CN115106773B - Automatic assembly line for tent upright post stub bars - Google Patents

Automatic assembly line for tent upright post stub bars Download PDF

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Publication number
CN115106773B
CN115106773B CN202210715590.0A CN202210715590A CN115106773B CN 115106773 B CN115106773 B CN 115106773B CN 202210715590 A CN202210715590 A CN 202210715590A CN 115106773 B CN115106773 B CN 115106773B
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China
Prior art keywords
caliber
square tube
assembly
conveying
tent
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CN202210715590.0A
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CN115106773A (en
Inventor
骆龙锋
骆武锋
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Foshan Zhongyi Jiuchuang Automation Technology Co ltd
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Foshan Zhongyi Jiuchuang Automation Technology Co ltd
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Publication of CN115106773A publication Critical patent/CN115106773A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/007Picking-up and placing mechanisms

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The invention relates to the field of tent upright post production, in particular to an automatic tent upright post stub bar assembly line, which comprises an assembly rack and a feeding rack, wherein: be equipped with the conveyer belt on the assembly bench with go up the work or material rest, the output butt joint of going up the work or material rest is in the input of assembly bench, be equipped with on the assembly bench and be used for pasting the nail gun on the fixed tubular product of magic, the nail gun is located one side of assembly bench, just the nail end of nail gun is unsettled go up the work or material rest top, when processing, the frock tool is through removing on the conveyer belt to square pipe position with 30 bore is fixed, and then is convenient for intelligent regulation manipulator with 25 bore square pipe divide three times push 30 bore square pipe in, and then makes this assembly line highly automated, improves production efficiency, reduces the processing damage, and this assembly line still has convenient operation, easy advantage of implementing.

Description

Automatic assembly line for tent upright post stub bars
Technical Field
The invention relates to the field of tent upright posts, in particular to an automatic assembly line for tent upright post stub bars.
Background
The outdoor tent is composed of a plurality of components, and can be supported on the ground to shield wind, rain and sunlight and provide a temporarily living shed.
The applicant researches find that in the production and assembly process of the conventional tent upright, the processed semi-finished product needs to be manually carried, and some equipment also needs to be manually operated, so that the efficiency is low in the processing process, and the probability of assembly failure of materials is high.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an automatic assembly line for tent upright post material heads.
The aim of the invention is achieved by the following technical scheme: the utility model provides an automatic assembly line of tent stand stub bar, includes assembly rack and material loading frame, wherein: the assembly rack is provided with a conveying belt and a feeding rack, the output end of the feeding rack is in butt joint with the input end of the assembly rack, the assembly rack is provided with a nail gun for fixing a magic tape on a pipe, the nail gun is positioned on one side of the assembly rack, and the nail shooting end of the nail gun is suspended above the feeding rack; the assembly rack is also provided with a plug colloidal particle vibrating and conveying disc for vibrating and conveying plug colloidal particles, a hollow colloidal particle vibrating and conveying disc for vibrating and conveying hollow colloidal particles and a spring vibrating and conveying disc for vibrating and conveying springs; the tail end of the feeding frame is provided with a feeding arm, the conveying belt is provided with an intelligent adjusting manipulator for adjusting the position of the upright post square tube, and the intelligent adjusting manipulator is positioned at the tail end of the conveying belt; the conveying belt is also provided with a tooling fixture capable of transversely moving on the conveying belt.
Further, a colloidal particle assembling manipulator for arranging the hollow colloidal particles into the upright post square tube is arranged at the output end of the hollow colloidal particle vibrating and conveying disc.
Further, a spring assembling manipulator for loading the springs into the upright post square tubes is arranged at the output end of the spring vibrating and feeding disc.
Furthermore, a rubber particle assembling manipulator for arranging the rubber particles of the plug into the upright post square tube is arranged at the output end of the rubber particle vibration conveying disc of the plug.
Further, a servo motor for driving the tool jig to move is further arranged on one side of the conveying belt, and the tool jig can move on the conveying belt through driving of the servo motor.
Further, a discharging frame is arranged at the tail end of the conveying belt, and a storage hopper is arranged at the tail end of the discharging frame.
Further, the input end of the blanking frame is positioned right below the output end of the conveying belt.
Further, the processing steps of the tent upright post stub bar automatic assembly line specifically comprise:
s1: feeding, namely placing square tubes with the diameters of 30 and 25 on a material rack, and simultaneously vibrating and conveying the plug colloidal particles, the hollow colloidal particles and the springs by using a plug colloidal particle vibrating and conveying disc, a hollow colloidal particle vibrating and conveying disc and a spring vibrating and conveying disc respectively;
S2: after the tail end of the 30-caliber square tube on the material rack is subjected to plastic flaring, the feeding arm grabs and conveys the 30-caliber square tube and the 25-caliber square tube to the assembly bench;
s3: the method comprises the steps that hollow colloidal particles are arranged, a conveying belt conveys square pipes with 30 caliber and 25 caliber, and after the square pipes with 30 caliber move in place, an intelligent assembly manipulator is used for arranging the hollow colloidal particles into the square pipes with 30 caliber;
S4: the square tube turns around, and the assembly bench turns around the square tube with 30 caliber;
S5: loading the springs, wherein the springs are loaded into the 30-caliber square tubes with the hollow colloidal particles by a spring assembly manipulator, and the assembly rack conveys the 30-caliber square tubes after the assembly is completed;
s6: the method comprises the steps that plug rubber particles are installed, the plug rubber particles are installed in a 30-caliber square tube with a spring by a rubber particle assembly manipulator 16, and after assembly is completed, the 30-caliber square tube is transported by a conveying belt;
S7: nailing the magic tape, wherein the magic tape is nailed on a 30-caliber square tube with plug colloidal particles by a nailing gun, and after the assembly is completed, the 30-caliber square tube is transported by a conveying belt;
s8: an edge sleeve is assembled on the 30-caliber square tube which is nailed with the magic tape manually, and after the assembly is completed, the 30-caliber square tube is transported by the conveyer belt;
S9: assembling, namely fixing the position of the caliber square tube by the fixture jig through driving of the servo motor 10, pushing the 25 caliber square tube into the 30 caliber square tube for three times by an intelligent adjusting manipulator, and receiving the finished tent upright post by the blanking frame after the assembling is completed;
S10: quality inspection, namely manually picking out square tubes which are not assembled in place;
S11: discharging, and after the number of tent upright posts on the discharging frame reaches a set value, manually packaging the tent upright posts and then placing the tent upright posts in a storage hopper for waiting for transferring.
Further, the step S7: the nailing magic tape specifically comprises three steps:
S7a: cutting the magic tape, and fixing the head end of the cut magic tape on a 30-caliber square tube by a nail gun;
S7b: fixing the middle part of the magic tape, and fixing the cut middle part of the magic tape on a 30-caliber square tube by a nail gun;
s7c: and fixing the tail part of the magic tape, and fixing the cut tail part of the magic tape on a 30-caliber square tube by a nail gun.
Compared with the prior art, the invention has the following advantages:
(1) During processing, the 30-caliber square tube and the 25-caliber square tube on the feeding frame are automatically fed by the feeding arm, and in consideration of the fact that ports at two ends of the 30-caliber square tube are easy to deform in subsequent processing, one step S2 is added: the 30-caliber square tube is flared so as to facilitate subsequent rubber particle and spring assembly.
(2) During processing, the nail magic subsides divide into three steps and accomplish, and first step will be whole rolls of magic subsides cut, and the top of fixed magic subsides simultaneously, the middle part of fixed magic subsides afterwards, the afterbody of fixed magic subsides at last, wherein the nail gun in the equipment can once only adorn 1000 nails after reforming transform to reduce frequent work of binding.
(3) During processing, the tool jig moves on the conveying belt, so that the position of the square tube with the diameter of 30 is fixed, the intelligent adjusting manipulator is convenient to push the square tube with the diameter of 25 into the square tube with the diameter of 30 for three times, the assembly line is highly automated, the production efficiency is improved, the processing damage is reduced, and the assembly line has the advantages of being convenient to operate and easy to implement.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
Fig. 1 is a schematic top view structure of an automated assembly line for tent upright stub bars provided by the invention.
Fig. 2 is a schematic structural diagram of an assembly bench according to the present invention.
Fig. 3 is a schematic structural diagram of a loading frame provided by the invention.
Fig. 4 is a schematic structural diagram of the blanking frame provided by the invention.
Fig. 5 is a schematic diagram of a processing step structure of an automated assembly line for tent upright stub bars provided by the invention.
Fig. 6 is a step S7 provided by the present invention: schematic drawing of processing steps for making magic tape.
The reference numerals in the above figures illustrate:
The device comprises a 1-assembly bench, a 2-feeding rack, a 3-conveying belt, a 4-nail gun, a 5-feeding arm, a 6-plug colloidal particle vibration feeding disc, a 7-intelligent assembly manipulator, an 8-intelligent adjustment manipulator, a 9-tool jig, a 10-servo motor, an 11-blanking rack, a 12-storage hopper, a 13-hollow colloidal particle vibration feeding disc, a 14-spring vibration feeding disc, a 15-spring assembly manipulator and a 16-colloidal particle assembly manipulator.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one:
As shown in fig. 1 to 4, the embodiment discloses an automatic assembling line for tent upright posts and the automatic assembling line comprises an assembling rack 1 and a feeding rack 2, wherein a conveying belt 3 and the feeding rack 2 are arranged on the assembling rack 1, the output end of the feeding rack 2 is in butt joint with the input end of the assembling rack 1, a nail gun 4 for fixing a magic tape on a pipe is arranged on the assembling rack 1, the nail gun 4 is positioned on one side of the assembling rack 1, and the nail shooting end of the nail gun 4 is suspended above the feeding rack 2; the assembly rack 1 is also provided with a plug colloidal particle vibrating and conveying disc 6 for vibrating and conveying plug colloidal particles, a hollow colloidal particle vibrating and conveying disc 13 for vibrating and conveying hollow colloidal particles and a spring vibrating and conveying disc 14 for vibrating and conveying springs; the tail end of the feeding frame 2 is provided with a feeding arm 5, the conveying belt 3 is provided with an intelligent adjusting manipulator 8 for adjusting the position of the upright post square tube, and the intelligent adjusting manipulator 8 is positioned at the tail end of the conveying belt 3; the conveying belt 3 is also provided with a tooling fixture 9 which can transversely move on the conveying belt 3; the 30-caliber square tube and the 25-caliber square tube on the material rack are automatically finished by the feeding arm 5, and the flaring step of the 30-caliber square tube is added to facilitate the subsequent loading of hollow colloidal particles and springs in consideration of the fact that the ports at the two ends of the 30-caliber square tube are easy to deform in the subsequent processing.
The output end of the hollow colloidal particle vibration feeding disc 13 is provided with a colloidal particle assembling manipulator 7 for loading the hollow colloidal particles into the upright post square tube; the output end of the spring vibration feeding disc 14 is provided with a spring assembling manipulator 15 for loading the spring into the upright post square tube; and a rubber particle assembling manipulator 16 for arranging the rubber particles of the plug into the upright post square tube is arranged at the output end of the rubber particle vibrating and conveying disc 6.
One side of the conveyor belt 3 is also provided with a servo motor 10 for driving the tool jig 9 to move, and the tool jig 9 can move on the conveyor belt 3 through the driving of the servo motor 10; the tooling jig 9 moves on the conveying belt 3, so that the position of the square tube with the diameter of 30 is fixed, and the intelligent adjusting manipulator 8 is convenient for inserting the square tube with the diameter of 25 into the square tube with the diameter of 30.
The tail end of the conveying belt 3 is provided with a blanking frame 11, and the tail end of the blanking frame 11 is provided with a storage hopper 12; the input end of the blanking frame 11 is positioned right below the output end of the conveying belt 3; the blanking frame 11 can group the finished tent upright posts, so that workers can conveniently pack the finished tent upright posts, and the packed finished tent upright posts are moved into the storage hopper 12 to wait for transferring, so that the blanking frame 11 receives subsequent finished products.
Embodiment two:
As shown in fig. 5 to 6, the embodiment discloses a processing step of an automatic tent upright stub bar assembly line, which specifically includes:
S1: feeding, namely placing square tubes with 30 caliber and 25 caliber on a material rack 2, and simultaneously vibrating and conveying plug colloidal particles by a vibrating and conveying disc 6, a hollow colloidal particle vibrating and conveying disc 13 and a spring vibrating and conveying disc 14 respectively;
S2: after the flaring is carried out on the tail end of the square pipe with 30 caliber on the material rack 2, the feeding arm 5 grabs and sends the square pipe with 30 caliber and 25 caliber to the assembly bench 1;
S3: the hollow colloidal particles are arranged, the conveying belt 3 conveys the square tubes with 30 caliber and 25 caliber, and after the square tubes with 30 caliber move in place, the intelligent assembly manipulator 7 is used for arranging the hollow colloidal particles into the square tubes with 30 caliber;
s4: the square tube turns around, and the conveying belt 3 turns around the square tube with 30 caliber;
S5: loading the springs, loading the springs into a 30-caliber square tube with hollow colloidal particles by a spring assembly manipulator 15, and transporting the 30-caliber square tube by a conveyor belt 3 after the assembly is completed;
S6: the method comprises the steps that plug rubber particles are installed, the plug rubber particles are installed in a 30-caliber square tube with a spring by a rubber particle assembly manipulator 16, and after assembly is completed, the 30-caliber square tube is transported by a conveying belt 3;
S7: nailing the magic tape, wherein the nail gun 4 is used for nailing the magic tape on a 30-caliber square tube with plug colloidal particles, and after the assembly is completed, the conveying belt 3 is used for conveying the 30-caliber square tube;
s8: an edge sleeve is assembled on the 30-caliber square tube which is nailed with the magic tape manually, and after the assembly is completed, the conveyer belt 3 transports the 30-caliber square tube;
S9: assembling, namely fixing the position of the 30-caliber square tube by the tool jig 9 through driving of the servo motor 10, pushing the 25-caliber square tube into the 30-caliber square tube for three times by the intelligent adjusting manipulator 8, and receiving a finished tent upright post by the blanking frame 11 after the assembling is completed;
S10: quality inspection, namely manually picking out square tubes which are not assembled in place;
s11: and (3) discharging, and after the number of tent upright posts on the discharging frame 11 reaches a set value, manually packing the tent upright posts and then placing the tent upright posts into the storage hopper 12 to wait for transferring.
S7: the nailing magic tape specifically comprises three steps:
s7a: the magic tape is cut, and meanwhile, the head end of the cut magic tape is fixed on a 30-caliber square tube by a nail gun 4;
s7b: fixing the middle part of the magic tape, and fixing the cut middle part of the magic tape on a square pipe with 30 caliber by a nail gun 4;
S7c: and fixing the tail part of the magic tape, and fixing the cut tail part of the magic tape on a 30-caliber square tube by a nail gun 4.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Claims (8)

1. The utility model provides an automatic assembly line of tent stand stub bar, includes assembly rack and material loading frame, its characterized in that: the assembly rack is provided with a conveying belt and a feeding rack, the output end of the feeding rack is in butt joint with the input end of the assembly rack, the assembly rack is provided with a nail gun for fixing a magic tape on a pipe, the nail gun is positioned on one side of the assembly rack, and the nail shooting end of the nail gun is suspended above the feeding rack; the assembly rack is also provided with a plug colloidal particle vibrating and conveying disc for vibrating and conveying plug colloidal particles, a hollow colloidal particle vibrating and conveying disc for vibrating and conveying hollow colloidal particles and a spring vibrating and conveying disc for vibrating and conveying springs; the tail end of the feeding frame is provided with a feeding arm, the conveying belt is provided with an intelligent adjusting manipulator for adjusting the position of the upright post square tube, and the intelligent adjusting manipulator is positioned at the tail end of the conveying belt; the conveying belt is also provided with a tooling fixture capable of transversely moving on the conveying belt;
the processing steps of the tent upright post stub bar automatic assembly line specifically comprise:
S1: feeding, namely placing square tubes with 30 caliber and 25 caliber on a material rack, and simultaneously vibrating and conveying plug colloidal particles, hollow colloidal particles and springs by using a plug colloidal particle vibrating and conveying disc, a hollow colloidal particle vibrating and conveying disc and a spring vibrating and conveying disc respectively;
S2: after the tail end of the 30-caliber square tube on the material rack is subjected to plastic flaring, the feeding arm grabs and conveys the 30-caliber square tube and the 25-caliber square tube to the assembly bench;
s3: the method comprises the steps that hollow colloidal particles are arranged, a conveying belt conveys square pipes with 30 caliber and 25 caliber, and after the square pipes with 30 caliber move in place, an intelligent assembly manipulator is used for arranging the hollow colloidal particles into the square pipes with 30 caliber;
S4: the square tube turns around, and the conveying belt turns around the square tube with 30 caliber;
S5: loading the springs, loading the springs into the 30-caliber square tubes with the hollow colloidal particles by a spring assembly manipulator, and transporting the 30-caliber square tubes by a conveyor belt after the assembly is completed;
S6: the method comprises the steps that plug rubber particles are installed, the plug rubber particles are installed in a 30-caliber square tube with a spring by a rubber particle assembly manipulator, and after assembly is completed, the 30-caliber square tube is transported by a conveyor belt;
S7: nailing the magic tape, wherein the magic tape is nailed on a 30-caliber square tube with plug colloidal particles by a nailing gun, and after the assembly is completed, the 30-caliber square tube is transported by a conveying belt;
s8: an edge sleeve is assembled on the 30-caliber square tube which is nailed with the magic tape manually, and after the assembly is completed, the 30-caliber square tube is transported by the conveyer belt;
S9: assembling, namely fixing the position of the caliber square tube by the tool jig through driving of a servo motor, pushing the 25 caliber square tube into the 30 caliber square tube for three times by an intelligent adjusting manipulator, and receiving the finished tent upright post by the blanking frame after the assembling is completed;
S10: quality inspection, namely manually picking out square tubes which are not assembled in place;
S11: discharging, and after the number of tent upright posts on the discharging frame reaches a set value, manually packaging the tent upright posts and then placing the tent upright posts in a storage hopper for waiting for transferring.
2. The tent upright stub bar automated assembly line of claim 1, wherein: and a rubber particle assembling manipulator for arranging the hollow rubber particles into the upright post square tube is arranged at the output end of the hollow rubber particle vibrating and conveying disc.
3. The tent upright stub bar automated assembly line of claim 1, wherein: and a spring assembling manipulator for loading the springs into the upright post square tubes is arranged at the output end of the spring vibrating and delivering disc.
4. The tent upright stub bar automated assembly line of claim 1, wherein: and a rubber particle assembling manipulator for arranging the rubber particles of the plug into the upright post square tube is arranged at the output end of the rubber particle vibration and conveying disc of the plug.
5. The tent upright stub bar automated assembly line of claim 1, wherein: one side of the conveying belt is also provided with a servo motor for driving the tool jig to move, and the tool jig can move on the conveying belt through driving of the servo motor.
6. The tent upright stub bar automated assembly line of claim 1, wherein: the tail end of the conveying belt is provided with a discharging frame, and the tail end of the discharging frame is provided with a storage hopper.
7. The automated tent pole stub bar assembly line of claim 6, wherein: the input end of the blanking frame is positioned right below the output end of the conveying belt.
8. The tent upright stub bar automated assembly line of claim 1, wherein:
the S7: the nailing magic tape specifically comprises three steps:
S7a: cutting the magic tape, and fixing the head end of the cut magic tape on a 30-caliber square tube by a nail gun;
S7b: fixing the middle part of the magic tape, and fixing the cut middle part of the magic tape on a 30-caliber square tube by a nail gun;
s7c: and fixing the tail part of the magic tape, and fixing the cut tail part of the magic tape on a 30-caliber square tube by a nail gun.
CN202210715590.0A 2022-06-22 2022-06-22 Automatic assembly line for tent upright post stub bars Active CN115106773B (en)

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Application Number Priority Date Filing Date Title
CN202210715590.0A CN115106773B (en) 2022-06-22 2022-06-22 Automatic assembly line for tent upright post stub bars

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210715590.0A CN115106773B (en) 2022-06-22 2022-06-22 Automatic assembly line for tent upright post stub bars

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CN115106773A CN115106773A (en) 2022-09-27
CN115106773B true CN115106773B (en) 2024-05-28

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203726084U (en) * 2013-12-27 2014-07-23 鹤山市通达户外用品有限公司 Full automatic rubber plug installing system
JP2017128969A (en) * 2016-01-22 2017-07-27 株式会社表鉄工所 Fixture for bridge temporary assembly welding and bridge temporary assembly welding system of using the same
CN212130112U (en) * 2020-03-19 2020-12-11 李海港 Tent connecting structure
CN114346629A (en) * 2021-12-14 2022-04-15 肖洪 Automatic assembling equipment for cross rods of folding tent

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203726084U (en) * 2013-12-27 2014-07-23 鹤山市通达户外用品有限公司 Full automatic rubber plug installing system
JP2017128969A (en) * 2016-01-22 2017-07-27 株式会社表鉄工所 Fixture for bridge temporary assembly welding and bridge temporary assembly welding system of using the same
CN212130112U (en) * 2020-03-19 2020-12-11 李海港 Tent connecting structure
CN114346629A (en) * 2021-12-14 2022-04-15 肖洪 Automatic assembling equipment for cross rods of folding tent

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