CN105714497A - Process for manufacturing colored jean - Google Patents
Process for manufacturing colored jean Download PDFInfo
- Publication number
- CN105714497A CN105714497A CN201610136591.4A CN201610136591A CN105714497A CN 105714497 A CN105714497 A CN 105714497A CN 201610136591 A CN201610136591 A CN 201610136591A CN 105714497 A CN105714497 A CN 105714497A
- Authority
- CN
- China
- Prior art keywords
- denim
- blue
- softening agent
- red
- colorful
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/224—Esters of carboxylic acids; Esters of carbonic acid
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/46—Compounds containing quaternary nitrogen atoms
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/227—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of hydrocarbons, or reaction products thereof, e.g. afterhalogenated or sulfochlorinated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/008—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated using reactive dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
Abstract
The invention discloses a process for manufacturing colored jean. The process comprises the following specific steps of pre-processing and feeding cloth; performing water infiltration on the cloth; straightening wefts and overfeeding; drying; dyeing; sizing; water washing; applying a softening agent; sizing. Color losing of the jean can be effectively reduced; the shrinkage of the jean and the stability of gram weight of the jean can be guaranteed; the sizing property is good; a best cloth cover condition for making clothes is created; meanwhile, the problems of single color, dull style and lack of visual impact of the traditional jean are solved; the process is adaptive to trend of the times.
Description
Technical field
The present invention relates to field of textiles, the processing technology of a kind of colorful denim.
Background technology
Reviewing the developing history of denim, also should have upper a century, denim is long after experienced by the baptism of Centennial Variations
Sheng does not wanes, and market is increasing, because jean is the maddest with clothing, simple, comfortable, wear-resisting, and all-ages wear, have very
Strong versatility, by one of fashionable dress that domestic and international consumer is favored.
Since late 1970s, denim in China through repeatedly developing on a large scale, it has also become the weight of denim in the world
Want manufacturing country.Large quantities of more advanced denims, jeans enterprise, connect with international level in terms of quality and variety substantially
Rail, has tentatively reversed Chinese cowboy's product and has belonged to the idea of " low-grade goods " in the international market.
Though the Development and Production of China's cowboy's product is started late, but starting level is higher, has open-end spinning, automatic network
Cylinder, rope-dyeing, shuttleless loom (substantial amounts of is arrow shaft, next to that projectile shuttle, is jet again), heavy preshrunk Final finishing machine etc. is relatively
Advanced equipment, thus create good condition for denim variety development, raising quality level.But for a long time, some
Function admirable, the electronic dobby of multiple functional equipment such as rapier loom, polychrome, uneven batch, quick-replaceable kind and
The function such as unattended, does not cause enough attention, causes function waste, and this situation is urgently to be resolved hurrily, in order to preferably for opening
Hair-care articles kind, raising quality and labor productivity service.
Traditional jean facing material is briefly one group of dyed yarn to be organized the weaving of this white yarn with another and forms, so,
Show money or valuables one carries unintentionally inside tradition jean facing material, and outside is coloured.Traditional yarn used by jean facing material is with indigo
Or sulfur dye is contaminated, clothing tone is more single, it is impossible to bright and colourful effect occur.But, along with society development with enter
Step, the aesthetic standard of people the most constantly improves, and color is single, and cloth style is dull, lacks traditional denim of visual impact,
No longer adapt to the tendency of the day.
Summary of the invention
Goal of the invention: in order to solve the deficiencies in the prior art, the processing technology of a kind of colorful denim that the present invention provides
Can effectively reduce the situation generation that denim fades, and ensure the shrinkage of denim and the stability of grammes per square metre, constancy is good, gives
Making medicated clothing and create optimal cloth cover condition, meanwhile, solve tradition denim color single, cloth style is dull, lacks
The problem of visual impact, has adapted to the trend in epoch.
Technical scheme: in order to realize object above, the processing technology of a kind of colorful denim of the present invention, the method
Specifically comprise the following steps that
(a) pre-treatment, enter cloth
After denim having been processed with alkali, refining agent, hydrogen peroxide, by cloth inlet mechanism with the speed of 5m/s～8m/s by pin
Woven jean transports out, through being possible to prevent the fabric guide roll occurring crimping in knitted denim transmission；
(b) drinking water infiltration
Through the knitted denim arrival infiltration tank of fabric guide roll output, knitted denim is made to launch in water and fully permeate
Drinking water, reaches till the water content of knitted denim is 60%～80%, and control water temperature is 50 DEG C～90 DEG C simultaneously；
(c) whole latitude, overfeeding
Through weft straightener, the knitted denim after infiltration is corrected the crooked of broadwise silk tuft, and the speed controlling of stenter exists
3m/s～4m/s；
D () toasts
Denim after being corrected broadwise silk tuft by stenter toasts in sending into the baking oven that temperature is 150 DEG C～200 DEG C
10min～20min is 5%～10% to moisture content；；
E () is dyeed
The complete denim of baking is put in the dyeing installation of deployed dyestuff and dye；
F () is shaped
Denim after dyeing being completed sends into shaping baking oven sizing, and sizing the temperature inside the box is 150 DEG C～200 DEG C, until
Moisture content is taking-up after 3%～5%；
G () washes
In configuration bucket, add the potassium permanganate KMnO4 of 10%～15%, then add phosphoric acid H3PO4 and configure bleaching of fading
Liquid, until the pH value of mixed liquor is 0.9～1.1, the colorful denim after the cooling then will made put into bleaching of fading
Liquid processes 8min～15min, then with the sodium pyrosulfite Na2S2O5 of 10g/l～20g/l at normal temperatures to colorful denim
The neutralization demanganize carrying out 10min～12min processes；
(h) upper softening agent
After demanganize is disposed, denim is taken out in configuration bucket and it is cleaned again, inserting after having cleaned
The ratio being placed with 15min～30min in the cylinder of softening agent, softening agent and water is 1:50～1:100；
I () is shaped
Sending soaking the denim after softening agent operation completes into shaping baking oven sizing, setting temperature is 150 DEG C～200
DEG C, until moisture content is taking-up after 3%～5%, cooling, cropping can pack warehouse-in.
As present invention further optimization, the fabric guide roll in step a is provided with thin groove, makes denim launch in water
Fully permeate drinking water, it is ensured that the shrinkage of knitted denim and stablizing of grammes per square metre, thus create optimal to knitted denim sizing
Cloth cover condition, the variety range of knitted denim is greatly increased.
As present invention further optimization, the described dyestuff in step e is reactive dye, dyestuff take from orange X-GN,
Brilliant red X-3B, gorgeous blue X-BR, gorgeous blue B-RV, dark red E-2BD, bright red E-GGF, gorgeous blue KN-R, emerald green blue B-BGFN, red B-3BF, indigo plant
B-2GLN, light yellow B-4GLN, orange DC-3R, yellow DC-RL, orange DC-3G, blue FN-RN, red FL-2BL, dark blue DC-GB, army's indigo plant GG,
In dark blue GW-HA, black GW-HA, green GW-HA, purple GW-HA, blue GW-HN, red GW-HA, emerald green blue GW-HA any one or many
The mixing planted.
As present invention further optimization, the softening agent in step h is that ester based quaternary ammonium salt softening agent, fatty acid ester type are soft
Soft dose, right wax pattern softening agent or polyethylene softening agent, textile is in the course of processing, and after repeatedly processing, feel can become thick
Rough, general synthetic fabrics is worse, especially Superfine Fibre Fabric.In order to make fabric have softness, smooth, comfortable hands
Sense, it is necessary to arranging it, widely used is to arrange with softening agent.
Beneficial effect: the processing technology of a kind of colorful denim that the present invention provides, compared with prior art, has following
Advantage:
(1) by having installed infiltration tank on forming machine additional, denim is made to launch fully to permeate drinking water in water, it is ensured that pin
The shrinkage of woven jean and stablizing of grammes per square metre, thus create optimal cloth cover condition, knitted denim to knitted denim sizing
Variety range be greatly increased；
(2) by the moisture in twice baking denim, denim is made to use this denim after dyeing color effect
Time, effectively reduce the situation generation that denim fades；
(3) by the moisture in twice baking evaporation denim, the constancy making denim is good, creates to making medicated clothing
Optimal cloth cover condition；
(4) to solve tradition denim color single, cloth style is dull, the problem lacking visual impact, adapts to
The trend in epoch.
Detailed description of the invention
Below in conjunction with specific embodiment, it is further elucidated with the present invention.
The specifically comprising the following steps that pre-treatment, enter cloth-drinking water and ooze of the processing technology of a kind of colorful denim of the present invention
Thoroughly-whole latitude, overfeeding-baking-dyeing-sizing-washing-upper softening agent-sizing.
Embodiment 1
Specifically comprising the following steps that of the processing technology of colorful denim
(a) pre-treatment, enter cloth
After denim having been processed with alkali, cloth inlet mechanism with the speed of 5m/s, knitted denim is transported out, warp
Cross the fabric guide roll with thin groove being possible to prevent that crimping occurs in knitted denim transmission；
(b) drinking water infiltration
Through the knitted denim arrival infiltration tank of fabric guide roll output, knitted denim is made to launch in water and fully permeate
Drinking water, reaches till the water content of knitted denim is 60%, and control water temperature is 50 DEG C simultaneously；
(c) whole latitude, overfeeding
Through weft straightener, the knitted denim after infiltration is corrected the crooked of broadwise silk tuft, and the speed controlling of stenter exists
3m/s；
D () toasts
Denim after being corrected broadwise silk tuft by stenter toasts 10min to containing in sending into the baking oven that temperature is 150 DEG C
Water rate is 5%；；
E () is dyeed
Put in the dyeing installation of deployed dyestuff dye toasting complete denim, dyestuff take from orange X-GN,
Brilliant red X-3B, gorgeous blue X-BR, gorgeous blue B-RV, dark red E-2BD, bright red E-GGF, gorgeous blue KN-R, emerald green blue B-BGFN, red B-3BF, indigo plant
B-2GLN, light yellow B-4GLN, orange DC-3R, yellow DC-RL, orange DC-3G, blue FN-RN, red FL-2BL, dark blue DC-GB, army's indigo plant GG,
In dark blue GW-HA, black GW-HA, green GW-HA, purple GW-HA, blue GW-HN, red GW-HA, emerald green blue GW-HA any one or many
The mixing planted；
F () is shaped
Denim after dyeing being completed sends into shaping baking oven sizing, and sizing the temperature inside the box is 150 DEG C, until moisture content is
Take out after 3%%；
G () washes
In configuration bucket, add the potassium permanganate KMnO4 of 10%, then add phosphoric acid H3PO4 and configure the bleaching liquid that fades, until
The pH value of mixed liquor is 0.9, and putting into of the colorful denim after the cooling then will made processes 8min in the bleaching liquid that fades,
The neutralization demanganize that then colorful denim carries out at normal temperatures 10min with the sodium pyrosulfite Na2S2O5 of 10g/l processes；
(h) upper softening agent
After demanganize is disposed, denim is taken out in configuration bucket and it is cleaned again, inserting after having cleaned
The ratio being placed with 15min～30min in the cylinder of ester based quaternary ammonium salt softening agent, softening agent and water is 1:50；
I () is shaped
Sending soaking the denim after softening agent operation completes into shaping baking oven sizing, setting temperature is 150 DEG C, until containing
Water rate is taking-up after 3%, and cooling, cropping can pack warehouse-in.
Embodiment 2
Specifically comprising the following steps that of the processing technology of colorful denim
(a) pre-treatment, enter cloth
After denim having been processed with refining agent, cloth inlet mechanism with the speed of 6m/s, knitted denim is transferred out
Come, through being possible to prevent the fabric guide roll with thin groove that crimping occurs in knitted denim transmission；
(b) drinking water infiltration
Through the knitted denim arrival infiltration tank of fabric guide roll output, knitted denim is made to launch in water and fully permeate
Drinking water, reaches till the water content of knitted denim is 70%, and control water temperature is 60 DEG C simultaneously；
(c) whole latitude, overfeeding
Through weft straightener, the knitted denim after infiltration is corrected the crooked of broadwise silk tuft, and the speed controlling of stenter exists
3.2m/s；
D () toasts
Denim after being corrected broadwise silk tuft by stenter toasts 12min to containing in sending into the baking oven that temperature is 160 DEG C
Water rate is 6%；；
E () is dyeed
Put in the dyeing installation of deployed dyestuff dye toasting complete denim, dyestuff take from orange X-GN,
Brilliant red X-3B, gorgeous blue X-BR, gorgeous blue B-RV, dark red E-2BD, bright red E-GGF, gorgeous blue KN-R, emerald green blue B-BGFN, red B-3BF, indigo plant
B-2GLN, light yellow B-4GLN, orange DC-3R, yellow DC-RL, orange DC-3G, blue FN-RN, red FL-2BL, dark blue DC-GB, army's indigo plant GG,
In dark blue GW-HA, black GW-HA, green GW-HA, purple GW-HA, blue GW-HN, red GW-HA, emerald green blue GW-HA any one or many
The mixing planted；
F () is shaped
Denim after dyeing being completed sends into shaping baking oven sizing, and sizing the temperature inside the box is 160 DEG C, until moisture content is
Take out after 3.5%；
G () washes
In configuration bucket, add the potassium permanganate KMnO4 of 12%, then add phosphoric acid H3PO4 and configure the bleaching liquid that fades, until
The pH value of mixed liquor is 1.0, and putting into of the colorful denim after the cooling then will made processes 9min in the bleaching liquid that fades,
The neutralization demanganize that then colorful denim carries out at normal temperatures 10.5min with the sodium pyrosulfite Na2S2O5 of 11g/l processes；
(h) upper softening agent
After demanganize is disposed, denim is taken out in configuration bucket and it is cleaned again, inserting after having cleaned
The ratio being placed with 16min in the cylinder of fatty acid ester type softening agent, softening agent and water is 1:60；
I () is shaped
Sending soaking the denim after softening agent operation completes into shaping baking oven sizing, setting temperature is 160 DEG C, until containing
Water rate is taking-up after 3.5%, and cooling, cropping can pack warehouse-in.
Embodiment 3
Specifically comprising the following steps that of the processing technology of colorful denim
(a) pre-treatment, enter cloth
After denim having been processed with hydrogen peroxide, cloth inlet mechanism with the speed of 7m/s, knitted denim is transferred out
Come, through being possible to prevent the fabric guide roll with thin groove that crimping occurs in knitted denim transmission；
(b) drinking water infiltration
Through the knitted denim arrival infiltration tank of fabric guide roll output, knitted denim is made to launch in water and fully permeate
Drinking water, reaches till the water content of knitted denim is 75%, and control water temperature is 80 DEG C simultaneously；
(c) whole latitude, overfeeding
Through weft straightener, the knitted denim after infiltration is corrected the crooked of broadwise silk tuft, and the speed controlling of stenter exists
3.8m/s；
D () toasts
Denim after being corrected broadwise silk tuft by stenter toasts 18min to containing in sending into the baking oven that temperature is 190 DEG C
Water rate is 9%；；
E () is dyeed
Put in the dyeing installation of deployed dyestuff dye toasting complete denim, dyestuff take from orange X-GN,
Brilliant red X-3B, gorgeous blue X-BR, gorgeous blue B-RV, dark red E-2BD, bright red E-GGF, gorgeous blue KN-R, emerald green blue B-BGFN, red B-3BF, indigo plant
B-2GLN, light yellow B-4GLN, orange DC-3R, yellow DC-RL, orange DC-3G, blue FN-RN, red FL-2BL, dark blue DC-GB, army's indigo plant GG,
In dark blue GW-HA, black GW-HA, green GW-HA, purple GW-HA, blue GW-HN, red GW-HA, emerald green blue GW-HA any one or many
The mixing planted；
F () is shaped
Denim after dyeing being completed sends into shaping baking oven sizing, and sizing the temperature inside the box is 150 DEG C～200 DEG C, until
Moisture content is taking-up after 4.5%；
G () washes
In configuration bucket, add the potassium permanganate KMnO4 of 14%, then add phosphoric acid H3PO4 and configure the bleaching liquid that fades, until
The pH value of mixed liquor is 1.1, and putting in the bleaching liquid that fades of the colorful denim after the cooling then will made processes
14min, is then carried out at the neutralization demanganize of 11min colorful denim at normal temperatures with the sodium pyrosulfite Na2S2O5 of 18g/l
Reason；
(h) upper softening agent
After demanganize is disposed, denim is taken out in configuration bucket and it is cleaned again, inserting after having cleaned
The ratio being placed with 2min in the cylinder of polyethylene softening agent, softening agent and water is 1:90
I () is shaped
Sending soaking the denim after softening agent operation completes into shaping baking oven sizing, setting temperature is 190, until aqueous
Rate is 4.5 to go out, and cooling, cropping can pack warehouse-in.
Embodiment 4
Specifically comprising the following steps that of the processing technology of colorful denim
(a) pre-treatment, enter cloth
After denim having been processed with hydrogen peroxide, cloth inlet mechanism with the speed of 8m/s, knitted denim is transferred out
Come, through being possible to prevent the fabric guide roll with thin groove that crimping occurs in knitted denim transmission；
(b) drinking water infiltration
Through the knitted denim arrival infiltration tank of fabric guide roll output, knitted denim is made to launch in water and fully permeate
Drinking water, reaches till the water content of knitted denim is 80%, and control water temperature is 9 DEG C simultaneously；
(c) whole latitude, overfeeding
Through weft straightener, the knitted denim after infiltration is corrected the crooked of broadwise silk tuft, and the speed controlling of stenter exists
4m/s；
D () toasts
Denim after being corrected broadwise silk tuft by stenter toasts 20min to containing in sending into the baking oven that temperature is 200 DEG C
Water rate is 10%；；
E () is dyeed
Put in the dyeing installation of deployed dyestuff dye toasting complete denim, dyestuff take from orange X-GN,
Brilliant red X-3B, gorgeous blue X-BR, gorgeous blue B-RV, dark red E-2BD, bright red E-GGF, gorgeous blue KN-R, emerald green blue B-BGFN, red B-3BF, indigo plant
B-2GLN, light yellow B-4GLN, orange DC-3R, yellow DC-RL, orange DC-3G, blue FN-RN, red FL-2BL, dark blue DC-GB, army's indigo plant GG,
In dark blue GW-HA, black GW-HA, green GW-HA, purple GW-HA, blue GW-HN, red GW-HA, emerald green blue GW-HA any one or many
The mixing planted；
F () is shaped
Denim after dyeing being completed sends into shaping baking oven sizing, and sizing the temperature inside the box is 200 DEG C, until moisture content is
Take out after 3%5%；
G () washes
In configuration bucket, add the potassium permanganate KMnO4 of 15%, then add phosphoric acid H3PO4 and configure the bleaching liquid that fades, until
The pH value of mixed liquor is 1.1, and putting in the bleaching liquid that fades of the colorful denim after the cooling then will made processes
15min, is then carried out at the neutralization demanganize of 12min colorful denim at normal temperatures with the sodium pyrosulfite Na2S2O5 of 20g/l
Reason；
(h) upper softening agent
After demanganize is disposed, denim is taken out in configuration bucket and it is cleaned again, inserting after having cleaned
The ratio being placed with 30min in the cylinder of polyethylene softening agent, softening agent and water is 1:100；
I () is shaped
Sending soaking the denim after softening agent operation completes into shaping baking oven sizing, setting temperature is 200 DEG C, until containing
Water rate is taking-up after 5%, and cooling, cropping can pack warehouse-in.
Above-described embodiment, only for technology design and the feature of the explanation present invention, its objective is to allow and is familiar with the skill of this technical field
Art personnel will appreciate that present disclosure and implement according to this, can not limit the scope of the invention with this.All bases
Equivalents that spirit of the invention is made or modification, all should contain within protection scope of the present invention.
Claims (4)
1. the processing technology of a colorful denim, it is characterised in that: specifically comprising the following steps that of the method
(a) pre-treatment, enter cloth
After denim having been processed with alkali, refining agent, hydrogen peroxide, by cloth inlet mechanism with the speed of 5m/s ~ 8m/s by knitting cattle
Young cloth transports out, through being possible to prevent the fabric guide roll occurring crimping in knitted denim transmission；
(b) drinking water infiltration
Through the knitted denim arrival infiltration tank of fabric guide roll output, make knitted denim launch in water and fully infiltration is eaten
Water, reaches till the water content of knitted denim is 60%～80%, and control water temperature is 50 DEG C～90 DEG C simultaneously；
(c) whole latitude, overfeeding
Through weft straightener, the knitted denim after infiltration is corrected the crooked of broadwise silk tuft, and the speed controlling of stenter is at 3m/s
~4m/s；
D () toasts
The baking oven interior baking 10min that denim feeding temperature is 150 DEG C ~ 200 DEG C after being corrected broadwise silk tuft by stenter ~
20min is 5% ~ 10% to moisture content；；
E () is dyeed
The complete denim of baking is put in the dyeing installation of deployed dyestuff and dye；
F () is shaped
Denim after dyeing being completed sends into shaping baking oven sizing, and sizing the temperature inside the box is 150 DEG C～200 DEG C, until aqueous
Rate is taking-up after 3% ~ 5%；
G () washes
In configuration bucket, add the potassium permanganate KMnO4 of 10% ~ 15%, then add phosphoric acid H3PO4 and configure the bleaching liquid that fades, until
The pH value of mixed liquor is 0.9～1.1, and putting into of the colorful denim after the cooling then will made is faded in bleaching liquid
Process 8min ~ 15min, then at normal temperatures colorful denim is carried out with the sodium pyrosulfite Na2S2O5 of 10 g/l ~ 20g/l
The neutralization demanganize of 10min～12min processes；
(h) upper softening agent
After demanganize is disposed, denim is taken out in configuration bucket and it is cleaned again, inserting after having cleaned and be placed with
The ratio of 15min ~ 30min in the cylinder of softening agent, softening agent and water is 1:50 ~ 1:100；
(i) shape
Sending soaking the denim after softening agent operation completes into shaping baking oven sizing, setting temperature is 150 DEG C～200 DEG C, directly
Being to take out after 3% ~ 5% to moisture content, cooling, cropping can pack warehouse-in.
The processing technology of a kind of colorful denim the most according to claim 1, it is characterised in that: the fabric guide roll in step a
It is provided with groove.
The processing technology of a kind of colorful denim the most according to claim 1, it is characterised in that:: in described step e
Dyestuff is reactive dye, dyestuff take from orange X-GN, brilliant red X-3B, gorgeous blue X-BR, gorgeous blue B-RV, dark red E-2BD, bright red E-GGF,
Gorgeous blue KN-R, emerald green blue B-BGFN, red B-3BF, blue B-2GLN, light yellow B-4GLN, orange DC-3R, yellow DC-RL, orange DC-3G, blue FN-
RN, red FL-2BL, dark blue DC-GB, army's indigo plant GG, dark blue GW-HA, black GW-HA, green GW-HA, purple GW-HA, blue GW-HN, red GW-
Any one or multiple mixing in HA, emerald green blue GW-HA.
The processing technology of a kind of colorful denim the most according to claim 1, it is characterised in that: the softening agent in step h
For ester based quaternary ammonium salt softening agent, fatty acid ester type softening agent, right wax pattern softening agent or polyethylene softening agent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610136591.4A CN105714497A (en) | 2016-03-10 | 2016-03-10 | Process for manufacturing colored jean |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610136591.4A CN105714497A (en) | 2016-03-10 | 2016-03-10 | Process for manufacturing colored jean |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105714497A true CN105714497A (en) | 2016-06-29 |
Family
ID=56157504
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610136591.4A Pending CN105714497A (en) | 2016-03-10 | 2016-03-10 | Process for manufacturing colored jean |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105714497A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108166275A (en) * | 2018-01-26 | 2018-06-15 | 李奕平 | A kind of fabric processing technology |
| CN108193404A (en) * | 2017-12-22 | 2018-06-22 | 汉帛(中国)有限公司 | A kind of jeans processing technology |
| CN108456961A (en) * | 2017-12-22 | 2018-08-28 | 汉帛(中国)有限公司 | A kind of costume process |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1944739A (en) * | 2006-10-30 | 2007-04-11 | 李雪明 | Active yarn and indigo blue yarn blended knitted denim and its producing method |
| CN101736486A (en) * | 2009-12-10 | 2010-06-16 | 吴建芳 | Bamboo fiber jean and production method thereof |
| CN103088587A (en) * | 2011-10-28 | 2013-05-08 | 李雪明 | Knitted denim fixing method |
| CN104313923A (en) * | 2014-09-28 | 2015-01-28 | 汪邦海 | Method for processing pure cotton casual washed fabric by ordinary washing machine |
| CN104695242A (en) * | 2015-03-16 | 2015-06-10 | 杭州聚米纺织服饰有限公司 | Dyeing process of colored washed denim-imitating clothing |
-
2016
- 2016-03-10 CN CN201610136591.4A patent/CN105714497A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1944739A (en) * | 2006-10-30 | 2007-04-11 | 李雪明 | Active yarn and indigo blue yarn blended knitted denim and its producing method |
| CN101736486A (en) * | 2009-12-10 | 2010-06-16 | 吴建芳 | Bamboo fiber jean and production method thereof |
| CN103088587A (en) * | 2011-10-28 | 2013-05-08 | 李雪明 | Knitted denim fixing method |
| CN104313923A (en) * | 2014-09-28 | 2015-01-28 | 汪邦海 | Method for processing pure cotton casual washed fabric by ordinary washing machine |
| CN104695242A (en) * | 2015-03-16 | 2015-06-10 | 杭州聚米纺织服饰有限公司 | Dyeing process of colored washed denim-imitating clothing |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108193404A (en) * | 2017-12-22 | 2018-06-22 | 汉帛(中国)有限公司 | A kind of jeans processing technology |
| CN108456961A (en) * | 2017-12-22 | 2018-08-28 | 汉帛(中国)有限公司 | A kind of costume process |
| CN108166275A (en) * | 2018-01-26 | 2018-06-15 | 李奕平 | A kind of fabric processing technology |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103952915B (en) | A kind of have surface and to show money or valuables one carries unintentionally the imitative old knit fabric of effect, ready-made clothes and processing method | |
| CN100489178C (en) | Aging method after dying of all-cotton knitting clothes | |
| CN101021048A (en) | Extract dyeing proces of fiber dyed fabric and fiberdyed yarn capable of being extract dyed | |
| CN103820994A (en) | Production technology for cotton, viscose and tencel colored woven fabric | |
| CN101381919A (en) | Cotton-real silk XLA intertexture and producing method thereof | |
| CN104695242A (en) | Dyeing process of colored washed denim-imitating clothing | |
| CN102154826B (en) | Method for processing full real silk heterochromatic jacquard fabric | |
| CN102443922B (en) | Wool spandex undershirt cloth and manufacturing method of same | |
| CN101748601B (en) | Aging processing method for colored fabric | |
| CN104790151B (en) | Continuous color knitted jean fabric pad dyeing process | |
| CN103388218A (en) | Cotton polyester jacquard fabric and production method thereof | |
| CN101324031B (en) | Production method of satin color jean fabric | |
| CN105714497A (en) | Process for manufacturing colored jean | |
| CN101082145B (en) | Application of polyester filament yarn in woollen blanket production | |
| CN108866776A (en) | A kind of one-way wet-guide washs the preparation method of grid tmaterial knitting fabric entirely | |
| CN105803761A (en) | Production process of colorful soft denim | |
| CN105063872A (en) | One-step method jean jacket manufacturing technology | |
| CN103938467A (en) | Digital transfer printing production method of natural dyed fabric | |
| CN104404684B (en) | The production and processing method of the double-colored large jacquard home textile of fine denier polyester high sley | |
| CN105755658A (en) | Production process of snow-wash jean cloth | |
| CN1962981B (en) | Method for preparing circulation multiple fiber jeans fabrics with ultrastrong metal elastic force | |
| CN105780498A (en) | Manufacturing process for soft denim | |
| CN101988269A (en) | Dyeing process of real silk and wood pulp cellulose intertextures | |
| CN109505172A (en) | A kind of production method of permanent soft denim fabric | |
| CN105671839A (en) | Manufacturing technology of colorful insulation jean |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160629 |
|
| RJ01 | Rejection of invention patent application after publication |