CN115182125A - Printing and dyeing processing technology for intermittently replenishing dye - Google Patents
Printing and dyeing processing technology for intermittently replenishing dye Download PDFInfo
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- CN115182125A CN115182125A CN202210854829.2A CN202210854829A CN115182125A CN 115182125 A CN115182125 A CN 115182125A CN 202210854829 A CN202210854829 A CN 202210854829A CN 115182125 A CN115182125 A CN 115182125A
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- 238000007639 printing Methods 0.000 title claims abstract description 65
- 238000004043 dyeing Methods 0.000 title claims abstract description 57
- 238000012545 processing Methods 0.000 title claims abstract description 51
- 238000005516 engineering process Methods 0.000 title claims abstract description 7
- 239000004744 fabric Substances 0.000 claims abstract description 72
- 238000004061 bleaching Methods 0.000 claims abstract description 54
- 239000003153 chemical reaction reagent Substances 0.000 claims abstract description 53
- 238000009990 desizing Methods 0.000 claims abstract description 48
- 238000009991 scouring Methods 0.000 claims abstract description 41
- 239000002184 metal Substances 0.000 claims abstract description 7
- 238000010438 heat treatment Methods 0.000 claims abstract description 4
- 239000000975 dye Substances 0.000 claims description 60
- 238000000034 method Methods 0.000 claims description 29
- 230000008569 process Effects 0.000 claims description 23
- 239000007788 liquid Substances 0.000 claims description 19
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 18
- 239000012535 impurity Substances 0.000 claims description 15
- 238000009835 boiling Methods 0.000 claims description 13
- 239000000835 fiber Substances 0.000 claims description 10
- 238000009999 singeing Methods 0.000 claims description 9
- 238000005517 mercerization Methods 0.000 claims description 6
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 6
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- 229920000742 Cotton Polymers 0.000 claims description 4
- 238000002791 soaking Methods 0.000 claims description 4
- 239000003513 alkali Substances 0.000 claims description 3
- 239000012752 auxiliary agent Substances 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000009966 trimming Methods 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 238000010409 ironing Methods 0.000 claims description 2
- 238000005086 pumping Methods 0.000 claims description 2
- 239000004753 textile Substances 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 4
- 239000000047 product Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000001502 supplementing effect Effects 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to the technical field of cloth printing and dyeing, in particular to a printing and dyeing processing technology for intermittently supplying dye, which comprises cloth to be printed, a metal rod, a heating furnace body, a desizing pool, a scouring pool, a bleaching pool, a dye pool, a processing pool, a trimmer, a printing machine, a strapping machine, a detector, a shunt supply system, a printing and dyeing reagent standby pool and a control system.
Description
Technical Field
The invention relates to the technical field of cloth printing and dyeing, in particular to a printing and dyeing processing technology for intermittently supplying dye.
Background
Printing and dyeing are the synthesis of the processes of physical and chemical treatment of textile fabrics. Such as adding patterns and designs to the textile, changing the color of the textile, and the related pretreatment process. The textile has certain color and luster and glossiness by making physical or chemical change between the dye and the fiber. According to different printing and dyeing objects, the printing and dyeing process can be divided into cotton textile printing and dyeing, hemp textile printing and dyeing, wool textile dyeing and finishing, silk printing and dyeing and the like;
in the printing and dyeing process, the processing mode of the cloth is mostly a transmission mode, soaking and transferring are continuously carried out in each processing pool, in the process of transferring the cloth, the cloth can carry a certain amount of processing reagent, so that the actual allowance in each processing pool is reduced, and when the allowance is reduced to a certain degree, part of the cloth can not contact the reagent to cause the reduction of the quality of a finished product, so the printing and dyeing process for intermittently replenishing the dye is provided by the invention.
Disclosure of Invention
In view of the above disadvantages of the prior art, a first object of the present invention is to provide a process for printing and dyeing with intermittent dye replenishment, which solves the above problems of the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
the printing and dyeing processing technology for intermittently supplying dye comprises cloth to be printed, a metal bar, a heating furnace body, a desizing pool, a scouring pool, a bleaching pool, a dye pool, a processing pool, a trimmer, a printing machine, a binding machine, a detector, a shunting supply system, a printing and dyeing reagent standby pool and a control system, wherein the specific technological process comprises the following steps:
s1, singeing: after the surface of the printed and dyed cloth is detected, ironing the fluff on the surface of the cloth by a high-temperature metal rod to finish singeing treatment;
s2, desizing treatment: after singeing treatment, the cloth to be printed and dyed enters a desizing pool for desizing treatment;
s3, high-temperature boiling in a boiling pool: removing natural impurities from the printed and dyed cloth after primary desizing treatment, and boiling the printed and dyed cloth in a boiling pool at high temperature to further remove the natural impurities in the printed and dyed cloth;
s4, bleaching treatment: soaking the cloth to be printed and dyed after removing impurities in a bleaching tank for bleaching treatment to remove natural impurities of fibers in the cloth;
s5, dyeing the cloth to be printed: after the printed and dyed cloth enters the dye pool, baking at high temperature for fixation treatment to finish the printing and dyeing of the cloth;
s6, mercerizing: the dyed cloth enters a treatment tank, the cloth is subjected to cotton fabric treatment by caustic soda solution in the treatment tank, after the fibers are bulked, the longitudinal natural torsion of the fibers disappears, the mercerization is finished, and after the mercerization is finished, alkali substances on the surface of the cloth are taken out by a washing method, so that a printing and dyeing finished product cloth is obtained;
and S7, trimming the thread ends on the surface of the printed and dyed finished fabric through a trimmer, then printing with a printing machine, and bundling and packaging the printed and dyed finished fabric through a bundling machine after printing is finished, so that printing, dyeing and bundling of the finished fabric can be finished.
Preferably, the detector includes liquid level detector, PH value detector and thermodetector, the liquid level detector installation is installed respectively at the desizing pond, the scouring pond, the bleaching pond, dye pond and handle the pond in, the liquid level detector configuration is used for the desizing pond, the scouring pond, the bleaching pond, the liquid level detection of dye pond and processing pond, PH value detector installs in bleaching pond and processing pond, PH value detector configuration is used for detecting the PH value in bleaching pond and the processing pond, thermodetector installs in the scouring pond, the bleaching pond, dye pond and processing pond, thermodetector configuration is used for detecting the scouring pond, the bleaching pond, the temperature value in dye pond and the processing pond.
Preferably, the reserve pond of printing and dyeing reagent includes the reserve pond of desizing, the reserve pond of scouring, the reserve pond of bleaching, the reserve pond of dyestuff and handles reserve pond, is provided with the reagent that the desizing was handled and is used in the reserve pond of desizing, is provided with the reagent and the scouring auxiliary agent of getting rid of natural impurity in the reserve pond of scouring, is provided with hydrogen peroxide in the reserve pond of bleaching, is provided with the dyeing agent in the reserve pond of dyestuff, handles and sets up caustic soda solution in the reserve pond.
Adopt above-mentioned technical scheme: through being provided with the reserve pond of printing and dyeing reagent, printing and dyeing reagent is provided with required reagent in the reserve pond of each processing pond, can supply in time to each processing pond in, avoided because with partial reagent take out of the back when the processing pond at the cloth, lead to the reagent surplus in the processing pond to reduce, influence the processing in later stage.
Preferably, reposition of redundant personnel replenishment system includes reposition of redundant personnel pipeline 1, reposition of redundant personnel pipeline 2, reposition of redundant personnel pipeline 3, reposition of redundant personnel pipeline 4, reposition of redundant personnel pipeline 5, pump machine and solenoid valve, reposition of redundant personnel pipeline 1 configuration is used for the intercommunication in the reserve pond of desizing and desizing pond, reposition of redundant personnel pipeline 2 configuration is used for the intercommunication in boiling reserve pond and scouring pond, reposition of redundant personnel pipeline 3 configuration is used for bleaching the intercommunication between reserve pond and the bleaching pond, reposition of redundant personnel pipeline 4 configuration is used for the intercommunication between dye reserve pond and the dye pond, reposition of redundant personnel pipeline 5 configuration is used for handling the reserve pond and handling the intercommunication in pond, pump machine and solenoid valve are installed respectively at reposition of redundant personnel pipeline 1, reposition of redundant personnel pipeline 2, reposition of redundant personnel pipeline 3, reposition of redundant personnel pipeline 4 and reposition of redundant personnel pipeline 5 intercommunication and close control.
Adopt above-mentioned technical scheme: through being provided with each reposition of redundant personnel pipeline, be convenient for with the printing and dyeing in the reserve pond of reagent various reagent accurate reposition of redundant personnel to corresponding processing pond in.
Preferably, the control system comprises a processor, a control panel, a controller assembly, a solenoid valve control assembly and a signal transceiver, wherein the processor is configured for setting a program, the control panel is configured for controlling components and displaying a detection value of the detector, the solenoid valve control assembly is configured for controlling the use of the solenoid valve, and the signal transceiver is configured for receiving a signal and sending a command.
Preferably, the controller subassembly respectively with shunt pipe 1, shunt pipe 2, shunt pipe 3, shunt pipe 4 and shunt pipe 5 between through signal transceiver signal connection, solenoid valve control assembly respectively with shunt pipe 1, shunt pipe 2, shunt pipe 3, shunt pipe 4 and shunt pipe 5 between through signal transceiver signal connection, control panel passes through the treater and is connected with controller subassembly and solenoid valve control assembly electricity respectively.
Preferably, in the steps S2, S3, S4, S5 and S6, when the reagent remains in the desizing tank, the scouring tank, the bleaching tank, the dye tank and the treatment tank are not large, the liquid level detector detects the reagent remains in the desizing tank, the scouring tank, the bleaching tank, the dye tank and the treatment tank, then the signal indicating the remaining amount is sent to the processor through the signal transceiver, and then the processor controls to open the electromagnetic valve and the electromagnetic valve on the corresponding shunt pipeline, so that the specified shunt pipeline is in the communicating device, and the pump is used to pump the reagent in the standby tank into the processing tank, thereby completing the intermittent filling of the reagent.
Preferably, in the working process of the pump and the electromagnetic valve, the control panel sets the start-stop time of the pump and the electromagnetic valve in advance, so that the pump and the electromagnetic valve are automatically closed after working for a period of time, and the start-stop time is set to be 10min.
Adopt above-mentioned technical scheme: the start-stop time of the pump is set, the flow rate of the reagent supplementing to the processing pool at each time can be controlled, manual start and stop are not needed, and automatic filling is achieved.
Advantageous effects
Compared with the known public technology, the technical scheme provided by the invention has the following beneficial effects:
the invention adds a detector, a shunt replenishment system, a control system and a printing and dyeing reagent standby pool in the whole printing and dyeing process, the printing and dyeing reagent standby pool is communicated with a desizing pool, a scouring pool, a bleaching pool, a dye pool and a treatment pool by the replenishment shunt system, then the liquid level detectors in the detectors are used for detecting the liquid level surplus of the desizing pool, the scouring pool, the bleaching pool, the dye pool and the treatment pool in real time, when the surplus is detected to be insufficient, signals with insufficient surplus are transmitted to the control system, the control system controls the opening of a pump and an electromagnetic valve to realize the reagent replenishment of the desizing pool, the scouring pool, the bleaching pool, the dye pool and the treatment pool, thereby realizing the intermittent replenishment of the reagent, the reagent required in each processing pool is arranged in the printing and dyeing reagent standby pool, the reagent can be replenished to each processing pool in time, and the phenomenon that the reagent surplus in the processing pool is reduced and the later-stage processing is influenced because part of the reagent is taken out when cloth passes through the processing pool is avoided.
Description of the drawings:
FIG. 1 is a process flow diagram of the present invention;
fig. 2 is a system diagram of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The present invention will be further described with reference to the following examples.
Example 1
As shown in fig. 1-2, the printing and dyeing process for intermittently supplying dye includes cloth to be printed, a metal bar, a heating furnace body, a desizing tank, a scouring tank, a bleaching tank, a dye tank, a processing tank, a trimmer, a printing machine, a strapping machine, a detector, a shunt supply system, a standby printing and dyeing reagent tank and a control system, wherein the detector includes a liquid level detector, a PH value detector and a temperature detector, the liquid level detector is respectively installed in the desizing tank, the scouring tank, the bleaching tank, the dye tank and the processing tank, the liquid level detector is configured for detecting liquid levels of the desizing tank, the scouring tank, the bleaching tank, the dye tank and the processing tank, the PH value detector is installed in the bleaching tank and the processing tank, the PH value detector is configured for detecting PH values in the bleaching tank and the processing tank, the temperature detector is installed in the scouring tank, the bleaching tank, the dye tank and the processing tank, and the temperature detector is configured for detecting temperature values in the scouring tank, the bleaching tank, the dye tank and the processing tank;
the control system comprises a processor, a control panel, a controller assembly, an electromagnetic valve control assembly and a signal transceiver, wherein the processor is configured for setting a program, the control panel is configured for controlling components and displaying a detection value of a detector, the electromagnetic valve control assembly is configured for using and controlling an electromagnetic valve, and the signal transceiver is configured for receiving a signal and sending an instruction;
the shunting replenishment system comprises shunting pipelines 1, shunting pipelines 2, shunting pipelines 3, shunting pipelines 4, shunting pipelines 5, a pump and an electromagnetic valve, wherein the shunting pipelines 1 are configured for communicating a desizing standby pool and a desizing pool, the shunting pipelines 2 are configured for communicating a boiling standby pool and a scouring pool, the shunting pipelines 3 are configured for communicating bleaching standby pools and bleaching pools, the shunting pipelines 4 are configured for communicating a dye standby pool and a dye pool, the shunting pipelines 5 are configured for communicating a treatment standby pool and a treatment pool, the pump and the electromagnetic valve are respectively arranged on the shunting pipelines 1, the shunting pipelines 2, the shunting pipelines 3, the shunting pipelines 4 and the shunting pipelines 5, the pump is configured for extracting standby reagents, the electromagnetic valve is configured for communicating and closing the shunting pipelines 1, 2, 3, 4 and 5, and the shunting pipelines are provided with the shunting pipelines, so that various reagents in the printing and dyeing standby pools can be accurately shunted into corresponding processing pools;
the controller assembly is respectively in signal connection with the shunt pipeline 1, the shunt pipeline 2, the shunt pipeline 3, the shunt pipeline 4 and the shunt pipeline 5 through signal transceivers, the solenoid valve control assembly is respectively in signal connection with the shunt pipeline 1, the shunt pipeline 2, the shunt pipeline 3, the shunt pipeline 4 and the shunt pipeline 5 through signal transceivers, and the control panel is respectively and electrically connected with the controller assembly and the solenoid valve control assembly through a processor;
the printing and dyeing reagent standby pool comprises a desizing standby pool, a scouring standby pool, a bleaching standby pool, a dye standby pool and a treatment standby pool, wherein a reagent for desizing treatment is arranged in the desizing standby pool, a reagent for removing natural impurities and a scouring auxiliary agent are arranged in the scouring standby pool, hydrogen peroxide is arranged in the bleaching standby pool, a dyeing agent is arranged in the dye standby pool, a caustic soda solution is arranged in the treatment standby pool, and reagents required in each processing pool are arranged in the printing and dyeing reagent standby pool and can be timely supplemented into each processing pool, so that the problem that the reagent allowance in the processing pool is reduced and the later-stage processing is influenced due to the fact that partial reagents are taken out when cloth passes through the processing pool is avoided;
the specific process flow comprises the following steps:
s1, singeing: after the surface of the printed and dyed cloth is detected, the surface fluff of the cloth is ironed by a high-temperature metal rod to finish singeing treatment;
s2, desizing treatment: after singeing treatment, the cloth to be printed and dyed enters a desizing pool for desizing treatment;
s3, high-temperature boiling in a boiling pool: removing natural impurities from the printed and dyed cloth after primary desizing treatment, and boiling the printed and dyed cloth in a boiling pool at high temperature to further remove the natural impurities in the printed and dyed cloth;
s4, bleaching treatment: soaking the cloth to be printed and dyed after removing impurities in a bleaching tank for bleaching treatment to remove natural impurities of fibers in the cloth;
s5, dyeing the cloth to be printed: after the printed and dyed cloth enters the dye pool, baking at high temperature for fixation treatment to finish the printing and dyeing of the cloth;
s6, mercerizing: the dyed cloth enters a treatment tank, the cloth is subjected to cotton fabric treatment by caustic soda solution in the treatment tank, after the fibers are bulked, the longitudinal natural torsion of the fibers disappears, the mercerization is completed, and after the mercerization is completed, alkali substances on the surface of the cloth are taken out by a washing method, so that a printing and dyeing finished product cloth is obtained;
and S7, trimming the thread ends on the surface of the printed and dyed finished fabric through a trimmer, then printing with a printing machine, and bundling and packaging the printed and dyed finished fabric through a bundling machine after printing is finished, so that printing, dyeing and bundling of the finished fabric can be finished.
Before the steps are set, firstly, the starting and stopping time of the pump machine and the electromagnetic valve is set in advance through the control panel, so that the pump machine and the electromagnetic valve can be automatically closed after working for a period of time, the starting and stopping time is set to be 10min, the flow rate of supplementing reagents to the processing pool at each time can be controlled by setting the starting and stopping time of the pump machine and the electromagnetic valve, manual starting and stopping are not needed, and automatic filling is realized.
In the steps S2, S3, S4, S5 and S6, when the reagent residual amounts in the desizing pool, the scouring pool, the bleaching pool, the dye pool and the treatment pool are not large, the liquid level detector detects the reagent residual amounts in the desizing pool, the scouring pool, the bleaching pool, the dye pool and the treatment pool, then signals with insufficient residual amounts are sent to the processor through the signal transceiver, and then the processor controls to open the electromagnetic valves and the electromagnetic valves on the corresponding shunt pipelines, so that the appointed shunt pipelines are in the communicating device, and the pump is used for pumping the reagent in the standby pool into the processing pool to complete the intermittent filling of the reagent.
Comparative example 1
This example is substantially the same as the method of example 1 provided, with the main differences being: no detector is provided.
Comparative example 2
This example is substantially the same as the method of example 1 provided, with the main differences being: no control system is provided.
Comparative example 3
This example is substantially the same as the method of example 1 provided, with the main differences being: the start-stop time of the pump is not set.
Performance testing
According to the standard of the printing and dyeing process in the Standard conditions of printing and dyeing industry, the quality of the fabric produced by the printing and dyeing process for intermittently replenishing the dye provided by the example 1 and the comparative examples 1-3 is respectively equal:
according to the above table, the liquid level detectors in the detectors are used for detecting the liquid level residual amounts of the desizing pool, the scouring pool, the bleaching pool, the dye pool and the treatment pool in real time, when the residual amounts are detected to be insufficient, signals of insufficient residual amounts are transmitted to the control system, and the control system controls the opening of the pump and the opening of the electromagnetic valve, so that the reagent supplement of the desizing pool, the scouring pool, the bleaching pool, the dye pool and the treatment pool is realized;
according to the invention, the control system is arranged, and the control system and the signal transceiver are used for receiving signals and sending instructions, so that the starting and stopping of the pump and the electromagnetic valve are automatically controlled, the automatic filling is realized, and the manual operation is not needed;
according to the invention, by setting the starting and stopping time of the pump and the electromagnetic valve, the phenomenon that reagents in each processing pool cannot overflow due to overlong starting time of the pump or manual closing of the pump and the electromagnetic valve is needed in time to cause manual consumption can be avoided.
The above examples are only intended to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the corresponding technical solutions.
Claims (8)
1. The printing and dyeing processing technology for intermittently supplying dye is characterized by comprising cloth to be printed, a metal bar, a heating furnace body, a desizing tank, a scouring tank, a bleaching tank, a dye tank, a treatment tank, a trimmer, a printing machine, a binding machine, a detector, a shunting supply system, a printing and dyeing reagent standby tank and a control system, wherein the specific technological process comprises the following steps:
s1, singeing: after the surface of the printed and dyed cloth is detected, ironing the fluff on the surface of the cloth by a high-temperature metal rod to finish singeing treatment;
s2, desizing treatment: after singeing treatment, feeding the cloth to be printed and dyed into a desizing pool for desizing treatment;
s3, high-temperature scouring of a scouring pool: removing natural impurities from the printed and dyed cloth after primary desizing treatment, and boiling the printed and dyed cloth in a boiling pool at high temperature to further remove the natural impurities in the printed and dyed cloth;
s4, bleaching treatment: soaking the cloth to be printed and dyed after the impurities are removed in a bleaching tank for bleaching treatment, and removing natural impurities of fibers in the cloth;
s5, dyeing the cloth to be printed: after the printed and dyed cloth enters the dye pool, baking at high temperature for fixation treatment to finish the printing and dyeing of the cloth;
s6, mercerizing: the dyed cloth enters a treatment tank, the cloth is subjected to cotton fabric treatment by caustic soda solution in the treatment tank, after the fibers are bulked, the longitudinal natural torsion of the fibers disappears, the mercerization is completed, and after the mercerization is completed, alkali substances on the surface of the cloth are taken out by a washing method, so that a printing and dyeing finished product cloth is obtained;
and S7, trimming the thread ends on the surface of the printed and dyed finished fabric through a trimmer, then printing with a printing machine, and bundling and packaging the printed and dyed finished fabric through a bundling machine after printing is finished, so that printing, dyeing and bundling of the finished fabric can be finished.
2. The intermittent dye supply printing and dyeing process according to claim 1, characterized in that: the detector includes liquid level detector, PH value detector and thermodetector, the liquid level detector installation is installed respectively at the pond of desizing, the scouring pond, the bleaching pond, dye pond and handle the pond in, the liquid level detector configuration is used for desizing the pond, the scouring pond, the bleaching pond, the liquid level detection of dye pond and processing pond, PH value detector installs in bleaching pond and processing pond, PH value detector configuration is used for detecting the PH value in bleaching pond and the processing pond, thermodetector installs at the scouring pond, the bleaching pond, dye pond and handle the pond in, thermodetector configuration is used for detecting the scouring pond, the bleaching pond, dye pond and handle the temperature value in the pond.
3. The intermittent dye replenishment printing and dyeing process according to claim 1, wherein: the reserve pond of printing and dyeing reagent includes the reserve pond of desizing, the reserve pond of scouring, the reserve pond of bleaching, the reserve pond of dyestuff and handles the reserve pond, is provided with the reagent that the desizing was handled and is used in the reserve pond of desizing, is provided with the reagent and the scouring auxiliary agent of getting rid of natural impurity in the reserve pond of scouring, is provided with hydrogen peroxide solution in the reserve pond of bleaching, is provided with the dyeing agent in the reserve pond of dyestuff, sets up caustic soda solution in the reserve pond of processing.
4. The intermittent dye replenishment printing and dyeing process according to claim 1, wherein: shunt supply system is including reposition of redundant personnel pipeline 1, reposition of redundant personnel pipeline 2, reposition of redundant personnel pipeline 3, reposition of redundant personnel pipeline 4, reposition of redundant personnel pipeline 5, pump machine and solenoid valve, the intercommunication in reposition of redundant personnel pipeline 1 configuration is used for desizing reserve pond and desizing pond, the intercommunication in reposition of redundant personnel pipeline 2 configuration is used for boiling reserve pond and scouring pond, the intercommunication between reposition of redundant personnel pipeline 3 configuration is used for bleaching reserve pond and bleaching pond, the intercommunication between reserve pond of dyestuff and the dyestuff pond is used for to reposition of redundant personnel pipeline 4 configuration, the intercommunication in reserve pond and processing pond is used for handling in reposition of redundant personnel pipeline 5 configuration, pump machine and solenoid valve are installed respectively at reposition of redundant personnel pipeline 1, reposition of redundant personnel pipeline 2 and reposition of redundant personnel pipeline 5, pump machine configuration is used for reposition of redundant personnel pipeline 1, reposition of redundant personnel pipeline 2, reposition of redundant personnel pipeline 3, reposition of redundant personnel pipeline 4 and reposition of redundant personnel pipeline 5 intercommunication and closing control.
5. The intermittent dye supply printing and dyeing process according to claim 1, characterized in that: the control system comprises a processor, a control panel, a controller assembly, an electromagnetic valve control assembly and a signal transceiver, wherein the processor is configured for setting a program, the control panel is configured for controlling components and displaying a detection value of a detector, the electromagnetic valve control assembly is configured for controlling the use of an electromagnetic valve, and the signal transceiver is configured for receiving a signal and sending an instruction.
6. The printing and dyeing process for intermittently supplying dye according to claim 5, wherein the controller assembly is in signal connection with the shunt pipe 1, the shunt pipe 2, the shunt pipe 3, the shunt pipe 4 and the shunt pipe 5 through signal transceivers, the solenoid valve control assembly is in signal connection with the shunt pipe 1, the shunt pipe 2, the shunt pipe 3, the shunt pipe 4 and the shunt pipe 5 through signal transceivers, and the control panel is electrically connected with the controller assembly and the solenoid valve control assembly through a processor.
7. The printing and dyeing process for intermittently supplying dye according to claim 6, wherein in steps S2, S3, S4, S5 and S6, when the reagent residual amounts in the desizing tank, the scouring tank, the bleaching tank, the dye tank and the treatment tank are not large, the liquid level detector detects the reagent residual amounts in the desizing tank, the scouring tank, the bleaching tank, the dye tank and the treatment tank, then a signal indicating that the residual amounts are insufficient is sent to the processor through the signal transceiver, and then the processor controls to open the electromagnetic valves and the electromagnetic valves on the corresponding shunt pipelines, so that the specified shunt pipelines are in a communicating device, and the pump is used for pumping the reagent in the standby tank into the treatment tank to complete the intermittent filling of the reagent.
8. The dyeing process for intermittently supplying dye according to claim 6, wherein the start-stop time of the pump and the solenoid valve is set by the control panel in advance during the operation of the pump and the solenoid valve, so that the pump and the solenoid valve are automatically turned off after operating for a period of time, and the start-stop time is set to be 10min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210854829.2A CN115182125A (en) | 2022-07-18 | 2022-07-18 | Printing and dyeing processing technology for intermittently replenishing dye |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210854829.2A CN115182125A (en) | 2022-07-18 | 2022-07-18 | Printing and dyeing processing technology for intermittently replenishing dye |
Publications (1)
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| CN115182125A true CN115182125A (en) | 2022-10-14 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101781842A (en) * | 2010-02-02 | 2010-07-21 | 厦门绿邦膜技术有限公司 | Cleaning production process in dyeing and printing industry |
| CN104652064A (en) * | 2015-02-04 | 2015-05-27 | 晋江富联漂染印花工业有限公司 | Dyeing and finishing production line |
| CN204589610U (en) * | 2015-02-04 | 2015-08-26 | 晋江富联漂染印花工业有限公司 | The online PH regulating system of a kind of dyeing and finishing production line |
| CN109235090A (en) * | 2018-09-13 | 2019-01-18 | 佛山市三水南方天泽印染有限公司 | A kind of pure cotton twill stained clot-h dyeing and printing process |
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- 2022-07-18 CN CN202210854829.2A patent/CN115182125A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101781842A (en) * | 2010-02-02 | 2010-07-21 | 厦门绿邦膜技术有限公司 | Cleaning production process in dyeing and printing industry |
| CN104652064A (en) * | 2015-02-04 | 2015-05-27 | 晋江富联漂染印花工业有限公司 | Dyeing and finishing production line |
| CN204589610U (en) * | 2015-02-04 | 2015-08-26 | 晋江富联漂染印花工业有限公司 | The online PH regulating system of a kind of dyeing and finishing production line |
| CN109235090A (en) * | 2018-09-13 | 2019-01-18 | 佛山市三水南方天泽印染有限公司 | A kind of pure cotton twill stained clot-h dyeing and printing process |
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