CN115072241A

CN115072241A - A transportation equipment that is used for layer press to go up unloading in system card flow

Info

Publication number: CN115072241A
Application number: CN202210745473.9A
Authority: CN
Inventors: 任焕轩; 李晶; 张勇鹏; 张配配; 焦晓东
Original assignee: Shanghai Yixin Intelligent Technology Co ltd
Current assignee: Shanghai Yixin Intelligent Technology Co ltd
Priority date: 2022-06-27
Filing date: 2022-06-27
Publication date: 2022-09-20

Abstract

The application discloses a conveying device for feeding and discharging of a laminating machine in a card making process, which comprises a conveying trolley, the laminating machine, a lifting discharging bin, a trolley guide rail and a material stacking platform; the trolley guide rail is arranged on the outer side of the laminating machine; the transport trolley is arranged on the trolley guide rail and can move linearly on the trolley guide rail; the lifting discharging bin comprises a lifting frame, a discharging bin frame and a lifting mechanism; the discharging bin frame is arranged in the lifting frame in a sliding manner, and the lifting mechanism is used for driving the discharging bin frame to lift; two groups of discharging supporting plates are distributed in the left and right sides of the discharging bin frame; the transport trolley comprises a trolley frame capable of moving linearly on a trolley guide rail and a push-pull mechanism arranged on the trolley frame; two groups of material receiving supporting plates which are distributed left and right are arranged on the inner side of the frame and are used for placing the laminated board; the push-pull mechanism is used for pushing and pulling the laminated board. The application solves the problems of high labor intensity and instability of manual work in manual carrying of the middle-layer pressing plate in the related technology, and increases safety risks. Thereby the production efficiency is low.

Description

A transportation equipment that is used for level press to go up unloading in system card flow

Technical Field

The application relates to the technical field of card making equipment, in particular to a transportation device for feeding and discharging of a laminating machine in a card making process.

Background

The production of the laminating machine is in the end of the development cycle of the industry, the technology development of the applied field is fast, the capacity demand is high, but the profit is reduced year by year, when a new round of industrial wave breaks out, the capacity is low, the technology is lagged, the labor intensity is large, the labor cost is increased year by year, and the disadvantages can certainly hinder the development of enterprises.

In actual production, five layers of lamination process are required to be carried to the laminating machine, each layer is carried to the laminating machine by the lamination of 11 iron plates, the labor intensity of manual carrying is high, the lamination process is close to a heat source, the working environment is not ideal, the labor cost is increased and personnel instability is caused, the labor amount of workers is increased under the conditions of manual instability and unchanged productivity, the instability of manual work is further caused, and meanwhile, the safety risk is increased. Thus, the production efficiency is low.

Disclosure of Invention

The utility model provides a main aim at provides a transportation equipment that is used for unloading in laminator in system card flow to solve the artifical transport intensity of labour height, the manual work's of laminate in the correlation technique instability, increased safety risk simultaneously. Thereby the production efficiency is low.

In order to achieve the above object, the present application provides a transportation device for feeding and discharging of a laminating machine in a card manufacturing process, the transportation device for feeding and discharging of the laminating machine in the card manufacturing process comprises: the device comprises a transport trolley, a laminating machine, a lifting discharge bin, a trolley guide rail and a material stacking platform; wherein the content of the first and second substances,

the trolley guide rail is arranged on the outer side of the laminating machine, and the laying direction of the trolley guide rail is vertical to the feeding and discharging direction of the laminating machine; the transport trolley is arranged on the trolley guide rail and can move linearly on the trolley guide rail;

the laminating machine and the lifting discharging bin are arranged along the laying direction of the trolley guide rail, and the stacking table and the lifting discharging bin are arranged along the laying direction vertical to the trolley guide rail;

the lifting discharging bin comprises a lifting frame, a discharging bin frame and a lifting mechanism; the discharging bin frame is arranged in the lifting frame in a sliding mode, and the lifting mechanism is used for driving the discharging bin frame to lift;

two ends of the discharging bin frame are arranged in an opening mode, two groups of discharging supporting plates are distributed on the left and right sides in the discharging bin frame and correspond to the discharging ports of the material stacking platform, and each group of discharging supporting plates are arranged in a plurality and distributed along the longitudinal direction;

the transport trolley comprises a trolley frame capable of moving linearly on a trolley guide rail and a push-pull mechanism arranged on the trolley frame; two groups of material receiving supporting plates distributed left and right are arranged on the inner side of the frame, a plurality of material receiving supporting plates are arranged in each group and distributed longitudinally, and the material receiving supporting plates are used for placing laminated plates; the push-pull mechanism is used for pushing and pulling the laminated board.

Further, the material stacking table comprises a material stacking frame, a material stacking platform, a baffle and a rotary driving mechanism; wherein the content of the first and second substances,

the stacking platform is arranged at the upper end of the stacking frame and is hinged with the stacking frame, and the baffle is arranged at the end part of the stacking platform and forms an acute angle with the stacking platform;

the rotary driving mechanism is arranged on the material stacking frame, and the output end of the rotary driving mechanism is in transmission connection with the material stacking platform, so that the material stacking platform can be adjusted between a horizontal state and a vertical state.

Further, the material stacking platform comprises a material stacking frame, flanges and rollers, wherein the flanges are arranged on two sides of the material stacking frame, and the rollers are connected between the material stacking frame;

the stacking frame is hinged with the stacking frame, and the output end of the rotary driving mechanism is in transmission connection with the stacking frame, so that the stacking frame can be adjusted between a horizontal state and a vertical state;

the roller sets up to a plurality ofly and along fold the pay-off direction distribution of expecting the platform, the roller with fold the material frame and rotate and be connected.

Furthermore, the lifting mechanism is arranged at the upper end of the lifting frame and comprises a worm gear motor, output shafts arranged at two ends of the worm gear motor, a driving wheel arranged on the output shafts, a driven wheel arranged at the lower end of the lifting frame and a transmission strip sleeved on the driving wheel and the driven wheel;

the transmission strip is fixedly connected with the outer side of the discharging bin frame.

Further, fixed blocks are arranged on two sides of the discharging bin frame, and the transmission chain is fixedly connected with the fixed blocks;

the lifting discharging bin also comprises two guide posts arranged on the inner side of the lifting frame, and the two guide posts are distributed on the left side and the right side of the lifting frame;

a sliding block is arranged on the outer side of the discharging bin frame and is sleeved on the guide post and is in sliding connection with the guide post;

one side of the lifting frame facing the transport trolley is provided with two limiting plates which are distributed in the left and right directions and correspond to the discharging supporting plate at the upper end of the discharging bin frame.

Furthermore, the push-pull mechanism is arranged on the frame and comprises a linear moving mechanism and an elevating mechanism, the linear moving mechanism is arranged on the frame and used for driving the elevating mechanism to linearly move along the feeding and discharging direction, the output end of the elevating mechanism is provided with a plurality of clamping plates which are longitudinally distributed, the number of the clamping plates is the same as that of the material receiving supporting plates, and the clamping plates are used for being clamped at the lower end of the laminated board.

Further, the frame comprises a bottom plate, a frame body, rollers and a roller driving mechanism; wherein the content of the first and second substances,

the roller and the roller driving mechanism are arranged on the bottom plate, the roller driving mechanism can drive the roller to rotate, and the roller is arranged on the trolley guide rail;

the frame body is arranged on the bottom plate, and the material receiving supporting plate and the push-pull mechanism are both arranged on the frame body; a plurality of bearing wheels are arranged on the material receiving supporting plate along the feeding and discharging direction.

Further, the linear moving mechanism comprises a screw rod transmission assembly, a screw rod sliding block, a push-pull guide rail and an upright post;

the lead screw transmission assembly is arranged on the frame body, the lead screw sliding block is in threaded connection with a lead screw of the lead screw transmission assembly, the lower end of the upright post is fixedly connected with the lead screw sliding block, and two sides of the upright post are in sliding connection with the push-pull guide rail through guide rail sliding blocks;

the lifting mechanism is arranged on the upright post.

Further, the lifting mechanism comprises a jacking cylinder and a jacking connecting piece, the jacking cylinder is fixedly arranged on the upright post, the jacking connecting piece is connected with the output end of the jacking cylinder, and the clamping plate is fixedly arranged on the jacking connecting piece;

one end, far away from the stand column, of the clamping plate is provided with a conical guide pillar, and the conical guide pillar is used for being inserted into a positioning hole of the laminated plate.

The laminating machine, the lifting discharging bin and the transfer bin are distributed along the laying direction of the trolley guide rail;

the transfer bin comprises a transfer frame, a material bearing side plate and a transfer spoke;

the material bearing side plates are arranged into two groups and distributed on two sides of the transfer rack, and each group of material bearing side plates are arranged into a plurality of groups and distributed along the longitudinal direction;

the middle transduction wheel strip is arranged on the material bearing side plate and used for bearing the laminated board.

This application is in order to improve the not enough of current production facility, on the basis of original laminator equipment, provides a realize layer upon layer clamp board automatic switch-over goes up the transmission equipment that is used for unloading of IC-card bank card system card in-process laminator, can remove artifical transport from, improves the efficiency of artifical work, reduces intensity of labour and improves operational environment. Specifically, the travelling trolley runs on a trolley guide rail, so that the multiple stations are connected, and the product materials are taken and conveyed at multiple stations through the push-pull mechanism on the travelling trolley. Through lifting machine play feed bin, realize five layers of heavy load materials of laminator and can promote through automatic mode and descend to pile up, artifical only need the push-and-pull, just can easily produce the access through program system, can realize one under the condition that the production beat allows drags two, drags many promotion storage silos even one, the whole production system of transfer rack and laminator.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this application, serve to provide a further understanding of the application and to enable other features, objects, and advantages of the application to be more apparent. The drawings and their description illustrate the embodiments of the invention and do not limit it. In the drawings:

FIG. 1 is a schematic structural diagram according to an embodiment of the present application;

FIG. 2 is a schematic structural diagram of a stacking table according to an embodiment of the present application;

FIG. 3 is a schematic structural diagram of a lifting discharging bin according to an embodiment of the application;

FIG. 4 is a schematic structural view of a transport cart according to an embodiment of the present application;

FIG. 5 is a schematic view of the push-pull mechanism according to an embodiment of the present application;

FIG. 6 is a schematic structural diagram of a transfer chamber according to an embodiment of the present application;

wherein, 1 transport trolley, 2 laminating machine, 3 lifting discharge bin, 4 transfer bin, 5 stacking table, 7 worm gear motor, 8 coupling, 9 bearing seat, 10 rotating shaft, 11 driving wheel, 12 lifting frame, 13 guide post, 14 transmission bar, 15 driven wheel, 16 spacing plate, 17 discharge guide wheel bar, 18 discharge bin frame, 31 lifting mechanism, 32 discharge support plate, 33 fixing block, 34 slide block, 18 transfer frame, 19 bearing side plate, 20 middle guide wheel bar, 41 mounting post, 23 frame body, 22 push-pull mechanism, 24 bottom plate, 25 chain, 26 driven wheel, 27 driven shaft, 28 roller, 29 receiving support plate, 101 frame, 102 positioning post, 103 bearing wheel, 30 jacking cylinder, 31 upright post, 32 screw rod transmission component, 33 screw rod, 35 push-pull guide rail, 36 conical guide post,

clamping plate

221, 222 first vertical part, 223 horizontal part, 224 jacking connecting piece, 37 baffle plate, 38 flanges, 39 air cylinder fisheye joints, 40 material folding air cylinders, 41 material folding frames, 42 rollers, 43 material folding frames, 381 bent parts, 382 connecting profiles, 383 connecting seats and 384 connecting columns.

Detailed Description

In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used.

In this application, the terms "upper", "lower", "inside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.

Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meaning of these terms in this application will be understood by those of ordinary skill in the art as appropriate.

Furthermore, the terms "disposed," "provided," "connected," "secured," and the like are to be construed broadly. For example, "connected" may be a fixed connection, a detachable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.

In addition, the term "plurality" shall mean two as well as more than two.

It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.

As shown in fig. 1 to fig. 6, the present application provides a transportation device for loading and unloading of a laminator 2 in a card manufacturing process, the transportation device for loading and unloading of a laminator 2 in a card manufacturing process includes: the device comprises a transport trolley 1, a laminating machine 2, a lifting discharge bin 3, a trolley guide rail and a stacking platform 5; wherein the content of the first and second substances,

the trolley guide rail is arranged on the outer side of the laminating machine 2, and the laying direction of the trolley guide rail is vertical to the feeding and discharging direction of the laminating machine 2; the transport trolley 1 is arranged on the trolley guide rail and can move linearly on the trolley guide rail;

the laminating machine 2 and the lifting discharging bin 3 are arranged along the laying direction of the trolley guide rail, and the material stacking platform 5 and the lifting discharging bin 3 are arranged along the laying direction vertical to the trolley guide rail;

the lifting discharging bin 3 comprises a lifting frame 12, a discharging bin frame 18 and a lifting mechanism 31; the discharging bin frame 18 is arranged in the lifting frame 12 in a sliding manner, and the lifting mechanism 31 is used for driving the discharging bin frame 18 to lift;

two ends of the discharging bin frame 18 are arranged in an opening manner, two groups of discharging support plates 32 are distributed in the discharging bin frame 18 from left to right, the discharging support plates 32 correspond to the discharging holes of the material stacking platform 5, and each group of discharging support plates 32 are arranged in a plurality and distributed along the longitudinal direction;

the transport trolley 1 comprises a trolley frame 101 capable of moving linearly on a trolley guide rail and a push-pull mechanism 22 arranged on the trolley frame 101; two groups of material receiving support plates 29 distributed left and right are arranged on the inner side of the frame 101, a plurality of material receiving support plates 29 are arranged in each group and distributed along the longitudinal direction, and the material receiving support plates 29 are used for placing laminated plates; the push-pull mechanism 22 is used to push and pull the laminate.

The following examples illustrate the various sub-devices in a transport facility in detail:

in the production process, the multilayer laminated board is required to be integrally pushed into the lifting discharging bin 3 after being stacked, if the laminated board is stacked by adopting a horizontal platform, the laminated board is required to be horizontally lifted by a certain height, and the lifted height of the laminated board can also rise along with the stacking, so that the stacking of the laminated board is difficult. Meanwhile, in the blanking process after lamination, the horizontal laminated plates also need to be taken down layer by layer, and blanking is difficult.

Therefore, as shown in fig. 2, the present embodiment improves the structure of the stacking table 5, specifically: the material stacking platform 5 comprises a material stacking frame 41, a material stacking platform, a baffle 37 and a rotary driving mechanism; wherein the content of the first and second substances,

the material stacking platform is arranged at the upper end of the material stacking frame 41 and is hinged with the material stacking frame 41, and the baffle 37 is arranged at the end part of the material stacking platform and forms an acute angle with the material stacking platform;

the rotary driving mechanism is arranged on the material stacking frame 41, and the output end of the rotary driving mechanism is in transmission connection with the material stacking platform, so that the material stacking platform can be adjusted between a horizontal state and a vertical state.

In this embodiment, the stacking table 5 is composed of a stacking rack 41, a stacking platform, a baffle 37 and a rotary driving mechanism, wherein the stacking platform is installed at the upper end of the stacking rack 41 and can be driven by the rotary driving mechanism to rotate, so that the stacking platform can be in a horizontal state and a vertical state. The baffle 37 is installed at one end of the stacking platform far away from the lifting discharge bin 3, and forms an acute angle with the stacking platform. Before loading, the rotary driving mechanism drives the stacking platform to rotate so that the stacking platform is in a vertical state, the laminated board can be placed between the baffle 37 and the stacking platform in the vertical state and lean against the stacking platform, and the baffle 37 can prevent the laminated board from inclining and falling. After a plurality of laminated boards are fully placed, the rotary driving mechanism can drive the stacking platform to rotate to the horizontal state from the vertical state, so that the vertical laminated boards are horizontally stacked on the stacking platform, and the stacked laminated boards are integrally pushed into next equipment, such as a lifting discharging bin 3. Before blanking, the stacking platform is in a horizontal state, the pressed laminated board is placed on the stacking platform in the horizontal state, the rotary driving mechanism is controlled to drive the stacking platform to rotate to a vertical state, the laminated board located at the front end can be shifted to lean against the baffle 37, and blanking can be completed only by moving the laminated board located on the baffle 37 one by one. The position of expecting the platform is folded through the adjustment to this embodiment, utilizes the space that forms between expecting platform and the baffle 37 after vertical when material loading and unloading, has reduced the last unloading degree of difficulty of laminated board, has improved work efficiency.

During the feeding and blanking process, the laminate needs to be pushed on the stacking platform, thus reducing the friction during the pushing process. This embodiment has made further improvement to the structure of fold material platform:

the material stacking platform comprises a material stacking frame 43, flanges 38 arranged on two sides of the material stacking frame 43 and a roller 42 connected between the material stacking frame 43;

the stacking frame 43 is hinged with the stacking frame 41, and the output end of the rotary driving mechanism is in transmission connection with the stacking frame 43, so that the stacking frame 43 can be adjusted between a horizontal state and a vertical state;

the rollers 42 are arranged in a plurality and distributed along the feeding direction of the stacking platform, and the rollers 42 are rotatably connected with the stacking frame 43.

In this embodiment, in the feeding and discharging process that the stacking platform is in a horizontal state, the laminated board is placed on the rollers 42, and in the process of pushing the laminated board, the laminated board and the rollers 42 are in a static friction state, so that the friction force of the laminated board is small, and the laminated board is conveniently pushed to move. In order to guide the pushing process of the laminated plate, the flanges 38 are installed on two sides of the stacking frame 43 in the embodiment, and the transverse movement of the laminated plate is limited and guided by the flanges 38. The stacking frame 43 may be formed by welding aluminum profiles, and has a directional frame structure as a whole.

As shown in fig. 2, in order to stably support the laminated board during the feeding and discharging processes, two baffles 37 are arranged and distributed to be fixedly connected with the stacking frame 43, and an acute angle is formed between each baffle 37 and the corresponding stacking frame 43. Specifically, the baffle 37 and the stacking frame 43 form an included angle of 45 degrees.

As shown in fig. 2, in order to facilitate the connection between the stacking frame 43 and the stacking rack 41, in this embodiment, the lower ends of the two sides of the stacking frame 43 are provided with a connection seat 383, the upper end of the stacking rack 41 extends upwards to form a connection post 384 corresponding to the connection seat 383, and the connection seat 383 is hinged to the connection post 384 through the rotation shaft 10. The connecting seat 383 is located on the outer side of the connecting column 384, the connecting seat 383 is provided with a circular connecting part, a bearing is installed in the connecting part, and the rotating shaft 10 is rotatably connected with the bearing.

In the process of material loading, fold the material platform and be vertical setting, and baffle 37 is the acute angle with folding the material platform again, consequently for making the lower terminal surface of multilayer laminated board can the parallel and level, need design one and lie in folding the structure between material frame 43 and baffle 37, this structure need with fold material frame 43 perpendicular, but place in this structure of the lower extreme parallel and level of multilayer laminated board on the material loading.

Therefore, in this embodiment, a supporting platform is disposed at one end of the stacking frame 43, the supporting platform is perpendicular to the stacking frame 43, the baffle 37 is fixedly disposed on the supporting platform, and the supporting platform is used for supporting the lower end surface of the laminating plate in the feeding and discharging processes to keep the lower end surface flush; in order to facilitate the connection of the rotary driving mechanism and the stacking frame 43, the other end of the stacking frame 43 is provided with a connecting profile 382, and the output end of the rotary driving mechanism is in transmission connection with the connecting profile 382.

As shown in fig. 2, the rotary driving mechanism is used for driving the stacking frame 43 to rotate around the hinge point, and may be directly driven by a rotary motor or driven by a cylinder, and the present embodiment is described by taking the cylinder as an example:

as shown in fig. 2, the rotary driving mechanism comprises a stacking cylinder 40 and a cylinder fisheye joint 39, and the cylinder fisheye joint 39 is arranged on the connecting section 382; the fixed end of the material stacking cylinder 40 is hinged on the material stacking frame 41, and the piston rod of the material stacking cylinder 40 is hinged with the cylinder fisheye joint 39. The stacking frame 43 can be pushed to rotate counterclockwise when the stacking cylinder 40 extends, and the stacking frame 43 can be pulled to rotate clockwise when the stacking cylinder 40 retracts.

During blanking, the laminated board needs to be pushed onto the stacking frame 43, so that in order to push the laminated board into the stacking frame 43, in this embodiment, one end of the rib 38 adjacent to the connecting profile 382 is bent outwards to form a bent portion 381, the distance between the bent portions 381 is gradually increased along the discharging direction, and the two bent portions 381 form a splayed structure.

In the production process, the laminated board on the stacking platform 5 needs to be pushed into the lifting discharge bin 3, and the laminated board in the lifting discharge bin 3 is pulled out by the transport trolley 1 and then is transported into the laminating machine 2. During blanking, the pressed laminated board is transferred to the position corresponding to the lifting discharging bin 3 by the transport trolley 1 and pushed into the lifting discharging bin 3, and the laminated board is manually pulled to the stacking table 5 from the lifting discharging bin 3 for blanking. For improving the production efficiency, should hold multilayer laminated board simultaneously in promoting ejection of compact storehouse 3, therefore this embodiment specifically explains the structure that promotes ejection of compact storehouse 3:

as shown in fig. 3, the lifting discharging bin 3 includes a lifting frame 12, a discharging bin frame 18 and a lifting mechanism 31; wherein the content of the first and second substances,

the discharging bin frame 18 is arranged in the lifting frame 12 in a sliding manner, and the lifting mechanism 31 is used for driving the discharging bin frame 18 to lift;

the both ends of ejection of compact storehouse frame 18 are the opening setting, and it has two sets of ejection of compact backup pads 32 to distribute about in ejection of compact storehouse frame 18, and every ejection of compact backup pad 32 of group sets up to a plurality ofly and along longitudinal distribution, and ejection of compact backup pad 32 is used for placing the plywood.

In this embodiment, the lifting discharging bin 3 mainly comprises a lifting frame 12, a discharging bin frame 18 and a lifting mechanism 31, the lifting frame 12 is a frame structure of the main body, the discharging bin frame 18 is installed in the lifting frame 12, and the lifting mechanism 31 is used for driving the discharging bin frame 18 to lift in the lifting frame 12. The discharging bin frame 18 is a main structure for bearing the laminated board, and for enabling the discharging bin frame to simultaneously bear multiple layers of laminated boards, two groups of discharging support plates 32 are arranged on the left side and the right side of the discharging bin frame, each group of discharging support plates 32 are arranged to be multiple and distributed longitudinally, the discharging support plates 32 on the same horizontal planes on the two sides are used for placing one layer of pressed laminated boards, therefore, the number of the discharging support plates 32 on each side is the same as the number of layers of the laminated boards which can be contained, and the discharging support plates 32 on each side are arranged to be five layers in the embodiment.

As shown in fig. 3, in the embodiment, the discharge support plate 32 is set as five layers for explanation, in the feeding process, the discharge bin frame 18 is located at the lower portion of the lifting discharge bin 3, and at this time, the first layer of discharge support plate 32 in the discharge bin frame 18 corresponds to the stacking table 5, so that the laminate on the stacking table 5 can be horizontally pushed into the discharge bin frame 18 and located on the first layer of discharge support plate 32. Then drive by hoist mechanism 31 and promote the ascending one-level of ejection of compact storehouse 3, make second floor ejection of compact backup pad 32 and fold material platform 5, with the laminate level on the stack material platform 5 push to ejection of compact storehouse frame 18 in and lie in first layer ejection of compact backup pad 32, repeat above-mentioned operation until five layers of ejection of compact backup pads 32 in ejection of compact storehouse frame 18 all place the laminate after by travelling bogie 1 with all laminates pull out and transport to laminator 2 and suppress.

As shown in fig. 3, in the blanking process, the transportation trolley 1 pushes the five-layer laminated board into the lifting discharge bin 3 and places the five-layer laminated board on the five-layer discharge support plate 32, at this time, the discharge support plate 32 at the lowest layer corresponds to the stacking table 5, the laminated board on the discharge support plate 32 is pulled out manually, then the lifting mechanism 31 drives the discharge bin frame 18 to move downward by one level, the discharge support plate 32 at the penultimate layer corresponds to the stacking table 5, the laminated board on the discharge support plate 32 is pulled out, and the above operations are repeated until all the laminated boards on the discharge bin frame 18 are pulled out.

Through promotion play feed bin 3 in this embodiment can realize the transportation to multilayer laminate, make it can use in the production line that multilayer laminate transported simultaneously, improved production efficiency, reduced manufacturing cost.

Since the laminated board needs to slide on the discharging support plate 32 when feeding and discharging, in order to reduce friction, the discharging guide wheel strip 17 is arranged on the discharging support plate 32 in the embodiment.

As shown in fig. 3, the lifting mechanism 31 is used as a lifting structure for driving the discharging bin frame 18, and a winch, a hydraulic lifting rod and other linear lifting devices can be used, and the embodiment describes the specific structure of the lifting mechanism 31:

the lifting mechanism 31 is arranged at the upper end of the lifting frame 12, and the lifting mechanism 31 comprises a worm gear motor 7, output shafts arranged at two ends of the worm gear motor 7, a driving wheel 11 arranged on the output shafts, a driven wheel 15 arranged at the lower end of the lifting frame 12, and a transmission strip 14 sleeved on the driving wheel 11 and the driven wheel 15; the transmission strip 14 is fixedly connected with the outer side of the discharging bin frame 18.

As shown in fig. 3, in this embodiment, a mounting plate is mounted at the upper end of the lifting frame 12, and the worm gear motor 7 is fixed on the mounting plate and can drive the output shafts at the two ends to rotate, and the output shaft drives the driving wheel 11 to rotate. The driven wheel 15 is arranged at the lower end of the lifting frame 12, the driving wheel 11 and the driven wheel 15 are connected through the transmission strip 14, when the driving wheel 11 rotates, the driven wheel 15 can be driven to rotate through the transmission strip 14, and meanwhile, one side of the transmission strip 14 can ascend or descend. Therefore, in this embodiment, the discharging bin frame 18 to be lifted is fixed on one side of the transmission bar 14 and is driven by the transmission bar 14 to move up and down.

As shown in fig. 3, in order to improve the stability of the connection between the worm gear motor 7 and the output shaft, the worm gear motor 7 is in transmission connection with the output shaft through a coupling 8; two bearing seats 9 are arranged at the upper end of the lifting frame 12, and corresponding output shafts penetrate through the bearing seats 9 and then are connected with the driving wheel 11.

The driving wheel 11 and the driven wheel 15 can be arranged as belt pulleys or chain wheels, the driving wheel 11 is arranged as a driving chain wheel in the embodiment, the driven wheel 15 is arranged as a driven chain wheel, and the transmission strip 14 is arranged as a transmission chain 25.

In order to facilitate the connection between the discharging bin frame 18 and the transmission chain 25, in this embodiment, two fixing blocks 33 are disposed on two sides of the discharging bin frame 18, the transmission chain 25 is fixedly connected with the fixing blocks 33, and the fixing blocks 33 on the same side can be disposed in two vertically distributed positions.

Because the discharging bin frame 18 needs to move up and down in the lifting frame 12, in order to improve the moving stability of the discharging bin frame 18, the lifting discharging bin 3 in the embodiment further comprises two guide posts 13 arranged on the inner side of the lifting frame 12, and the two guide posts 13 are arranged and distributed on the left side and the right side of the lifting frame 12; the outer side of the discharging bin frame 18 is provided with a sliding block 34, and the sliding block 34 is sleeved on the guide column 13 and is in sliding connection with the guide column 13.

During loading, the laminated board on the stacking table 5 needs to be pushed into the discharging bin frame 18, so that the displacement length of the laminated board needs to be limited in order to avoid pushing the laminated board out of the discharging bin frame 18, and therefore two limiting plates 16 are arranged on one side, facing the transport trolley 1, of the lifting frame 12, the two limiting plates 16 are distributed left and right and correspond to the discharging support plate 32 at the upper end of the discharging bin frame 18.

As shown in fig. 4 and 5, the transport cart 1 serves as a transport device for connecting the lifting and discharging bin 3 and the laminator 2, and in addition to being capable of moving back and forth between the laminator 2 and the lifting and discharging bin 3, it is necessary to be able to automatically pull out the laminate in the laminator 2 and transfer and push the laminate into the lifting and discharging bin 3 in a highly automated environment. Therefore, the present embodiment specifically describes the structure of the transport cart 1:

the transport trolley 1 comprises a trolley frame 101 capable of moving linearly on a trolley guide rail and a push-pull mechanism 22 arranged on the trolley frame 101;

two groups of material receiving support plates 29 distributed left and right are arranged on the inner side of the frame 101, a plurality of material receiving support plates 29 are arranged in each group and distributed along the longitudinal direction, and the material receiving support plates 29 are used for placing laminated plates;

the push-pull mechanism 22 is arranged on the frame 101, the push-pull mechanism 22 comprises a linear moving mechanism and a lifting mechanism, the linear moving mechanism is arranged on the frame 101 and used for driving the lifting mechanism to linearly move along the feeding and discharging direction, the output end of the lifting mechanism is provided with a plurality of clamping plates 221 which are longitudinally distributed, the quantity of the clamping plates 221 is the same as that of the material receiving supporting plates 29, and the clamping plates 221 are used for being clamped at the lower end of the laminated board.

In the embodiment, the transport trolley 1 is composed of a frame 101 as a main structure and a push-pull mechanism 22 installed on the frame 101, the frame 101 can be driven to move linearly on a trolley guide rail, and the push-pull mechanism 22 is used for pulling the laminated board in the lifting discharging bin 3 and the laminating machine 2 to the frame 101 and pushing the laminated board on the frame 101 to the lifting discharging bin 3 and the laminating machine 2. Because the laminated board needs to be supported in the frame 101, two groups of material receiving support plates 29 distributed left and right are arranged on the inner side of the frame 101, and because multiple layers of laminated boards need to be pushed and pulled simultaneously, a plurality of material receiving support plates 29 are arranged and distributed longitudinally.

For the push-pull of the laminate, the push-pull mechanism 22 is required to perform two operations, one of which is a horizontal linear movement for pushing and pulling the laminate linearly. Another operation is up and down movement for establishing a connection with the laminate, for example by moving up to snap into engagement with the laminate and then horizontally moving straight to push and pull the laminate. Therefore, the push-pull mechanism 22 in this embodiment mainly includes a linear moving mechanism and a lifting mechanism, and the linear moving mechanism is used for driving the lifting mechanism to move horizontally and linearly as a whole. In the process of pulling out the laminated board, the linear moving mechanism drives the lifting mechanism to move linearly, so that each layer of the clamping board 221 is clamped under the laminated board in the lifting discharging bin 3, then the clamping board 221 is controlled to ascend and connected with a preset connecting part at the lower end of the laminated board when the lifting mechanism acts, and finally the linear moving mechanism is controlled to move to pull out the laminated board and place the laminated board on the material receiving supporting plates 29 at two sides of the frame 101. When the laminated board needs to be pushed out, the lifting mechanism is controlled to enable the clamping plate 221 to ascend to be connected with the laminated board, then the linear moving mechanism is controlled to move linearly to push the laminated board out of the frame 101, and at the moment, the laminated board can be pushed into the laminating machine 2 or the lifting discharging bin 3 according to the process. In this embodiment, the material receiving support plate 29 is provided with five layers, so that the five-layer laminated board can be pushed and pulled simultaneously, and the working efficiency is improved.

Since the frame 101 needs to move linearly on the cart guide rail, the embodiment is described by adopting a structure that the frame 101 is provided with a bicycle:

as shown in fig. 4 and 5, the carriage 101 includes a base plate 24, a frame body 23, a roller 28, and a roller 28 driving mechanism; wherein, the roller 28 and the roller 28 driving mechanism are arranged on the bottom plate 24, the roller 28 driving mechanism can drive the roller 28 to rotate, and the roller 28 is arranged on the trolley guide rail; the frame body 23 is arranged on the bottom plate 24, and the material receiving supporting plate 29 and the push-pull mechanism 22 are both arranged on the frame body 23. The roller 28 is driven by the roller 28 driving mechanism to rotate, so that the bottom plate 24 and the frame body 23 can synchronously move linearly on the trolley guide rail.

Because the laminated board needs to be connected with the material receiving supporting plate 29 in a sliding mode in the pushing and pulling process, a plurality of bearing wheels 103 are arranged on the material receiving supporting plate 29 along the material feeding and discharging direction for reducing friction force.

In some production environments, the height and the distance between the material receiving support plates 29 need to be properly adjusted, so in order to facilitate adjustment, positioning columns 102 are disposed on two sides of the rack body 23 in the embodiment, the material receiving support plates 29 are sleeved on the positioning columns 102 and slidably connected with the positioning columns 102, and two ends of the material receiving support plates 29 are fixedly connected with the rack body 23 through bolts.

In order to adjust the height of the material receiving support plate 29 as a whole, the material receiving support plates 29 located on the same side of the rack body 23 in this embodiment are fixedly connected by a vertical connecting plate.

The present embodiment specifically describes the structure of the roller 28 driving mechanism:

as shown in fig. 4 and 5, the roller 28 driving mechanism includes a worm gear reduction motor, a main driving wheel, a sub driving wheel 26, and a driven shaft 27; the worm gear speed reducing motor is fixedly arranged on the bottom plate 24, the main driving wheel is in transmission connection with the worm gear speed reducing motor, and the auxiliary driving wheel 26 is in transmission connection with the main driving wheel through a chain 25; driven shaft 27 is disposed below bottom plate 24 and is in driving connection with driven wheel 26, and driven shaft 27 is in driving connection with roller 28.

The present embodiment explains a specific structure of the linear movement mechanism:

as shown in fig. 4 and 5, the linear moving mechanism includes a screw transmission assembly 32, a screw 33 slider 34, a push-pull guide rail 3535, and a column 31; the lead screw transmission assembly 32 is arranged on the frame body 23, the lead screw 33 sliding block 34 is connected to the lead screw 33 of the lead screw transmission assembly 32 in a threaded manner, the lower end of the upright column 31 is fixedly connected with the lead screw 33 sliding block 34, and two sides of the upright column 31 are in sliding connection with the push-pull guide rail 35 through the guide rail sliding block 34; the lifting mechanism is arranged on the upright column 31.

In this embodiment, the screw transmission assembly 32 drives the screw 33 sliding block 34 to move linearly on the screw 33, so as to drive the upright post 31 mounted on the screw 33 sliding block 34 to move linearly, the rotation of the upright post 31 is limited by the push-pull guide rail 35, so that the upright post 31 can only move linearly, and the lifting mechanism is mounted on the upright post 31 and can move linearly along with the upright post 31. In order to improve the stability of the linear movement of the upright column 31, the push-pull guide rails 35 are arranged into two groups and are positioned at two sides of the screw rod transmission assembly 32.

The present application specifically describes the structure of the lifting mechanism:

as shown in fig. 4 and 5, the lifting mechanism includes a jacking cylinder 30 and a jacking connector 224, the jacking cylinder 30 is fixed on the column 31, the jacking connector 224 is connected with an output end of the jacking cylinder 30, and the clamping plate 221 is fixed on the jacking connector 224. In the embodiment, the jacking cylinder 30 drives the jacking connector 224 to move up and down, so as to drive the clamping plate 221 to move up and down, and connection and disconnection with the laminated board are realized.

The lower end of the laminated board applied to the device is provided with a positioning hole, one end of the clamping board 221 far away from the upright column 31 is provided with a conical guide post 36, and the conical guide post 36 is used for being inserted into the positioning hole of the laminated board. When the clamping plate 221 is inserted into the positioning hole of the laminated board under the action of the jacking cylinder 30, the laminated board can be pulled out or pushed in through the action of the screw rod transmission assembly 32.

In order to make the overall structure more compact, the jacking-up connector 224 in this embodiment includes a horizontal portion 223 and first and second

vertical portions

222 and 222 provided on both sides of the horizontal portion 223, the first and second

vertical portions

222 and 222 being located on both sides of the upright 31; the output end of the jacking cylinder 30 is connected with the second vertical part, and the clamping plate 221 is fixedly arranged on the second vertical part.

In order to facilitate adjustment of the mounting height and the mounting gap of the clamping plate 221, a plurality of mounting holes are longitudinally formed in the second vertical portion, and the clamping plate 221 is fixed in the mounting holes through bolts.

In order to enable the clamping plate 221 to be connected with the laminated board better and more stably, the clamping plate 221 is arranged in a horizontal T-shaped structure, the narrow side of the clamping plate 221 is fixedly connected with the first vertical portion 222, and the conical guide columns 36 are arranged on the wide side of the clamping plate 221 and located at two ends.

As shown in fig. 6, in some production environments, the laminator 2, the lifting discharging bin 3 and the transportation cart 1 are all in a running state, that is, the laminate is placed at a corresponding position, and at this time, since the laminate on the transportation cart 1 is not stored at an empty position, the equipment cannot run normally, a transfer bin 4 needs to be additionally arranged for temporarily storing the laminate when the transportation cart 1 needs to push the laminate and the corresponding equipment is in a running state.

Therefore, the transportation device in this embodiment further includes a transfer bin 4, the laminating machine 2, the lifting discharge bin 3 and the transfer bin 4 are distributed along the laying direction of the trolley rails, and the transportation trolley 1 can move to the position of the transfer bin 4 along the trolley rails. The transfer bin 4 comprises a transfer frame 18, a material bearing side plate 19 and a transfer spoke 20; the material bearing side plates 19 are arranged into two groups and distributed on two sides of the transfer frame 18, and each group of material bearing side plates 19 is arranged into a plurality and distributed along the longitudinal direction; the middle guide wheel strip 20 is arranged on the material bearing side plate 19 and used for bearing the laminated board.

The main structure of the transfer bin 4 is designed based on the structure of the lifting discharge bin 3, and the lifting mechanism 31 and the discharge bin frame 18 are arranged on the transfer bin 4 and then can be transformed into the lifting discharge bin 3. In order to facilitate the carrying of the laminated boards pushed by the transport trolley 1, a carrying side plate 19 is arranged on the inner side of the transfer rack 18, and because multiple layers of laminated boards pushed by the transport trolley 1 need to be carried, each group of carrying side plates 19 is arranged in multiple and distributed along the longitudinal direction. Because the laminated board is connected with the material bearing side plate 19 in a sliding mode when the laminated board is pushed on the material bearing side plate 19, in order to reduce friction force, the material bearing side plate 19 is provided with the middle guide pulley strip 20, and the guide pulley on the middle guide pulley strip 20 is in direct contact with the laminated board, so that the laminated board is in static friction in the moving process, and friction force and abrasion are reduced.

As shown in fig. 6, in order to facilitate the installation and the disassembly of the material-bearing side plate 19, two sets of left and right mounting columns 41 are arranged in the transfer bin 4, and the upper and lower ends of the mounting columns 41 are respectively fixedly connected with the upper and lower ends of the transfer bin 4; the material-bearing side plates 19 are fixed on the corresponding mounting columns 41.

In some production environments, the distance between the material-bearing side plates 19 on both sides needs to be adjusted, so that a plurality of adjusting holes are transversely arranged at the upper end and the lower end of the transfer bin 4 in the embodiment; the lower end of the mounting post 41 is fixedly connected to the adjustment hole by a bolt, so that the mounting post 41 has a plurality of mounting positions on the intermediate frame 18. In order to improve the installation stability of the material-bearing side plates 19, two mounting columns 41 are arranged in each group and distributed in the front-back direction.

As shown in fig. 6, in another scheme for adjusting the distance between two mounting posts 41, first sliding grooves are formed at two ends of the lower end of the transfer bin 4 along a direction perpendicular to the feeding and discharging direction, and the upper and lower ends of the mounting posts 41 are slidably disposed in the first sliding grooves and fixed by bolts.

As shown in fig. 6, in order to adjust the height and the distance of the material-holding side plate 19, in this embodiment, a second sliding groove is formed on the mounting post 41 along the longitudinal direction, and the back surface of the material-holding side plate 19 is slidably disposed in the second sliding groove through a connecting block and is fixed by a bolt. The material bearing side plate 19 is L-shaped, the vertical side wall of the material bearing side plate 19 is connected with the mounting column 41, and the intermediate transfer guide wheel strip 20 is arranged on the horizontal side wall of the material bearing side plate 19.

The present embodiment is described in conjunction with the above as a whole:

under the mode that the transport trolley 1 is dragged by one, the loading and unloading mode comprises the following steps: (1) after each layer of laminated board is manually stacked on the stacking table 5, the laminated board is pushed into the discharging support plate 32 in the lifting discharging bin 3 through the roller 42, and when each layer is completed, the lifting mechanism 31 in the lifting discharging bin 3 can lift one layer until five layers are filled.

After the lifting discharge bin 3 is filled with five layers, the discharge bin frame 18 in the lifting discharge bin 3 is lifted to a discharge position. While the trolley 1 receives the signal. And the trolley guide rail moves to the position corresponding to the lifting discharging bin 3. The push-pull mechanism 22 on the transport trolley 1 takes out the product from the lifting discharging bin 3 to the material receiving supporting plate 29. At the moment, the system judges whether the hot pressing bin is in a working state or not through the state of the laminating machine 2, if the hot pressing bin is not in the working state, the transport trolley 1 is transported to the hot pressing bin, and the product is pushed into the hot pressing bin from the trolley through the push-pull mechanism 22.

After the product in the cold pressing bin finishes the cold pressing process, the transport trolley 1 moves to the cold pressing bin, the product is transported to the material receiving supporting plate 29 of the trolley through the push-pull mechanism 22, and then the system judges whether the product exists in the lifting discharging bin 3. If there is not the product, travelling bogie 1 removes to promotion play feed bin 3 position on the dolly guide rail, pushes the product to promoting out feed bin 3. Promote out feed bin 3 and will descend, make every layer all fall to the height of folding material platform 5, make things convenient for the manual work to take out every layer of product, carry out the dismouting to every layer of material.

If there is the product in the promotion play feed bin 3, travelling bogie 1 will stop to transfer storehouse 4, with the product push in transfer storehouse 4, wait to promote out feed bin 3 and empty the product. After the lifting discharge bin 3 is emptied of products, the transport trolley 1 can convey the products in the transfer bin 4 to the lifting discharge bin 3.

After the lifting discharge bin 3 finishes the filling of the non-pressed products, the laminating machine 2 of the next procedure is still in production, the laminating automation system judges whether the transfer bin 4 is idle, if the product is in an idle state, the product is conveyed to the transfer bin 4 by the transport trolley 1 to be cached, and after the hot press of the laminating machine 2 is idle, the hot press bin is conveyed to the hot pressing bin through the transport trolley 1 to be hot pressed.

Under the mode that the transport trolley 1 is dragged by two, the loading and unloading mode comprises the following steps;

the transport trolley 1 corresponds to two sets of laminator 2 automatic systems, and each laminator 2 automatic system comprises 1

laminator

2, 1

lifting discharge bin

3 and 1 transfer bin 4. The operation steps of the automatic system of each set of laminator 2 are the same as those of the small transport trolley 1 in a one-to-one mode. Every set of 2 automatic systems of laminator can be according to 2 hot pressing storehouse of laminator and cold pressing storehouse, promote the idle state of ejection of compact storehouse 3, transfer storehouse 4 to combine transport trolley 1 current operating condition, send transport instruction to transport trolley 1, will accomplish the automatic unloading of laminator 2 under the transport trolley 1 one drags two modes.

The invention has the beneficial effects that: the automatic material loading and unloading device can realize automatic material loading and unloading in the laminating machine 2 according to actual requirements, and complete automatic material loading and unloading of the two laminating machines 2 by using one transport trolley 1 in a one-to-two mode, so that damage to products caused by artificial reasons is reduced, meanwhile, human resources are prevented from being wasted on repeated and high-intensity labor, the production cost is greatly reduced, and the device is suitable for enterprise benefits.

After the hot pressing bin of the laminating machine 2 finishes hot pressing on the product, the automatic system of the laminating machine 2 judges whether the cold pressing bin is idle. If the cold pressing machine is in an idle state, the product is conveyed to a cold pressing bin by the conveying trolley 1 to be cold pressed. If the products are still in production, the products in the hot pressing bin are conveyed to the cold pressing bin from the conveying trolley 1 after waiting for the cold pressing bin to be idle.

The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. The utility model provides a transportation equipment that is used for laminating machine unloading in system card flow which characterized in that includes: the device comprises a transport trolley, a laminating machine, a lifting discharge bin, a trolley guide rail and a material stacking platform; wherein the content of the first and second substances,

two groups of discharging support plates are distributed on the left and right in the discharging bin frame, the discharging support plates correspond to the discharging ports of the material stacking platform, and each group of discharging support plates are arranged in a plurality and distributed along the longitudinal direction;

2. The transport apparatus for loading and unloading in a laminating machine in a card manufacturing process of claim 1, wherein the stacking table comprises a stacking frame, a stacking platform, a baffle plate and a rotary driving mechanism; wherein the content of the first and second substances,

3. The transportation apparatus for use in a laminator of a card manufacturing process as recited in claim 2, wherein said stacking platform includes a stacking frame, flanges disposed on both sides of said stacking frame, and rollers connected between said stacking frame;

the roller sets up to a plurality ofly and follows fold the pay-off direction of expecting the platform and distribute, the roller with fold the material frame and rotate and be connected.

4. The transportation apparatus for loading and unloading in a laminator in a card manufacturing process as recited in claim 1, wherein said lifting mechanism is disposed at an upper end of said lifting frame, and comprises a worm gear motor, output shafts disposed at two ends of said worm gear motor, a driving wheel disposed on said output shaft, a driven wheel disposed at a lower end of said lifting frame, and a transmission strip sleeved on said driving wheel and said driven wheel;

5. The transportation equipment for feeding and discharging of a laminating machine in a card manufacturing process as claimed in claim 4, wherein fixed blocks are arranged on two sides of the discharging bin frame, and the transmission chain is fixedly connected with the fixed blocks;

6. The transportation apparatus for loading and unloading of a laminating machine in a card manufacturing process as claimed in claim 1, wherein said push-pull mechanism is disposed on said carriage, said push-pull mechanism includes a linear moving mechanism and a lifting mechanism, said linear moving mechanism is disposed on said carriage for driving said lifting mechanism to move linearly along a material feeding and discharging direction, an output end of said lifting mechanism is provided with a plurality of clamping plates longitudinally distributed, said clamping plates are the same in number as the material receiving support plates, and said clamping plates are used for being clamped at a lower end of the laminated board.

7. The transportation apparatus for charging and discharging of a laminator in a card manufacturing process of claim 6, wherein said carriage comprises a base plate, a frame body, rollers, a roller driving mechanism; wherein the content of the first and second substances,

8. The transportation apparatus for loading and unloading of a laminator in a card manufacturing process as claimed in claim 7, wherein said linear moving mechanism includes a screw rod transmission assembly, a screw rod slider, a push-pull guide rail, and a column;

the lifting mechanism is arranged on the upright post.

9. The transportation apparatus for loading and unloading of a laminator in a card manufacturing process as claimed in claim 8, wherein said lifting mechanism includes a jacking cylinder and a jacking connector, said jacking cylinder is fixed on said upright post, said jacking connector is connected with an output end of said jacking cylinder, said clamping plate is fixed on said jacking connector;

10. The transportation equipment for feeding and discharging of a laminator in a card manufacturing process as claimed in claim 1, further comprising a transfer bin, wherein the laminator, the lifting and discharging bin and the transfer bin are distributed along a laying direction of the trolley guide rail;