CN115178989A - Foam assembling equipment - Google Patents

Foam assembling equipment Download PDF

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Publication number
CN115178989A
CN115178989A CN202110372975.7A CN202110372975A CN115178989A CN 115178989 A CN115178989 A CN 115178989A CN 202110372975 A CN202110372975 A CN 202110372975A CN 115178989 A CN115178989 A CN 115178989A
Authority
CN
China
Prior art keywords
assembly
foam
product
module
subassembly
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110372975.7A
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Chinese (zh)
Inventor
朱勇
匡奇
袁鑫
夏稳进
吴火忠
吴伟伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fu Ding Electronical Technology Jiashan Co Ltd
Original Assignee
Fu Ding Electronical Technology Jiashan Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fu Ding Electronical Technology Jiashan Co Ltd filed Critical Fu Ding Electronical Technology Jiashan Co Ltd
Priority to CN202110372975.7A priority Critical patent/CN115178989A/en
Publication of CN115178989A publication Critical patent/CN115178989A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/007Picking-up and placing mechanisms

Abstract

The utility model provides a cotton equipment of bubble for on will steeping cotton equipment to product, including install bin, feed module, equipment module and streamline module, the feed module is including being used for bearing the weight of the cotton carrier assembly of bubble, being used for the cotton locating component of location bubble and erectting the first removal subassembly that bears the weight of subassembly and locating component, and carrier assembly and locating component set up in the install bin relatively, and first removal subassembly can be with locating the cotton removal to locating component of bubble on the carrier assembly. The assembly module is including transplanting the subassembly, locating the equipment subassembly of transplanting the subassembly, first shooting subassembly and second shooting subassembly, transplants the subassembly and locates the install bin, and transplants the subassembly and can drive the equipment subassembly and remove along a plurality of directions, and the equipment subassembly is used for will steep cotton equipment to the product on, and the subassembly is located to transplant to first shooting subassembly for shoot the product, and the install bin is located to the second shooting subassembly for shoot the bubble cotton. The streamline module is arranged in the installation box and comprises a fixing component for fixing a product, so that the assembly module assembles foam to the product.

Description

Foam assembling equipment
Technical Field
The application relates to the technical field of product assembly, in particular to foam assembly equipment.
Background
With the continuous development of foam technology, foam needs to be introduced into many products to solve the problems in the production process of the products, and many functional foams are favored by manufacturers. In the manufacturing industry, however, manufacturers often manually assemble foam into products. With the continuous rise of labor cost, the assembly mode not only needs a large amount of labor, but also has low efficiency of assembling foam.
Disclosure of Invention
In view of this, it is necessary to provide a foam assembling apparatus, which is capable of automatically assembling foam onto a product, thereby improving the assembling efficiency of the foam.
The embodiment of the application provides a bubble cotton equipment for with the cotton equipment of bubble to the product on, the cotton equipment of bubble includes install bin, feed module, equipment module and streamline module. The feeding module comprises a bearing assembly, a positioning assembly and a first moving assembly, the bearing assembly and the positioning assembly are arranged in the installation box relatively, the first moving assembly is erected on the bearing assembly and the positioning assembly, the bearing assembly is used for bearing the foam, the positioning assembly is used for positioning the foam, and the first moving assembly can move the foam arranged on the bearing assembly to the positioning assembly. The equipment module is including transplanting subassembly, a plurality of equipment subassemblies, first shooting subassembly and second shooting subassembly, it locates to transplant the subassembly the install bin, it is a plurality of the equipment subassembly is located transplant the subassembly, just it can drive to transplant the subassembly the equipment subassembly removes along a plurality of directions, and is a plurality of the equipment subassembly is used for with many money the cotton equipment of bubble extremely on the product, first shooting subassembly is located transplant the subassembly for shoot the product, the second shooting subassembly is located the install bin is used for shooting the bubble is cotton. The streamline module is located the install bin, the streamline module includes fixed subassembly, fixed subassembly is used for fixing the product, so that the equipment module will the cotton equipment of bubble extremely the product.
Adopt foretell bubble cotton equipment, can assemble the cotton equipment of bubble to the product automatically through mutually supporting between feed module, equipment module and the streamline module, promoted the cotton packaging efficiency of bubble, in addition, need not to use a large amount of manpowers, reduced the cotton required cost of equipment in-process of bubble, and saved the manpower. Further, set up a plurality of equipment subassemblies, wherein, each equipment subassembly can be with the cotton equipment of the not cotton equipment of bubble of equidimension to the product on, has promoted the competitiveness of this cotton equipment of bubble.
In at least one embodiment, the first moving assembly comprises a first driving member and a first suction member connected with the first driving member, and the first driving member drives the first suction member to move the foam from the carrying assembly to the positioning assembly.
It removes to locating component from carrier assembly to inhale the annex through first driving piece drive is cotton with the bubble to the realization is fixed a position the bubble cotton, is convenient for follow-up promotion bubble cotton equipment the degree of accuracy, in addition, adsorbs the bubble cotton through first absorption piece, has realized the automation of the cotton equipment in-process of bubble.
In at least one embodiment, the feeding module further comprises a receiving member, and the receiving member is arranged between the bearing assembly and the positioning assembly and is used for receiving waste materials on the foam.
Set up between carrier assembly and locating component and receive the material piece, be convenient for retrieve the waste material of taking off from the bubble cotton, with waste recovery to receiving the material piece in, avoid appearing the condition that the waste material was abandoned at will.
In at least one embodiment, the assembly module includes a power source, a connecting platform and a clamping piece, the power source is connected with the connecting platform, the connecting platform is connected with the clamping piece, and the power source drives the connecting platform and further drives the clamping piece to move.
Drive the holder motion through power supply drive connection platform, furtherly, connection platform can drive the holder and rotate to angle when adjusting the holder centre gripping bubble cotton, so that the bubble cotton can be assembled to the product with more suitable angle.
In at least one embodiment, the clamping piece comprises a first air cylinder, a second air cylinder, a clamping jaw and a second adsorption piece, the first air cylinder is connected with the second adsorption piece and used for driving the second adsorption piece to move, the second air cylinder is connected with the clamping jaw, and the clamping jaw is arranged on the second adsorption piece. When the second adsorbs the piece adsorbs when the bubble is cotton, the second cylinder drive the clamping jaw centre gripping the bubble is cotton.
The holder adsorbs the bubble cotton through the second to with the cotton equipment of bubble to the product on, in addition, through setting up the clamping jaw, adsorb the cotton in-process of bubble at the second, the clamping jaw also can the centre gripping bubble cotton, improve the cotton and bubble cotton and go up the success rate that the waste material peeled off.
In at least one embodiment, the size of the second absorbent member is adapted to the size of the foam.
Set the size of second adsorption piece to be roughly the same with the size of bubble cotton for the second adsorbs the bubble cotton that 3353 can be better, promotes the stability among the adsorption process.
In at least one embodiment, the first capture component includes a first lens to capture the product and a first light source to provide illumination to the first lens. The second shooting assembly comprises a second lens and a second light source, the second lens is used for shooting the foam, and the second light source is used for providing illumination for the second lens.
The first light source and the second light source respectively provide illumination for the first lens and the second lens, so that the first lens and the second lens can more easily capture the outline and the track of a product and foam.
In at least one embodiment, the fixing component comprises a supporting frame, a fixing plate, a side pushing block and a stop block, the fixing plate is arranged on the supporting frame, the side pushing block and the stop block are arranged on the peripheral side of the fixing plate, the side pushing block is used for pushing a product arranged on the fixing plate to move, and the stop block is used for limiting the product.
Through setting up the side ejector pad, when placing the product on the fixed plate, accessible side pushes away soon and promotes product to dog position department and fix a position for the product is in the benchmark position department of a location, and the follow-up cotton equipment of bubble is convenient for on the product.
In at least one embodiment, the streamline module further comprises a support, a lifting wheel and a conveyor belt, wherein the lifting wheel is arranged on the support, the conveyor belt is wound along the support and connected with the lifting wheel, and the fixing component is connected with the support.
Through setting up the lifting wheel, and make the conveyer belt be connected with the lifting wheel, the lifting wheel can drive the conveyer belt and reciprocate. When the lifting wheel rises to a certain height, the conveying belt can drive the product to move in the rotating process.
In at least one embodiment, the fixing plate is provided with a groove, when the foam is assembled on a product, the fixing assembly fixes the product, and after the lifting wheel descends, the conveyor belt is accommodated in the groove.
The fixed plate is provided with the groove, when the product is required to be assembled and foamed, the lifting wheel descends, the conveyor belt is accommodated in the groove, at the moment, the conveyor belt does not need to be stopped to convey, and the product can be parked on the fixed plate so as to be convenient for subsequent assembly.
The application provides a cotton equipment of bubble is through mutually supporting between feed module, equipment module and the streamline module 40 to realize the cotton automatic equipment of bubble, need not to adopt a large amount of manpowers alright promote the efficiency of the cotton equipment of bubble, reduce the cotton required cost of equipment in-process of bubble simultaneously.
Drawings
Fig. 1 is a schematic perspective view of a foam assembling apparatus in an embodiment of the present application.
Fig. 2 is a schematic perspective view of another view angle of the foam assembly apparatus shown in fig. 1.
Fig. 3 is a schematic perspective view of the foam assembling apparatus shown in fig. 1 with a housing removed.
Fig. 4 is a perspective view of the blister pack apparatus shown in fig. 3 with the housing removed from the apparatus from another perspective.
Fig. 5 is a schematic perspective view of a feeding module in the foam assembly device.
Fig. 6 is a schematic perspective view of an assembly module in the foam assembly apparatus.
Fig. 7 is a perspective view of an assembly component of the assembly module shown in fig. 6.
Fig. 8 is a schematic perspective structure diagram of a streamline module in the foam assembly equipment.
FIG. 9 is a perspective view of a securing assembly in the flow line module shown in FIG. 8.
Description of the main elements
Foam assembly device 100 clamp 335
Mounting box 10 first cylinder 3351
Mounting table 11 second cylinder 3352
Second adsorbing member 3353 of housing 12
Display screen 13 clamping jaw 3354
Button 14 connecting block 3355
First shooting component 34 of warning lamp 15
First lens 341 of feeding module 20
The first light source 342 of the carrier assembly 21
Accommodating frame 211 second photographing assembly 35
Second lens 351 of carrier plate 212
Second light source 352 of pushing member 213
Positioning assembly 22 streamline module 40
Positioning frame 221 support 41
First suction cup 222 body 411
First moving assembly 23 baffle 412
Fixing component 42 of supporting block 231
Sliding rail 232 support frame 421
Slider 233 fixing plate 422
First link plate 234 groove 4221
First driving member 235 side pushing block 423
First suction attachment 236 ejector 4231
Third cylinder 4232 of material receiving piece 24
Assembly module 30 stop 424
Transplanting assembly 31 second suction cup 425
Servo motor 311 lifting wheel 43
Second web 32 conveyor belt 44
Assembly 33 ready position 45
The third connecting plate 331 has a discharge position 46
Driving cylinder 332 stop block 47
Power source 333 foam 200
Connection platform 334
Detailed Description
The technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments.
It will be understood that when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. When an element is referred to as being "on" another element, it can be directly on the other element or intervening elements may also be present. The terms "top," "bottom," "upper," "lower," "left," "right," "front," "back," and the like as used herein are for purposes of description only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the present application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.
The embodiment of the application provides a bubble cotton equipment for with the cotton equipment of bubble to the product on, the cotton equipment of bubble includes install bin, feed module, equipment module and streamline module. The feeding module comprises a bearing component, a positioning component and a first moving component, the bearing component and the positioning component are arranged in the installation box relatively, the first moving component is erected on the bearing component and the positioning component, the bearing component is used for bearing the foam, the positioning component is used for positioning the foam, and the first moving component can move the foam arranged on the bearing component to the positioning component. The equipment module is including transplanting subassembly, a plurality of equipment subassemblies, first shooting subassembly and second shooting subassembly, it locates to transplant the subassembly the install bin, it is a plurality of the equipment subassembly is located transplant the subassembly, just it can drive to transplant the subassembly the equipment subassembly removes along a plurality of directions, and is a plurality of the equipment subassembly is used for with many money the cotton equipment of bubble extremely on the product, first shooting subassembly is located transplant the subassembly for shoot the product, the second shooting subassembly is located the install bin is used for shooting the bubble is cotton. The streamline module is located the install bin, the streamline module includes fixed subassembly, fixed subassembly is used for fixing the product, so that the equipment module will the cotton equipment of bubble extremely the product.
Adopt foretell bubble cotton equipment, can assemble the cotton equipment of bubble to the product automatically through mutually supporting between feed module, equipment module and the streamline module, promoted the cotton packaging efficiency of bubble, in addition, need not to use a large amount of manpowers, reduced the cotton required cost of equipment in-process of bubble, and saved the manpower. Further, set up a plurality of equipment subassemblies, wherein, each equipment subassembly can be with the cotton equipment of the not cotton equipment of bubble of equidimension to the product on, has promoted the competitiveness of this cotton equipment of bubble.
Some embodiments will be described below with reference to the accompanying drawings. The embodiments and features of the embodiments described below can be combined with each other without conflict.
Referring to fig. 1, 2, 3 and 4, the foam assembly apparatus 100 provided by the present application includes a mounting box 10, a supply module 20, an assembly module 30 and a streamline module 40. The feeder module 20, the assembly module 30 and the streamline module 40 are arranged in the installation box 10, the feeder module 20 and the streamline module 40 are arranged in a substantially parallel manner, the assembly module 30 is substantially erected on the streamline module 40, and one end of the assembly module 30 is close to the feeder module 20 compared with the streamline module 40. The supply module 20 is used for supplying foam to the assembly module 30, the streamline module 40 is used for fixing the product (not shown), and the supply module 20 is used for assembling the foam 200 to the product arranged on the streamline module 40.
Referring to fig. 1 and 2, the installation box 10 includes an installation platform 11 and a housing 12, and the housing 12 is disposed on the installation platform 11. The feeding module 20, the assembling module 30 and the streamline module 40 are arranged on the table top of the mounting table 11, a control mechanism (not shown) is arranged inside the mounting table 11, and the control mechanism is connected with the feeding module 20, the assembling module 30 and the streamline module 40 to control the operation of the feeding module 20, the assembling module 30 and the streamline module 40. Wherein the control mechanism is connected with the feed module 20, the assembly module 30 and the streamline module 40 by wires. It is understood that wireless control may also be employed between the control mechanism and the feed module 20, assembly module 30 and flow line module 40.
In an embodiment, the control mechanism may be a PLC controller, and the controller for moving and operating the control mechanism is common in the existing manufacturing industry, and is not described herein again. It is understood that in other embodiments, the control mechanism may be replaced by other structures with equivalent efficacy or function.
The housing 12 is a hollow shell and covers the feed module 20, the assembly module 30 and the streamline module 40, so as to protect the feed module 20, the assembly module 30 and the streamline module 40.
Referring to fig. 1 and 2, in an embodiment, the installation box 10 further includes a display screen 13, a start-stop button 14, and a warning light 15. The display 13 is disposed on the housing 12 and is used for displaying various factual data of the foam assembling device 100, such as the number of the foam 200 currently, the number of the assembled foam 200 and products, and the like. The start-stop button 14 is disposed on the housing 12, connected to the control mechanism, and configured to control the start or stop of the foam 200 when assembled to a product. The warning light 15 is arranged at the upper end of the shell 12 and used for informing an operator of the current state of the foam assembling equipment 100 and avoiding the occurrence of safety accidents.
Referring to fig. 3 and 4, the feeding module 20 is disposed at one side of the installation table 11, the streamline module 40 is disposed at the other side of the installation table 11, and the assembling module 30 is erected on the streamline module 40. It is understood that in other embodiments, the location of the feed module 20, the assembly module 30, and the streamline module 40 is not limited thereto. The feeder module 20, the assembly module 30 and the streamline module 40 can be matched with each other, so that the foam 200 and the product can be assembled.
Referring to fig. 5, the feeding module 20 includes a bearing assembly 21, a positioning assembly 22 and a first moving assembly 23, the bearing assembly 21 and the positioning assembly 22 are disposed on the mounting table 11, and the first moving assembly 23 is erected on the bearing assembly 21 and the positioning assembly 22. The carrying component 21 is used for carrying the foam 200, the positioning component 22 is used for positioning the foam 200, and the first moving component 23 can move the foam 200 arranged on the carrying component 21 onto the positioning component 22.
Specifically, the bearing assembly 21 includes a receiving frame 211 and a bearing plate 212. The accommodating frame 211 is a hollow frame structure, and further, the accommodating frame 211 is formed by four identical L-shaped structures. The bearing plate 212 is disposed in the accommodating frame 211 and is used for bearing the foam 200.
In an embodiment, the bearing assembly 21 further includes a pushing member 213, and the pushing member 213 is disposed at a lower end of the bearing plate 212 and connected to the bearing plate 212. The pushing member 213 is used to push the bearing plate 212 to move along the accommodating frame 211, so as to drive the foam 200. Preferably, a stack of foam 200 can be manually placed on the carrier plate 212, and after the first moving assembly 23 drives the foam 200 located at the upper end position, the pushing member 213 can push the carrier plate 212, so as to push the rest of the foam 200 upward.
Further, the pushing member 213 is a cylinder. It is understood that in other embodiments, the pushing member 213 may be replaced by other structures with equivalent functions or effects.
Preferably, the supply module 20 comprises a plurality of the carrier assemblies 21, and each of the carrier assemblies 21 can hold foam 200 with different sizes or types, so that the foam 200 with different sizes or types can be assembled on a product, and the universality of the foam assembling device 100 is improved.
The positioning assembly 22 is disposed near the streamline module 40 compared with the carrying assembly 21, and the positioning assembly 22 includes a positioning frame 221 and a first suction disc 222, and the first suction disc 222 is disposed on the positioning frame 221. The shape of the first suction pad 222 is substantially the same as the shape of the foam 200, and it is understood that there is a deviation of ± 0.02mm between the first suction pad 222 and the foam 200. After the foam 200 is disposed on the first suction cup 222, the first suction cup 222 can position the foam 200, and the waste on the foam 200 can be removed by sucking the foam 200 through the first suction cup 222.
Preferably, the supply module 20 comprises a plurality of positioning assemblies 22, each positioning assembly 22 corresponds to one of the carrying assemblies 21, and the size and model of the first suction cup 222 can be set according to different foam 200, so that the first suction cup 222 can be adapted to the corresponding foam 200 to position the foam 200.
The first moving assembly 23 includes a first driving member 235 and a first suction member 236 connected to the first driving member 235, the first driving member 235 drives the first suction member 236 to move the foam 200 from the carrier assembly 21 to the positioning assembly 22.
The first driving member 235 drives the first suction attachment 236 to move the foam 200 from the carrying assembly 21 to the positioning assembly 22, so as to position the foam 200, and facilitate the subsequent improvement of the accuracy in the assembly process of the foam 200. In addition, the foam 200 is adsorbed by the first adsorption part 236, so that the assembly of the foam 200 is automated.
Preferably, the first moving assembly 23 further includes a supporting block 231, a sliding rail 232, a sliding block 233 and a first connecting plate 234. Further, the first moving assembly 23 includes a plurality of the supporting blocks 231, the supporting blocks 231 are disposed on the mounting table 11, two ends of the slide rail 232 are respectively fixed on the two supporting blocks 231, the slider 233 is movably disposed on the slide rail 232, and the first connecting plate 234 is connected to the slider 233. The first connecting plate 234 is mounted on the supporting member 21 and the positioning member 22, and the first driving member 235 is mounted on the first connecting plate 234. When the first connecting plate 234 moves through the cooperation between the slide rail 232 and the slide block 233, further, the first connecting plate 234 moves along the X-axis to drive the first driving member 235 to move, and further drive the first suction member 236 to move, so as to move the foam 200 from the carrier assembly 21 to the positioning assembly 22.
In order to cooperate with the plurality of carrier assemblies 21 and positioning assemblies 22, the first moving assembly 23 includes a plurality of first driving members 235 and a plurality of first suction members 236, each of the first driving members 235 and each of the first suction members 236 are respectively adapted to a carrier assembly 21 and a positioning assembly 22, so that the first moving assembly 23 can move different sizes or types of foam 200.
Referring to fig. 5, in an embodiment, the feeding module 20 further includes a receiving member 24, and the receiving member 24 is disposed between the carrying assembly 21 and the positioning assembly 22 for receiving the waste material on the foam 200. Preferably, the receiving member 24 is arranged between each bearing assembly 21 and each positioning assembly 22 and is used for receiving waste materials of foam 200 with different sizes or models.
It is understood that a plurality of the receiving members 24 may be an integral receiving member 24, thereby improving the efficiency of waste recovery. Further, the receiving member 24 is a receiving barrel. In other embodiments, the material receiving member 24 may have other structures with equivalent functions or functions.
Set up between carrier assembly 21 and locating component 22 and receive material 24, be convenient for retrieve the waste material of taking off from bubble cotton 200, retrieve the waste material to receiving material 24 in, avoid appearing the waste material and discarded the condition at will.
When the foam 200 is mounted on the carrier assembly 21, the waste material is not removed, and the waste material needs to be removed to assemble the foam 200 to the product. After the foam 200 is disposed on the carrier assembly 21, the first moving assembly 23 drives the foam 200 to the positioning assembly 22. The first suction cup 222 of the positioning assembly 22 sucks the foam 200 and further sucks the waste material from the foam 200. After the foam 200 is positioned, the assembly module 30 moves to the positioning component 22, and the assembly module 30 and the positioning component 22 peel the foam 200 and the waste on the foam 200 together, so as to remove the waste from the foam 200. After the assembly module 30 removes the foam 200 from which the waste material has been removed, only the waste material remains on the positioning assembly 22, and the waste material is moved from the positioning assembly 22 to the receiving member 24 by the first moving assembly 23, so that the waste material is recycled.
Referring to fig. 6, the assembly module 30 includes a transplanting assembly 31, a plurality of assembly assemblies 33, a first photographing assembly 34, and a second photographing assembly 35. The transplanting assembly 31 is arranged on the mounting table 11, the assembling assemblies 33 are arranged on the transplanting assembly price, and the transplanting assembly price can drive the assembling assemblies 33 to move along multiple directions. A plurality of the equipment subassembly 33 is used for assembling the cotton 200 of the bubble of a plurality of models to the product, be about to assemble the cotton 200 of the bubble of different sizes or models to the product, the cotton 200 of bubble can be according to the difference of length and width, and orderly reasonable layout makes things convenient for manual operation. The first shooting component 34 is arranged on the transplanting component 31 and used for shooting the product, and the second shooting component 35 is arranged on the mounting table 11 and used for shooting the foam 200.
In an embodiment, the assembly module 30 further includes a second connection plate 32, and a plurality of the assembly assemblies 33 are connected to the transplanting assembly 31 through the second connection plate 32.
Specifically, the transplanting assembly 31 is erected on the feeding module 20 and the streamline module 40, the transplanting assembly 31 can move along the X-axis direction, the Y-axis direction and the Z-axis direction, and the transplanting assembly 31 can realize three-axis linkage. Further, the transplanting assembly 31 is a three-axis sliding table, and can drive the assembling assembly 33 to move along different directions. The three-axis sliding table structure is common in the existing manufacturing industry, especially on a numerical control machine tool, and is not described herein again.
The second connecting plate 32 is connected to a servo motor 311 moving along the Z axis on the transplanting assembly 31, so that the servo motor 311 can drive the second connecting plate 32 to move.
Referring to fig. 7, the assembly 33 includes a power source 333, a connecting platform 334 and a clamping member 335, the power source 333 is connected to the connecting platform 334, the connecting platform 334 is connected to the clamping member 335, and the power source 333 drives the connecting platform 334 to drive the clamping member 335 to move.
The power source 333 drives the connecting platform 334 to drive the clamping member 335 to move, and further, the connecting platform 334 can drive the clamping member 335 to rotate, so as to adjust the angle of the clamping member 335 when clamping the foam 200, so that the foam 200 can be assembled to a product at a more appropriate angle. Wherein, every kind of bubble is cotton 200 snatchs alone through the equipment subassembly 33, can satisfy the difference that exists between the different bubble cotton 200.
In an embodiment, the assembly component 33 further includes a third connecting plate 331, the third connecting plate 331 is fixed on the second connecting plate 32, and a driving cylinder 332 is disposed on the third connecting plate 331. It will be appreciated that in other embodiments, the third connecting plate 331 may be eliminated, and the driving cylinder 332 may be directly provided on the second connecting plate 32.
The connecting platform 334 is connected to the driving cylinder 332, and the driving cylinder 332 drives the connecting platform 334 to move along the Z-axis direction. When the distance that the assembly component 33 needs to move along the Z-axis direction is small, the connection can be driven to move flatly only by the driving cylinder 332, so that the distance that the clamping piece 335 moves is small, and the assembly of the foam 200 and the product is facilitated.
Referring to fig. 7, the clamping member 335 includes a first cylinder 3351, a second cylinder 3352, a second absorption member 3353 and a clamping jaw 3354, the first cylinder 3351 is connected to the second absorption member 3353 to drive the second absorption member 3353 to move, and the second absorption member 3353 absorbs the foam 200, so as to assemble the foam 200 on the product. The second cylinder 3352 is connected to the clamping jaw 3354, and the clamping jaw 3354 is provided on the second suction member 3353. When the second adsorption member 3353 adsorbs the foam 200, the second cylinder 3352 drives the clamping jaw 3354 to clamp the foam 200.
In one embodiment, the clamping member 335 further includes a connecting block 3355, the clamping member 335 is connected to the connecting platform 334 through the connecting block 3355, and the first cylinder 3351 is connected to the connecting block 3355. The connecting platform 334 drives the connecting block 3355 to rotate, so as to drive the other structures of the clamping member 335 to rotate.
Specifically, when the foam 200 is disposed on the positioning assembly 22, the first suction disc 222 absorbs waste materials on the foam 200, and the transplanting assembly 31 drives the assembly 33 to move along the X-axis direction, so that the assembly 33 moves to the positioning assembly 22 and absorbs the foam 200 through the second absorbing member 3353. The positioning assembly 22 and the assembly 33 peel off the foam 200 and the waste material on the foam 200 together, and in the peeling process, the transplanting assembly 31 drives the assembly 33 to move upwards along the Z-axis direction, so that the foam 200 and the waste material are separated. In addition, the clamping jaw 3354 is also clamped on the foam 200, and in the process of assembling the assembly 33 of the glass foam 200, the clamping jaw 3354 clamps the foam 200, so that the success rate of stripping the foam 200 from waste materials can be improved. Further, when the second absorbing member 3353 absorbs the foam 200, the second absorbing member 3353 presses on the foam 200, the edge of the foam 200 may be tilted, and the clamping jaw 3354 can shape the edge of the foam 200 when clamping the foam 200, so that the edge of the foam 200 is smoother.
After the assembly component 33 takes the foam 200 off the positioning component 22, the transplanting component 31 drives the assembly component 33 to move to a position close to the product, so as to prepare for subsequently assembling the foam 200 on the product. Moreover, the transplanting assembly 31 drives the assembly 33 to realize the grabbing, shooting and assembling of the foam 200 to be switched back and forth, the transplanting assembly 31 can ensure that the offset precision is within +/-0.02 mm in the moving process, and the accuracy of the assembly position is ensured.
Preferably, the second absorption member 3353 has a size matched with that of the foam 200. Further, the size of the second adsorption member 3353 is substantially the same as the size of the foam 200, wherein there may be a precision difference of ± 0.02mm between the size of the second adsorption member 3353 and the size of the foam 200.
The size of the second adsorption piece 3353 is set to be approximately the same as that of the foam 200, so that the second adsorption piece 3353 can better adsorb the foam 200, and the stability in the adsorption process is improved. Further, the first suction member 236 and the second suction member 3353 are suction heads, which can be connected to a vacuum device so that the first suction member 236 and the second suction member 3353 can suck the foam 200. It is understood that, in other embodiments, the first suction member 236 and the second suction member 3353 are not limited thereto, and may be replaced with other structures having equivalent functions or effects.
Referring to fig. 6, the first photographing assembly 34 includes a first lens 341 and a first light source 342, the first lens 341 and the first light source 342 are disposed on a connecting frame (not shown) fixed on the second connecting plate 32, and the transplanting assembly 31 can drive the first photographing assembly 34 to move through the second connecting plate 32 during moving, so that the first photographing assembly 34 can photograph a product.
Along the Z-axis direction, the first lens 341 is disposed above the first light source 342, the first lens 341 is configured to photograph the product, and the first light source 342 is configured to provide light to the first lens 341, so that the first lens 341 can photograph the outline and track of the product more easily.
Referring to fig. 6, the second photographing assembly 35 includes a second lens 351 and a second light source 352, the second lens 351 and the second light source 352 are disposed on the mounting table 11, and the transplanting assembly 31 can drive the assembling assembly 33 to move, so that the second photographing assembly 35 can photograph the foam 200.
The second lens 351 is disposed below the second light source 352 along the Z-axis direction, the second lens 351 is used for photographing the foam 200, and the second light source 352 is used for providing light to the second lens 351, so that the second lens 351 can more easily photograph the outline and the track of the foam 200.
In an embodiment, the first capturing component 34 is an upper CCD (charged coupled device) component, and the second capturing component 35 is a lower CCD (charged coupled device) component. It is understood that, in other embodiments, the first photographing assembly 34 and the second photographing assembly 35 may be replaced by other structures with equivalent functions or functions.
After the first shooting component 34 shoots the product, the data conditions of the angle, the size and the like of the shot product can be compared with the product placed in the standard mode. After the second shooting component 35 shoots the foam 200, the data of the shot foam 200, such as the angle and the size, can be compared with the foam 200 placed in a standard mode, and meanwhile, the condition of the product shot by the first shooting component 34 is combined. Then the power source 333 drives the connecting platform 334 to adjust the angle and the attachment position of the foam 200, so that the foam 200 can be better assembled on a product, the condition of poor attachment of the foam 200 is avoided, and the attachment yield of the foam 200 and the product is improved. Moreover, the assembly condition between the foam 200 and the product can be fed back in real time through the first shooting component 34 and the second shooting group price, and the purpose of monitoring the assembly yield in real time is achieved.
Referring to fig. 8, the streamline module 40 includes a fixing component 42, and the fixing component 42 is used for fixing the product, so that the assembly module 30 assembles the foam 200 onto the product.
In one embodiment, the flowline module 40 further comprises a support 41, lift wheels 43, and a conveyor belt 44. The lifting wheel 43 is arranged on the bracket 41, the conveyor belt 44 is wound along the bracket 41 and connected with the lifting wheel 43, and the fixing component 42 is connected with the bracket 41.
Specifically, the bracket 41 includes a body 411 and a guide member 412, and the guide member 412 is disposed on the body 411 and is used for guiding the movement of the product, so as to avoid the product from shifting during the movement. Further, the body 411 is a profile bracket 41, which plays a role in supporting various structures, and in addition, the profile bracket 41 reduces the processing cost. The flow guide part 412 is made of plastic steel for guiding the direction of the product, and the plastic steel is adopted, so that the product is prevented from being scratched.
It is understood that the body 411 and the flow guide 412 are not limited thereto, and other structures with equivalent functions or functions may be substituted. Further, the bracket 41 can be adapted to different products by adjusting the distance between the fixing component 42 and the bracket 41 according to different products.
Referring to fig. 9, the fixing assembly 42 is disposed at a position substantially in the middle of the bracket 41, and is used for fixing the product moving on the bracket 41, so that the foam 200 can be attached to the product. The fixing assembly 42 includes a support frame 421, a fixing plate 422, a side push block 4231 and a stop 424, the support frame 421 is disposed at a substantially middle position of the support frame 41, so that the support frame 41 and the support frame 421 are substantially integrated, and the support frame 421 is used for supporting other structures in the fixing assembly 42. The fixed plate 422 is located on the support frame 421, the side ejector pad 4231 with the dog 424 is located week side of fixed plate 422, the side ejector pad 4231 is used for promoting product on the fixed plate 422 removes, the dog 424 is used for right the product is spacing.
A groove 4221 is formed in the fixing plate 422, the groove 4221 is matched with the conveyor belt 44, and the conveyor belt 44 can be accommodated in the groove 4221.
The side push block 4231 comprises a push block 4231 and a third cylinder 4232, the push block 4231 is arranged on the periphery of the fixing plate 422, and the third cylinder 4232 is connected with the push block 4231 and used for driving the push block 4231 to move towards the product. Further, in an embodiment, the fixing assembly 42 includes two side pushing blocks 4231, and the two side pushing blocks 4231 are disposed at two adjacent edge positions of the fixing plate 422, so as to push the product in two directions.
By arranging the side push block 4231, when a product is placed on the fixing plate 422, the product can be pushed to the position of the stop block 424 by the side push block 4231 to be positioned, and the product is positioned at a reference position of each positioning, so that the foam 200 can be conveniently attached to the product subsequently.
The stop 424 is disposed on the fixing plate 422, and is opposite to one of the side push blocks 4231. The stopper 424 is used for stopping the product, and the side wall of the supporting frame 421 and the stopper 424 together stop the product. When the side push block 4231 pushes the product to the stop block 424 and the side wall of the support 421 to stop the product, the position may be a reference position, and a subsequent product is also disposed at the reference position, so as to position the product. The side push blocks 4231, the stop blocks 424 and the side walls of the support frame 421 clamp the product together, thereby fixing the product.
In one embodiment, the fixing assembly 42 further comprises a second suction cup 425, and the second suction cup 425 is disposed on the fixing plate 422 for sucking the product. When the side push block 4231, the stop block 424 and the support 421 fix the product together, the product is adsorbed by the second suction cup 425, so that the stability of the product is improved, and the condition that the foam 200 is not assembled well due to movement of the product is reduced.
The lifting wheel 43 is disposed inside the bracket 41, and is used for supporting the conveyor belt 44 along the Z-axis direction. When the conveyor belt 44 needs to drive the product to move, the lifting wheel 43 jacks up the conveyor belt 44, so that a preset included angle exists between the conveyor belt 44 and the fixing plate 422, and at this time, the conveyor belt 44 can drive the product to move along the support 41. When the product needs to be fixed and the foam 200 is assembled, after the product moves to the fixing assembly 42, the lifting wheel 43 descends along the Z-axis direction until the conveyor belt 44 is accommodated in the groove 4221. At this time, the product can still be fixed to assemble the foam 200 without stopping the conveyor belt 44, and manual real-time monitoring is not needed, so that the labor cost is reduced.
In an embodiment, the rack 41 further comprises a waiting level 45 and a discharging level 46, the waiting level 45 being a location where the product is provided, where the product has not yet been assembled with foam 200. The discharge position 46 is the position at which the assembled product is removed, with the product flowing to the next node. If the packaging area can be butted, the product is taken out for packaging after the foam 200 is assembled.
In one embodiment, the streamline module 40 further comprises a stopper 47. The limiting block 47 is arranged between a lifting wheel 43 and the fixing component 42 and is close to the material waiting position 45. When the fixing assembly 42 is provided with the product assembling foam 200, the limiting block 47 can move upwards along the Z-axis direction to stop the next product from moving onto the fixing assembly 42. After the foam 200 is assembled on the fixing assembly 42, the limiting block 47 can move downward along the Z-axis direction, so that the latter product can move onto the fixing assembly 42.
The movement of the stopper 47 can be realized by the driving of an air cylinder. It will be appreciated that, in order to achieve a stop for the latter product, a sensor may also be provided on the stop block 47 and, correspondingly, on the fixing assembly 42. When a product is arranged on the fixing component 42, the sensor on the fixing component 42 sends out information, and the sensor on the limiting block 47 receives signals, so that the limiting block 47 stops the next product.
Referring to fig. 3 and 4 again, when the foam 200 needs to be assembled to the product, the operation process of the foam assembling apparatus 100 is as follows:
firstly, a stack of foam pads 200 is manually placed on the carrier assembly 21 of the feeder module 20, and the foam pads 200 are moved from the carrier assembly 21 to the positioning assembly 22 by the first moving assembly 23 for positioning. And then the waste on the foam 200 is removed through the cooperation between the first moving assembly 23 and the assembly module 30.
Then, the assembly module 30 drives the assembly 33 to move to the positioning assembly 22 through the transplanting assembly 31, takes out the foam 200 of the removed waste material to the position of the second shooting assembly 35, and shoots the foam 200 through the second shooting assembly 35 to confirm the angle and the like of the foam 200.
The product which is not assembled with the foam 200 is arranged at the material waiting position 45 of the streamline module 40, the product is moved to the fixing component 42 through the conveyor belt 44 to be fixed and positioned, the product is shot through the first shooting component 34 to confirm the angle, the size and the like of the product, and the angle and the attaching position of the foam 200 are adjusted by combining the shooting condition of the second shooting component 35.
Finally, the assembly 33 assembles the foam 200 to the product at the fixing assembly 42. The product to which foam 200 is attached is moved by conveyor 44 to the strip level 46 area, thereby completing assembly of the product with foam 200.
In summary, the foam assembling apparatus 100 provided in the embodiment of the present application achieves automatic assembly of the foam 200 by the cooperation of the supply module 20, the assembly module 30, and the streamline module 40. The assembly efficiency between the foam 200 and the product can be improved without using a large amount of manpower, and the competitiveness of the foam assembly equipment 100 is improved by assembling a plurality of different types of foam 200 on the product through the equipment. In addition, the space of the installation table 11 is fully utilized by the feeding module 20, the assembly module 30 and the streamline module 40, the layout is reasonable, and the advantages of the foam assembly equipment 100 are improved.
In addition, those skilled in the art should realize that the above embodiments are illustrative only and not limiting to the present application, and that suitable changes and modifications to the above embodiments are within the scope of the disclosure of the present application as long as they are within the true spirit and scope of the present application.

Claims (10)

1. The utility model provides a cotton equipment of bubble for with the cotton equipment of bubble to the product on, including the install bin, its characterized in that, the cotton equipment of bubble still includes:
the feeding module comprises a bearing assembly, a positioning assembly and a first moving assembly, the bearing assembly and the positioning assembly are oppositely arranged in the installation box, the first moving assembly is erected on the bearing assembly and the positioning assembly, the bearing assembly is used for bearing the foam, the positioning assembly is used for positioning the foam, and the first moving assembly can move the foam arranged on the bearing assembly to the positioning assembly;
the assembly module comprises a transplanting assembly, a plurality of assembly assemblies, a first shooting assembly and a second shooting assembly, the transplanting assembly is arranged in the installation box, the plurality of assembly assemblies are arranged in the transplanting assembly and can drive the assembly assemblies to move along a plurality of directions, the plurality of assembly assemblies are used for assembling a plurality of types of foam on the product, the first shooting assembly is arranged in the transplanting assembly and is used for shooting the product, and the second shooting assembly is arranged in the installation box and is used for shooting the foam;
the streamline module is arranged on the installation box and comprises a fixing assembly, and the fixing assembly is used for fixing the product, so that the assembly module can assemble the foam to the product.
2. Foam assembly device according to claim 1, wherein the first movement assembly comprises a first drive element and a first suction element connected to the first drive element, the first drive element driving the first suction element to move the foam from the carrier assembly to the positioning assembly.
3. Foam assembly apparatus according to claim 1, wherein the feeder module further comprises a receiving member disposed between the carrier assembly and the positioning assembly for receiving waste material from the foam.
4. The foam assembling device as recited in claim 1, wherein the assembling module comprises a power source, a connecting platform and a clamping member, the power source is connected with the connecting platform, the connecting platform is connected with the clamping member, and the power source drives the connecting platform to drive the clamping member to move.
5. The foam assembling device according to claim 4, wherein the clamping member comprises a first cylinder, a second cylinder, a clamping jaw and a second adsorption member, the first cylinder is connected with the second adsorption member and used for driving the second adsorption member to move, the second cylinder is connected with the clamping jaw, and the clamping jaw is arranged on the second adsorption member;
when the second adsorbs the piece adsorbs when the bubble is cotton, the second cylinder drive the clamping jaw centre gripping the bubble is cotton.
6. The foam assembly device of claim 5, wherein the second absorbent member is sized to fit the foam.
7. The foam assembly device according to claim 1, wherein the first photographing component comprises a first lens and a first light source, the first lens is used for photographing the product, and the first light source is used for providing light to the first lens;
the second shooting assembly comprises a second lens and a second light source, the second lens is used for shooting the foam, and the second light source is used for providing illumination for the second lens.
8. The foam assembling device according to claim 1, wherein the fixing assembly comprises a support frame, a fixing plate, a side pushing block and a stop block, the fixing plate is disposed on the support frame, the side pushing block and the stop block are disposed on the periphery of the fixing plate, the side pushing block is used for pushing a product disposed on the fixing plate to move, and the stop block is used for limiting the product.
9. The foam assembling apparatus according to claim 8, wherein the streamline module further comprises a support, a lifting wheel and a conveyor belt, the lifting wheel is disposed on the support, the conveyor belt is wound around the support and connected to the lifting wheel, and the fixing component is connected to the support.
10. Foam assembly device according to claim 9, wherein the retaining plate is provided with a recess;
when the foam is assembled on a product, the fixing component fixes the product, and the conveying belt is contained in the groove after the lifting wheel descends.
CN202110372975.7A 2021-04-07 2021-04-07 Foam assembling equipment Pending CN115178989A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110372975.7A CN115178989A (en) 2021-04-07 2021-04-07 Foam assembling equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110372975.7A CN115178989A (en) 2021-04-07 2021-04-07 Foam assembling equipment

Publications (1)

Publication Number Publication Date
CN115178989A true CN115178989A (en) 2022-10-14

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110372975.7A Pending CN115178989A (en) 2021-04-07 2021-04-07 Foam assembling equipment

Country Status (1)

Country Link
CN (1) CN115178989A (en)

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CN210587949U (en) * 2019-03-13 2020-05-22 中山市柏中电子科技有限公司 Battery installation device of automatic assembly line of tire pressure monitor
CN111288056A (en) * 2020-03-04 2020-06-16 深圳橙子自动化有限公司 Camera support equipment
CN111745365A (en) * 2019-03-29 2020-10-09 富翔精密工业(昆山)有限公司 Assembling device

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100888257B1 (en) * 2008-10-01 2009-03-10 유성정밀 주식회사 Device for assembling a lens and method thereof
CN205290347U (en) * 2015-11-17 2016-06-08 富鼎电子科技(嘉善)有限公司 Automatic assembly machine
CN207090624U (en) * 2017-04-07 2018-03-13 鸿准精密模具(昆山)有限公司 Tape device
CN206895129U (en) * 2017-05-15 2018-01-16 东莞市乾鑫电子有限公司 A kind of printed circuit board (PCB) accessory automatic assembly equipment
CN108235678A (en) * 2018-03-12 2018-06-29 深圳市兴禾自动化有限公司 A kind of electronic product automatic assembling production line
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CN111288056A (en) * 2020-03-04 2020-06-16 深圳橙子自动化有限公司 Camera support equipment

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