CN115009596B - A vertical inserted sheet baling press for LCD screen - Google Patents
A vertical inserted sheet baling press for LCD screen Download PDFInfo
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- CN115009596B CN115009596B CN202210946720.1A CN202210946720A CN115009596B CN 115009596 B CN115009596 B CN 115009596B CN 202210946720 A CN202210946720 A CN 202210946720A CN 115009596 B CN115009596 B CN 115009596B
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- 239000004973 liquid crystal related substance Substances 0.000 claims abstract description 74
- 230000005540 biological transmission Effects 0.000 claims abstract description 55
- 238000001179 sorption measurement Methods 0.000 claims abstract description 40
- 238000004806 packaging method and process Methods 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 20
- 230000001360 synchronised effect Effects 0.000 claims description 28
- 238000009434 installation Methods 0.000 claims description 23
- 239000003638 chemical reducing agent Substances 0.000 claims description 22
- 230000007306 turnover Effects 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 2
- 238000003780 insertion Methods 0.000 abstract description 8
- 230000037431 insertion Effects 0.000 abstract description 8
- 238000012856 packing Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 9
- 241001391944 Commicarpus scandens Species 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
- B65B35/58—Turning articles by positively-acting means, e.g. to present labelled portions in uppermost position
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B23/00—Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
- B65B35/38—Arranging and feeding articles in groups by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
Abstract
The invention discloses a vertical insert packaging machine for a liquid crystal screen, which comprises a machine table, wherein a feeding lifting mechanism, a product grabbing and correcting mechanism, a product overturning and adsorbing platform, a product vertical positioning mechanism, a manipulator grabbing mechanism, a PP-BOX positioning mechanism and a PP-BOX lifting transmission mechanism are arranged on the machine table, and the feeding lifting mechanism is used for lifting a material tray; according to the positioning information of the vertical positioning mechanism of the product, the position information of the PP-BOX and the information of the clamping groove, the manipulator grabbing mechanism grabs the liquid crystal screen product on the product overturning adsorption platform and inserts the liquid crystal screen product into the clamping groove corresponding to the PP-BOX, the vertical insertion work of the liquid crystal screen is automatically completed, manual insertion is replaced, the packing efficiency of the vertical insertion of the liquid crystal screen can be improved, in addition, in the vertical insertion process of the liquid crystal screen, the situation of breakage is not easy to occur, and the product packing yield is improved.
Description
Technical Field
The invention relates to the technical field of liquid crystal screen packaging machines, in particular to a vertical inserting piece packaging machine for a liquid crystal screen.
Background
At present, the packing mode of the module section LCD liquid crystal display product is carried out manually, the information of the product is difficult to trace back after being packed, and fragments are easy to appear in the packing process. The original hard plastic BOX (hereinafter referred to as PP-BOX) for holding products is mostly boxed in a horizontal mode, and the main defects of the boxing mode are as follows:
1. the PP-BOX needs to reserve the space of the inserting pieces for the arms for loading the sheets and can only load the sheets according to the sequence, thus the efficiency and the space utilization rate of the loading are low.
2. When the glass is large-sized and thin, the collision sheet is easy to deform in a horizontal mode to cause damage.
3. The original PP-BOX insertion piece boxing mode adopts sequential film loading according to the fixed distance of the PP-BOX, and the deformation, the positioning precision and the size difference of the PP-BOX can not be confirmed in advance and can not be identified, which basically belongs to the 'blind insertion phenomenon', so that the product is easy to break.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a vertical inserting piece packaging machine for a liquid crystal display screen, which solves the problems that the conventional LCD liquid crystal display screen product is low in chip packaging efficiency and easy to break due to the adoption of a manual packaging mode.
In order to achieve the purpose of the invention, the technical scheme adopted by the invention is as follows:
the vertical inserting piece packer for the liquid crystal screen comprises a machine table, wherein a feeding lifting mechanism, a product grabbing and correcting mechanism, a product overturning and adsorbing platform, a product vertical positioning mechanism, a mechanical arm grabbing mechanism, a PP-BOX positioning mechanism and a PP-BOX lifting and conveying mechanism are arranged on the machine table;
the feeding lifting mechanism is used for lifting the material tray to a material taking position, and a plurality of liquid crystal display screen products are placed in the material tray;
the product grabbing and correcting mechanism is positioned above the feeding and lifting mechanism and used for grabbing a plurality of liquid crystal display screen products on the material taking position and moving the liquid crystal display screen products to the product overturning and adsorbing platform;
the product vertical positioning mechanism is positioned behind the product overturning adsorption platform, the product overturning adsorption platform is used for overturning a plurality of liquid crystal screen products and facing the product vertical positioning mechanism, and the product vertical positioning mechanism is used for positioning the plurality of liquid crystal screen products on the product overturning adsorption platform;
the PP-BOX is used for packaging liquid crystal screen products, a plurality of clamping grooves used for mounting the liquid crystal screen products are arranged in the PP-BOX, the PP-BOX is arranged on a PP-BOX lifting transmission mechanism, and the PP-BOX lifting transmission mechanism is used for driving the PP-BOX to move in the vertical direction;
the PP-BOX positioning mechanism is used for acquiring the position information and the card slot information of the PP-BOX on the PP-BOX lifting transmission mechanism;
the manipulator grabbing mechanism is located between the product overturning adsorption platform and the PP-BOX lifting transmission mechanism, and grabs the liquid crystal screen product on the product overturning adsorption platform and inserts the liquid crystal screen product into the clamping groove corresponding to the PP-BOX according to the positioning information of the product vertical positioning mechanism, the position information of the PP-BOX and the clamping groove information.
Further, as a specific implementation manner of the feeding lifting mechanism, the feeding lifting mechanism comprises a feeding module mounting plate fixedly connected with the machine table, a feeding lifting module is arranged on the feeding module mounting plate, a tray support is arranged on the feeding lifting module, a telescopic slide rail and a tray are arranged on the tray support, and the tray is slidably connected with the tray support through the telescopic slide rail; the tray is used for bearing the material tray;
be provided with first position sensor and weight sensor on the tray, be provided with the stopper that is used for restricting the charging tray position on the tray, the tray below is provided with the attacker.
Further, as a specific implementation manner of the product grabbing correction mechanism, the product grabbing correction mechanism comprises 4 grabbing module mounting frames which are arranged in a rectangular shape, and the bottoms of the 4 grabbing module mounting frames are fixedly connected with the machine table;
4 the top interval that snatchs the module mounting bracket is provided with two first Y axle and removes the module, and two first Y axle remove to slide on the module and be provided with first X axle and remove the module, are provided with first Z axle on the first X axle removes the module and remove the module, and first Z axle removes the module bottom and is provided with axle rotary mechanism, is provided with product adsorption apparatus structure on the axle rotary mechanism, and product adsorption apparatus structure includes a plurality of vacuum chuck that are used for adsorbing the LCD screen product.
Further, as a specific implementation manner of the product overturning adsorption platform, the product overturning adsorption platform comprises a left base and a right base which are fixedly connected with the machine platform; a turnover platform is arranged between the left base and the right base; the left base and the right base are positioned in an area defined by the 4 module mounting racks;
a plurality of vacuum adsorption units for adsorbing liquid crystal screen products are arranged on the overturning platform;
two sides of the overturning platform are respectively provided with a connecting block, and the two sides of the overturning platform are rotatably connected with the left base and the right base through the two connecting blocks;
a first motor is arranged on the left base, and the output end of the first motor is rotationally connected with the connecting block through a first speed reducer; an angle position sensor for detecting the turning angle of the turning platform is arranged on the left base.
Furthermore, as a specific implementation manner of the vertical positioning mechanism of the product, the vertical positioning mechanism of the product is located behind the product overturning adsorption platform, the vertical positioning mechanism of the product comprises a vertical positioning installation seat fixedly connected with the machine platform at the bottom, two positioning and moving modules are arranged on the vertical positioning installation seat, and a first camera light source are arranged on each positioning and moving module.
Furthermore, the manipulator grabbing mechanism is positioned behind the product vertical positioning mechanism and comprises a manipulator, a clamp mounting seat and a product clamp are arranged on the moving end part of the manipulator, and the product clamp is fixedly connected with the moving end part of the manipulator through the clamp mounting seat;
the product clamp comprises two clamping cylinders, and each clamping cylinder is provided with a clamping head and a clamping sensor.
Furthermore, the PP-BOX lifting transmission mechanism is positioned behind the manipulator grabbing mechanism and comprises a PP-BOX lifting module, the bottom of the PP-BOX lifting transmission mechanism is fixed with the machine table, a transmission support frame is arranged on the PP-BOX lifting module, a plurality of transmission rollers and limiting plates are arranged on the transmission support frame, the PP-BOX contacts with the outer walls of the circumferences of the plurality of transmission rollers, and a second position sensor is arranged on the limiting plates;
a clamping mechanism for clamping the PP-BOX is arranged below the transmission support frame, the clamping mechanism comprises an installation bottom plate fixedly connected with the transmission support frame, two first synchronous wheels are arranged on the upper end face of the installation bottom plate, a connecting line in the centers of the two first synchronous wheels is in the same direction with the length direction of the transmission support frame, first synchronous belts are arranged on the two first synchronous wheels, and a second motor for driving the first synchronous wheels to rotate is arranged on the lower end face of the installation bottom plate;
the mounting base plate up end is provided with two first slide rails, and the length direction of two first slide rails all is with the length direction syntropy of transmission support frame, and two first synchronizing wheels are located between two first slide rails, and the slip is provided with the counterpoint support of being connected with first synchronous area on two first slide rails, and the counterpoint support is "door" style of calligraphy structure, and the top of counterpoint support is provided with the clamp plate, and the both ends of clamp plate are passed through spring and counterpoint support top fixed connection.
Furthermore, the PP-BOX positioning mechanism comprises 4 module supporting upright columns with the bottoms fixedly connected with the machine table, the PP-BOX positioning mechanism is positioned above the PP-BOX lifting transmission mechanism, and the transmission support frame is positioned in an area surrounded by the 4 module supporting upright columns;
two second Y-axis moving modules are arranged at the tops of the 4 module supporting stand columns, a second X-axis moving module is arranged between the two second Y-axis moving modules in a sliding mode, and a distance adjusting assembly used for photographing a clamping groove of the PP-BOX and positioning the size of the PP-BOX is arranged on the second X-axis moving module in a sliding mode.
Further, as a specific embodiment of the distance adjusting assembly, the distance adjusting assembly comprises a speed reducer mounting plate slidably connected with the X-axis positioning moving module, and a third motor and a second speed reducer are arranged on the speed reducer mounting plate;
a camera mounting plate is arranged below the speed reducer mounting plate, and the output end of the third motor is fixedly connected with the upper end face of the camera mounting plate through a second speed reducer;
two second slide rails and two synchronous wheel moving assemblies are arranged on the lower end face of the camera mounting plate, and each second slide rail is matched with one synchronous wheel moving assembly;
each second sliding rail is provided with a camera moving seat, each synchronizing wheel moving assembly comprises two second synchronizing wheels arranged along the length direction of the corresponding moving sliding rail and a fourth motor used for driving the corresponding second synchronizing wheel to rotate, a second synchronous belt is arranged between the two second synchronizing wheels and fixedly connected with the camera moving seats; each connected movable seat is provided with a second camera and a second camera light source.
Furthermore, an empty tray carrying mechanism is arranged on one side of the loading lifting mechanism and comprises carrying moving modules and auxiliary moving guide rails which are arranged at intervals, the carrying moving modules and the auxiliary moving guide rails are fixedly connected with the machine table, an installation cross beam is arranged between the carrying moving modules and the auxiliary moving guide rails, one end of the installation cross beam is fixedly connected with the carrying moving modules through a connecting plate, and the other end of the installation cross beam is in sliding connection with the auxiliary moving guide rails through the connecting plate;
the vertical lift cylinder that is provided with on the installation crossbeam, the output of lift cylinder is provided with the sucking disc mounting panel, is provided with a plurality of adjustable length's connecting rod on the sucking disc mounting panel, is provided with charging tray vacuum chuck on the every connecting rod.
The invention has the beneficial effects that: according to the vertical inserting sheet packaging machine for the liquid crystal screen, liquid crystal screen products in a tray are moved to a material taking position through a feeding lifting mechanism, the liquid crystal screen products at the material taking position are grabbed onto a product overturning adsorption platform through a product grabbing correction mechanism, the product overturning adsorption platform is used for overturning the liquid crystal screen products and facing the product vertical positioning mechanism, the product vertical positioning mechanism is used for carrying out product positioning on the liquid crystal screen products, a PP-BOX lifting transmission mechanism is used for moving PP-BOX, the PP-BOX positioning mechanism is used for acquiring position information and clamping groove information of the PP-BOX, and finally, according to the positioning information of the product vertical positioning mechanism, the position information and the clamping groove information of the PP-BOX, the liquid crystal screen products on the product overturning adsorption platform are grabbed and inserted into clamping grooves corresponding to the PP-BOX, the vertical inserting sheet work of the liquid crystal screen is automatically completed, manual inserting sheet insertion is replaced, the vertical inserting sheet packaging efficiency of the liquid crystal screen can be improved, and the product yield is improved.
Drawings
Fig. 1 is a schematic structural diagram of a vertical sheet inserting and packaging machine for a liquid crystal screen.
Fig. 2 is a schematic structural view of the feeding lifting mechanism.
Fig. 3 is a schematic structural view of the product grabbing and correcting mechanism.
Fig. 4 is a schematic structural diagram of a product turnover adsorption platform.
Fig. 5 is a schematic structural view of a product vertical positioning mechanism.
Fig. 6 is a schematic three-dimensional structure diagram of the manipulator grabbing mechanism.
Fig. 7 is a three-dimensional structure diagram of the product clamp.
FIG. 8 is a schematic three-dimensional structure diagram of a PP-BOX positioning mechanism.
Fig. 9 is a schematic top three-dimensional structure of the distance adjustment assembly.
Fig. 10 is a bottom three-dimensional structural diagram of the distance adjustment assembly.
Fig. 11 is a schematic three-dimensional structure diagram of the PP-BOX lifting transmission mechanism.
Fig. 12 is a three-dimensional structure diagram of the clamping mechanism.
Fig. 13 is a schematic three-dimensional structure diagram of the empty tray conveying mechanism.
Wherein, 1, a machine platform; 2. a feeding lifting mechanism; 201. a feeding module mounting plate; 202. a feeding lifting module; 203. a tray support; 204. a telescopic slide rail; 205. a tray; 206. a first position sensor; 207. a weight sensor; 208. a limiting block; 209. buckling a handle; 3. a product grabbing and correcting mechanism; 301. grabbing a module mounting rack; 302. a first Y-axis moving module; 303. a first X-axis moving module; 304. a first Z-axis moving module; 305. a product adsorption mechanism; 4. the product is overturned to adsorb the platform; 401. a left base; 402. a right base; 403. overturning the platform; 404. a vacuum adsorption unit; 405. connecting blocks; 406. a first motor; 407. a first speed reducer; 408. an angular position sensor; 5. a product vertical positioning mechanism; 501. a vertical positioning mounting seat; 502. two positioning moving modules; 503. a first camera; 504. a first camera light source; 6. a manipulator grabbing mechanism; 601. a manipulator; 602. a clamp mounting seat; 603. a product clamp; 604. a clamping cylinder; 605. a chuck; 606. a clamp sensor; 7. a PP-BOX positioning mechanism; 701. the module supports the upright post; 702. a second Y-axis moving module; 703. a second X-axis moving module; 704. a distance adjustment assembly; 705. a speed reducer mounting plate; 706. a third motor; 707. a second speed reducer; 708. a camera mounting plate; 709. a second slide rail; 710. a camera moving base; 711. a second synchronizing wheel; 712. a fourth motor; 713. a second synchronous belt; 714. a second camera; 715. a second camera light source; 8. PP-BOX lifting transmission mechanism, 801 and PP-BOX lifting module; 802. a transmission support frame; 803. a driving roller; 804. a limiting plate; 805. a second position sensor; 806. mounting a bottom plate; 807. a first synchronizing wheel; 808. a first synchronization belt; 809. a second motor; 810. a first slide rail; 811. aligning the support; 812. pressing a plate; 813. a spring; 9. an empty tray carrying mechanism; 901. carrying the moving module; 902. an auxiliary moving guide rail; 903. mounting a cross beam; 904. a lifting cylinder; 905. a sucker mounting plate; 906. a connecting rod; 907. and a charging tray vacuum chuck.
Detailed Description
The following description of the embodiments of the present invention is provided to facilitate the understanding of the present invention by those skilled in the art, but it should be understood that the present invention is not limited to the scope of the embodiments, and it will be apparent to those skilled in the art that various changes may be made without departing from the spirit and scope of the invention as defined and defined in the appended claims, and all matters produced by the invention using the inventive concept are protected.
As shown in fig. 1, the invention provides a vertical insert packaging machine for a liquid crystal screen, which comprises a machine table 1, wherein a feeding lifting mechanism 2, a product grabbing and correcting mechanism 3, a product overturning and adsorbing platform 4, a product vertical positioning mechanism 5, a manipulator grabbing mechanism 6, a PP-BOX positioning mechanism 7 and a PP-BOX lifting and conveying mechanism 8 are arranged on the machine table 1;
the feeding lifting mechanism is used for lifting the material tray to a material taking position, and a plurality of liquid crystal display screen products are placed in the material tray;
the product grabbing and correcting mechanism 3 is positioned above the feeding lifting mechanism 2, and the product grabbing and correcting mechanism 3 is used for grabbing a plurality of liquid crystal display screen products at a material taking position and moving the liquid crystal display screen products to the product overturning and adsorbing platform 4;
the product vertical positioning mechanism 5 is positioned behind the product overturning adsorption platform 4, the product overturning adsorption platform 4 is used for overturning a plurality of liquid crystal screen products and facing the product vertical positioning mechanism 5, and the product vertical positioning mechanism 5 is used for positioning the plurality of liquid crystal screen products on the product overturning adsorption platform 4;
the PP-BOX is used for packaging liquid crystal screen products, a plurality of clamping grooves used for mounting the liquid crystal screen products are arranged in the PP-BOX, the PP-BOX is arranged on the PP-BOX lifting transmission mechanism 8, and the PP-BOX lifting transmission mechanism 8 is used for driving the PP-BOX to move in the vertical direction;
the PP-BOX positioning mechanism 7 is used for acquiring the position information and the card slot information of the PP-BOX on the PP-BOX lifting transmission mechanism 8;
the manipulator grabbing mechanism 6 is located between the product overturning adsorption platform 4 and the PP-BOX lifting transmission mechanism 8, and the manipulator grabbing mechanism 6 grabs the liquid crystal screen product on the product overturning adsorption platform 4 and inserts the liquid crystal screen product into a clamping groove corresponding to the PP-BOX according to the positioning information of the product vertical positioning mechanism 5, the position information of the PP-BOX and the clamping groove information. According to the vertical inserting piece packaging machine for the liquid crystal screen, the vertical inserting piece work of the liquid crystal screen is automatically completed, manual insertion is replaced, the packaging efficiency of the vertical inserting piece of the liquid crystal screen can be improved, the situation of breakage is not prone to occurring in the vertical inserting piece process of the liquid crystal screen, and the yield of product packaging is improved.
As shown in fig. 2, as a specific embodiment of the feeding lifting mechanism 2, the feeding lifting mechanism 2 includes a feeding module mounting plate 201 fixedly connected to the machine platform 1, a feeding lifting module 202 is disposed on the feeding module mounting plate 201, a tray support 203 is disposed on the feeding lifting module 202, a telescopic slide rail 204 and a tray 205 are disposed on the tray support 203, and the tray 205 is slidably connected to the tray support 203 through the telescopic slide rail 204; the tray 205 is used for carrying a tray; the tray 205 is provided with a first position sensor 206 and a weight sensor 207, the tray 205 is provided with a limit block 208 for limiting the position of the tray, and a buckle 209 is arranged below the tray 205.
The basic principle of the feeding lifting mechanism 2 is as follows: the many LCD screen products will be equipped with through the manual work, the charging tray is placed on tray 205, tray 205 is artifical back-and-forth movement on flexible slide rail 204, both sides are close to spacing when the charging tray is placed and carry out the primary localization, first position sensing and weighing sensor 207 detect have the charging tray after, material loading lift module 202 drives the charging tray through tray support 203 and tray 205 and rises to get the material position and wait for the product to snatch the aligning gear 3 and get the material automatically, to snatching and the preliminary correction location in position of LCD screen product, the setting of attacker 209, be convenient for artifical pulling tray 205 back-and-forth movement on flexible slide rail 204.
As shown in fig. 3, the product grabbing correction mechanism 3 comprises 4 grabbing module mounting frames 301 which are arranged in a rectangular shape, and the bottoms of the 4 grabbing module mounting frames 301 are all fixedly connected with the machine table 1; 4 the top interval of snatching module mounting bracket 301 is provided with two first Y axle and removes module 302, two first Y axle remove and slide on the module 302 and be provided with first X axle and remove module 303, be provided with first Z axle on the first X axle removes the module 303 and removes module 304, first Z axle removes the module 304 bottom and is provided with axle rotary mechanism, the last product adsorption apparatus body 305 that is provided with of axle rotary mechanism, product adsorption apparatus body 305 includes a plurality of vacuum chuck that are used for adsorbing the LCD screen product.
The first X-axis moving module 303 is installed on the two first Y-axis moving modules 302 to drive the first Z-axis moving module 304 to move in the X and Y directions, the first Z-axis moving module 304 drives the shaft rotating mechanism to move in the Z direction, the shaft rotating mechanism drives the product adsorption mechanism 305 thereon to rotate, so that the product adsorption mechanism 305 can move in the X, Y and Z axes and rotate in the degree of freedom, the product is moved by the grabbing and correcting mechanism, and the product is placed on the product overturning and adsorbing platform 4 after being grabbed and corrected in position.
As shown in fig. 4, preferably but not limitatively, the product overturning adsorption platform 4 comprises a left base 401 and a right base 402 fixedly connected with the machine table 1; a turnover platform 403 is arranged between the left base 401 and the right base 402; the left base 401 and the right base 402 are located in an area surrounded by the 4 module mounting racks; a plurality of vacuum adsorption units 404 for adsorbing liquid crystal screen products are arranged on the overturning platform 403; the vacuum adsorption unit 404 adsorbs and fixes the liquid crystal screen product on the overturning platform 403, so that the liquid crystal screen product is prevented from falling off when the overturning platform 403 is overturned.
Two sides of the overturning platform 403 are respectively provided with a connecting block 405, and two sides of the overturning platform 403 are rotatably connected with the left base 401 and the right base 402 through the two connecting blocks 405; a first motor 406 is arranged on the left base 401, and the output end of the first motor 406 is rotatably connected with the connecting block 405 through a first speed reducer 407; an angle position sensor 408 for detecting the turning angle of the turning platform 403 is arranged on the left base 401.
The vacuum adsorption unit 404 is controlled to be combined and controlled according to the size of a liquid crystal screen product to meet the adsorption requirement, manual position adjustment is not needed to improve the efficiency and the yield, the angle position sensor 408 confirms the overturning angle of the first motor 406, the overturning platform 403 overturns 90 degrees to face the product vertical positioning mechanism 5, and after the overturning platform is in place, the next action is carried out to form a control closed loop to improve the stability of equipment.
As shown in fig. 5, the vertical positioning mechanism 5 is located behind the product turning and adsorbing platform 4, the vertical positioning mechanism 5 includes a vertical positioning and mounting seat 501 having a bottom fixedly connected to the machine platform 1, two positioning and moving modules 502 are disposed on the vertical positioning and mounting seat 501, and each positioning and moving module is provided with a first camera 503 and a first camera light source 504. According to different sizes of the liquid crystal screen products, the two positioning moving modules 502 drive the first camera 503 and the first camera light source 504 thereon to move, so that the positions of the first camera 503 are automatically adjusted to correspond to the products with different sizes, the liquid crystal screen products on the overturning platform 403 are positioned through image operation, and positioning information is provided for the manipulator grabbing mechanism 6 to grab the liquid crystal screen products.
As shown in fig. 6 and 7, the manipulator grabbing mechanism 6 is located behind the product vertical positioning mechanism 5, the manipulator grabbing mechanism 6 includes a manipulator 601, a fixture mounting seat 602 and a product fixture 603 are arranged on a moving end of the manipulator 601, and the product fixture 603 is fixedly connected with the moving end of the manipulator 601 through the fixture mounting seat 602; the product clamp 603 includes two clamp cylinders 604, each clamp cylinder 604 having a clamp head 605 and a clamp sensor 606 disposed thereon. The clamp 605 is made of teflon to prevent the liquid crystal display from being damaged and leaving clamp marks.
The manipulator 601 moves according to the positioning information given by the product vertical positioning mechanism 5 to drive the product clamp 603 to clamp and correct the position before inserting the sheet, when the product clamp 603 clamps the liquid crystal screen product, the clamping sensor 606 works and feeds back the information to the manipulator 601, the manipulator 601 performs the next sheet inserting action, and after the liquid crystal screen product is inserted into the PP-BOX, the chuck 605 releases the liquid crystal screen product to complete the sheet inserting work; when the clamp 605 is released, the clamp sensor 606 will work to confirm the product status and feed back the manipulator 601 to perform the next action, preventing the manipulator 601 from putting the piece in place and repeating the piece-clamping.
As shown in fig. 11 and fig. 12, the PP-BOX lifting transmission mechanism 8 is located behind the manipulator gripping mechanism 6, the PP-BOX lifting transmission mechanism 8 includes a PP-BOX lifting module 801 whose bottom is fixed to the machine platform 1, a transmission support frame 802 is arranged on the PP-BOX lifting module 801, a plurality of transmission rollers 803 and a limit plate 804 are arranged on the transmission support frame 802, the PP-BOX contacts with the outer circumferential walls of the plurality of transmission rollers 803, and a second position sensor 805 is arranged on the limit plate 804. A clamping mechanism for clamping the PP-BOX is arranged below the transmission support frame 802.
The PP-BOX is transmitted to a designated position through a plurality of transmission rollers 803, the limit plate 804 prevents the PP-BOX from exceeding a designated range during transmission, when the PP-BOX is transmitted in place, the second position sensor 805 clamps and positions the PP-BOX after judging that the PP-BOX is in place, and the manipulator grabbing mechanism 6 packs the insert in the PP-BOX after the PP-BOX is positioned.
A clamping mechanism for clamping the PP-BOX is arranged below the transmission support frame 802, the clamping mechanism comprises an installation bottom plate 806 fixedly connected with the transmission support frame 802, two first synchronizing wheels 807 are arranged on the upper end face of the installation bottom plate 806, a connecting line of the centers of the two first synchronizing wheels 807 is in the same direction with the length direction of the transmission support frame 802, first synchronizing belts 808 are arranged on the two first synchronizing wheels 807, and a second motor 809 for driving the first synchronizing wheels 807 to rotate is arranged on the lower end face of the installation bottom plate 806;
the mounting base plate 806 up end is provided with two first slide rails 810, the length direction of two first slide rails 810 all with the length direction syntropy of transmission support frame 802, two first synchronizing wheel 807 are located between two first slide rails 810, it has counterpoint support 811 of being connected with first synchronous belt 808 to slide on two first slide rails 810, counterpoint support 811 is "door" style of calligraphy structure, counterpoint support 811's top is provided with clamp plate 812, spring 813 and counterpoint support 811 top fixed connection are passed through to clamp plate 812's both ends.
The second motor 809 drives the two first synchronous wheels 807 to rotate, the first synchronous wheels 807 rotate to move the first synchronous belts 808, the first synchronous belts 808 drive the aligning supports 811 arranged on the two first sliding rails 810 to move, and the aligning supports 811 move to drive the springs 813 and the pressing plates 812 to move so as to position and clamp the PP-BOX with different sizes.
As shown in fig. 8-11, the PP-BOX positioning mechanism 7 includes 4 module supporting columns 701 whose bottoms are fixedly connected with the machine 1, the PP-BOX positioning mechanism 7 is located above the PP-BOX lifting transmission mechanism 8, and the transmission support frame 802 is located in an area surrounded by the 4 module supporting columns 701;
two second Y-axis moving modules 702 are arranged at the tops of the 4 module supporting columns 701, a second X-axis moving module 703 is arranged between the two second Y-axis moving modules 702 in a sliding mode, and a distance adjusting component 704 used for photographing a clamping groove of the PP-BOX and positioning the size of the clamping groove is arranged on the second X-axis moving module 703 in a sliding mode. The second X-axis moving module 703 and the second Y-axis moving module 702 realize the movement of the distance adjusting assembly 704 on the X and Y axes, and realize multi-position acquisition of the card slot and size positioning information of the PP-BOX.
As a specific embodiment of the distance adjusting assembly 704, the distance adjusting assembly 704 includes a speed reducer mounting plate 705 slidably connected to the X-axis positioning moving module, and a third motor 706 and a second speed reducer 707 are disposed on the speed reducer mounting plate 705; a camera mounting plate 708 is arranged below the speed reducer mounting plate 705, and the output end of the third motor 706 is fixedly connected with the upper end face of the camera mounting plate 708 through a second speed reducer 707; two second slide rails 709 and two synchronizing wheel moving assemblies are arranged on the lower end face of the camera mounting plate 708, and each second slide rail 709 is matched with one synchronizing wheel moving assembly;
each second sliding rail 709 is provided with a camera moving seat 710, the synchronizing wheel moving assembly comprises two fourth motors 712 which are provided with second synchronizing wheels 711 along the length direction of the moving sliding rail and are used for driving the second synchronizing wheels 711 to rotate, a second synchronous belt 713 is arranged between the two second synchronizing wheels 711, and the second synchronous belt 713 is fixedly connected with the camera moving seat 710; each of the connected mobile stations is provided with a second camera 714 and a second camera light source 715.
The third motor 706 rotates 0-270 degrees to the camera mounting plate 708 through the second speed reducer 707 to realize the exchange of the transverse and vertical photographing positions of the PP-BOX, the fourth motor 712 drives the second synchronizing wheel 711 to rotate, the second synchronizing wheel 711 drives the second synchronizing belt 713 to move to drive the camera moving seat 710 arranged on the second sliding rail 709, the second camera 714 and the second camera light source 715 on the camera moving seat 710 to move to realize the position adjustment of the two second cameras 714, the horizontal displacement and the rotation positions of the two cameras are respectively and independently controlled, the positioning photographing of a plurality of sizes and positions can be realized, and the feedback manipulator grabbing mechanism 6 grabs and clamps a liquid crystal screen product to put in the PP-BOX for inserting sheet action.
As shown in fig. 13, after the liquid crystal display product of the tray is completely loaded, the tray needs to be unloaded and separated from the tray 205, an empty tray carrying mechanism 9 is arranged on one side of the loading lifting mechanism 2, the empty tray carrying mechanism 9 comprises a carrying moving module 901 and an auxiliary moving guide rail 902 which are arranged at intervals, the carrying moving module 901 and the auxiliary moving guide rail 902 are both fixedly connected with the machine platform 1, an installation beam 903 is arranged between the carrying moving module 901 and the auxiliary moving guide rail 902, one end of the installation beam 903 is fixedly connected with the carrying moving module 901 through a connecting plate, and the other end is slidably connected with the auxiliary moving guide rail 902 through a connecting plate;
the vertical lift cylinder 904 that is provided with on installation crossbeam 903, the output of lift cylinder 904 is provided with sucking disc mounting panel 905, is provided with a plurality of adjustable length's connecting rod 906 on the sucking disc mounting panel 905, is provided with charging tray vacuum chuck 907 on every connecting rod 906. The carrying moving module 901 drives the mounting cross beam 903 to move, so that the lifting cylinder 904 on the mounting cross beam 903 moves linearly, the lifting cylinder 904 stretches and retracts, the sucker mounting plate 905 and the charging Tray vacuum sucker 907 move vertically, the charging Tray is adsorbed and carried left and right, empty Tray blanking carrying work is achieved, and the extending length of the charging trays corresponding to different sizes meets carrying requirements through manual adjustment of the connecting rod 906.
Claims (6)
1. A vertical insert packaging machine for a liquid crystal screen is characterized by comprising a machine table, wherein a feeding lifting mechanism, a product grabbing and correcting mechanism, a product overturning and adsorbing platform, a product vertical positioning mechanism, a manipulator grabbing mechanism, a PP-BOX positioning mechanism and a PP-BOX lifting and conveying mechanism are arranged on the machine table;
the feeding lifting mechanism is used for lifting the material tray to a material taking position, and a plurality of liquid crystal display screen products are placed in the material tray;
the product grabbing and correcting mechanism is positioned above the feeding and lifting mechanism and used for grabbing a plurality of liquid crystal display screen products on a material taking position and moving the liquid crystal display screen products to the product overturning and adsorbing platform;
the product vertical positioning mechanism is positioned behind the product overturning adsorption platform, the product overturning adsorption platform is used for overturning a plurality of liquid crystal screen products and facing the product vertical positioning mechanism, and the product vertical positioning mechanism is used for positioning the plurality of liquid crystal screen products on the product overturning adsorption platform;
the PP-BOX is used for packaging liquid crystal screen products, a plurality of clamping grooves used for mounting the liquid crystal screen products are arranged in the PP-BOX, the PP-BOX is arranged on the PP-BOX lifting transmission mechanism, and the PP-BOX lifting transmission mechanism is used for driving the PP-BOX to move in the vertical direction;
the PP-BOX positioning mechanism is used for acquiring the position information and the card slot information of the PP-BOX on the PP-BOX lifting transmission mechanism;
the manipulator grabbing mechanism is positioned between the product overturning adsorption platform and the PP-BOX lifting transmission mechanism, and grabs the liquid crystal screen product on the product overturning adsorption platform and inserts the liquid crystal screen product into a clamping groove corresponding to the PP-BOX according to the positioning information of the product vertical positioning mechanism, the position information of the PP-BOX and the clamping groove information; the PP-BOX lifting transmission mechanism is positioned behind the manipulator grabbing mechanism and comprises a PP-BOX lifting module, the bottom of the PP-BOX lifting module is fixed with the machine table, a transmission support frame is arranged on the PP-BOX lifting module, a plurality of transmission rollers and limiting plates are arranged on the transmission support frame, the PP-BOX contacts with the outer circumferential walls of the transmission rollers, and a second position sensor is arranged on the limiting plate;
a clamping mechanism for clamping the PP-BOX is arranged below the transmission support frame, the clamping mechanism comprises an installation bottom plate fixedly connected with the transmission support frame, two first synchronous wheels are arranged on the upper end face of the installation bottom plate, a connecting line at the centers of the two first synchronous wheels is in the same direction with the length direction of the transmission support frame, first synchronous belts are arranged on the two first synchronous wheels, and a second motor for driving the first synchronous wheels to rotate is arranged on the lower end face of the installation bottom plate;
the upper end face of the mounting bottom plate is provided with two first slide rails, the length directions of the two first slide rails are in the same direction as the length direction of the transmission support frame, the two first synchronous wheels are positioned between the two first slide rails, the two first slide rails are slidably provided with an alignment support connected with the first synchronous belts, the alignment support is in a door-shaped structure, the top of the alignment support is provided with a pressing plate, and the two ends of the pressing plate are fixedly connected with the top of the alignment support through springs;
the PP-BOX positioning mechanism comprises 4 module supporting upright columns with the bottoms fixedly connected with the machine table, the PP-BOX positioning mechanism is positioned above the PP-BOX lifting transmission mechanism, and the transmission support frame is positioned in an area surrounded by the 4 module supporting upright columns;
the top of each of the 4 module supporting columns is provided with two second Y-axis moving modules, a second X-axis moving module is arranged between the two second Y-axis moving modules in a sliding manner, and a distance adjusting component for photographing a clamping groove of the PP-BOX and positioning the size of the PP-BOX is arranged on each second X-axis moving module in a sliding manner;
the distance adjusting assembly comprises a speed reducer mounting plate which is in sliding connection with the second X-axis moving module, and a third motor and a second speed reducer are arranged on the speed reducer mounting plate;
a camera mounting plate is arranged below the speed reducer mounting plate, and the output end of the third motor is fixedly connected with the upper end face of the camera mounting plate through the second speed reducer;
two second slide rails and two synchronous wheel moving assemblies are arranged on the lower end face of the camera mounting plate, and each second slide rail is matched with one synchronous wheel moving assembly;
each second sliding rail is provided with a camera moving seat, the synchronizing wheel moving assembly comprises two second synchronizing wheels arranged along the length direction of the moving sliding rail and a fourth motor used for driving the second synchronizing wheels to rotate, a second synchronous belt is arranged between the two second synchronizing wheels, and the second synchronous belt is fixedly connected with the camera moving seats; each camera moving seat is provided with a second camera and a second camera light source;
an empty tray carrying mechanism is arranged on one side of the feeding lifting mechanism and comprises carrying moving modules and auxiliary moving guide rails which are arranged at intervals, the carrying moving modules and the auxiliary moving guide rails are fixedly connected with the machine table, an installation cross beam is arranged between the carrying moving modules and the auxiliary moving guide rails, one end of the installation cross beam is fixedly connected with the carrying moving modules through a connecting plate, and the other end of the installation cross beam is in sliding connection with the auxiliary moving guide rails through the connecting plate;
the lifting air cylinder is vertically arranged on the mounting cross beam, the output end of the lifting air cylinder is provided with a sucker mounting plate, a plurality of connecting rods with adjustable lengths are arranged on the sucker mounting plate, and each connecting rod is provided with a charging tray vacuum sucker.
2. The vertical insert packaging machine for the liquid crystal screen is characterized in that the feeding lifting mechanism comprises a feeding module mounting plate fixedly connected with the machine table, a feeding lifting module is arranged on the feeding module mounting plate, a tray support is arranged on the feeding lifting module, a telescopic slide rail and a tray are arranged on the tray support, and the tray is slidably connected with the tray support through the telescopic slide rail; the tray is used for bearing the material tray;
be provided with first position sensor and weighing transducer on the tray, be provided with the stopper that is used for restricting the charging tray position on the tray, the tray below is provided with the attacker.
3. The vertical inserting sheet packaging machine for the liquid crystal screen according to claim 2, wherein the product grabbing correction mechanism comprises 4 grabbing module mounting frames which are arranged in a rectangular shape, and the bottoms of the 4 grabbing module mounting frames are fixedly connected with the machine table;
4 the top interval that snatchs the module mounting bracket is provided with two first Y axle and removes the module, two it is provided with first X axle and removes the module to slide on the first Y axle removes the module, be provided with first Z axle on the first X axle removes the module and removes the module, first Z axle removes the module bottom and is provided with axle rotary mechanism, is provided with product adsorption apparatus structure on the axle rotary mechanism, product adsorption apparatus structure includes a plurality of vacuum chuck that are used for adsorbing the LCD screen product.
4. The vertical inserting piece packaging machine for the liquid crystal display screen according to claim 3, wherein the product overturning and adsorbing platform comprises a left base and a right base which are fixedly connected with the machine table; a turnover platform is arranged between the left base and the right base; the left base and the right base are positioned in an area surrounded by the 4 grabbing module mounting frames;
a plurality of vacuum adsorption units for adsorbing liquid crystal screen products are arranged on the overturning platform;
two sides of the overturning platform are respectively provided with a connecting block, and the two sides of the overturning platform are rotatably connected with the left base and the right base through the two connecting blocks;
a first motor is arranged on the left base, and the output end of the first motor is rotationally connected with the connecting block through a first speed reducer;
an angle position sensor for detecting the overturning angle of the overturning platform is arranged on the left base.
5. The vertical inserting and packaging machine for the liquid crystal display screen, according to claim 4, wherein the product vertical positioning mechanism is located behind the product overturning and adsorbing platform, the product vertical positioning mechanism comprises a vertical positioning installation seat fixedly connected with the machine table at the bottom, two positioning moving modules are arranged on the vertical positioning installation seat, and each positioning moving module is provided with a first camera and a first camera light source.
6. The vertical insert packaging machine for the liquid crystal screen is characterized in that the manipulator grabbing mechanism is positioned behind the product vertical positioning mechanism and comprises a manipulator, a clamp mounting seat and a product clamp are arranged on the moving end part of the manipulator, and the product clamp is fixedly connected with the moving end part of the manipulator through the clamp mounting seat;
the product clamp comprises two clamping cylinders, and each clamping cylinder is provided with a clamping head and a clamping sensor.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116021551B (en) * | 2023-03-31 | 2023-06-02 | 成都思越智能装备股份有限公司 | Connecting rod type mechanical arm |
| CN116300166A (en) * | 2023-05-17 | 2023-06-23 | 成都思越智能装备股份有限公司 | Multi-station detection mechanism and detection device for LCD screen |
| CN117088030B (en) * | 2023-10-17 | 2023-12-22 | 成都思越智能装备股份有限公司 | Automatic stacker for carrying flat display glass substrate cassettes |
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Denomination of invention: A Vertical Insert Packaging Machine for LCD Screens Effective date of registration: 20231019 Granted publication date: 20221108 Pledgee: Chengdu Branch of China CITIC Bank Co.,Ltd. Pledgor: Chengdu Siyue Intelligent Equipment Co.,Ltd. Registration number: Y2023980061723 |
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