CN115226902A - Lotus nut intelligent processing equipment - Google Patents
Lotus nut intelligent processing equipment Download PDFInfo
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- CN115226902A CN115226902A CN202210809097.5A CN202210809097A CN115226902A CN 115226902 A CN115226902 A CN 115226902A CN 202210809097 A CN202210809097 A CN 202210809097A CN 115226902 A CN115226902 A CN 115226902A
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- lotus
- box body
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- pretreatment
- shelling
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- 240000002853 Nelumbo nucifera Species 0.000 title claims abstract description 188
- 235000006508 Nelumbo nucifera Nutrition 0.000 title claims abstract description 188
- 235000006510 Nelumbo pentapetala Nutrition 0.000 title claims abstract description 188
- 238000012545 processing Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 103
- 238000005520 cutting process Methods 0.000 claims abstract description 56
- 238000012216 screening Methods 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 20
- 239000000843 powder Substances 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 238000003756 stirring Methods 0.000 claims description 57
- 239000002893 slag Substances 0.000 claims description 25
- 238000001125 extrusion Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 3
- 238000004134 energy conservation Methods 0.000 abstract description 6
- 230000007613 environmental effect Effects 0.000 abstract description 6
- 239000000835 fiber Substances 0.000 description 14
- 238000001514 detection method Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 235000004213 low-fat Nutrition 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
- A23N5/08—Machines for hulling, husking or cracking nuts for removing fleshy or fibrous hulls of nuts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/10—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/04—Stationary flat screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
Abstract
The invention discloses intelligent lotus nut processing equipment which comprises a box body, a cutting mechanism, a pretreatment mechanism, a screening mechanism and a shelling mechanism, wherein the box body comprises a feeding hole and a discharging hole, the cutting mechanism is arranged at the feeding hole, and is used for cutting lotus nuts of lotus seedpods to obtain lotus bases containing lotus seeds, sending the lotus bases into the box body through the feeding hole, and sending the lotus nuts into an external crusher to be crushed to obtain crushed powder; the pretreatment mechanism, the screening mechanism and the shelling mechanism are sequentially arranged in the box body, and the pretreatment mechanism is used for receiving the lotus bases entering the box body, cutting the lotus bases to obtain primary materials and sending the primary materials into the screening mechanism; the screening mechanism is used for obtaining the initial material and screening to enable each screened lotus seed to enter the shelling mechanism. According to the technical scheme provided by the invention, a large amount of fibrous tissues at one end of the lotus head of the lotus seedpod are cut and removed through the cutting mechanism, and are sent into an external crusher to be crushed to obtain crushed powder, so that the utilization rate of resources can be effectively improved, and the purposes of energy conservation and environmental protection are achieved.
Description
Technical Field
The invention relates to the technical field of lotus nut processing, in particular to intelligent lotus nut processing equipment.
Background
Lotus seeds are produced in Hunan, hubei, fujian, jiangsu, zhejiang, jiangxi and the like, wherein Hunan pond lotus seeds, fujiangning lotus seeds and Zhejiang Xuanlian are called as the three lotus seeds in China. The Hunan pond is located in the middle of the Hunan province, is slightly east, is located at the downstream of the Hunan province, is humid in climate, is clear in four seasons, has an average annual temperature of about 17 ℃, is sufficient in sunlight and rich in rainfall, and forms a favorable climate condition for Hunan lotus production. Lotus, which has the characteristics of high protein, low fat, good taste and the like.
Lotus seeds need to be taken out of lotus seedpods after lotus seeds are harvested, the efficiency of the lotus seedpod threshing machine for threshing lotus seedpods in the market is greatly improved at present, and the lotus seedpods after being dried are thrown by centrifugal force for threshing. The equipment has the following defects that the lotus seedpod needs to be dried in the sun, and the fresh lotus seedpod cannot be threshed; secondly, a large amount of lotus seedpods are accumulated in the processing bin, and after the lotus seedpods are operated for a period of time, the lotus seedpods which are taken out manually to complete fruit removal are needed, so that the whole operation efficiency is influenced. Secondly, the existing lotus seedpod threshing machine does not reprocess the threshed lotus seedpods, generally directly discards the threshed lotus seedpods, cannot recycle the threshed lotus seedpods, and cannot achieve the purposes of energy conservation and environmental protection.
Disclosure of Invention
The invention mainly aims to provide lotus nut intelligent processing equipment, and aims to solve the problems that lotus nuts after being threshed need to be manually cleaned and cannot be reused in the existing equipment.
In order to achieve the purpose, the technical scheme provided by the invention is as follows:
the intelligent lotus nut processing equipment comprises a box body, a cutting mechanism, a pretreatment mechanism, a screening mechanism and a shelling mechanism, wherein the box body comprises a feeding hole and a discharging hole, the cutting mechanism is arranged at the feeding hole, and is used for cutting lotus nuts of lotus seedpods to obtain lotus bases containing lotus seeds, sending the lotus bases into the box body through the feeding hole, and sending the lotus nuts into an external crusher to be crushed to obtain crushed powder; the pretreatment mechanism, the screening mechanism and the shelling mechanism are sequentially arranged in the box body, and the pretreatment mechanism is used for receiving the lotus bases entering the box body and cutting the lotus bases to obtain primary materials so as to send the primary materials into the screening mechanism; the screening mechanism is used for obtaining the initial material and screening and mixing the lotus seeds with the cut outer shells in the initial material so as to enable the screened lotus seeds to enter the shelling mechanism; the shelling mechanism is used for shelling the shells of the lotus seeds so that the shelled lotus seeds are delivered out of the box body through the discharge hole.
Preferably, the cutting mechanism comprises a slideway, an electric control cutting knife and a deslagging structure, the slideway is arranged on the top side of the box body, and the slideway is obliquely arranged; the slide way comprises a starting end and a tail end, the horizontal height of the starting end is higher than that of the tail end, the tail end is connected with the feed inlet, and the slide way is used for enabling a lotus seedpod to slide into the tail end from the starting end and abut against the feed inlet; the blade of the electric control cutting knife is arranged at the feed inlet, and the electric control cutting knife is used for cutting the lotus seedpod abutted to the feed inlet so as to enable the cut lotus seat to fall into the box body from the feed inlet; the deslagging structure is arranged on the top side of the box body, the deslagging structure is located on one side, deviating from the electric control cutting knife, in the box body, and the deslagging structure is used for matching with the electric control cutting knife to push out the lotus head after cutting to the outside of the slide way.
Preferably, the deslagging structure comprises a frame body, a first motor, a connecting sleeve and a push plate, wherein the frame body is arranged on the top side of the box body, an installation space is formed between the frame body and the box body, and the connecting sleeve is arranged in the installation space; the first motor is arranged on the frame body and is positioned on one side of the connecting sleeve, which deviates from the electric control cutting knife; the output end of the first motor is connected with the connecting sleeve, a push plate is arranged on the outer side of the connecting sleeve, and the first motor is used for controlling the connecting sleeve to drive the push plate to horizontally rotate; the top of the box body is provided with a sliding chute which is obliquely arranged, the sliding chute comprises an inlet end and an outlet end, and the horizontal height of the outlet end is higher than that of the inlet end; the inlet end is close to the connecting sleeve, and the first motor is used for driving the push plate to rotate so as to push the cut lotus head, so that the lotus head falls into the sliding groove, and slides out of the box body through the sliding groove.
Preferably, the deslagging structure further comprises a baffle, the baffle is arranged on the top side of the box body, the slideway, the chute and the baffle are sequentially arranged along the rotating direction of the connecting sleeve, and the baffle is arranged close to the chute wall of the chute; the baffle is followed the length direction of spout extends, the baffle is close to the one end of adapter sleeve is seted up and is let the position mouth, it is used for supplying to let the position mouth the push pedal passes through.
Preferably, the pretreatment mechanism comprises a pretreatment box, a second motor and a stirring structure, the pretreatment box is arranged in the box body, one side of the pretreatment box facing the feed port is open, and a plurality of first discharge ports are formed in the bottom of the pretreatment box far away from the feed port; the stirring structure comprises a main shaft and stirring shafts, the main shaft is vertically arranged, the second motor is arranged on the top side of the box body, the output end of the second motor is connected with one end of the main shaft, the stirring shafts are arranged at intervals along the length direction of the main shaft, the stirring shafts are arranged at intervals along the circumferential direction of the main shaft, and the outer edge of each stirring shaft is provided with a convex cutter head; the second motor is used for controlling the main shaft to drive the stirring shafts to rotate, and the cutter head of each stirring shaft sequentially decomposes a lotus socket and scratches a shell of a lotus seed so that the cut primary material enters the screening mechanism through the first discharge ports.
Preferably, the pretreatment mechanism further comprises a telescopic device and a limiting plate, the limiting plate is arranged on one side of the pretreatment box, which is far away from the feed port, the limiting plate is provided with a plurality of second feed ports, and the second feed ports and the first feed ports are mirror images; the output end of the expansion piece is connected with the limiting plate, the expansion piece is used for driving the limiting plate to horizontally move, so that the second feed openings and the first feed openings are arranged in a staggered mode, and the pretreatment box and the screening mechanism are communicated and closed.
Preferably, the screening mechanism comprises a slag box and two screen plates, the two screen plates are obliquely arranged, the two screen plates are vertically arranged at intervals, and the slag box is positioned on one side of each screen plate, which is far away from the pretreatment mechanism; the shelling mechanism comprises two shelling boxes, two sieve plates are positioned between the two shelling boxes, the lower end of one sieve plate is communicated with one shelling box, and the lower end of the other sieve plate is communicated with the other shelling box; the sieve plate close to the pretreatment mechanism is provided with a sieve plate, and the sieve plate is provided with a sieve plate hole close to the slag box.
Preferably, the two sieve plates are opposite in inclination direction, a guide plate is arranged between the two sieve plates, the sieve plate close to the pretreatment mechanism and the guide plate are arranged in parallel at intervals, the high end of the sieve plate close to the slag box is close to the low end of the guide plate, and the guide plate is used for guiding the discharge materials under the sieve plate close to the pretreatment mechanism into the high end of the sieve plate close to the slag box.
Preferably, the box body is provided with two discharge ports, one of the peeling boxes is communicated with one of the discharge ports, and the other peeling box is communicated with the other discharge port; one side of shelling case that is close to preliminary treatment mechanism is uncovered, shelling incasement sets up driver and two rollers, and two rollers lateral separation set up, form the extrusion space between two rollers, the driver drive is connected two the running roller, the driver is used for driving two the running roller rotates, so that two the running roller butt gets into the lotus seeds in extrusion space extrudees the lotus seeds of lotus nut from the shell of initial cutting.
Preferably, a ramp is arranged at a position, close to the discharge hole, of the peeling box, and the ramp is used for assisting the peeled lotus nuts to slide into the discharge hole.
Compared with the prior art, the invention at least has the following beneficial effects:
a large amount of fibrous tissues of the lotus seedpod at one end of the lotus head are cut and removed through the cutting mechanism, and are sent into an external crusher to be crushed to obtain crushed powder, so that the utilization rate of resources can be effectively improved, and the purposes of energy conservation and environmental protection are achieved; the residual lotus seedpod fibers and lotus seeds are separated through the pretreatment mechanism and the screening mechanism, so that the working efficiency can be improved, and the fresh lotus seedpods can be treated.
Drawings
In order to more clearly illustrate the embodiments or technical solutions of the present invention, the drawings used in the embodiments or technical solutions of the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an embodiment of an intelligent lotus nut processing apparatus according to the invention;
FIG. 2 is a schematic top view of the structure of FIG. 1;
FIG. 3 is a schematic top view of the husking box;
fig. 4 is an enlarged schematic view of a portion a in fig. 1.
The reference numbers indicate:
1, a box body; 11-a feed inlet; 12-a discharge hole; 13-a lifter; 14-a baffle; 15-a chute; 16-a let bit port;
2-a cutting mechanism; 21-a slide way; 22-an electrically controlled cutting knife; 23-deslagging structure; 24-a frame body; 25-a first motor; 26-connecting sleeves; 27-a push plate;
3-a pretreatment mechanism; 31-a pretreatment tank; 32-a first feed opening; 33-a second motor; 34-a stirring structure; 35-a main shaft; 36-a stirring shaft; 37-a retractor; 38-limiting plate; 39-a second feed opening;
4-a screening mechanism; 41-a slag box; 42-sieve plate; 43-screw rod; 44-connecting cables; 45-a guide plate;
5-a shelling mechanism; 51-a shelling box; 52-a driver; 53-rolling wheel; 54-extrusion space; 55-an infrared receiver; 56-infrared emitter;
the implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive step based on the embodiments of the present invention, are within the scope of protection of the present invention.
It should be noted that all directional indicators (such as up, down, left, right, front, back \8230;) in the embodiments of the present invention are only used to explain the relative positional relationship between the components, the motion situation, etc. in a specific posture (as shown in the attached drawings), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are only for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly, and for example, "secured" may be a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
In addition, the technical solutions in the embodiments of the present invention may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination of technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
The invention provides intelligent lotus nut processing equipment.
The intelligent lotus nut processing equipment comprises a box body 1, a cutting mechanism 2, a pretreatment mechanism 3, a screening mechanism 4 and a shelling mechanism 5, wherein the box body 1 comprises a feeding hole 11 and a discharging hole 12, the cutting mechanism 2 is arranged at the feeding hole 11, the cutting mechanism 2 is used for cutting lotus nuts of lotus seedpods to obtain lotus bases containing lotus seeds, the lotus bases are fed into the box body 1 through the feeding hole 11, and the lotus nuts are fed into an external crusher to be crushed to obtain crushed powder; the pretreatment mechanism 3, the screening mechanism 4 and the shelling mechanism 5 are sequentially arranged in the box body 1, and the pretreatment mechanism 3 is used for receiving rosettes entering the box body 1 and cutting the rosettes to obtain primary materials so as to send the primary materials into the screening mechanism 4; the screening mechanism 4 is used for obtaining the initial material and screening out each lotus seed with cut outer shell mixed in the initial material so as to lead each screened lotus seed to enter the shelling mechanism 5; the hulling mechanism 5 is used for hulling the lotus seeds so that the hulled lotus seeds are delivered out of the box body 1 through the discharge hole 12.
A large amount of fibrous tissues of the lotus seedpod positioned at one end of the lotus head are cut and removed through the cutting mechanism 2, and are sent into an external crusher to be crushed to obtain crushed powder, so that the utilization rate of resources can be effectively improved, and the purposes of energy conservation and environmental protection are achieved; pretreatment mechanism 3 and screening mechanism 4 separate remaining seedpod of lotus fibre and lotus seeds, both can improve the handling capacity of same batch of seedpod of lotus like this, need not the high frequency again to carry out seedpod of lotus fibre processing to box 1 (regularly look over can, avoid the fibre to block up the scheduling problem), for current lotus equipment of shelling, no matter be in application scope or work efficiency, all had very big improvement. And fresh lotus seedpods can be treated, so that the working procedure can be saved.
Specifically, the thickness of the lotus base is larger than the length of the lotus seed.
The cutting mechanism 2 comprises a slide rail 21, an electric control cutting knife 22 and a deslagging structure 23, the slide rail 21 is arranged on the top side of the box body 1, and the slide rail 21 is obliquely arranged; the slide way 21 comprises a starting end and a tail end, the horizontal height of the starting end is higher than that of the tail end, the tail end is connected with the feed inlet 11, and the slide way 21 is used for enabling the lotus seedpod to slide into the tail end from the starting end and abut against the feed inlet 11; the blade of the electric control cutting knife 22 is arranged at the feed inlet 11, and the electric control cutting knife 22 is used for cutting the lotus seedpod abutted to the feed inlet 11 so that the cut lotus seedpod falls into the box body 1 from the feed inlet 11; the deslagging structure 23 is arranged on the top side of the box body 1, the deslagging structure 23 is positioned on one side, deviating from the box body 1, of the electric control cutter 22, and the deslagging structure 23 is used for being matched with the electric control cutter 22 to push the cut lotus head out of the slide rail 21. Set up automatically controlled cutting knife 22 in feed inlet 11 department, utilize the slope advantage of slide 21 for arrange each seedpod of lotus promotion butt feed inlet 11 in slide 21 in proper order and contact the blade, cut each seedpod of lotus in proper order and make each seedpod of lotus seat get into feed inlet 11, reduce useless waste material and enter into operation in box 1, and can avoid the staff closely to contact automatically controlled cutting knife 22 through slide 21, guaranteed safety in production.
Specifically, automatically controlled cutting knife 22 is reciprocating type cutting knife, and the cutting of automatically controlled cutting knife 22 makes the lotus seedpod of the lotus fibre that gets into in the box 1 shorten, and this will very big reduction the cutting degree of difficulty in the box 1, solved the winding problem of fibre. The lotus seedpod slides on the slide rail 21 in a state that the lotus head faces upwards and the lotus holder containing the lotus seeds faces downwards, and the tail end of the slide rail 21 can control the stop position of the lotus seedpod after being output from the slide rail 21.
Specifically, the top side of the box body 1 is further provided with a lifter 13, the lifting end of the lifter 13 is hinged with the starting end of the slide rail 21, the tail end of the slide rail 21 is hinged with the box body 1, and the lifter 13 is used for adjusting the gradient of the slide rail 21, so that the gradient can be adjusted according to the shower nozzles, and the effect of practical use is ensured.
The deslagging structure 23 comprises a frame body 24, a first motor 25, a connecting sleeve 26 and a push plate 27, wherein the frame body 24 is arranged on the top side of the box body 1, an installation space is formed between the frame body 24 and the box body 1, and the connecting sleeve 26 is arranged in the installation space; the first motor 25 is arranged on the frame body 24, and the first motor 25 is positioned on one side of the connecting sleeve 26, which is far away from the electric control cutting knife 22; the output end of the first motor 25 is connected with a connecting sleeve 26, a push plate 27 is arranged outside the connecting sleeve 26, and the first motor 25 is used for controlling the connecting sleeve 26 to drive the push plate 27 to horizontally rotate; the top of the box body 1 is provided with a chute 15, the chute 15 is obliquely arranged, the chute 15 comprises an inlet end and an outlet end, and the horizontal height of the outlet end is higher than that of the inlet end; the inlet end is close to the connecting sleeve 26, and the first motor 25 is used for driving the push plate 27 to rotate so as to push the cut lotus head, so that the lotus head falls into the sliding groove 15 and slides out of the box body 1 through the sliding groove 15. After the lotus base enters the box body 1, the lotus head cut by the lotus base in the back can be pushed to the position close to the connecting sleeve 26 by the shower nozzle in the back, the first motor 25 rotates, the position of the shower nozzle is changed by thrust force, and the shower nozzle is pushed into the sliding groove 15, so that the discharging of the lotus head is completed.
Specifically, a speed reducer is further disposed between the first motor 25 and the connecting sleeve 26.
The deslagging structure 23 also comprises a baffle plate 14, the baffle plate 14 is arranged on the top side of the box body 1, the slideway 21, the chute 15 and the baffle plate 14 are sequentially arranged along the rotation direction of the connecting sleeve 26, and the baffle plate 14 is arranged close to the chute wall of the chute 15; the baffle 14 extends along the length direction of the sliding chute 15, one end of the baffle 14 close to the connecting sleeve 26 is provided with a position-giving opening 16, and the position-giving opening 16 is used for the push plate 27 to pass through. Baffle 14's setting can play spacing effect, because the unable frequent adjustment of output of first motor 25, and the lotus seedpod is not of uniform size, so less lotus seedpod can be thrown away far away by push pedal 27 a bit, and can avoid the lotus head to cross spout 15 through baffle 14 for each lotus head all falls into.
The pretreatment mechanism 3 comprises a pretreatment box 31, a second motor 33 and a stirring structure 34, the pretreatment box 31 is arranged in the box body 1, one side of the pretreatment box 31 facing the feed port 11 is open, and the bottom of the pretreatment box 31 far away from the feed port 11 is provided with a plurality of first feed ports 32; the stirring structure 34 comprises a main shaft 35 and stirring shafts 36, the main shaft 35 is vertically arranged, the second motor 33 is arranged on the top side of the box body 1, the output end of the second motor 33 is connected with one end of the main shaft 35, the stirring shafts 36 are arranged at intervals along the length direction of the main shaft 35, the stirring shafts 36 are arranged at intervals along the circumferential direction of the main shaft 35, and the outer edge of each stirring shaft 36 is provided with a protruding cutter head (not shown in the figure); the second motor 33 is used for controlling the main shaft 35 to drive each stirring shaft 36 to rotate, and the cutter head of each stirring shaft 36 sequentially decomposes the lotus socket and scratches the shell of the lotus seed, so that the cut primary material enters the screening mechanism 4 through each first discharge opening 32. Through each (mixing) shaft 36 and set up in the blade of (mixing) shaft 36, can effectually decompose remaining fibre and draw the shell that decreases the lotus seeds, reduce the degree of difficulty of follow-up lotus seeds shelling, the effectual shelling rate of having guaranteed.
Specifically, the height that the tool bit protrudes the outer edge of the stirring shaft 36 is one millimeter to two millimeters, so that the fiber and the shell can be effectively cut, and the lotus nuts can be prevented from being scratched.
Furthermore, each stirring shaft 36 is fan-shaped, and a plurality of strip-shaped tool bits arranged at intervals are arranged on the upper side and the lower side of each stirring shaft 36. A plurality of layers of stirring shafts 36 are arranged along the direction from top to bottom; the same layer of stirring shafts 36 have the same horizontal height. Each layer is provided with at least 3 stirring shafts 36, and a blanking gap is formed between every two adjacent stirring shafts 36 in the same layer of stirring shafts 36, so that the lotus bases and the lotus seeds can slide and be damaged layer by layer and fall down to the next layer. Further, the number of the stirring shafts 36 arranged at each layer is gradually increased along the direction from top to bottom, and the blanking gaps between the stirring shafts 36 are staggered, so that the lotus bases and the lotus seeds falling on the top of the stirring shaft 36 at the lower layer can be simultaneously slipped and damaged by the cutter head of the stirring shaft 36 at the upper layer and the cutter head of the stirring shaft 36 at the lower layer, and are pushed by the stirring shaft 36 at the upper layer to fall from the blanking gaps to the top of the stirring shaft 36 at the lower layer.
Along the direction from top to bottom, the blanking clearance width between each layer of (mixing) shaft 36 diminishes gradually, and the blanking clearance of the bottom layer of (mixing) shaft 36 allows the width of lotus seeds to pass through to allow the lotus seat crushed aggregates that is cut into and is close with the lotus seeds width to pass through.
Further, the controller controls the second motor 33 to rotate alternately in the slow mode and the fast mode according to a preset switching period.
In a slow speed mode, the lotus seeds and the lotus bases positioned on the stirring shaft 36 at the uppermost layer fall between the upper stirring shaft 36 and the lower stirring shaft 36 from the blanking gap;
in the fast mode, the spindle 35 drives each layer of the stirring shaft 36 to rotate fast, and the lotus seeds and the lotus bases are thrown between the upper layer of the stirring shaft 36 and the lower layer of the stirring shaft 36 under the action of rotating centrifugal force to be scratched by the cutter heads of the upper layer of the stirring shaft 36 and the lower layer of the stirring shaft 36.
In the further slow mode, the lotus seeds and the lotus bases are subjected to small centrifugal force and slow in rotation speed, so that the lotus seeds with the size smaller than the blanking gap fall into the next layer of stirring shaft 36 to be continuously processed, and the lotus bases are continuously cut to be smaller in size in the alternation of the fast mode and the slow mode until the lotus bases with the size allowed to fall from the blanking gap to the next layer of stirring shaft 36.
Accordingly, in the above-described structure of the multi-layer stirring shaft 36 and the structure in which the second motor 33 rotates alternately in the slow mode and the fast mode, the lotus seeds preferentially fall down from the multi-layer stirring shaft 36 to the first discharge opening 32 layer by layer, while the lotus bases have a larger size and thus need to undergo a longer time to scratch between each layer of the stirring shaft 36 before falling down to the next layer of the stirring shaft 36. Therefore, the lotus seeds preferentially enter the screening mechanism 4 from the first discharge port 32 for screening treatment; the crushed lotus plumule basically enters the screening mechanism 4 for treatment, and then enters the screening mechanism 4 through the first discharge opening 32, so that the purpose of staged treatment of the crushed lotus plumule and the crushed lotus plumule is preliminarily realized.
Specifically, the cutter head extends spirally along the outer edge and the length direction of the stirring shaft 36, and the cutting angle of the cutter head and the rotation direction of each stirring shaft 36 form an inclined cutting-in angle, so that the cutter head can conveniently cut the rosette.
The pretreatment mechanism 3 further comprises an expansion piece 37 and a limiting plate 38, the limiting plate 38 is arranged on one side of the pretreatment tank 31, which is far away from the feed port 11, the limiting plate 38 is provided with a plurality of second feed ports 39, and the second feed ports 39 and the first feed ports 32 are mirror images; the output end of the expansion piece 37 is connected with the limiting plate 38, and the expansion piece 37 is used for driving the limiting plate 38 to horizontally move, so that each second feed opening 39 and each first feed opening 32 are arranged in a staggered mode, and the communication between the pretreatment tank 31 and the screening mechanism 4 is closed.
Specifically, the bottom plate of the pretreatment tank 31 provided with the first discharge port 32 is detachably connected with the pretreatment tank 31; the expansion piece 37 is detachably connected with the limiting plate 38; box 1 sets up first access hole, and first access hole is used for carrying out periodic maintenance through first access hole to bottom plate and limiting plate 38 to prevent that the fibre from blockking up each feed opening.
Specifically, the first feed opening 32 and the second feed opening 39 are both rectangular through holes, one end of each rectangular through hole is close to one end of the pretreatment tank 31, and the other end of each rectangular through hole is close to the other end of the pretreatment tank 31; the rectangular through holes are arranged in parallel at intervals. This may facilitate leaching of the lotus fibers.
The screening mechanism comprises a slag box 41 and two screen plates 42, the two screen plates 42 are obliquely arranged, the two screen plates 42 are vertically arranged at intervals, and the slag box 41 is positioned on one side of each screen plate 42 away from the pretreatment mechanism 3; the husking mechanism 5 comprises two husking boxes 51, the two screen plates 42 are positioned between the two husking boxes 51, the lower end of one screen plate 42 is communicated with one husking box 51, and the lower end of the other screen plate 42 is communicated with the other husking box 51; the sieve plate 42 close to the pre-treatment mechanism 3 has a larger mesh size than the sieve plate 42 close to the slag box 41. The two sieve plates 42 can separate the sizes of the lotus nuts, so that the later treatment is convenient.
Specifically, the slag box 41 is communicated with an external crusher, so that waste materials collected by the slag box 41 are crushed into powder with corresponding particle sizes by the crusher for recycling, and the purposes of energy conservation and environmental protection are achieved.
Specifically, the screening mechanism 4 further comprises two screws 43, and the two screws 43 respectively penetrate through the box body 1 and are in threaded connection with the box body 1; the screw rods 43 are respectively positioned on one side of each screen plate 42, which faces away from the slag box 41, wherein one screw rod 43 is connected with the lower end of one screen plate 42 through a connecting cable 44, the other screw rod 43 is connected with the lower end of the other screen plate 42 through a connecting cable 44, the high end of each screen plate 42 is hinged with the box body 1, and each screw rod 43 rotates to enable the cable to be wound on the screw rod 43, so that the inclination angle of each screen plate 42 is adjusted. Therefore, the inclination angle can be adjusted according to the size of the lotus seeds in the same batch so as to ensure that the feed slag is screened into the feed slag box 41.
Specifically, the screw 43 is connected to the screen plate 42 through two connecting cables 44, and the screen plate 42 is located between the two connecting cables 44; the connection cable 44 is an elastic cable. Therefore, the lotus seeds can be prevented from entering the peeling box 51 by the connecting cables 44, and the sieve plate 42 can vibrate to assist sieving and blanking by the aid of the elastic force of the connecting cables 44.
The inclination directions of the two sieve plates 42 are opposite, a guide plate 45 is arranged between the two sieve plates 42, the sieve plate 42 close to the pretreatment mechanism 3 and the guide plate 45 are arranged in parallel at intervals, the high end of the sieve plate 42 close to the slag box 41 is close to the low end of the guide plate 45, and the guide plate 45 is used for guiding the discharged materials under the sieve of the sieve plate 42 close to the pretreatment mechanism 3 into the high end of the sieve plate 42 close to the slag box 41. The setting of guide plate 45 can improve the length of the lotus seeds removal route after sieving for the first time, the effectual efficiency that sieves of having improved the secondary.
The box body 1 is provided with two discharge ports 12, wherein one peeling box 51 is communicated with one discharge port 12, and the other peeling box 51 is communicated with the other discharge port 12; one side of the husking box 51 close to the pretreatment mechanism 3 is open, a driver 52 and two rollers 53 are arranged in the husking box 51, the two rollers 53 are transversely arranged at intervals, a squeezing space 54 is formed between the two rollers 53, the driver 52 is in driving connection with the two rollers 53, and the driver 52 is used for driving the two rollers 53 to rotate so that the two rollers 53 abut against the lotus seeds entering the squeezing space 54 and the lotus seeds are squeezed out from the shells which are cut at first.
Specifically, the box body 1 is further provided with two second access holes, the first access hole is communicated with one of the husking boxes 51, and the other access hole is communicated with the other husking box 51, so that the inside of the husking box 51 can be conveniently cleaned and maintained.
Specifically, the horizontal height of one roller 53 is higher than that of the other roller 53, so that the fiber entering the peeling box 51 can be prevented from blocking the peeling box 51, the fiber is abutted against the lower roller 53 by using the height difference, and the two rollers 53 can be matched to feed the fiber into the discharge port 12.
Specifically, the fibers and the shell are separated from the lotus seeds through external slag separation equipment (such as a water tank) and are sent into an external crusher for crushing, so that the lotus seedpods are completely utilized, no waste is generated, and the purposes of energy conservation and environmental protection are achieved.
Specifically, the distance between the two rollers 53 with a higher horizontal height is greater than the distance between the two rollers 53 with a lower horizontal height.
Specifically, the two rollers 53 rotate from top to bottom toward the extrusion space 54.
Specifically, the side of the shelling box 51 near the ends of the rollers 53 is provided with detection holes, one detection hole is provided with an infrared emitter 56, the other detection hole is provided with an infrared receiver 55, and a signal transmission path of the infrared emitter 56 is positioned above the extrusion space 54 to detect whether the lotus seeds abut against the rollers 53. Thus, whether the roller 53 is normally operated or not can be detected, and idling can be avoided. And can assist workers in knowing the internal operation conditions of the machine.
The peeling box 51 is provided with a ramp near the discharge port 12, and the ramp is used for assisting the peeled lotus nuts to slide into the discharge port 12.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all equivalent structural changes made by using the contents of the present specification and the drawings, or any other related technical fields, which are directly or indirectly applied to the present invention, are included in the scope of the present invention.
Claims (10)
1. The intelligent lotus nut processing equipment is characterized by comprising a box body, a cutting mechanism, a pretreatment mechanism, a screening mechanism and a shelling mechanism, wherein the box body comprises a feeding hole and a discharging hole, the cutting mechanism is arranged at the feeding hole, and is used for cutting lotus nuts of lotus seedpods to obtain lotus bases containing lotus seeds, feeding the lotus bases into the box body through the feeding hole, and feeding the lotus nuts into an external crusher for crushing to obtain crushed powder; the pretreatment mechanism, the screening mechanism and the shelling mechanism are sequentially arranged in the box body, and the pretreatment mechanism is used for receiving the lotus bases entering the box body and cutting the lotus bases to obtain primary materials so as to send the primary materials into the screening mechanism; the screening mechanism is used for obtaining the initial material and screening and mixing the lotus seeds with the cut outer shells in the initial material so as to enable the screened lotus seeds to enter the shelling mechanism; the shelling mechanism is used for shelling the shells of the lotus seeds so that the shelled lotus seeds are delivered out of the box body through the discharge hole.
2. The intelligent lotus nut processing equipment according to claim 1, wherein the cutting mechanism comprises a slideway, an electrically controlled cutting knife and a deslagging structure, the slideway is arranged on the top side of the box body, and the slideway is arranged in an inclined manner; the slideway comprises a starting end and a tail end, the horizontal height of the starting end is higher than that of the tail end, the tail end is connected with the feed inlet, and the slideway is used for enabling the lotus seedpod to slide into the tail end from the starting end and abut against the feed inlet; the blade of the electric control cutting knife is arranged at the feed inlet, and the electric control cutting knife is used for cutting the lotus seedpod abutted to the feed inlet so as to enable the cut lotus seat to fall into the box body from the feed inlet; remove the slag structure set up in box top side, it is located to remove the slag structure automatically controlled cutting knife deviates from one side in the box, it is used for the cooperation to remove the slag structure automatically controlled cutting knife, the lotus head after will cutting is released extremely outside the slide.
3. The intelligent lotus nut processing equipment as claimed in claim 2, wherein the deslagging structure comprises a frame body, a first motor, a connecting sleeve and a push plate, the frame body is arranged on the top side of the box body, an installation space is formed between the frame body and the box body, and the connecting sleeve is arranged in the installation space; the first motor is arranged on the frame body and is positioned on one side of the connecting sleeve, which deviates from the electric control cutting knife; the output end of the first motor is connected with the connecting sleeve, a push plate is arranged on the outer side of the connecting sleeve, and the first motor is used for controlling the connecting sleeve to drive the push plate to horizontally rotate; the top of the box body is provided with a chute, the chute is obliquely arranged and comprises an inlet end and an outlet end, and the horizontal height of the outlet end is higher than that of the inlet end; the inlet end is close to the connecting sleeve, the first motor is used for driving the push plate to rotate so as to push the cut lotus head, so that the lotus head falls into the sliding groove, and the sliding groove slides out of the box body.
4. The intelligent lotus nut processing equipment according to claim 3, wherein the deslagging structure further comprises a baffle plate, the baffle plate is arranged on the top side of the box body, the slide way, the chute and the baffle plate are sequentially arranged along the rotation direction of the connecting sleeve, and the baffle plate is arranged close to the wall of the chute; the baffle is followed the length direction of spout extends, the baffle is close to the one end of adapter sleeve is seted up and is let the position mouth, it is used for supplying to let the position mouth the push pedal passes through.
5. The intelligent lotus nut processing equipment according to any one of claims 1 to 4, wherein the pretreatment mechanism comprises a pretreatment tank, a second motor and a stirring structure, the pretreatment tank is arranged in the tank body, one side of the pretreatment tank facing the feed inlet is open, and a plurality of first discharge ports are formed in the bottom of the pretreatment tank away from the feed inlet; the stirring structure comprises a main shaft and stirring shafts, the main shaft is vertically arranged, the second motor is arranged on the top side of the box body, the output end of the second motor is connected with one end of the main shaft, the stirring shafts are arranged at intervals along the length direction of the main shaft, the stirring shafts are arranged at intervals along the circumferential direction of the main shaft, and the outer edge of each stirring shaft is provided with a convex cutter head; the second motor is used for controlling the main shaft to drive the stirring shafts to rotate, and the cutter heads of the stirring shafts sequentially decompose the lotus bases and scratch the shells of the lotus seeds, so that the cut primary materials enter the screening mechanism through the first discharge ports.
6. The intelligent lotus nut processing equipment according to claim 5, wherein the pretreatment mechanism further comprises a telescopic device and a limiting plate, the limiting plate is arranged on one side of the pretreatment tank, which is away from the feed port, the limiting plate is provided with a plurality of second feed ports, and the second feed ports and the first feed ports are mirror images; the output end of the expansion piece is connected with the limiting plate, the expansion piece is used for driving the limiting plate to horizontally move, so that the second feed openings and the first feed openings are arranged in a staggered mode, and the pretreatment box and the screening mechanism are communicated and closed.
7. The intelligent lotus nut processing equipment according to any one of claims 1 to 4, wherein the screening mechanism comprises a slag box and two screen plates, the two screen plates are arranged in an inclined manner and are vertically spaced, and the slag box is positioned on one side of each screen plate away from the pretreatment mechanism; the shelling mechanism comprises two shelling boxes, two sieve plates are positioned between the two shelling boxes, the lower end of one sieve plate is communicated with one shelling box, and the lower end of the other sieve plate is communicated with the other shelling box; the sieve plate close to the pretreatment mechanism is provided with a sieve plate, and the sieve plate is provided with a sieve plate hole close to the slag box.
8. The lotus nut intelligent processing equipment as recited in claim 7, wherein the two sieve plates are inclined in opposite directions, a guide plate is arranged between the two sieve plates, the sieve plate close to the pretreatment mechanism and the guide plate are arranged in parallel at intervals, the high end of the sieve plate close to the slag box is close to the low end of the guide plate, and the guide plate is used for guiding the discharge under the sieve of the sieve plate close to the pretreatment mechanism to the high end of the sieve plate close to the slag box.
9. The intelligent lotus nut processing equipment as claimed in claim 7, wherein the box body is provided with two discharge ports, one of the husking boxes is communicated with one of the discharge ports, and the other husking box is communicated with the other discharge port; one side of shelling case that is close to preliminary treatment mechanism is uncovered, shelling incasement sets up driver and two rollers, and two rollers lateral separation set up, form the extrusion space between two rollers, the driver drive is connected two the running roller, the driver is used for driving two the running roller rotates, so that two the running roller butt gets into the lotus seeds in extrusion space extrudees the lotus seeds of lotus nut from the shell of initial cutting.
10. The intelligent lotus nut processing equipment according to claim 9, wherein a ramp is arranged at a position, close to the discharge hole, of the husking box, and the ramp is used for assisting the husked lotus nuts to slide into the discharge hole.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210809097.5A CN115226902B (en) | 2022-07-11 | 2022-07-11 | Hunan lotus intelligent processing equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210809097.5A CN115226902B (en) | 2022-07-11 | 2022-07-11 | Hunan lotus intelligent processing equipment |
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| CN115226902A true CN115226902A (en) | 2022-10-25 |
| CN115226902B CN115226902B (en) | 2023-11-10 |
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| CN115226902B (en) | 2023-11-10 |
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