CN115183922A - Motor torque testing device for intelligent clothes hanger and implementation method thereof - Google Patents

Motor torque testing device for intelligent clothes hanger and implementation method thereof Download PDF

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CN115183922A
CN115183922A CN202211098552.1A CN202211098552A CN115183922A CN 115183922 A CN115183922 A CN 115183922A CN 202211098552 A CN202211098552 A CN 202211098552A CN 115183922 A CN115183922 A CN 115183922A
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motor
test
cylinder
completion
line
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CN115183922B (en
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李兵
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Shandong Ailin Intelligent Technology Co Ltd
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Shandong Ailin Intelligent Technology Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L3/00Measuring torque, work, mechanical power, or mechanical efficiency, in general
    • G01L3/02Rotary-transmission dynamometers
    • G01L3/04Rotary-transmission dynamometers wherein the torque-transmitting element comprises a torsionally-flexible shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/901Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02HEMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H7/00Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions
    • H02H7/08Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for dynamo-electric motors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Control Of Conveyors (AREA)

Abstract

The application discloses motor torque testing device for intelligent clothes hanger and implementation method thereof, which belongs to the technical field of torque measurement, and comprises a production line and a control system of the production line, wherein the production line comprises a feeding mechanism, a discharging structure and a testing mechanism, the control system of the production line comprises a main power module, a relay control module, a PLC module and a motor driving module, the device can realize self-adaptive butt joint between a testing motor output shaft and the testing device, and can distinguish qualified from unqualified from the feeding, discharging and testing motors of the testing motors to form a complete production line, and also has power-off protection when the testing motors are stuck or the torque is too large, and the reliability and the practicability are high.

Description

一种智能晾衣架用电机扭矩测试装置及其实现方法A kind of motor torque testing device for intelligent clothes drying rack and its realization method

技术领域technical field

本发明是一种智能晾衣架用电机扭矩测试装置及其实现方法,属于测量转矩技术领域。The invention relates to a motor torque testing device for an intelligent clothes drying rack and a realization method thereof, belonging to the technical field of torque measurement.

背景技术Background technique

在电机的应用产品上,电机是一个重要的部件,为了保证产品的质量,在产品的生产时一般需要对电机的输出扭矩进行测试检验,看电机是否符合产品的性能参数要求,并将不合格的产品挑选出来,现实中,测试智能晾衣架用的电机时电机扭矩时,需要先将扭矩测试装置与电机的输出轴连接,然后再连接好电源,电机上电进行测试,人工安装,在电机的输出轴对接安装时,耗费的时间较长,而且连续性较低,无法形成一套完整的流水线,一些测试装备没有电机通电不转时的保护装置,因此发明一种自动检测电机扭矩测试装置是有必要的。The motor is an important component in the application of the motor. In order to ensure the quality of the product, it is generally necessary to test the output torque of the motor during the production of the product to see if the motor meets the performance parameters of the product. In reality, when testing the motor torque of the motor used for the smart clothes drying rack, it is necessary to connect the torque test device to the output shaft of the motor, and then connect the power supply, power on the motor for testing, manually install it, and install it in the motor. When the output shaft is connected and installed, it takes a long time, and the continuity is low, and a complete assembly line cannot be formed. Some test equipment does not have a protection device when the motor is energized and does not rotate. Therefore, a test device for automatic detection of motor torque was invented. is necessary.

例如在2021年11月23日公开了一项公开号为CN214843731U的一种无人机电机扭矩测试装置,在工作平台上安装有电机锁紧装置,电机锁紧装置一侧安装有扭矩测试装置,扭矩测试装置包括底板、传动杆和检测开关,底板安装在工作平台上,底板上设有固定板一,固定板一上安装有锁紧机构,锁紧机构上设有连接头,传动杆一端贯穿固定板一与连接头一端连接,传动杆上固设有连杆,连杆端部向远离传动杆方向延伸,检测开关位于连杆侧边下方,且检测开关通过固定板二安装在底板上,当电机扭矩大于锁紧机构对连接头锁紧的力时,连接头带动传动杆转动,此时传动杆转动使连杆端部向下运动,检测开关感应到有物体遮挡发出信号,指示灯亮起标识扭矩符合要求,该发明结构简单,方便实用,上述装置虽能实现电机电机扭矩测试,但仍具有以下缺点:For example, on November 23, 2021, a UAV motor torque testing device with publication number CN214843731U was disclosed. A motor locking device is installed on the working platform, and a torque testing device is installed on one side of the motor locking device. The torque test device includes a base plate, a transmission rod and a detection switch. The base plate is installed on the working platform, and the base plate is provided with a fixing plate 1. A locking mechanism is installed on the fixing plate 1. The locking mechanism is provided with a connecting head, and one end of the transmission rod penetrates through The first fixed plate is connected with one end of the connecting head, the transmission rod is fixed with a connecting rod, the end of the connecting rod extends away from the transmission rod, the detection switch is located under the side of the connecting rod, and the detection switch is installed on the bottom plate through the second fixed plate, When the torque of the motor is greater than the locking force of the locking mechanism on the connector, the connector drives the transmission rod to rotate. At this time, the transmission rod rotates to make the end of the connecting rod move downward. The detection switch senses that there is an object blocking and sends a signal, and the indicator light is on. The marking torque meets the requirements, and the invention has a simple structure, is convenient and practical, and although the above-mentioned device can realize the motor torque test, it still has the following disadvantages:

1、测试时需人工装填测试电机,人工对接测试电机输出轴与测试装置时,浪费大量的时间,也没有测试电机测试后合格品与不合格品的区分处理。1. The test motor needs to be manually loaded during the test. When the output shaft of the test motor and the test device are manually connected, a lot of time is wasted, and there is no distinction between qualified and unqualified products after the test of the motor.

2、上述装置无法形成一条连续性的生产线,生产速度慢,效率低。2. The above device cannot form a continuous production line, the production speed is slow and the efficiency is low.

3、上述装置没有测试电机通电后不旋转时的保护装置,在测试电机卡主或扭矩过大时,无法对测试电机产生断电保护。3. The above device does not have a protection device when the test motor does not rotate after being powered on. When the test motor is stuck or the torque is too large, it cannot provide power-off protection for the test motor.

发明内容SUMMARY OF THE INVENTION

本发明要解决的技术问题是针对以上不足,提供一种智能晾衣架用电机扭矩测试装置及其实现方法,本装置测试电机扭矩时时无需操作人员手动装填测试电机,可实现测试电机的自动装填和输出轴与测试装置的自适应对接,本装置还设有上料机构和下料机构,上料机构能将测试电机连续不断地运送到测试电机测试处,下料机构可将测试完毕完毕的测试电机予以分类,将合格品和不合格输进行分类运输,测试电机测试机构处设有测试电机动态扭矩传感仪,能实现测试电机转数与扭矩之间的动态数据记录,本装置还可以实现当测试电机转数为零或者是超扭矩时,对测试电机自动断电,从而实现对测试电机的保护。The technical problem to be solved by the present invention is to provide a motor torque test device for an intelligent clothes drying rack and a realization method thereof. The device does not require operators to manually load the test motor when testing the motor torque, and can realize the automatic filling and operation of the test motor. The self-adaptive docking between the output shaft and the testing device, the device is also equipped with a feeding mechanism and a feeding mechanism, the feeding mechanism can continuously transport the test motor to the testing place of the test motor, and the feeding mechanism can carry out the test after the test is completed. The motors are classified, and the qualified products and unqualified products are classified and transported. The test motor testing institution is equipped with a test motor dynamic torque sensor, which can realize the dynamic data recording between the test motor revolutions and torque. This device can also realize When the number of revolutions of the test motor is zero or over-torque, the test motor is automatically powered off, thereby realizing the protection of the test motor.

为解决以上技术问题,本发明采用以下技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:

一种智能晾衣架用电机扭矩测试装置,包括包括生产线与生产线的控制系统;A motor torque testing device for an intelligent clothes drying rack, comprising a production line and a control system of the production line;

所述生产线包括上料机构、下料结构和测试机构;The production line includes a feeding mechanism, a feeding mechanism and a testing mechanism;

上料机构用于将测试电机有序的输送到测试机构处,进行测试电机的性能参数测试;The feeding mechanism is used to transport the test motor to the test mechanism in an orderly manner to test the performance parameters of the test motor;

测试机构用于将测试电机进行固定和定位,然后通电对测试电机的扭矩与转数进行参数测试和记录;下料机构用于将测试完毕的测试电机,进行合格和不合格的划分,并将测试电机放置到相应的输送带上,进行下一步的测试电机处理;The test mechanism is used to fix and position the test motor, and then power on to test and record the torque and revolution of the test motor; The test motor is placed on the corresponding conveyor belt, and the next step is to test the motor;

所述上料机构包括电机仓,电机仓的底端设有电机轨道,电机轨道上设有1#接近开关和2#接近开关,所述电机仓的一侧外壁上设有震动器,所述电机轨道的下方设有上料输送带,上料输送带上均匀分布有竖直的凸起,上料输送带的末端连接有滑板的一端,滑板的另一端连接有测试机构中电机槽的一端,滑板倾斜放置。The feeding mechanism includes a motor compartment, a motor track is arranged at the bottom end of the motor compartment, a 1# proximity switch and a 2# proximity switch are arranged on the motor track, a vibrator is arranged on one side outer wall of the motor compartment, and the There is a feeding conveyor belt under the motor track. Vertical protrusions are evenly distributed on the feeding conveyor belt. , the skateboard is tilted.

进一步,所述测试机构包括电机槽,电机槽的上方设有光电开关,电机槽的一端连接有电机气缸,电机槽的另一端连接有转轴的一端,转轴靠近电机槽一段为中空,在转轴中空处上方插入有固定销,固定销连接有固定销气缸,固定销与固定销气缸之间设有弹簧作为缓冲,所述固定销气缸上设有6#限位开关和5#限位开关,所述电机气缸的末端设有电磁铁推板,所述电机气缸上设有1#限位开关和2#限位开关;Further, the test mechanism includes a motor slot, a photoelectric switch is arranged above the motor slot, one end of the motor slot is connected with a motor cylinder, the other end of the motor slot is connected with one end of a rotating shaft, and a section of the rotating shaft close to the motor slot is hollow, and the rotating shaft is hollow. There is a fixed pin inserted above the position, the fixed pin is connected with a fixed pin cylinder, a spring is provided between the fixed pin and the fixed pin cylinder as a buffer, and the fixed pin cylinder is provided with a 6# limit switch and a 5# limit switch, so The end of the motor cylinder is provided with an electromagnet push plate, and the motor cylinder is provided with a 1# limit switch and a 2# limit switch;

所述转轴的另一端连接有动态扭矩传感器,所述动态扭矩传感器的另一端连接有滚动轮,滚动轮通过一端伸缩连接有阻力弹簧。The other end of the rotating shaft is connected with a dynamic torque sensor, the other end of the dynamic torque sensor is connected with a rolling wheel, and the rolling wheel is telescopically connected with a resistance spring through one end.

进一步,所述下料机构包括螺纹轨道,所述螺纹轨道位于电机槽的上方,螺纹轨道上设有抓取气缸,抓取气缸上设有4#限位开关和3#限位开关,所述抓取气缸的末端设有夹爪器,所述螺纹轨道上还设有7#限位开关和8#限位开关,所述螺纹轨道的下方还设有合格输送带和不合格输送带。Further, the feeding mechanism includes a threaded track, the threaded track is located above the motor slot, a grab cylinder is provided on the threaded rail, and a 4# limit switch and a 3# limit switch are provided on the grab cylinder. A gripper is arranged at the end of the grabbing cylinder, a 7# limit switch and an 8# limit switch are also arranged on the threaded track, and a qualified conveyor belt and an unqualified conveyor belt are also arranged below the threaded track.

进一步,所述生产线的控制系统包括主电源模块、继电器控制模块、PLC模块与电机驱动模块,主电源模块用于为控制系统提供供电,PLC模块连接继电器控制模块与电机驱动模块。Further, the control system of the production line includes a main power module, a relay control module, a PLC module and a motor drive module. The main power module is used to provide power for the control system, and the PLC module is connected to the relay control module and the motor drive module.

进一步,所述主电源模块,包括三相电源线,三相电源线连接有断路器的一端,断路器另一端连接有接触器一端,接触器另一端连接有热继电器一端,热继电器另一端连接有电机,电机用于驱动合格输送带和不合格输送带动作,接触器另一端还连接有电机,用于驱动振动器动作,所述断路器另一端还连接有中间继电器触点和开关电源的一端,中间继电器触点另一端连接有电磁铁与测试电机一端,用于给电磁铁和测试电机提供供电,所述开关电源另一端连接有触摸屏和PLC一端,开关电源用于将交流380转换成24直流,用于给触摸屏与PLC提供直流供电。Further, the main power module includes a three-phase power line, one end of the three-phase power line is connected with a circuit breaker, the other end of the circuit breaker is connected with one end of a contactor, the other end of the contactor is connected with one end of a thermal relay, and the other end of the thermal relay is connected with There is a motor, the motor is used to drive the action of the qualified conveyor belt and the unqualified conveyor belt, the other end of the contactor is also connected with a motor, which is used to drive the action of the vibrator, and the other end of the circuit breaker is also connected with an intermediate relay contact and a switching power supply. One end, the other end of the intermediate relay contact is connected to one end of the electromagnet and the test motor, which is used to provide power to the electromagnet and the test motor, the other end of the switching power supply is connected to the touch screen and one end of the PLC, and the switching power supply is used to convert AC 380 into 24 DC, used to provide DC power supply to touch screen and PLC.

进一步,所述继电器控制模块,包括中间继电器常开触点,中间继电器常开触点一端连接有接触器,接触器另一端连接0V线,继电器通过控制接触器来实现合格输送带和不合格输送带的启停,中间继电器一端还连接有电磁阀,电磁阀另一端连接0V线,继电器通过控制电磁阀来实现电机气缸、固定销气缸、抓取气缸和夹爪器气缸的启停,中间继电器常开触点一端还连接有指示灯一端,指示灯另一端还连接0V线,用于控制指示灯的启停。Further, the relay control module includes a normally open contact of an intermediate relay, one end of the normally open contact of the intermediate relay is connected with a contactor, and the other end of the contactor is connected with a 0V line, and the relay realizes the qualified conveyor belt and the unqualified conveyance by controlling the contactor. One end of the intermediate relay is also connected to a solenoid valve, and the other end of the solenoid valve is connected to the 0V line. The relay controls the solenoid valve to realize the start and stop of the motor cylinder, the fixed pin cylinder, the grab cylinder and the gripper cylinder. The intermediate relay One end of the normally open contact is also connected to one end of the indicator light, and the other end of the indicator light is also connected to the 0V line, which is used to control the start and stop of the indicator light.

进一步,所述PLC模块包括CPU单元U1,PLC模块是整个控制系统的核心,控制电机启停、气缸启停、指示灯的启停、检测限位开关、光电开关和检测装置运行状态数据;Further, the PLC module includes a CPU unit U1, and the PLC module is the core of the entire control system, which controls the start and stop of the motor, the start and stop of the cylinder, the start and stop of the indicator light, the detection limit switch, the photoelectric switch and the operation state data of the detection device;

所述CPU单元U1的232通讯串口连接有触摸屏通讯端,用于生产线控制系统与触摸屏之间的通讯,所述CPU单元U1的485通讯串口连接有动态扭矩传感器通讯端,用于生产线控制系统与动态扭矩传感器之间的通讯,所述CPU单元U1的L+脚与M脚连接有+24V线、0V线,此部分用于所述CPU单元U1的电源,CPU单元U1的M脚、1M脚、2M和3M脚连接有0V线,CPU单元U1的L脚、1L脚、2L和3L脚连接有+24V线,此部分用于CPU单元U1的各控制脚公共接线;The 232 communication serial port of the CPU unit U1 is connected with the touch screen communication terminal, which is used for communication between the production line control system and the touch screen, and the 485 communication serial port of the CPU unit U1 is connected with the dynamic torque sensor communication terminal, which is used for the production line control system and the touch screen. For the communication between the dynamic torque sensors, the L+ pin and the M pin of the CPU unit U1 are connected with a +24V line and a 0V line. This part is used for the power supply of the CPU unit U1. The M pin, 1M pin, 2M and 3M pins are connected with 0V line, and the L pin, 1L pin, 2L and 3L pins of CPU unit U1 are connected with +24V line, this part is used for the common wiring of each control pin of CPU unit U1;

所述CPU单元U1的输入端连接有触点开关的一端,触点开关的另一端接+24V线,此部分用于检测输送带电机故障、限位开关、接近开关、光电开关和装置旋钮的状态;The input end of the CPU unit U1 is connected to one end of the contact switch, and the other end of the contact switch is connected to the +24V line. This part is used to detect the fault of the conveyor belt motor, the limit switch, the proximity switch, the photoelectric switch and the device knob. state;

所述CPU单元U1的输出端连接有中间继电器线圈的一端,中间继电器线圈的一端另一端连接0V线,CPU单元U1的输出端通过中间继电器来实现电机、气缸和指示灯启停控制。The output end of the CPU unit U1 is connected to one end of the intermediate relay coil, and the other end of the intermediate relay coil is connected to the 0V line.

进一步,所述电机驱动模块,包括驱动器Q1和驱动器Q2;Further, the motor drive module includes a driver Q1 and a driver Q2;

所述驱动器Q1连接有上料输送带,用于控制上料输送带的启停和运转速度,并向PLC模块部分反馈电机运行状态;The driver Q1 is connected with a feeding conveyor belt, which is used to control the start-stop and running speed of the feeding conveyor belt, and feedback the motor running state to the PLC module part;

所述驱动器Q2连接有螺纹轨道步进电机,用于控制螺纹轨道步进电机的启停和运转速度,并向PLC模块部分反馈电机运行状态。The driver Q2 is connected with a threaded track stepping motor, which is used to control the start-stop and running speed of the threaded track stepping motor, and feedback the motor running state to the PLC module part.

进一步,一种智能晾衣架用电机扭矩测试装置,所述实现方法包括以下步骤:Further, a motor torque testing device for an intelligent clothes drying rack, the implementation method comprises the following steps:

程序起始于步骤S100,程序开始,执行步骤S101;The program starts at step S100, the program starts, and step S101 is executed;

步骤S101,控制系统判1#接近开关处是否有测试电机;若是执行步骤S103;若不是执行步骤S102;Step S101, the control system judges whether there is a test motor at the 1# proximity switch; if it is, go to step S103; if not, go to step S102;

步骤S102,操作员向电机仓内放置测试电机;完成后执行步骤S101;Step S102, the operator places the test motor in the motor compartment; after completion, step S101 is performed;

步骤S103,上料输送带开启前进设定距离;完成后执行步骤S104;Step S103, the feeding conveyor belt is turned on to advance the set distance; after completion, step S104 is performed;

步骤S104,控制系统判光电开关处是否有测试电机;若是执行步骤S105;若不是执行步骤S103;Step S104, the control system judges whether there is a test motor at the photoelectric switch; if it is, go to step S105; if not, go to step S103;

步骤S105,电机气缸伸出;完成后执行步骤S106;Step S105, the motor cylinder is extended; Step S106 is executed after completion;

步骤S106,控制系统判电机气缸伸出是否到位;若是执行步骤S107;若不是执行步骤S105;Step S106, the control system judges whether the extension of the motor cylinder is in place; if it is, go to step S107; if not, go to step S105;

步骤S107,固定销气缸伸出;完成后执行步骤S108;Step S107, the fixed pin cylinder is extended; after completion, step S108 is performed;

步骤S108,控制系统判固定销气缸伸出是否到位;若是执行步骤S109;若不是执行步骤S107;In step S108, the control system judges whether the extension of the fixed pin cylinder is in place; if it is, go to step S109; if not, go to step S107;

步骤S109,装置报警,提示接好测试电机电源;完成后执行步骤S110;Step S109, the device alarms, prompting to connect the test motor power supply; Step S110 is performed after completion;

步骤S110,操作员接好测试电机电源,触摸屏复位报警信息;完成后执行步骤S111;In step S110, the operator connects the power supply of the test motor, and the touch screen resets the alarm information; after completion, step S111 is performed;

步骤S111,测试电机上电旋转;完成后执行步骤S112;Step S111, the test motor is powered on and rotates; after completion, step S112 is performed;

步骤S112,控制系统将电机扭矩与电机转数记录,判断电机测试数据否合格;完成后执行步骤S113;Step S112, the control system records the motor torque and the number of motor revolutions, and determines whether the motor test data is qualified; after completion, step S113 is performed;

步骤S113,控制系统判电机转数是否等于零;若是执行步骤S114;若不是执行步骤S112;Step S113, the control system judges whether the number of revolutions of the motor is equal to zero; if so, go to step S114; if not, go to step S112;

步骤S114,控制系统关闭电机电源,固定销气缸缩回;完成后执行步骤S115;In step S114, the control system turns off the motor power, and the fixed pin cylinder retracts; after completion, step S115 is performed;

步骤S115,装置报警,提示电机测试完毕;若是执行步骤S116;完成后执行步骤S116;Step S115, the device alarms, indicating that the motor test is completed; if it is, step S116 is performed; after completion, step S116 is performed;

步骤S116,操作员将测试电机电源与测试装置断开,并在触摸屏复位报警信息;完成后执行步骤S117;In step S116, the operator disconnects the power supply of the test motor from the test device, and resets the alarm information on the touch screen; after completion, perform step S117;

步骤S117,电磁铁上电,电机气缸缩回;完成后执行步骤S118;Step S117, the electromagnet is powered on, and the motor cylinder is retracted; after completion, step S118 is performed;

步骤S118,控制系统判电机气缸缩回是否到位;若是执行步骤S119;若不是执行步骤S117;Step S118, the control system judges whether the motor cylinder is retracted in place; if so, go to step S119; if not, go to step S117;

步骤S119,电磁铁断电,抓取气缸伸出;完成后执行步骤S120;In step S119, the electromagnet is powered off, and the grabbing cylinder is extended; after completion, step S120 is performed;

步骤S120,控制系统判抓取气缸伸出是否到位;若是执行步骤S121;若不是执行步骤S119;In step S120, the control system judges whether the grasping cylinder is extended in place; if it is, go to step S121; if not, go to step S119;

步骤S121,夹爪器启动夹取测试电机,抓取气缸缩回;完成后执行步骤S122;Step S121, the gripper starts the gripping test motor, and the gripping cylinder retracts; Step S122 is performed after completion;

步骤S122,螺纹轨道电机启动,将抓取气缸输送到相应的输送带上方;完成后执行步骤S123;In step S122, the threaded rail motor is started, and the grabbing cylinder is transported to the top of the corresponding conveyor belt; after completion, step S123 is performed;

步骤S123,抓取气缸伸出;完成后执行步骤S124;Step S123, the grab cylinder is extended; after completion, step S124 is executed;

步骤S124,控制系统判抓取气缸伸出是否到位;若是执行步骤S125;若不是执行步骤S123;Step S124, the control system judges whether the grasping cylinder is extended in place; if it is, go to step S125; if not, go to step S123;

步骤S125,夹爪器启动松脱测试电机,抓取气缸缩回,相应输送带启动;完成后执行步骤S126;Step S125, the gripper starts the loosening test motor, the grabbing cylinder retracts, and the corresponding conveyor belt starts; after completion, step S126 is performed;

步骤S125,螺纹轨道电机启动,将抓取气缸输送到电机槽上方;完成后程序跳至程序步骤S101处,如此反复。In step S125, the threaded rail motor is started, and the grabbing cylinder is transported to the top of the motor slot; after completion, the program jumps to program step S101, and the process is repeated.

本发明采用以上技术方案,与现有技术相比,具有如下技术效果:The present invention adopts the above technical scheme, compared with the prior art, has the following technical effects:

1、本装置中设有用于盛放测试电机的电机槽,能够保证测试电机输出轴的中心与测试装置的转轴中心处于一条直线上,测试电机一端设有电机气缸,可使测试电机输出轴能够伸入到测试装置的转轴内,转轴上设有固定销与固定销气缸,固定销连接有一段弹簧,可以使固定销在测试电机旋转时,自适应的与测试电机输出轴的定位销嵌合,无需操作员干预操作,能够使测试电机与测试装置快速的连接,大大缩小了测试时电机输出轴与测试装置对接的时间。1. The device is provided with a motor slot for holding the test motor, which can ensure that the center of the output shaft of the test motor and the center of the rotating shaft of the test device are in a straight line. It extends into the rotating shaft of the test device. The rotating shaft is provided with a fixed pin and a fixed pin cylinder. The fixed pin is connected with a spring, so that the fixed pin can be adaptively fitted with the positioning pin of the output shaft of the test motor when the test motor rotates. , without operator intervention, the test motor can be quickly connected with the test device, which greatly reduces the time when the motor output shaft and the test device are connected during the test.

2、本装置设有上料机构、下料机构和测试机构,上料机构用于将测试电机有序的输送的测试机构处,经过测试完毕的测试电机,可经下料机构输送到电机下一个工序处理处,本装置的下料机构包括合格输送带与不合格输送带,可对测试完毕的电机,进行合格与不合格的区分处理,避免了人们由于操作失误造成合格与不合格测试电机的混淆。2. The device is equipped with a feeding mechanism, a feeding mechanism and a testing mechanism. The feeding mechanism is used to transport the test motor in an orderly manner. The test motor after the test can be transported to the lower part of the motor through the feeding mechanism. In one process processing place, the feeding mechanism of the device includes a qualified conveyor belt and an unqualified conveyor belt, which can distinguish the qualified and unqualified motors of the tested motors, so as to avoid the qualified and unqualified testing of motors due to operational errors. confusion.

3、本装置还设有测试电机的自动上电与断电的程序,当测试电机在高低速旋转或超扭矩停止旋转时,能够做到自动切断测试电机的电源,防止测试电机停止旋转时持续发热,而造成测试电机的损坏。3. The device also has a program for automatic power-on and power-off of the test motor. When the test motor rotates at high and low speeds or stops rotating at high torque, it can automatically cut off the power supply of the test motor to prevent the test motor from continuing to rotate when it stops rotating. heat up, causing damage to the test motor.

附图说明Description of drawings

为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍。在所有附图中,类似的元件或部分一般由类似的附图标记标识。附图中,各元件或部分并不一定按照实际的比例与方位绘制。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that are required to be used in the description of the specific embodiments or the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. In the drawings, each element or part is not necessarily drawn according to the actual scale and orientation.

图1为本发明中生产线的结构示意图;Fig. 1 is the structural representation of the production line in the present invention;

图2为生产线的控制系统的主电源模块部分电气原理图;Fig. 2 is the electrical schematic diagram of the main power module part of the control system of the production line;

图3为生产线的控制系统的继电器控制模块电气原理图;Fig. 3 is the electrical schematic diagram of the relay control module of the control system of the production line;

图4为生产线的控制系统的PLC模块部分电气原理图;Fig. 4 is the electrical schematic diagram of the PLC module part of the control system of the production line;

图5为生产线的控制系统的电机驱动模块部分电气原理图;Fig. 5 is the electrical schematic diagram of the motor drive module part of the control system of the production line;

图6为本发明中实现方法的部分流程图。FIG. 6 is a partial flow chart of the implementation method in the present invention.

具体实施方式Detailed ways

实施例1,一种智能晾衣架用电机扭矩测试装置及其实现方法,包括生产线与生产线的控制系统。Embodiment 1, a motor torque testing device for an intelligent clothes drying rack and its implementation method, including a production line and a control system for the production line.

如图1所示,所述生产线包括上料机构、下料结构和测试机构。As shown in Figure 1, the production line includes a feeding mechanism, a feeding mechanism and a testing mechanism.

所述上料机构,用于将测试电机有序的输送到测试机构处,进行测试电机的性能参数测试;The feeding mechanism is used to transport the test motor to the test mechanism in an orderly manner to test the performance parameters of the test motor;

所述测试机构,用于将测试电机进行固定和定位,然后通电对测试电机的扭矩与转数进行参数测试和记录;The test mechanism is used for fixing and positioning the test motor, and then energizing the test motor to test and record the torque and revolution of the test motor;

所述下料机构,用于将测试完毕的测试电机,进行合格和不合格的划分,并将测试电机放置到相应的输送带上,进行下一步的测试电机处理。The unloading mechanism is used for classifying the tested motor as qualified and unqualified, and placing the test motor on the corresponding conveyor belt for the next step of the test motor treatment.

所述上料机构包括电机仓19,电机仓19用于按一定方向存放测试电机,电机仓19的底端设有电机轨道31,电机轨道31内只能允许一个按一定方向的测试电机通过,电机轨道31上设有1#接近开关21和2#接近开关22,1#接近开关21和2#接近开关22与控制系统连接,用于检测电机到达该处的位置,所述电机仓19的一侧外壁上设有震动器20,用于测试电机下降时,防止测试电机卡顿,所述电机轨道31的下方设有上料输送带23,上料输送带23上均匀分布有若干竖直的凸起,上料输送带23由上料输送带步进电机驱动,每次前进一定的距离,上料输送带23的末端连接有滑板24的一端,滑板24 的另一端连接有测试机构中电机槽5的一端,滑板24倾斜放置,当电机仓19的测试电机按一定的方向落在上料输送带23上,上料输送带23每前进一定的距离,在两个凸起之间就可以带走一个测试电机,上料输送带23的末端测试电机经滑板24滑下,落在测试结构中电机槽5内。The feeding mechanism includes a motor compartment 19, the motor compartment 19 is used to store the test motor in a certain direction, the bottom end of the motor compartment 19 is provided with a motor track 31, and only one test motor in a certain direction can pass through the motor track 31, The motor track 31 is provided with 1# proximity switch 21 and 2# proximity switch 22, 1# proximity switch 21 and 2# proximity switch 22 are connected to the control system to detect the position where the motor reaches, the motor compartment 19 A vibrator 20 is provided on the outer wall of one side to prevent the test motor from being stuck when the test motor is lowered. A feeding conveyor belt 23 is provided below the motor track 31, and several vertical conveyor belts 23 are evenly distributed on the feeding conveyor belt 23. The feeding conveyor belt 23 is driven by the feeding conveyor belt stepping motor, and advances a certain distance each time. At one end of the motor slot 5, the slide plate 24 is placed obliquely. When the test motor of the motor compartment 19 falls on the feeding conveyor belt 23 in a certain direction, the feeding conveyor belt 23 advances a certain distance every time. A test motor can be taken away, and the end test motor of the feeding conveyor belt 23 slides down through the sliding plate 24 and falls into the motor slot 5 in the test structure.

所述测试机构包括电机槽5,电机槽5可以使电机镶嵌其中,电机槽5的上方设有光电开关4,光电开关4与控制系统连接,用于检测电机槽5内电机的有无,电机槽5的一端连接有电机气缸1,电机槽5的另一端连接有转轴8的一端,转轴8靠近电机槽5一段为中空,在转轴8中空处上方插入有固定销7,固定销7连接有固定销气缸6,固定销7与固定销气缸6之间设有弹簧作为缓冲,固定销气缸6用于驱动固定销7在转轴8内的伸进与缩回,所述固定销气缸6上设有6#限位开关12和5#限位开关9,6#限位开关12和5#限位开关9与控制系统连接,用于固定销7伸进与缩回的位置检测,所述电机气缸1的末端设有电磁铁推板3,电机气缸1用于将测试电机的输出轴推出和缩回原来的位置,所述电机气缸1上设有1#限位开关2和2#限位开关17,1#限位开关2和2#限位开关17与控制系统连接,用于检测电机气缸1伸出与缩回位置的检测。The testing mechanism includes a motor slot 5, the motor slot 5 can be embedded in the motor, a photoelectric switch 4 is arranged above the motor slot 5, and the photoelectric switch 4 is connected to the control system for detecting the presence or absence of the motor in the motor slot 5. One end of the slot 5 is connected with the motor cylinder 1, and the other end of the motor slot 5 is connected with one end of the rotating shaft 8. A section of the rotating shaft 8 close to the motor slot 5 is hollow, and a fixing pin 7 is inserted above the hollow of the rotating shaft 8, and the fixing pin 7 is connected with a The fixed pin cylinder 6 is provided with a spring as a buffer between the fixed pin 7 and the fixed pin cylinder 6. The fixed pin cylinder 6 is used to drive the fixed pin 7 to extend and retract in the rotating shaft 8. The fixed pin cylinder 6 is provided with a spring. There are 6# limit switch 12 and 5# limit switch 9, 6# limit switch 12 and 5# limit switch 9 are connected to the control system for the position detection of the extension and retraction of the fixed pin 7, the motor The end of the cylinder 1 is provided with an electromagnet push plate 3. The motor cylinder 1 is used to push out and retract the output shaft of the test motor to its original position. The motor cylinder 1 is provided with a 1# limit switch 2 and a 2# limit switch. The switch 17, the 1# limit switch 2 and the 2# limit switch 17 are connected to the control system, and are used to detect the detection of the extended and retracted positions of the motor cylinder 1.

所述转轴8的另一端连接有动态扭矩传感器31,动态扭矩传感器31与控制系统连接,用于采集测试电机的转数与扭矩,并将数据传给控制系统加以记录,所述动态扭矩传感器31的另一端连接有滚动轮14,滚动轮14通过绳索连接有阻力弹簧15,当测试电机转动时,可拉伸阻力弹簧15阻力由小变大,从而达到判断测试电机转速每阶段扭矩的变化。The other end of the rotating shaft 8 is connected with a dynamic torque sensor 31. The dynamic torque sensor 31 is connected to the control system for collecting the revolutions and torque of the test motor, and transmitting the data to the control system for recording. The dynamic torque sensor 31 The other end is connected with a rolling wheel 14, and the rolling wheel 14 is connected with a resistance spring 15 through a rope. When the test motor rotates, the resistance of the stretchable resistance spring 15 changes from small to large, so as to judge the torque change of each stage of the test motor speed.

当控制系统检测到电机槽5内有测试电机落入时,电机气缸1伸出将测试电机的输出轴伸入到转轴8内,当电机气缸1伸出到位后,固定销气缸6伸出,通过固定销7和固定销气缸6之间的弹簧缓冲,通过测试电机的输出轴的转动,可以使测试电机的输出轴定位端与固定销7之间自适应啮合,当固定销气缸6伸出到位,装置报警提示操作员接好测试电机电源,操作员接好测试电机电源,复位报警信息,测试电机自动接通电源旋转,动态扭矩传感器31将采集到的测试电机转速与扭矩值传递给控制系统,当测试电机转速为零时,测试电机电源自动断开,固定销气缸6将固定销从转轴8内缩回,阻力弹簧15也回到最初的状态,本次测试电机测试结束,装置报警并提示操作员将测试电机电源与装置断开。When the control system detects that there is a test motor falling into the motor slot 5, the motor cylinder 1 extends to extend the output shaft of the test motor into the rotating shaft 8. When the motor cylinder 1 extends in place, the fixed pin cylinder 6 extends. Through the spring buffer between the fixed pin 7 and the fixed pin cylinder 6, through the rotation of the output shaft of the test motor, the positioning end of the output shaft of the test motor can be adaptively meshed with the fixed pin 7. When the fixed pin cylinder 6 extends When it is in place, the device alarms to remind the operator to connect the test motor power supply, the operator connects the test motor power supply, resets the alarm information, the test motor automatically turns on the power supply and rotates, and the dynamic torque sensor 31 transmits the collected test motor speed and torque value to the control System, when the test motor speed is zero, the power supply of the test motor is automatically disconnected, the fixed pin cylinder 6 retracts the fixed pin from the rotating shaft 8, and the resistance spring 15 also returns to the original state. This test motor test is over, and the device alarms And prompt the operator to disconnect the test motor power supply from the unit.

所述下料机构包括螺纹轨道16,所述螺纹轨道16位于电机槽5的上方,螺纹轨道16上设有抓取气缸25,抓取气缸25上设有4#限位开关28和3#限位开关27,4#限位开关28和3#限位开关27与控制系统连接,用于抓取气缸伸出与缩回的位置检测,所述抓取气缸25的末端设有夹爪器26,夹爪器26由夹爪器气缸驱动,用于夹取电机槽5内的测试电机,所述螺纹轨道16上还设有7#限位开关10和8#限位开关11,7#限位开关10和8#限位开关11与控制系统连接,用于抓取气缸25在螺纹轨道16上移动的两侧极限位置检测。The unloading mechanism includes a threaded track 16, the threaded track 16 is located above the motor slot 5, the threaded track 16 is provided with a grab cylinder 25, and the grab cylinder 25 is provided with a 4# limit switch 28 and a 3# limit switch. The position switch 27, the 4# limit switch 28 and the 3# limit switch 27 are connected to the control system for detecting the extension and retraction of the grabbing cylinder. The end of the grabbing cylinder 25 is provided with a gripper 26 , the gripper 26 is driven by the gripper cylinder, and is used to grip the test motor in the motor slot 5. The threaded track 16 is also provided with a 7# limit switch 10 and an 8# limit switch 11, 7# limit switch The position switch 10 and the 8# limit switch 11 are connected with the control system, and are used to detect the limit positions on both sides of the grabbing cylinder 25 moving on the threaded rail 16 .

所述螺纹轨道16的下方还设有合格输送带29和不合格输送带30,合格输送带29由合格输送带电机驱动,用来运送测试合格的测试电机,不合格输送带30由不合格输送带电机驱动,用来运送测试不合格的测试电机,当操作员断开测试完毕的电机电源后,复位报警信息,电机气缸1末端的电磁铁推板3上电充磁,电磁铁推板3将吸取测试电机,将测试电机从转轴8内缩回,控制系统判断缩回到位后,抓取气缸25伸出,伸出到位后夹爪器26启动,抓取电机槽5中的测试电机,抓取气缸25缩回,并通过螺纹轨道16将电机输送到相应输送带的上方,抓取气缸25伸出,伸出到位后,夹爪器26松脱测试电机,同时相应的输送带启动,并将测试电机输送到相应的下一个测试电机处理处。There are also qualified conveyor belts 29 and unqualified conveyor belts 30 below the threaded track 16. The qualified conveyor belts 29 are driven by the qualified conveyor belt motors to transport the test motors that have passed the test. The unqualified conveyor belts 30 are conveyed by unqualified conveyor belts. With motor drive, it is used to transport the test motor that fails the test. When the operator disconnects the power supply of the motor after the test, the alarm information is reset, and the electromagnet push plate 3 at the end of the motor cylinder 1 is electrified and magnetized, and the electromagnet push plate 3 The test motor will be sucked, and the test motor will be retracted from the rotating shaft 8. After the control system judges that the retraction is in place, the grabbing cylinder 25 is extended. After the extension is in place, the gripper 26 is activated to grab the test motor in the motor slot 5. The grabbing cylinder 25 is retracted, and the motor is transported to the top of the corresponding conveyor belt through the threaded track 16, the grabbing cylinder 25 is extended, and after the extension is in place, the gripper 26 releases the test motor, and the corresponding conveyor belt starts at the same time. And transport the test motor to the corresponding next test motor processing place.

所述生产线的控制系统包括主电源模块、继电器控制模块、PLC模块与电机驱动模块,主电源模块为控制系统提供供电,继电器模块为本系统的控制提供回路启停控制,PLC模块连接继电器控制模块与电机驱动模块,PLC模块是本系统的核心部分,电机驱动模块是本系统的驱动与信息采集的机构。The control system of the production line includes a main power module, a relay control module, a PLC module and a motor drive module. The main power module provides power for the control system, the relay module provides loop start-stop control for the control of the system, and the PLC module is connected to the relay control module. With the motor drive module, the PLC module is the core part of the system, and the motor drive module is the drive and information collection mechanism of the system.

所述主电源模块,包括三相电源线,三相电源线连接有断路器一端,断路器另一端连接接触器一端,接触器另一端又连接有热继电器一端,热继电器另一端连接有合格输送带电机和不合格输送带电机,用于给合格输送带电机和不合格输送带电机提供电源,接触器另一端还连接有振动器的一端,用于给振动器提供电源,断路器另一端还连接有中间继电器常开触点的一端,中间继电器长开触点另一端连接有电磁铁和测试电机的一端,用于给电磁铁和测试电机提供电源,断路器另一端还连接有开关电源的一端,开关电源另一端连接有触摸屏和PLC,用于给触摸屏与PLC提供电源,还用于为其它用电器提供24V电源。The main power module includes a three-phase power line, one end of the circuit breaker is connected to the three-phase power line, the other end of the circuit breaker is connected to one end of the contactor, the other end of the contactor is connected to one end of a thermal relay, and the other end of the thermal relay is connected to a qualified transmission The belt motor and the unqualified conveyor belt motor are used to provide power to the qualified conveyor belt motor and the unqualified conveyor belt motor. The other end of the contactor is also connected to the end of the vibrator, which is used to provide power to the vibrator. The other end of the circuit breaker also One end of the normally open contact of the intermediate relay is connected, the other end of the long open contact of the intermediate relay is connected to one end of the electromagnet and the test motor, which is used to provide power to the electromagnet and the test motor, and the other end of the circuit breaker is also connected to the switching power supply. One end, the other end of the switching power supply is connected with a touch screen and a PLC, which is used to provide power to the touch screen and PLC, and is also used to provide 24V power for other electrical appliances.

如图2所示,所述三相电源包括R线、S线、T线和N线,三相电源R线、S线、T线和N线连接有断路器QF1一端,断路器QF1另一端连接三相电源L1线、L2线、L3线和N线,所述三相电源L1线、L2线和L3线连接有断路器QF2一端,断路器QF2另一端连接有接触器KM1一端,接触器KM1另一端连接有热继电器FR1一端,热继电器FR1另一端连接有合格输送带电机,此部分用于给合格输送带电机提供电源与热保护,所述三相电源L1线、L2线和L3线连接有断路器QF3一端,断路器QF3另一端连接有接触器KM2一端,接触器KM2另一端连接有热继电器FR2一端,热继电器FR2另一端连接有不合格输送带电机,此部分用于给不合格输送带电机提供电源与热保护,所述三相电源L1线、L2线和L3线连接有断路器QF4一端,断路器QF4另一端连接有接触器KM3一端,接触器KM3另一端连接有振动器电机,此部分用于给振动器电机提供电源,所述三相电源L1线和N线连接有断路器QF5一端,断路器QF5另一端连接有中间继电器KA8常开触点的一端,中间继电器KA8常开触点的一端另一端连接有电磁铁,此部分用于给电磁铁提供电源,所述三相电源L2线和N线连接有断路器QF6一端,断路器QF6另一端连接有中间继电器KA9常开触点的一端,中间继电器KA9常开触点的一端另一端连接有测试电机,此部分用于给测试电机提供电源,所述三相电源中L3线和N线连接有断路器QF5一端,断路器QF5另一端连接有开关电源LRS-200-24的一端,开关电源LRS-200-24的另一端连接有+24V线与0V线,+24V线与0V线连接有触摸屏和PLC一端,此部分用于给触摸屏与PLC提供电源,所述+24V线与0V线也用于为其它用电器提供直流24V供电。As shown in FIG. 2 , the three-phase power supply includes R line, S line, T line and N line. The R line, S line, T line and N line of the three-phase power supply are connected to one end of the circuit breaker QF1, and the other end of the circuit breaker QF1 Connect the L1 line, L2 line, L3 line and N line of the three-phase power supply, the three-phase power supply L1 line, L2 line and L3 line are connected to one end of the circuit breaker QF2, and the other end of the circuit breaker QF2 is connected to one end of the contactor KM1, the contactor The other end of KM1 is connected to one end of thermal relay FR1, and the other end of thermal relay FR1 is connected to a qualified conveyor belt motor. This part is used to provide power and thermal protection for qualified conveyor belt motors. The three-phase power supply L1 line, L2 line and L3 line One end of the circuit breaker QF3 is connected, the other end of the circuit breaker QF3 is connected to one end of the contactor KM2, the other end of the contactor KM2 is connected to one end of the thermal relay FR2, and the other end of the thermal relay FR2 is connected to the unqualified conveyor belt motor. The qualified conveyor belt motor provides power and thermal protection. The three-phase power supply L1 line, L2 line and L3 line are connected to one end of circuit breaker QF4, the other end of circuit breaker QF4 is connected to one end of contactor KM3, and the other end of contactor KM3 is connected to vibration This part is used to provide power to the vibrator motor. The three-phase power L1 line and N line are connected to one end of the circuit breaker QF5, and the other end of the circuit breaker QF5 is connected to one end of the normally open contact of the intermediate relay KA8. The intermediate relay One end of the KA8 normally open contact is connected to an electromagnet, and this part is used to provide power to the electromagnet. The L2 line and the N line of the three-phase power supply are connected to one end of the circuit breaker QF6, and the other end of the circuit breaker QF6 is connected to an intermediate relay. One end of the normally open contact of KA9, the other end of the normally open contact of the intermediate relay KA9 is connected to the test motor, and this part is used to provide power to the test motor. The L3 line and the N line of the three-phase power supply are connected with a circuit breaker QF5 One end, the other end of the circuit breaker QF5 is connected to one end of the switching power supply LRS-200-24, the other end of the switching power supply LRS-200-24 is connected to the +24V line and the 0V line, and the +24V line and the 0V line are connected to the touch screen and the PLC end , this part is used to provide power for touch screen and PLC, the +24V line and 0V line are also used to provide DC 24V power supply for other electrical appliances.

所述继电器控制模块,包括中间继电器常开触点,中间继电器常开触点连接有接触器线圈,用于控制合格输送带、不合格输送带和振动器的启停,中间继电器常开触点还连接有电磁阀线圈,用于控制电机气缸、固定销气缸、抓取气缸和夹爪器气缸的启停,中间继电器常开触点还连接有指示灯,用于控制指示灯的启停。The relay control module includes an intermediate relay normally open contact, the intermediate relay normally open contact is connected with a contactor coil, and is used to control the start and stop of the qualified conveyor belt, the unqualified conveyor belt and the vibrator, and the intermediate relay normally open contact The solenoid valve coil is also connected to control the start and stop of the motor cylinder, the fixed pin cylinder, the grab cylinder and the gripper cylinder. The normally open contact of the intermediate relay is also connected with an indicator light, which is used to control the start and stop of the indicator light.

如图3所示,所述继电器控制模块包括中间继电器KA1常开触点,中间继电器KA1常开触点一端连接有+24V线,中间继电器KA1常开触点另一端连接有接触器KM1线圈的一端,接触器KM1线圈的另一端连接0V线,此部分用于控制合格输送带启停,所述继电器控制模块还包括中间继电器KA2常开触点,中间继电器KA2常开触点一端连接有+24V线,中间继电器KA2常开触点另一端连接有接触器KM2线圈的一端,接触器KM2线圈的另一端连接0V线,此部分用于控制不合格输送带启停,所述继电器控制模块还包括中间继电器KA3常开触点,中间继电器KA3常开触点一端连接有+24V线,中间继电器KA3常开触点另一端连接有接触器KM3线圈的一端,接触器KM3线圈的另一端连接0V线,此部分用于控制振动器启停,所述继电器控制模块还包括中间继电器KA4常开触点,中间继电器KA4常开触点一端连接有+24V线,中间继电器KA4常开触点另一端连接有电磁阀YV1线圈的一端,电磁阀YV1线圈的另一端连接0V线,此部分用于控制电机气缸启停,所述继电器控制模块还包括中间继电器KA5常开触点,中间继电器KA5常开触点一端连接有+24V线,中间继电器KA5常开触点另一端连接有电磁阀YV2线圈的一端,电磁阀YV2线圈的另一端连接0V线,此部分用于控制固定销气缸启停,所述继电器控制模块还包括中间继电器KA6常开触点,中间继电器KA6常开触点一端连接有+24V线,中间继电器KA6常开触点另一端连接有电磁阀YV3线圈的一端,电磁阀YV3线圈的另一端连接0V线,此部分用于控制抓取气缸启停,所述继电器控制模块还包括中间继电器KA7常开触点,中间继电器KA7常开触点一端连接有+24V线,中间继电器KA7常开触点另一端连接有电磁阀YV4线圈的一端,电磁阀YV4线圈的另一端连接0V线,此部分用于控制夹爪器气缸启停,所述继电器控制模块还包括中间继电器KA10常开触点,中间继电器KA10常开触点一端连接有+24V线,中间继电器KA10常开触点另一端连接有指示灯红的一端,指示灯红的另一端连接0V线,此部分用于控制指示灯红启停,所述继电器控制模块还包括中间继电器KA11常开触点,中间继电器KA11常开触点一端连接有+24V线,中间继电器KA11常开触点另一端连接有指示灯绿的一端,指示灯绿的另一端连接0V线,此部分用于控制指示灯绿启停,所述继电器控制模块还包括中间继电器KA12常开触点,中间继电器KA12常开触点一端连接有+24V线,中间继电器KA12常开触点另一端连接有指示灯蜂鸣器的一端,指示灯蜂鸣器的另一端连接0V线,此部分用于控制指示灯蜂鸣器启停。As shown in Figure 3, the relay control module includes the normally open contact of the intermediate relay KA1, one end of the normally open contact of the intermediate relay KA1 is connected to the +24V line, and the other end of the normally open contact of the intermediate relay KA1 is connected to the contactor KM1 coil. One end, the other end of the contactor KM1 coil is connected to the 0V line. This part is used to control the start and stop of the qualified conveyor belt. The relay control module also includes the normally open contact of the intermediate relay KA2. One end of the normally open contact of the intermediate relay KA2 is connected with + 24V line, the other end of the normally open contact of the intermediate relay KA2 is connected to one end of the contactor KM2 coil, and the other end of the contactor KM2 coil is connected to the 0V line, this part is used to control the start and stop of the unqualified conveyor belt, the relay control module also Including the normally open contact of the intermediate relay KA3, one end of the normally open contact of the intermediate relay KA3 is connected to the +24V line, the other end of the normally open contact of the intermediate relay KA3 is connected to one end of the contactor KM3 coil, and the other end of the contactor KM3 coil is connected to 0V This part is used to control the start and stop of the vibrator. The relay control module also includes the normally open contact of the intermediate relay KA4. One end of the normally open contact of the intermediate relay KA4 is connected to the +24V line, and the other end of the normally open contact of the intermediate relay KA4 is connected. One end of the solenoid valve YV1 coil is connected, and the other end of the solenoid valve YV1 coil is connected to the 0V line. This part is used to control the start and stop of the motor cylinder. The relay control module also includes an intermediate relay KA5 normally open contact, and the intermediate relay KA5 is normally open. One end of the contact is connected to the +24V line, the other end of the normally open contact of the intermediate relay KA5 is connected to one end of the solenoid valve YV2 coil, and the other end of the solenoid valve YV2 coil is connected to the 0V line. This part is used to control the start and stop of the fixed pin cylinder. The relay control module also includes an intermediate relay KA6 normally open contact, one end of the intermediate relay KA6 normally open contact is connected to the +24V line, the other end of the intermediate relay KA6 normally open contact is connected to one end of the solenoid valve YV3 coil, the solenoid valve YV3 coil The other end is connected to the 0V line. This part is used to control the start and stop of the grabbing cylinder. The relay control module also includes an intermediate relay KA7 normally open contact. One end of the intermediate relay KA7 normally open contact is connected to a +24V line. The intermediate relay KA7 The other end of the normally open contact is connected to one end of the solenoid valve YV4 coil, and the other end of the solenoid valve YV4 coil is connected to the 0V line. This part is used to control the start and stop of the gripper cylinder. The relay control module also includes an intermediate relay KA10 normally open Contact, one end of the normally open contact of the intermediate relay KA10 is connected to the +24V line, the other end of the normally open contact of the intermediate relay KA10 is connected to the red end of the indicator light, and the other end of the red indicator light is connected to the 0V line, this part is used for control indication The light is red to start and stop. The relay control module also includes a normally open contact of the intermediate relay KA11. One end of the normally open contact of the intermediate relay KA11 is connected to the +24V line, and the other end of the normally open contact of the intermediate relay KA11 is connected to the green end of the indicator light. , the other end of the green indicator light is connected to the 0V line, this part is used to control the green start and stop of the indicator light, the relay control module also includes Including the normally open contact of the intermediate relay KA12, one end of the normally open contact of the intermediate relay KA12 is connected to the +24V line, the other end of the normally open contact of the intermediate relay KA12 is connected to one end of the indicator buzzer, and the other end of the indicator buzzer Connect the 0V line, this part is used to control the start and stop of the indicator buzzer.

所述PLC模块包括CPU单元U1,所述CPU单元U1的型号为CPU226I,PLC模块是整个控制系统的核心,控制电机启停、指示灯的启停,检测故障和检测装置运行状态。The PLC module includes a CPU unit U1, the model of the CPU unit U1 is CPU226I, and the PLC module is the core of the entire control system, controlling the start and stop of the motor, the start and stop of the indicator light, and the detection of faults and detection of the operating state of the device.

如图4所示,所述CPU单元U1的232通讯串口连接有触摸屏,用于生产线控制系统和触摸屏之间的通讯,所述CPU单元U1的485通讯串口连接有动态扭矩传感器,用于生产线控制系统和动态扭矩传感器之间的通讯,所述CPU单元U1的L+脚和M脚连接有+24V线、0V线,此部分用于所述CPU单元U1的电源,CPU单元U1的M脚、1M脚和2M脚连接有0V线,CPU单元U1的L脚、1L脚和2L脚连接有+24V线,此部分用于CPU单元U1的各控制脚公共接线。As shown in Figure 4, the 232 communication serial port of the CPU unit U1 is connected with a touch screen for communication between the production line control system and the touch screen, and the 485 communication serial port of the CPU unit U1 is connected with a dynamic torque sensor for production line control. The communication between the system and the dynamic torque sensor, the L+ pin and M pin of the CPU unit U1 are connected with +24V line, 0V line, this part is used for the power supply of the CPU unit U1, the M pin, 1M pin of the CPU unit U1 The 0V line is connected to the pin 2M, and the +24V line is connected to the L pin, 1L pin and 2L pin of the CPU unit U1. This part is used for the common wiring of each control pin of the CPU unit U1.

所述CPU单元U1的输入端连接有触点开关,CPU单元U1的输入端通过触点开关来检测电机故障、限位开关、接近开关开关、光电开关和装置旋钮的状态。The input end of the CPU unit U1 is connected with a contact switch, and the input end of the CPU unit U1 detects the state of motor failure, limit switch, proximity switch switch, photoelectric switch and device knob through the contact switch.

所述CPU单元U1的I0.0脚连接有触点开关K1的一端,触点开关K1的另一端连接+24V线,此部分用于合格输送带电机故障检测,所述CPU单元U1的I0.1脚连接有触点开关K2的一端,触点开关K2的另一端连接+24V线,此部分用于不合格输送带电机故障检测,所述CPU单元U1的I0.2脚连接有触点开关K3的一端,触点开关K3的另一端连接+24V线,此部分用于1#限位开关检测,所述CPU单元U1的I0.3脚连接有触点开关K4的一端,触点开关K4的另一端连接+24V线,此部分用于2#限位开关检测,所述CPU单元U1的I0.4脚连接有触点开关K5的一端,触点开关K5的另一端连接+24V线,此部分用于3#限位开关检测,所述CPU单元U1的I0.5脚连接有触点开关K6的一端,触点开关K6的另一端连接+24V线,此部分用于4#限位开关检测,所述CPU单元U1的I0.6脚连接有触点开关K7的一端,触点开关K7的另一端连接+24V线,此部分用于5#限位开关开关检测,所述CPU单元U1的I0.7脚连接有触点开关K8的一端,触点开关K8的另一端连接+24V线,此部分用于6#限位开关检测,所述CPU单元U1的I1.0脚连接有触点开关K9的一端,触点开关K9的另一端连接+24V线,此部分用于7#限位开关检测,所述CPU单元U1的I1.1脚连接有触点开关K10的一端,触点开关K10的另一端连接+24V线,此部分用于8#限位开关检测,所述CPU单元U1的I1.2脚连接有触点开关K11的一端,触点开关K11的另一端连接+24V线,此部分用于1#接近开关检测,所述CPU单元U1的I1.3脚连接有触点开关K12的一端,触点开关K12的另一端连接+24V线,此部分用于2#接近开关检测,所述CPU单元U1的I1.4脚连接有触点开关K13的一端,触点开关K13的另一端连接+24V线,此部分用于光电开关检测,所述CPU单元U1的I1.5脚连接有旋钮开关S1的一端,旋钮开关S1的另一端连接+24V线,此部分用于装置手动/自动控制旋钮信号检测,所述CPU单元U1的I1.6脚连接有旋钮开关S2的一端,旋钮开关S2的另一端连接+24V线,此部分用于急停按钮信号检测。The I0.0 pin of the CPU unit U1 is connected to one end of the contact switch K1, and the other end of the contact switch K1 is connected to the +24V line. This part is used for the fault detection of the qualified conveyor belt motor. The I0.0 of the CPU unit U1. Pin 1 is connected to one end of the contact switch K2, and the other end of the contact switch K2 is connected to the +24V line. This part is used for fault detection of the unqualified conveyor belt motor. The I0.2 pin of the CPU unit U1 is connected to the contact switch. One end of K3, the other end of the contact switch K3 is connected to the +24V line, this part is used for 1# limit switch detection, the I0.3 pin of the CPU unit U1 is connected to one end of the contact switch K4, the contact switch K4 The other end is connected to the +24V line, this part is used for 2# limit switch detection, the I0.4 pin of the CPU unit U1 is connected to one end of the contact switch K5, and the other end of the contact switch K5 is connected to the +24V line, This part is used for 3# limit switch detection, the I0.5 pin of the CPU unit U1 is connected to one end of the contact switch K6, the other end of the contact switch K6 is connected to the +24V line, this part is used for the 4# limit switch Switch detection, the I0.6 pin of the CPU unit U1 is connected to one end of the contact switch K7, and the other end of the contact switch K7 is connected to the +24V line, this part is used for the 5# limit switch switch detection, the CPU unit The I0.7 pin of U1 is connected to one end of the contact switch K8, and the other end of the contact switch K8 is connected to the +24V line. This part is used for the detection of the 6# limit switch. The I1.0 pin of the CPU unit U1 is connected to a One end of the contact switch K9, the other end of the contact switch K9 is connected to the +24V line, this part is used for the detection of the 7# limit switch, the I1.1 pin of the CPU unit U1 is connected to one end of the contact switch K10, the contact The other end of the point switch K10 is connected to the +24V line. This part is used for the detection of the 8# limit switch. The I1.2 pin of the CPU unit U1 is connected to one end of the contact switch K11, and the other end of the contact switch K11 is connected to + 24V line, this part is used for 1# proximity switch detection, the I1.3 pin of the CPU unit U1 is connected to one end of the contact switch K12, and the other end of the contact switch K12 is connected to the +24V line, this part is used for 2# Proximity switch detection, the I1.4 pin of the CPU unit U1 is connected to one end of the contact switch K13, and the other end of the contact switch K13 is connected to the +24V line, this part is used for photoelectric switch detection, the I1 of the CPU unit U1 .5 pin is connected to one end of the rotary switch S1, the other end of the rotary switch S1 is connected to the +24V line, this part is used for the manual/automatic control knob signal detection of the device, the I1.6 pin of the CPU unit U1 is connected to the rotary switch S2 One end of the rotary switch S2 is connected to the +24V line, this part is used for emergency stop button signal detection.

所述CPU单元U1的输出端连接有中间继电器线圈,CPU单元U1的输出端通过控制继电器线圈来实现电机、气缸和指示灯启停控制。The output end of the CPU unit U1 is connected with an intermediate relay coil, and the output end of the CPU unit U1 realizes the start-stop control of the motor, the cylinder and the indicator light by controlling the relay coil.

所述CPU单元U1的Q0.4脚一端连接有中间继电器线圈KA1的一端,中间继电器线圈KA1的另一端连接0V线,此部分用于合格输送带电机启动的控制,所述CPU单元U1的Q0.5脚连接有中间继电器KA2线圈的一端,中间继电器KA2线圈的另一端接0V线,此部分用于不合格输送带电机启动的控制,所述CPU单元U1的Q0.6脚连接有中间继电器KA3线圈的一端,中间继电器KA3线圈的另一端接0V线,此部分用于振动器启动的控制,所述CPU单元U1的Q0.7脚连接有中间继电器KA4线圈的一端,中间继电器KA4线圈的另一端接0V线,此部分用于电机气缸启动的控制,所述CPU单元U1的Q1.0脚连接有中间继电器KA5线圈的一端,中间继电器KA5线圈的另一端连接0V线,此部分用于固定销气缸启动的控制,所述CPU单元U1的Q1.1脚连接有中间继电器KA6线圈的一端,中间继电器KA6线圈的另一端连接0V线,此部分用于抓取气缸启动的控制,所述CPU单元U1的Q1.2脚连接有中间继电器KA7线圈的一端,中间继电器KA7线圈的另一端连接0V线,此部分用于夹爪器气缸启动的控制,所述CPU单元U1的Q1.3脚连接有中间继电器KA8线圈的一端,中间继电器KA8线圈的另一端连接0V线,此部分用于测试电机电源启动的控制,所述CPU单元U1的Q1.4脚连接有中间继电器KA9线圈的一端,中间继电器KA9线圈的另一端连接0V线,此部分用于电磁铁启动的控制,所述CPU单元U1的Q1.5脚连接有中间继电器KA10线圈的一端,中间继电器KA10线圈的另一端连接0V线,此部分用于指示灯-红启动的控制,所述CPU单元U1的Q1.6脚连接有中间继电器KA11线圈的一端,中间继电器KA11线圈的另一端连接0V线,此部分用于指示灯-绿启动的控制,所述CPU单元U1的Q1.7脚连接有中间继电器KA12线圈的一端,中间继电器KA12线圈的另一端连接0V线,此部分用于指示灯-蜂鸣器启动的控制。One end of the Q0.4 pin of the CPU unit U1 is connected to one end of the intermediate relay coil KA1, and the other end of the intermediate relay coil KA1 is connected to the 0V line. This part is used to control the start of the qualified conveyor belt motor. Q0 of the CPU unit U1 Pin .5 is connected to one end of the coil of the intermediate relay KA2, and the other end of the coil of the intermediate relay KA2 is connected to the 0V line. This part is used to control the start of the motor of the unqualified conveyor belt. The Q0.6 pin of the CPU unit U1 is connected to the intermediate relay. One end of the KA3 coil, the other end of the intermediate relay KA3 coil is connected to the 0V line, this part is used to control the start of the vibrator, the Q0.7 pin of the CPU unit U1 is connected to one end of the intermediate relay KA4 coil, the intermediate relay KA4 coil. The other end is connected to the 0V line, this part is used for the control of the motor cylinder starting, the Q1.0 pin of the CPU unit U1 is connected to one end of the coil of the intermediate relay KA5, and the other end of the coil of the intermediate relay KA5 is connected to the 0V line, this part is used for For the control of starting the cylinder with the fixed pin, the Q1.1 pin of the CPU unit U1 is connected to one end of the coil of the intermediate relay KA6, and the other end of the coil of the intermediate relay KA6 is connected to the 0V line. This part is used to control the starting of the cylinder. The Q1.2 pin of the CPU unit U1 is connected to one end of the coil of the intermediate relay KA7, and the other end of the coil of the intermediate relay KA7 is connected to the 0V line. This part is used to control the start of the gripper cylinder. The Q1.3 pin of the CPU unit U1 One end of the coil of the intermediate relay KA8 is connected, and the other end of the coil of the intermediate relay KA8 is connected to the 0V line. This part is used to test the control of the motor power start. The Q1.4 pin of the CPU unit U1 is connected to one end of the coil of the intermediate relay KA9. The other end of the intermediate relay KA9 coil is connected to the 0V line, which is used for the control of the electromagnet start. The Q1.5 pin of the CPU unit U1 is connected to one end of the intermediate relay KA10 coil, and the other end of the intermediate relay KA10 coil is connected to the 0V line. , this part is used for the control of the indicator light-red start, the Q1.6 pin of the CPU unit U1 is connected to one end of the coil of the intermediate relay KA11, and the other end of the coil of the intermediate relay KA11 is connected to the 0V line, this part is used for the indicator light- For the control of green start, the Q1.7 pin of the CPU unit U1 is connected to one end of the coil of the intermediate relay KA12, and the other end of the coil of the intermediate relay KA12 is connected to the 0V line. This part is used for the control of the start of the indicator light and the buzzer.

所述电机驱动模块,包括驱动器Q1和驱动器Q2。The motor drive module includes a driver Q1 and a driver Q2.

所述驱动器Q1连接有上料输送带,用于控制上料输送带的启停和运转速度,并向PLC模块部分反馈电机运行状态。The driver Q1 is connected with a feeding conveyor belt, which is used to control the start-stop and running speed of the feeding conveyor belt, and feedback the running state of the motor to the PLC module part.

如图5所示,所述驱动器Q1的AC1脚和AC2脚分别连接有24V直流电源的+24V线和0V线,此部分用于驱动器Q1的电源,驱动器Q1的DIR-脚连接有0V线,驱动器Q1的DIR+脚连接有CPU单元U1的Q0.1脚,驱动器Q1的PLS-脚连接有0V线,驱动器Q1的PLS+脚连接有CPU单元U1的Q0.0脚,驱动器Q1的A+、A-、B+和B-脚连接有上料料输送带电机,驱动器Q1用于上料输送带电机启停和运转速度,并向PLC模块部分反馈电机运行状态。As shown in Figure 5, the AC1 pin and AC2 pin of the driver Q1 are respectively connected with the +24V line and the 0V line of the 24V DC power supply. This part is used for the power supply of the driver Q1, and the DIR- pin of the driver Q1 is connected with the 0V line. The DIR+ pin of the driver Q1 is connected to the Q0.1 pin of the CPU unit U1, the PLS- pin of the driver Q1 is connected to the 0V line, the PLS+ pin of the driver Q1 is connected to the Q0.0 pin of the CPU unit U1, and the A+ and A- pins of the driver Q1 are connected to the 0V line. , B+ and B- feet are connected with the feeding conveyor belt motor, the driver Q1 is used for the starting and stopping and running speed of the feeding conveyor belt motor, and feedback the motor running status to the PLC module part.

所述驱动器Q2连接有螺纹轨道步进电机,用于控制螺纹轨道步进电机的启停和运转速度,并向PLC模块部分反馈电机运行状态。The driver Q2 is connected with a threaded track stepping motor, which is used to control the start-stop and running speed of the threaded track stepping motor, and feedback the motor running state to the PLC module part.

如图5所示,所述驱动器Q2的AC1脚和AC2脚分别连接有24V直流电源的+24V线和0V线,此部分用于驱动器Q2的电源,驱动器Q2的DIR-脚连接有0V线,驱动器Q2的DIR+脚连接有CPU单元U1的Q0.3脚,驱动器Q2的PLS-脚连接有0V线,驱动器Q2的PLS+脚连接有CPU单元U1的Q0.2脚,驱动器Q2的A+、A-、B+和B-脚连接有螺纹轨道步进电机,驱动器Q2用于控制螺纹轨道步进电机启停和运转速度,并向PLC模块部分反馈电机运行状态。As shown in Figure 5, the AC1 pin and AC2 pin of the driver Q2 are respectively connected with the +24V line and the 0V line of the 24V DC power supply. This part is used for the power supply of the driver Q2, and the DIR- pin of the driver Q2 is connected with the 0V line. The DIR+ pin of the driver Q2 is connected to the Q0.3 pin of the CPU unit U1, the PLS- pin of the driver Q2 is connected to the 0V line, the PLS+ pin of the driver Q2 is connected to the Q0.2 pin of the CPU unit U1, and the A+ and A- pins of the driver Q2 are connected to the 0V line. , B+ and B- feet are connected with a threaded track stepper motor, the driver Q2 is used to control the start, stop and running speed of the threaded track stepper motor, and feedback the motor running status to the PLC module part.

为进一步说明这种智能晾衣架用电机扭矩测试装置及其实现方法,现将实现方法的步骤做如下说明。In order to further illustrate the motor torque testing device for an intelligent clothes drying rack and its realization method, the steps of the realization method will now be described as follows.

如图6所示,程序起始于步骤S100,程序开始,执行步骤S101;As shown in Figure 6, the program starts at step S100, the program starts, and step S101 is executed;

步骤S101,控制系统判1#接近开关处是否有测试电机;若是执行步骤S103;若不是执行步骤S102;Step S101, the control system judges whether there is a test motor at the 1# proximity switch; if it is, go to step S103; if not, go to step S102;

步骤S102,操作员向电机仓内放置测试电机;完成后执行步骤S101;Step S102, the operator places the test motor in the motor compartment; after completion, step S101 is performed;

步骤S103,上料输送带开启前进设定距离;完成后执行步骤S104;Step S103, the feeding conveyor belt is turned on to advance the set distance; after completion, step S104 is performed;

步骤S104,控制系统判光电开关处是否有测试电机;若是执行步骤S105;若不是执行步骤S103;Step S104, the control system judges whether there is a test motor at the photoelectric switch; if it is, go to step S105; if not, go to step S103;

步骤S105,电机气缸伸出;完成后执行步骤S106;Step S105, the motor cylinder is extended; Step S106 is executed after completion;

步骤S106,控制系统判电机气缸伸出是否到位;若是执行步骤S107;若不是执行步骤S105;Step S106, the control system judges whether the extension of the motor cylinder is in place; if it is, go to step S107; if not, go to step S105;

步骤S107,固定销气缸伸出;完成后执行步骤S108;Step S107, the fixed pin cylinder is extended; after completion, step S108 is performed;

步骤S108,控制系统判固定销气缸伸出是否到位;若是执行步骤S109;若不是执行步骤S107;In step S108, the control system judges whether the extension of the fixed pin cylinder is in place; if it is, go to step S109; if not, go to step S107;

步骤S109,装置报警,提示接好测试电机电源;完成后执行步骤S110;Step S109, the device alarms, prompting to connect the test motor power supply; Step S110 is performed after completion;

步骤S110,操作员接好测试电机电源,触摸屏复位报警信息;完成后执行步骤S111;In step S110, the operator connects the power supply of the test motor, and the touch screen resets the alarm information; after completion, step S111 is performed;

步骤S111,测试电机上电旋转;完成后执行步骤S112;Step S111, the test motor is powered on and rotates; after completion, step S112 is performed;

步骤S112,控制系统将电机扭矩与电机转数记录,判断电机测试数据否合格;完成后执行步骤S113;Step S112, the control system records the motor torque and the number of motor revolutions, and determines whether the motor test data is qualified; after completion, step S113 is performed;

步骤S113,控制系统判电机转数是否等于零;若是执行步骤S114;若不是执行步骤S112;Step S113, the control system judges whether the number of revolutions of the motor is equal to zero; if so, go to step S114; if not, go to step S112;

步骤S114,控制系统关闭电机电源,固定销气缸缩回;完成后执行步骤S115;In step S114, the control system turns off the motor power, and the fixed pin cylinder retracts; after completion, step S115 is performed;

步骤S115,装置报警,提示电机测试完毕;若是执行步骤S116;完成后执行步骤S116;Step S115, the device alarms, indicating that the motor test is completed; if it is, step S116 is performed; after completion, step S116 is performed;

步骤S116,操作员将测试电机电源与测试装置断开,并在触摸屏复位报警信息;完成后执行步骤S117;In step S116, the operator disconnects the power supply of the test motor from the test device, and resets the alarm information on the touch screen; after completion, perform step S117;

步骤S117,电磁铁上电,电机气缸缩回;完成后执行步骤S118;Step S117, the electromagnet is powered on, and the motor cylinder is retracted; after completion, step S118 is performed;

步骤S118,控制系统判电机气缸缩回是否到位;若是执行步骤S119;若不是执行步骤S117;Step S118, the control system judges whether the motor cylinder is retracted in place; if so, go to step S119; if not, go to step S117;

步骤S119,电磁铁断电,抓取气缸伸出;完成后执行步骤S120;In step S119, the electromagnet is powered off, and the grabbing cylinder is extended; after completion, step S120 is performed;

步骤S120,控制系统判抓取气缸伸出是否到位;若是执行步骤S121;若不是执行步骤S119;In step S120, the control system judges whether the grasping cylinder is extended in place; if it is, go to step S121; if not, go to step S119;

步骤S121,夹爪器启动夹取测试电机,抓取气缸缩回;完成后执行步骤S122;Step S121, the gripper starts the gripping test motor, and the gripping cylinder retracts; Step S122 is performed after completion;

步骤S122,螺纹轨道电机启动,将抓取气缸输送到相应的输送带上方;完成后执行步骤S123;In step S122, the threaded rail motor is started, and the grabbing cylinder is transported to the top of the corresponding conveyor belt; after completion, step S123 is performed;

步骤S123,抓取气缸伸出;完成后执行步骤S124;Step S123, the grab cylinder is extended; after completion, step S124 is executed;

步骤S124,控制系统判抓取气缸伸出是否到位;若是执行步骤S125;若不是执行步骤S123;Step S124, the control system judges whether the grasping cylinder is extended in place; if it is, go to step S125; if not, go to step S123;

步骤S125,夹爪器启动松脱测试电机,抓取气缸缩回,相应输送带启动;完成后执行步骤S126;Step S125, the gripper starts the loosening test motor, the grabbing cylinder retracts, and the corresponding conveyor belt starts; after completion, step S126 is performed;

步骤S125,螺纹轨道电机启动,将抓取气缸输送到电机槽上方;完成后程序跳至程序步骤S101处,如此反复。In step S125, the threaded rail motor is started, and the grabbing cylinder is transported to the top of the motor slot; after completion, the program jumps to program step S101, and the process is repeated.

本发明的描述是为了示例与描述起见而给出的,而并不是无遗漏的或者将本发明限于所公开的形式。很多修改与变化对于本领域的普通技术人员而言是显然的。选择与描述实施例是为了更好的说明本发明的原理与实际应用,并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The description of the present invention has been presented for purposes of illustration and description, and is not intended to be exhaustive or to limit the invention to the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to better explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use.

Claims (10)

1.一种智能晾衣架用电机扭矩测试装置,其特征在于:包括生产线与生产线的控制系统;1. a motor torque testing device for intelligent clothes drying rack, is characterized in that: comprise the control system of production line and production line; 所述生产线包括上料机构、下料结构和测试机构;The production line includes a feeding mechanism, a feeding mechanism and a testing mechanism; 所述上料机构用于将测试电机有序的输送到测试机构处,进行测试电机的性能参数测试;The feeding mechanism is used to transport the test motor to the test mechanism in an orderly manner to test the performance parameters of the test motor; 测试机构用于将测试电机进行固定和定位,然后通电对测试电机的扭矩与转数进行参数测试和记录;下料机构用于将测试完毕的测试电机,进行合格和不合格的划分,并将测试电机放置到相应的输送带上,进行下一步的测试电机处理;The test mechanism is used to fix and position the test motor, and then power on to test and record the torque and revolution of the test motor; The test motor is placed on the corresponding conveyor belt, and the next step is to test the motor; 所述上料机构包括电机仓(19),电机仓(19)的底端设有电机轨道(31),电机轨道(31)上设有1#接近开关(21)和2#接近开关(22),所述电机仓(19)的一侧外壁上设有震动器(20),所述电机轨道(31)的下方设有上料输送带(23),上料输送带(23)上均匀分布有竖直的凸起,上料输送带(23)的末端连接有滑板(24)的一端,滑板(24) 的另一端连接有测试机构中电机槽(5)的一端,滑板(24)倾斜放置。The feeding mechanism includes a motor compartment (19), a motor track (31) is arranged at the bottom end of the motor compartment (19), and a 1# proximity switch (21) and a 2# proximity switch (22) are arranged on the motor track (31). ), a vibrator (20) is provided on one side outer wall of the motor compartment (19), a feeding conveyor belt (23) is provided below the motor track (31), and the feeding conveyor belt (23) is evenly Distributed vertical protrusions, the end of the feeding conveyor belt (23) is connected with one end of the sliding plate (24), the other end of the sliding plate (24) is connected with one end of the motor slot (5) in the testing mechanism, the sliding plate (24) slanted. 2.如权利要求1所述的一种智能晾衣架用电机扭矩测试装置,其特征在于:所述测试机构包括电机槽(5),电机槽(5)的上方设有光电开关(4),电机槽(5)的一端连接有电机气缸(1),电机槽(5)的另一端连接有转轴(8)的一端,转轴(8)靠近电机槽(5)一段为中空,在转轴(8)中空处上方插入有固定销(7),固定销(7)连接有固定销气缸(6),固定销(7)与固定销气缸(6)之间设有弹簧作为缓冲,所述固定销气缸(6)上设有6#限位开关(12)和5#限位开关(9),所述电机气缸(1)的末端设有电磁铁推板(3),所述电机气缸(1)上设有1#限位开关(2)和2#限位开关(17);2 . The motor torque testing device for an intelligent clothes drying rack according to claim 1 , wherein the testing mechanism comprises a motor slot ( 5 ), and a photoelectric switch ( 4 ) is arranged above the motor slot ( 5 ). 3 . One end of the motor slot (5) is connected with the motor cylinder (1), and the other end of the motor slot (5) is connected with one end of the rotating shaft (8). ) A fixing pin (7) is inserted above the hollow, the fixing pin (7) is connected with a fixing pin cylinder (6), and a spring is provided between the fixing pin (7) and the fixing pin cylinder (6) as a buffer. The cylinder (6) is provided with a 6# limit switch (12) and a 5# limit switch (9). The end of the motor cylinder (1) is provided with an electromagnet push plate (3), and the motor cylinder (1) is provided with an electromagnet push plate (3). ) are provided with 1# limit switch (2) and 2# limit switch (17); 所述转轴(8)的另一端连接有动态扭矩传感器(31),所述动态扭矩传感器(31)的另一端连接有滚动轮(14),滚动轮(14)通过一端伸缩连接有阻力弹簧(15)。The other end of the rotating shaft (8) is connected with a dynamic torque sensor (31), the other end of the dynamic torque sensor (31) is connected with a rolling wheel (14), and the rolling wheel (14) is telescopically connected with a resistance spring ( 15). 3.如权利要求1所述的一种智能晾衣架用电机扭矩测试装置,其特征在于:所述下料机构包括螺纹轨道(16),所述螺纹轨道(16)位于电机槽(5)的上方,螺纹轨道(16)上设有抓取气缸(25),抓取气缸(25)上设有4#限位开关(28)和3#限位开关(27),所述抓取气缸(25)的末端设有夹爪器(26),所述螺纹轨道(16)上还设有7#限位开关(10)和8#限位开关(11),所述螺纹轨道(16)的下方还设有合格输送带(29)和不合格输送带(30)。3 . The motor torque testing device for an intelligent clothes drying rack according to claim 1 , wherein the unloading mechanism comprises a threaded track ( 16 ), and the threaded track ( 16 ) is located at the bottom of the motor slot ( 5 ). 4 . Above, the threaded rail (16) is provided with a grab cylinder (25), and the grab cylinder (25) is provided with a 4# limit switch (28) and a 3# limit switch (27). 25) is provided with a gripper (26) at the end, and the threaded rail (16) is also provided with a 7# limit switch (10) and an 8# limit switch (11). There are also qualified conveyor belts (29) and unqualified conveyor belts (30) below. 4.如权利要求1所述的一种智能晾衣架用电机扭矩测试装置,其特征在于:所述生产线的控制系统包括主电源模块、继电器控制模块、PLC模块与电机驱动模块,主电源模块用于为控制系统提供供电,PLC模块连接继电器控制模块与电机驱动模块。4. The motor torque testing device for an intelligent clothes drying rack as claimed in claim 1, wherein the control system of the production line comprises a main power module, a relay control module, a PLC module and a motor drive module, and the main power module uses a In order to provide power for the control system, the PLC module connects the relay control module and the motor drive module. 5.如权利要求4所述的一种智能晾衣架用电机扭矩测试装置,其特征在于:所述主电源模块,包括三相电源线,三相电源线连接有断路器的一端,断路器另一端连接有接触器一端,接触器另一端连接有热继电器一端,热继电器另一端连接有电机,电机用于驱动合格输送带和不合格输送带动作,接触器另一端还连接有电机,用于驱动振动器动作,所述断路器另一端还连接有中间继电器触点和开关电源的一端,中间继电器触点另一端连接有电磁铁与测试电机一端,用于给电磁铁和测试电机提供供电,所述开关电源另一端连接有触摸屏和PLC一端,开关电源用于将交流380转换成24直流,用于给触摸屏与PLC提供直流供电。5 . The motor torque testing device for an intelligent clothes drying rack according to claim 4 , wherein the main power module comprises a three-phase power cord, and one end of the three-phase power cord is connected with a circuit breaker, and the circuit breaker has another end. 6 . One end of the contactor is connected to one end, the other end of the contactor is connected to one end of the thermal relay, and the other end of the thermal relay is connected to a motor. The motor is used to drive the qualified conveyor belt and the unqualified conveyor belt. Drive the vibrator to act, the other end of the circuit breaker is also connected with an intermediate relay contact and one end of the switching power supply, and the other end of the intermediate relay contact is connected with one end of the electromagnet and the test motor, which is used to provide power to the electromagnet and the test motor, The other end of the switching power supply is connected with one end of the touch screen and the PLC, and the switching power supply is used to convert 380 AC to 24 DC, and is used to provide DC power supply for the touch screen and the PLC. 6.如权利要求4所述的一种智能晾衣架用电机扭矩测试装置,其特征在于:所述继电器控制模块,包括中间继电器常开触点,中间继电器常开触点一端连接有接触器,接触器另一端连接0V线,继电器通过控制接触器来实现合格输送带和不合格输送带的启停,中间继电器一端还连接有电磁阀,电磁阀另一端连接0V线,继电器通过控制电磁阀来实现电机气缸、固定销气缸、抓取气缸和夹爪器气缸的启停,中间继电器常开触点一端还连接有指示灯一端,指示灯另一端还连接0V线,用于控制指示灯的启停。6. The motor torque testing device for an intelligent clothes drying rack as claimed in claim 4, wherein the relay control module comprises an intermediate relay normally open contact, and one end of the intermediate relay normally open contact is connected with a contactor, The other end of the contactor is connected to the 0V line. The relay controls the contactor to realize the start and stop of the qualified conveyor belt and the unqualified conveyor belt. One end of the intermediate relay is also connected to a solenoid valve, and the other end of the solenoid valve is connected to the 0V line. The relay controls the solenoid valve to Realize the start and stop of the motor cylinder, the fixed pin cylinder, the grab cylinder and the gripper cylinder. One end of the normally open contact of the intermediate relay is also connected to one end of the indicator light, and the other end of the indicator light is also connected to the 0V line, which is used to control the start of the indicator light. stop. 7.如权利要求4所述的一种智能晾衣架用电机扭矩测试装置,其特征在于:所述PLC模块包括CPU单元U1,CPU单元U1的型号为CPU226I,PLC模块用于控制电机启停、气缸启停、指示灯的启停、检测限位开关、光电开关和检测装置运行状态数据;7. a kind of intelligent clothes drying rack motor torque testing device as claimed in claim 4, is characterized in that: described PLC module comprises CPU unit U1, the model of CPU unit U1 is CPU226I, and PLC module is used to control motor start-stop, Start and stop of cylinder, start and stop of indicator lights, detection limit switch, photoelectric switch and running status data of detection device; 所述CPU单元U1的232通讯串口连接有触摸屏通讯端,用于生产线控制系统与触摸屏之间的通讯,所述CPU单元U1的485通讯串口连接有动态扭矩传感器通讯端,用于生产线控制系统与动态扭矩传感器之间的通讯,所述CPU单元U1的L+脚与M脚连接有+24V线、0V线,此部分用于所述CPU单元U1的电源,CPU单元U1的M脚、1M脚、2M和3M脚连接有0V线,CPU单元U1的L脚、1L脚、2L和3L脚连接有+24V线,此部分用于CPU单元U1的各控制脚公共接线。The 232 communication serial port of the CPU unit U1 is connected with the touch screen communication terminal, which is used for communication between the production line control system and the touch screen, and the 485 communication serial port of the CPU unit U1 is connected with the dynamic torque sensor communication terminal, which is used for the production line control system and the touch screen. For the communication between the dynamic torque sensors, the L+ pin and the M pin of the CPU unit U1 are connected with a +24V line and a 0V line. This part is used for the power supply of the CPU unit U1. The M pin, 1M pin, 2M and 3M pins are connected with 0V line, and the L pin, 1L pin, 2L and 3L pins of CPU unit U1 are connected with +24V line, this part is used for the common wiring of each control pin of CPU unit U1. 8.如权利要求7所述的一种智能晾衣架用电机扭矩测试装置,其特征在于:所述CPU单元U1的输入端连接有触点开关的一端,触点开关的另一端接+24V线,此部分用于检测输送带电机故障、限位开关、接近开关、光电开关和装置旋钮的状态;8. The motor torque testing device for an intelligent clothes drying rack as claimed in claim 7, wherein the input end of the CPU unit U1 is connected with one end of a contact switch, and the other end of the contact switch is connected with a +24V line , this part is used to detect the status of conveyor belt motor fault, limit switch, proximity switch, photoelectric switch and device knob; 所述CPU单元U1的输出端连接有中间继电器线圈的一端,中间继电器线圈的一端另一端连接0V线,CPU单元U1的输出端通过中间继电器来实现电机、气缸和指示灯启停控制。The output end of the CPU unit U1 is connected to one end of the intermediate relay coil, and the other end of the intermediate relay coil is connected to the 0V line. 9.如权利要求4所述的一种智能晾衣架用电机扭矩测试装置,其特征在于:所述电机驱动模块,包括驱动器Q1和驱动器Q2;9. The motor torque testing device for an intelligent clothes drying rack as claimed in claim 4, wherein the motor drive module comprises a driver Q1 and a driver Q2; 所述驱动器Q1连接有上料输送带,用于控制上料输送带的启停和运转速度,并向PLC模块部分反馈电机运行状态;The driver Q1 is connected with a feeding conveyor belt, which is used to control the start-stop and running speed of the feeding conveyor belt, and feedback the motor running state to the PLC module part; 所述驱动器Q2连接有螺纹轨道步进电机,用于控制螺纹轨道步进电机的启停和运转速度,并向PLC模块部分反馈电机运行状态。The driver Q2 is connected with a threaded track stepping motor, which is used to control the start-stop and running speed of the threaded track stepping motor, and feedback the motor running state to the PLC module part. 10.一种智能晾衣架用电机扭矩测试装置的实现方法,其特征在于:所述实现方法应用于如权利要求1-9中任意一权利要求所述的智能晾衣架用电机扭矩测试装置中,所述实现方法包括以下步骤:10. A realization method of a motor torque testing device for an intelligent clothes drying rack, characterized in that: the realization method is applied to the motor torque testing device for an intelligent clothes drying rack according to any one of claims 1-9, The implementation method includes the following steps: 程序起始于步骤S100,程序开始,执行步骤S101;The program starts at step S100, the program starts, and step S101 is executed; 步骤S101,控制系统判1#接近开关处是否有测试电机;若是执行步骤S103;若不是执行步骤S102;Step S101, the control system judges whether there is a test motor at the 1# proximity switch; if it is, go to step S103; if not, go to step S102; 步骤S102,操作员向电机仓内放置测试电机;完成后执行步骤S101;Step S102, the operator places the test motor in the motor compartment; after completion, step S101 is performed; 步骤S103,上料输送带开启前进设定距离;完成后执行步骤S104;Step S103, the feeding conveyor belt is turned on to advance the set distance; after completion, step S104 is performed; 步骤S104,控制系统判光电开关处是否有测试电机;若是执行步骤S105;若不是执行步骤S103;Step S104, the control system judges whether there is a test motor at the photoelectric switch; if it is, go to step S105; if not, go to step S103; 步骤S105,电机气缸伸出;完成后执行步骤S106;Step S105, the motor cylinder is extended; Step S106 is executed after completion; 步骤S106,控制系统判电机气缸伸出是否到位;若是执行步骤S107;若不是执行步骤S105;Step S106, the control system judges whether the extension of the motor cylinder is in place; if it is, go to step S107; if not, go to step S105; 步骤S107,固定销气缸伸出;完成后执行步骤S108;Step S107, the fixed pin cylinder is extended; after completion, step S108 is performed; 步骤S108,控制系统判固定销气缸伸出是否到位;若是执行步骤S109;若不是执行步骤S107;In step S108, the control system judges whether the extension of the fixed pin cylinder is in place; if it is, go to step S109; if not, go to step S107; 步骤S109,装置报警,提示接好测试电机电源;完成后执行步骤S110;Step S109, the device alarms, prompting to connect the test motor power supply; Step S110 is performed after completion; 步骤S110,操作员接好测试电机电源,触摸屏复位报警信息;完成后执行步骤S111;In step S110, the operator connects the power supply of the test motor, and the touch screen resets the alarm information; after completion, step S111 is performed; 步骤S111,测试电机上电旋转;完成后执行步骤S112;Step S111, the test motor is powered on and rotates; after completion, step S112 is performed; 步骤S112,控制系统将电机扭矩与电机转数记录,判断电机测试数据否合格;完成后执行步骤S113;Step S112, the control system records the motor torque and the number of motor revolutions, and determines whether the motor test data is qualified; after completion, step S113 is performed; 步骤S113,控制系统判电机转数是否等于零;若是执行步骤S114;若不是执行步骤S112;Step S113, the control system judges whether the number of revolutions of the motor is equal to zero; if so, go to step S114; if not, go to step S112; 步骤S114,控制系统关闭电机电源,固定销气缸缩回;完成后执行步骤S115;In step S114, the control system turns off the motor power, and the fixed pin cylinder retracts; after completion, step S115 is performed; 步骤S115,装置报警,提示电机测试完毕;若是执行步骤S116;完成后执行步骤S116;Step S115, the device alarms, indicating that the motor test is completed; if it is, step S116 is performed; after completion, step S116 is performed; 步骤S116,操作员将测试电机电源与测试装置断开,并在触摸屏复位报警信息;完成后执行步骤S117;In step S116, the operator disconnects the power supply of the test motor from the test device, and resets the alarm information on the touch screen; after completion, perform step S117; 步骤S117,电磁铁上电,电机气缸缩回;完成后执行步骤S118;Step S117, the electromagnet is powered on, and the motor cylinder is retracted; after completion, step S118 is performed; 步骤S118,控制系统判电机气缸缩回是否到位;若是执行步骤S119;若不是执行步骤S117;Step S118, the control system judges whether the motor cylinder is retracted in place; if so, go to step S119; if not, go to step S117; 步骤S119,电磁铁断电,抓取气缸伸出;完成后执行步骤S120;In step S119, the electromagnet is powered off, and the grabbing cylinder is extended; after completion, step S120 is performed; 步骤S120,控制系统判抓取气缸伸出是否到位;若是执行步骤S121;若不是执行步骤S119;In step S120, the control system judges whether the grasping cylinder is extended in place; if it is, go to step S121; if not, go to step S119; 步骤S121,夹爪器启动夹取测试电机,抓取气缸缩回;完成后执行步骤S122;Step S121, the gripper starts the gripping test motor, and the gripping cylinder retracts; Step S122 is performed after completion; 步骤S122,螺纹轨道电机启动,将抓取气缸输送到相应的输送带上方;完成后执行步骤S123;In step S122, the threaded rail motor is started, and the grabbing cylinder is transported to the top of the corresponding conveyor belt; after completion, step S123 is performed; 步骤S123,抓取气缸伸出;完成后执行步骤S124;Step S123, the grab cylinder is extended; after completion, step S124 is executed; 步骤S124,控制系统判抓取气缸伸出是否到位;若是执行步骤S125;若不是执行步骤S123;Step S124, the control system judges whether the grasping cylinder is extended in place; if it is, go to step S125; if not, go to step S123; 步骤S125,夹爪器启动松脱测试电机,抓取气缸缩回,相应输送带启动;完成后执行步骤S126;Step S125, the gripper starts the loosening test motor, the grabbing cylinder retracts, and the corresponding conveyor belt starts; after completion, step S126 is performed; 步骤S125,螺纹轨道电机启动,将抓取气缸输送到电机槽上方;完成后程序跳至程序步骤S101处,如此反复。In step S125, the threaded rail motor is started, and the grabbing cylinder is transported to the top of the motor slot; after completion, the program jumps to program step S101, and the process is repeated.
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US4696144A (en) * 1986-10-29 1987-09-29 New England Machinery, Inc. Container capper and torque tester
CN102848191A (en) * 2012-09-28 2013-01-02 上海电气机床成套工程有限公司 12-station automatic assembling machine for door hinge pin shaft
WO2016066616A1 (en) * 2014-10-27 2016-05-06 Kuka Systems Gmbh Method and robot system for using an industrial robot for test jobs
CN213812853U (en) * 2021-01-08 2021-07-27 天津普天单向器有限公司 Automatic device for qualitatively and quantitatively detecting isolator
CN214003243U (en) * 2020-12-25 2021-08-20 昆山三字智能科技有限公司 Connector terminal detection and carrying mechanism
CN113445842A (en) * 2021-07-27 2021-09-28 广东通立工业自动化系统有限公司 Industrial automatic production line for floor springs
CN214843731U (en) * 2021-02-04 2021-11-23 东莞极飞无人机科技有限公司 A UAV motor torque test device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4696144A (en) * 1986-10-29 1987-09-29 New England Machinery, Inc. Container capper and torque tester
CN102848191A (en) * 2012-09-28 2013-01-02 上海电气机床成套工程有限公司 12-station automatic assembling machine for door hinge pin shaft
WO2016066616A1 (en) * 2014-10-27 2016-05-06 Kuka Systems Gmbh Method and robot system for using an industrial robot for test jobs
CN214003243U (en) * 2020-12-25 2021-08-20 昆山三字智能科技有限公司 Connector terminal detection and carrying mechanism
CN213812853U (en) * 2021-01-08 2021-07-27 天津普天单向器有限公司 Automatic device for qualitatively and quantitatively detecting isolator
CN214843731U (en) * 2021-02-04 2021-11-23 东莞极飞无人机科技有限公司 A UAV motor torque test device
CN113445842A (en) * 2021-07-27 2021-09-28 广东通立工业自动化系统有限公司 Industrial automatic production line for floor springs

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