control cutting knife 22 is arranged at the feeding hole 11, the inclination advantage of the slide way 21 is utilized, so that the lotus seeders which are sequentially arranged in the slide way 21 push the lotus seeders to be abutted against the feeding hole 11 to contact the blades, the lotus seeders are sequentially cut and enter the feeding hole 11, useless waste is reduced and enters the box body 1 for operation, the electric control cutting knife 22 can be prevented from being closely contacted by workers through the slide way 21, and safe production is guaranteed.
Specifically, the electric control cutting knife 22 is a reciprocating cutting knife, and the cutting of the electric control cutting knife 22 shortens the shower fibers entering the box body 1, so that the cutting difficulty in the box body 1 is greatly reduced, and the problem of fiber winding is solved. The lotus seedpod slides on the slide way 21 in a state that the lotus seedpod faces upwards and the lotus seat containing lotus seeds faces downwards, and the tail end of the slide way 21 can control the stop position of the lotus seedpod after being output from the slide way 21.
Specifically, the top side of the box body 1 is further provided with a lifter 13, the lifting end of the lifter 13 is hinged with the starting end of the slideway 21, the tail end of the slideway 21 is hinged with the box body 1, and the lifter 13 is used for adjusting the inclination of the slideway 21, so that the effect of actual use can be ensured according to the adjustment gradient of the shower.
The deslagging structure 23 comprises a frame 24, a first motor 25, a connecting sleeve 26 and a push plate 27, wherein the frame 24 is arranged on the top side of the box body 1, an installation space is formed between the frame 24 and the box body 1, and the connecting sleeve 26 is arranged in the installation space; the first motor 25 is arranged on the frame 24, and the first motor 25 is positioned on one side of the connecting sleeve 26, which is away from the electric control cutter 22; the output end of the first motor 25 is connected with a connecting sleeve 26, a push plate 27 is arranged on the outer side of the connecting sleeve 26, and the first motor 25 is used for controlling the connecting sleeve 26 to drive the push plate 27 to horizontally rotate; the top of the box body 1 is provided with a chute 15, the chute 15 is obliquely arranged, the chute 15 comprises an inlet end and an outlet end, and the horizontal height of the outlet end is higher than that of the inlet end; the inlet end is arranged close to the connecting sleeve 26, and the first motor 25 is used for driving the push plate 27 to rotate so as to push the cut lotus heads to fall into the sliding groove 15, and slide out of the box body 1 through the sliding groove 15. After the rosette enters the box body 1, the lotus seedpod behind can push the cut lotus seedpod to a position close to the connecting sleeve 26, the position of the lotus seedpod is changed by the first motor 25 through pushing force to push the lotus seedpod into the sliding groove 15, and unloading of the lotus seedpod is completed.
Specifically, a speed reducer is further disposed between the first motor 25 and the connecting sleeve 26.
The deslagging structure 23 further comprises a baffle 14, the baffle 14 is arranged on the top side of the box body 1, the slideway 21, the chute 15 and the baffle 14 are sequentially arranged along the rotation direction of the connecting sleeve 26, and the baffle 14 is arranged close to the chute wall of the chute 15; the baffle 14 extends along the length direction of the chute 15, one end of the baffle 14, which is close to the connecting sleeve 26, is provided with a yielding port 16, and the yielding port 16 is used for allowing the push plate 27 to pass through. The baffle 14 can be used for limiting, and as the output power of the first motor 25 cannot be frequently adjusted and the sizes of the lotus plumes are different, some smaller lotus plumes can be thrown away by the push plate 27 far away, and lotus plumes can be prevented from crossing the chute 15 through the baffle 14, so that each lotus plumes fall into the chute.
The pretreatment mechanism 3 comprises a pretreatment box 31, a second motor 33 and a stirring structure 34, wherein the pretreatment box 31 is arranged in the box body 1, one side of the pretreatment box 31 facing the feed inlet 11 is open, and the bottom of the pretreatment box 31 far away from the feed inlet 11 is provided with a plurality of first feed inlets 32; the stirring structure 34 comprises a main shaft 35 and stirring shafts 36, the main shaft 35 is vertically arranged, the second motor 33 is arranged on the top side of the box body 1, the output end of the second motor 33 is connected with one end of the main shaft 35, the stirring shafts 36 are arranged at intervals along the length direction of the main shaft 35, the stirring shafts 36 are arranged at intervals along the circumferential direction of the main shaft 35, and protruding cutter heads (not shown in the figure) are arranged at the outer edges of the stirring shafts 36; the second motor 33 is used for controlling the main shaft 35 to drive each stirring shaft 36 to rotate, and the tool bit of each stirring shaft 36 sequentially breaks down the lotus seed seat and the shell of the damaged lotus seed, so that the cut primary materials enter the screening mechanism 4 through each first blanking opening 32. Through each (mixing) shaft 36 and the blade that sets up in (mixing) shaft 36, can effectually decompose remaining fibre and scratch the shell of lotus seeds, reduce the degree of difficulty of follow-up lotus seeds shelling, effectual assurance shelling rate.
Specifically, the height of the cutter head protruding out of the outer edge of the stirring shaft 36 is one millimeter to two millimeters, so that the fiber and the shell can be effectively cut, and the lotus seeds can be prevented from being scratched.
Further, each stirring shaft 36 is fan-shaped, and a plurality of striped cutter heads are arranged at intervals on the upper side and the lower side of each stirring shaft 36. A multi-layer stirring shaft 36 is provided in the top-down direction; the same level of stirring shaft 36 is equal. Each layer is provided with at least 3 stirring shafts 36, and a blanking gap is formed between every two adjacent stirring shafts 36 in the same layer of stirring shafts 36, so that the rosettes and lotus seeds can slide layer by layer and fall down to the next layer. Further, the number of stirring shafts 36 arranged in each layer in the top-to-bottom direction is gradually increased, and the blanking gaps between the stirring shafts 36 of each layer are staggered, so that the lotus seeds and the rosettes falling on the top of the stirring shaft 36 of the lower layer can be simultaneously damaged by the cutter head of the stirring shaft 36 of the upper layer and the cutter head of the stirring shaft 36 of the lower layer, and are pushed by the stirring shaft 36 of the upper layer to fall from the blanking gaps to the top of the stirring shaft 36 of the lower layer.
The blanking gap width between each layer of stirring shafts 36 is gradually reduced in the top-down direction, and the blanking gap of the lowest layer of stirring shafts 36 allows the width of lotus seeds to pass through and allows the crushed aggregates of lotus seeds cut to be similar to the width of the lotus seeds to pass through.
Further, the controller controls the second motor 33 to alternately rotate in a slow mode and a fast mode according to a preset conversion period.
Under the slow mode, lotus seeds and lotus seats positioned on the stirring shaft 36 at the uppermost layer fall between the stirring shafts 36 at the upper layer and the lower layer from a blanking gap;
in the fast mode, the main shaft 35 drives each layer of stirring shafts 36 to rotate fast, and the lotus seeds and the lotus seats swing between the upper layer of stirring shafts 36 and the lower layer of stirring shafts 36 under the action of rotating centrifugal force so as to be scratched by the tool bits of the upper layer of stirring shafts 36 and the lower layer of stirring shafts 36.
In the further slow mode, the lotus seeds and the rosettes are subjected to a small centrifugal force, the rotation speed is low, and then the lotus seeds with the size smaller than the blanking gap fall into the next-layer stirring shaft 36 to be continuously processed, while the rosettes are continuously cut to a smaller size in the fast mode and the slow mode alternately until the lotus seeds and the rosettes are allowed to fall into the next-layer stirring shaft 36 from the blanking gap.
Thus, in the above-described structure of the multi-layer stirring shaft 36 and the structure in which the second motor 33 rotates alternately in the slow mode and the fast mode, lotus seeds drop to the first discharge port 32 preferentially from the multi-layer stirring shaft 36 through layer by layer blanking, while the rosettes need to undergo longer scratch between each layer of stirring shafts 36 due to larger size, so as to drop to the next layer of stirring shafts 36. Therefore, lotus seeds enter the screening mechanism 4 from the first discharging opening 32 to be screened; the crushed lotus seed seat can enter the screening mechanism 4 through the first blanking opening 32 after the lotus seeds basically enter the screening mechanism 4 for processing, so that the purpose of staged processing of the lotus seeds and crushed lotus seat is primarily realized.
Specifically, the cutter head extends spirally along the outer edge and the length direction of the stirring shaft 36, and the cutting angle of the cutter head and the rotation direction of each stirring shaft 36 form an inclined cutting angle, so that the cutter head is convenient for cutting the rosette.
The pretreatment mechanism 3 further comprises a telescopic device 37 and a limiting plate 38, the limiting plate 38 is arranged on one side of the pretreatment box 31, which is away from the feed inlet 11, the limiting plate 38 is provided with a plurality of second feed inlets 39, and the second feed inlets 39 and the first feed inlets 32 are mirror image pieces; the output end of the telescopic device 37 is connected with a limiting plate 38, and the telescopic device 37 is used for driving the limiting plate 38 to move horizontally, so that each second blanking opening 39 and each first blanking opening 32 are arranged in a staggered mode, and the communication between the pretreatment box 31 and the screening mechanism 4 is closed.
Specifically, the pretreatment tank 31 is provided with a bottom plate of the first feed opening 32 and detachably connected with the pretreatment tank 31; the telescopic device 37 is detachably connected with the limiting plate 38; the box 1 is provided with a first access opening for regular maintenance of the bottom plate and the limiting plate 38 through the first access opening to prevent the fibres from blocking the respective blanking openings.
Specifically, the first discharging opening 32 and the second discharging opening 39 are rectangular through holes, one end of each rectangular through hole is close to one end of the pretreatment tank 31, and the other end of each rectangular through hole is close to the other end of the pretreatment tank 31; the rectangular through holes are arranged in parallel at intervals. This may facilitate the leaching out of the shower fibers.
The screening mechanism comprises a slag box 41 and two screen plates 42, the two screen plates 42 are obliquely arranged, the two screen plates 42 are vertically arranged at intervals, and the slag box 41 is positioned at one side of each screen plate 42 far away from the pretreatment mechanism 3; the shelling mechanism 5 comprises two shelling boxes 51, two sieve plates 42 are positioned between the two shelling boxes 51, wherein the lower end of one sieve plate 42 is communicated with one shelling box 51, and the lower end of the other sieve plate 42 is communicated with the other shelling box 51; the mesh aperture of the screen plate 42 near the pretreatment mechanism 3 is larger than the mesh aperture of the screen plate 42 near the slag box 41. The arrangement of the two sieve plates 42 can separate the size of the lotus fruits, so that the later treatment is convenient.
Specifically, the slag box 41 is communicated with an external crusher, so that the crusher crushes the waste collected by the slag box 41 into powder with corresponding particle size for recycling, and the purposes of energy conservation and environmental protection are achieved.
Specifically, the screening mechanism 4 further includes two screws 43, and the two screws 43 respectively penetrate through the box body 1 and are screwed with the box body 1; each screw 43 is located on one side of each screen plate 42 facing away from the slag box 41, wherein the lower end of one of the screw 43 and the lower end of one screen plate 42 are connected through a connecting cable 44, the other screw 43 and the lower end of the other screen plate 42 are connected through the connecting cable 44, the upper end of each screen plate 42 is hinged with the box body 1, and each screw 43 rotates to enable the cable to be wound on the screw 43, so that the inclination angle of each screen plate 42 is adjusted. Thus, the inclination angle can be adjusted according to the size of lotus seeds in the same batch, so as to ensure that the slag screen is placed into the slag box 41.
Specifically, the screw 43 is connected to the screen plate 42 through two connecting cables 44, and the screen plate 42 is located between the two connecting cables 44; the connection cable 44 is an elastic cable. Therefore, the blocking of the connecting cable 44 to the lotus seeds entering the shell peeling box 51 can be avoided, and the elastic force of the connecting cable 44 can be utilized to enable the sieve plate 42 to vibrate for assisting sieving and blanking.
The inclination directions of the two sieve plates 42 are opposite, a guide plate 45 is arranged between the two sieve plates 42, the sieve plates 42 close to the pretreatment mechanism 3 and the guide plate 45 are arranged at parallel intervals, the high end of the sieve plate 42 close to the slag box 41 is close to the low end of the guide plate 45, and the guide plate 45 is used for guiding the discharged materials below the sieve plate 42 close to the pretreatment mechanism 3 to the high end of the sieve plate 42 close to the slag box 41. The guide plate 45 can improve the length of the lotus seed moving path after primary sieving, and effectively improve the secondary sieving efficiency.
The box body 1 is provided with two discharge holes 12, one shell stripping box 51 is communicated with one discharge hole 12, and the other shell stripping box 51 is communicated with the other discharge hole 12; the shell peeling box 51 is provided with a driver 52 and two rollers 53 at a transverse interval, an extrusion space 54 is formed between the two rollers 53, the driver 52 is connected with the two rollers 53 in a driving way, and the driver 52 is used for driving the two rollers 53 to rotate, so that the two rollers 53 are abutted against lotus seeds entering the extrusion space 54, and lotus seeds are extruded from the initially cut shells.
Specifically, two second access holes are further formed in the box body 1, the first access hole is communicated with one of the shell stripping boxes 51, and the other access hole is communicated with the other shell stripping box 51, so that cleaning and maintenance of the inside of the shell stripping boxes 51 are facilitated.
Specifically, the level of one roller 53 is higher than that of the other roller 53, so that the fiber entering the shelling box 51 can be prevented from blocking the shelling box 51, the fiber is abutted against the lower roller 53 by the height difference, and the two rollers 53 can be matched to send the fiber into the discharge port 12.
Specifically, the fiber and the shell are separated from the lotus fruits through external slag equipment (such as a water tank) and are sent to an external crusher for crushing, so that the whole utilization of the lotus seedpod is realized, no waste is generated, and the purposes of energy conservation and environmental protection are achieved.
Specifically, the distance between the two rollers 53 having a higher level is larger than the distance between the two rollers 53 having a lower level.
Specifically, the two rollers 53 rotate from top to bottom in the direction of the pressing space 54.
Specifically, the side of the shell peeling box 51 near the end of each roller 53 is provided with a detection hole, one detection hole is provided with an infrared emitter 56, the other detection hole is provided with an infrared receiver 55, and a signal emission path of the infrared emitter 56 is positioned above the extrusion space 54 to detect whether lotus seeds are abutted against each roller 53. This makes it possible to detect whether or not the roller 53 is operating normally, and to avoid idling. And can assist the staff in knowing the internal operation of the machine.
The position of the peeling box 51 close to the discharge hole 12 is provided with a ramp which is used for assisting the peeled lotus fruits to slide into the discharge hole 12.
The foregoing description is only of the preferred embodiments of the present invention and is not intended to limit the scope of the invention, and all equivalent structural changes made by the description of the present invention and the accompanying drawings or direct/indirect application in other related technical fields are included in the scope of the invention.
Claims (7)
1. The intelligent lotus seed processing equipment is characterized by comprising a box body, a cutting mechanism, a pretreatment mechanism, a screening mechanism and a shelling mechanism, wherein the box body comprises a feed inlet and a discharge outlet, the cutting mechanism is arranged at the feed inlet and is used for cutting lotus heads of lotus seeds to obtain lotus seats containing lotus seeds, sending the lotus seats into the box body through the feed inlet and sending the lotus heads into an external crusher to crush to obtain crushed powder; the pretreatment mechanism, the screening mechanism and the shelling mechanism are sequentially arranged in the box body, and the pretreatment mechanism is used for receiving a rosette which enters the box body and cutting the rosette to obtain a primary material so that the primary material is sent into the screening mechanism; the screening mechanism is used for obtaining the initial material, and screening the lotus seeds with the cut shells mixed in the initial material, so that the screened lotus seeds enter the shelling mechanism; the shelling mechanism is used for shelling lotus seeds, so that shelled lotus fruits are sent out of the box body through the discharge hole, the cutting mechanism comprises a slide way, an electric control cutting knife and a deslagging structure, the slide way is arranged on the top side of the box body, and the slide way is obliquely arranged; the slideway comprises a starting end and a tail end, wherein the horizontal height of the starting end is higher than that of the tail end, the tail end is connected with the feeding port, and the slideway is used for enabling the shower to slide into the tail end from the starting end and abut against the feeding port; the blade of the electric control cutting knife is arranged at the feed inlet and is used for cutting and abutting the shower nozzle at the feed inlet so that the cut shower seat falls into the box body from the feed inlet; the deslagging structure is arranged on the top side of the box body, the deslagging structure is positioned on one side of the electric control cutter away from the inside of the box body, and the deslagging structure is used for being matched with the electric control cutter to push out the cut lotus heads out of the slide way; the deslagging structure comprises a frame body, a first motor, a connecting sleeve and a push plate, wherein the frame body is arranged on the top side of the box body, an installation space is formed between the frame body and the box body, and the connecting sleeve is arranged in the installation space; the first motor is arranged on the frame body, and the first motor is positioned on one side of the connecting sleeve, which is away from the electric control cutting knife; the output end of the first motor is connected with the connecting sleeve, a push plate is arranged on the outer side of the connecting sleeve, and the first motor is used for controlling the connecting sleeve to drive the push plate to horizontally rotate; the top of the box body is provided with a sliding groove, the sliding groove is obliquely arranged, the sliding groove comprises an inlet end and an outlet end, and the horizontal height of the outlet end is higher than that of the inlet end; the first motor is used for driving the push plate to rotate so as to push the cut lotus heads to fall into the sliding grooves, and the lotus heads slide out of the box body through the sliding grooves; the deslagging structure further comprises a baffle plate, the baffle plate is arranged on the top side of the box body, the slideway, the chute and the baffle plate are sequentially arranged along the rotation direction of the connecting sleeve, and the baffle plate is arranged close to the wall of the chute; the baffle extends along the length direction of the chute, a yielding port is formed in one end, close to the connecting sleeve, of the baffle, and the yielding port is used for the push plate to pass through.
2. The intelligent lotus seed processing device according to claim 1, wherein the pretreatment mechanism comprises a pretreatment box, a second motor and a stirring structure, the pretreatment box is arranged in the box, one side of the pretreatment box facing the feed inlet is open, and a plurality of first feed inlets are formed in the bottom of the pretreatment box away from the feed inlet; the stirring structure comprises a main shaft and stirring shafts, wherein the main shaft is vertically arranged, the second motor is arranged on the top side of the box body, the output end of the second motor is connected with one end of the main shaft, the stirring shafts are arranged at intervals along the length direction of the main shaft, the stirring shafts are arranged at intervals along the circumferential direction of the main shaft, and the outer edge of each stirring shaft is provided with a convex cutter head; the second motor is used for controlling the main shaft to drive each stirring shaft to rotate, and the tool bit of each stirring shaft sequentially breaks down the lotus seat and the shell of the damaged lotus seeds, so that the cut primary materials enter the screening mechanism through each first blanking port.
3. The intelligent lotus seed processing device according to claim 2, wherein the pretreatment mechanism further comprises a telescopic device and a limiting plate, the limiting plate is arranged on one side of the pretreatment box, which is away from the feed inlet, the limiting plate is provided with a plurality of second feed inlets, and the second feed inlets and the first feed inlets are mirror image pieces; the output end of the telescopic device is connected with the limiting plate, and the telescopic device is used for driving the limiting plate to horizontally move so that each second blanking port and each first blanking port are arranged in a staggered mode, and the communication between the pretreatment box and the screening mechanism is closed.
4. A lotus seed intelligent processing device according to any one of claims 1-3, wherein the screening mechanism comprises a dreg box and two screening plates, wherein the two screening plates are obliquely arranged, the two screening plates are vertically spaced, and the dreg box is positioned at one side of each screening plate away from the pretreatment mechanism; the shelling mechanism comprises two shelling boxes, two sieve plates are positioned between the two shelling boxes, the lower end of one sieve plate is communicated with one shelling box, and the lower end of the other sieve plate is communicated with the other shelling box; the sieve pore diameter of the sieve plate close to the pretreatment mechanism is larger than that of the sieve plate close to the slag box.
5. The intelligent lotus seed processing device according to claim 4, wherein the inclination directions of the two sieve plates are opposite, a guide plate is arranged between the two sieve plates, the sieve plates close to the pretreatment mechanism and the guide plate are arranged at intervals in parallel, the high end of the sieve plate close to the dreg box is close to the low end of the guide plate, and the guide plate is used for guiding the discharge material below the sieve plate close to the pretreatment mechanism to the high end of the sieve plate close to the dreg box.
6. The intelligent lotus nut processing device according to claim 4, wherein the box body is provided with two discharge holes, one of the husking boxes is communicated with one of the discharge holes, and the other husking box is communicated with the other discharge hole; the shell peeling machine is characterized in that one side of the shell peeling box, which is close to the pretreatment mechanism, is open, a driver and two rollers are arranged in the shell peeling box, the two rollers are transversely arranged at intervals, an extrusion space is formed between the two rollers, the driver is in driving connection with the two rollers, the driver is used for driving the two rollers to rotate, so that the two rollers are abutted to lotus seeds entering the extrusion space, and lotus fruits are extruded from the initially cut shells.
7. The intelligent lotus nut processing device as defined in claim 6, wherein said husking box is provided with a ramp at a position near said outlet, said ramp being used to assist husked lotus nuts to slide into said outlet.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210809097.5A CN115226902B (en) | 2022-07-11 | 2022-07-11 | Hunan lotus intelligent processing equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210809097.5A CN115226902B (en) | 2022-07-11 | 2022-07-11 | Hunan lotus intelligent processing equipment |
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| CN115226902B true CN115226902B (en) | 2023-11-10 |
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| CN115226902A (en) | 2022-10-25 |
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