CN220511332U - An FPC automatic laminating and feeding equipment - Google Patents
An FPC automatic laminating and feeding equipment Download PDFInfo
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- CN220511332U CN220511332U CN202321761689.0U CN202321761689U CN220511332U CN 220511332 U CN220511332 U CN 220511332U CN 202321761689 U CN202321761689 U CN 202321761689U CN 220511332 U CN220511332 U CN 220511332U
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Abstract
本实用新型公开了FPC加工设备技术领域的一种FPC自动贴合上料设备，包括设备箱，设备箱内设有FPC上料系统、龙门架机械手、CCD视觉校正系统、载具分料传输系统、自动贴胶纸系统和钢片存放平台；本实用新型设置的FPC自动贴合上料设备可根据不同FPC的生产要求，实现三种FPC贴合方式，在取料、移料盒贴合过程通过多点不同方位的CCD视觉校正系统，可以实现各个过程的精准定位和快速上料动作，而且载具分料传输系统和自动贴胶纸系统均可以适配各类FPC尺寸进行灵活调距，换线时间短，生产效率得到了巨大的提升。
The utility model discloses an FPC automatic laminating and feeding equipment in the technical field of FPC processing equipment. It includes an equipment box. The equipment box is equipped with an FPC feeding system, a gantry manipulator, a CCD vision correction system, and a carrier material distribution and transmission system. , automatic adhesive paper system and steel sheet storage platform; the FPC automatic laminating and feeding equipment set up by this utility model can realize three FPC laminating methods according to different FPC production requirements. Through the multi-point CCD vision correction system in different directions, precise positioning and fast loading actions can be achieved in each process, and both the carrier material distribution and transmission system and the automatic adhesive tape system can be adapted to various FPC sizes for flexible distance adjustment. The line changeover time is short and the production efficiency is greatly improved.
Description
Technical Field
The utility model relates to the technical field of FPC processing equipment, in particular to automatic FPC bonding and feeding equipment.
Background
The FPC is a flexible circuit board, and before SMT, the FPC needs to be precisely attached to the carrier. The carrier is a hard carrier plate, and the carrier plate is provided with two types of locating pins and no locating pins. The carrier plate without the locating pin is matched with the locating template with the locating pin, the carrier plate is sleeved on the locating pin of the template, the locating pin is exposed through the locating hole on the carrier plate, the FPC is sleeved on the exposed locating pin one by one, then the FPC is fixed by using the adhesive tape, and then the carrier plate is separated from the FPC locating template for printing, pasting and welding. The general single-sided tape fixing mode is as follows: the four sides of the FPC are fixed on the carrier plate by using a thin high-temperature-resistant single-sided adhesive tape, so that the FPC is prevented from being offset and tilted, the adhesive tape has moderate viscosity, the FPC is required to be easily stripped after reflow soldering, and no adhesive remains on the FPC. If an automatic adhesive tape machine is used, the adhesive tape with consistent length can be cut quickly, the efficiency can be obviously improved, the cost is saved, and the waste is avoided. The general double-sided tape fixing mode is as follows: the high-temperature-resistant double-sided adhesive tape is firstly stuck on the carrier plate, the effect is the same as that of the silica gel plate, and then the FPC is stuck on the carrier plate, special attention is paid to the fact that the viscosity of the adhesive tape cannot be too high, otherwise, the FPC is easy to tear when peeled off after reflow soldering. After repeated passes through the oven, the double-sided tape becomes progressively less viscous and must be replaced immediately when the viscosity is too low to reliably secure the FPC. The station is a key station for preventing the FPC from being stained, and finger stall wearing operation is needed. Before the carrier plate is reused, the carrier plate needs to be cleaned properly, and can be cleaned by dipping a non-woven fabric with a cleaning agent, or an antistatic dust-sticking roller can be used to remove foreign matters such as surface dust, tin balls and the like. When the FPC is taken and put, the force is not applied too much, the FPC is fragile, and crease and fracture are easy to generate.
In addition, the FPC is attached by adopting a magnetic tray, and the magnetic jig process flow generally comprises the following steps: the carrier is positioned on the base by the conveying carrier, the carrier is positioned, the FPC is placed on the carrier, the FPC is positioned, then the magnetic steel sheet is pressed on the FPC, the FPC is adsorbed and positioned, and the FPC is directly printed without using an adhesive tape.
Above-mentioned several FPC laminating modes carry out actual operation to different grade type FPC, and in actual production line, the rubberizing paper or go up the steel sheet most all and be manual operation, and is inefficiency, expend the manual work, the quality uniformity is poor moreover, and equipment processing needs the manual work to carry out manual material loading, align loaded down with trivial details operations such as, and traditional production line trades the line very time and energy moreover, can't realize different grade type FPC's rapid production, and the precision is relatively poor.
Based on the above, the invention designs an automatic FPC bonding and feeding device to solve the above problems.
Disclosure of Invention
The invention aims to provide an automatic FPC bonding and feeding device, which solves the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the automatic FPC bonding and feeding equipment comprises an equipment box, wherein a visual processing bin is arranged at the upper half part of the equipment box, and an FPC feeding system for feeding an FPC, a portal frame manipulator for transferring materials, a CCD vision correction system for processing and calibrating, a carrier material distribution and transmission system for conveying carriers, an automatic gumming paper system for gumming paper and a steel sheet storage platform for placing steel sheets are arranged in the visual processing bin;
The automatic gummed paper pasting system and the steel sheet storage platform are arranged at the rear side of the carrier distribution transmission system, and the portal frame manipulator is erected at the inner top of the equipment box;
the CCD vision correction system comprises a panoramic camera, a lower camera and a mobile camera, wherein the panoramic camera is arranged above the FPC feeding system and used for accurately positioning the FPC, the lower camera is arranged between the FPC feeding system and the carrier distribution transmission system and used for correcting displacement, and the mobile camera is arranged on the portal frame manipulator and used for being matched with the panoramic camera and the lower camera;
the carrier distributing and conveying system comprises a distance adjusting mechanism for adapting carriers with different sizes, a separating plate mechanism for limiting the carriers, a blocking mechanism for limiting the carriers and a jacking mechanism for jacking the carriers upwards;
the automatic gummed paper pasting system comprises a gummed paper roller, a material pulling mechanism, a rotating mechanism, a material cutting mechanism, a material feeding bin, a paper taking mechanism matched with the steel sucking sheet mechanism and a width adjusting mechanism matched with a distance adjusting mechanism of the carrier material distributing and conveying system.
As a further scheme of the invention, the FPC feeding system comprises a lifting platform for placing FPC, a material sensor is arranged at the bottom of the lifting platform, the lifting platform is integrally and vertically installed on the lifting frame plate in a sliding mode, a feeding opening for the lifting platform to move up and down is arranged at the rear end of the equipment box, the feeding opening is opened backwards, a ball screw is vertically and rotatably installed in the middle of the lifting frame plate, a sliding block is adjusted on the ball screw in a threaded mode, a stepping motor and a speed reducer for driving the ball screw to rotate are installed at the bottom of the lifting frame plate, two sides of the sliding block are respectively connected with a side sliding block through connecting blocks, a linear sliding rail for vertically sliding the side sliding blocks is vertically arranged on lifting frame plate panels at two sides of the ball screw, and the rear end of the lifting platform is horizontally installed through the two side sliding blocks.
As a further scheme of the invention, the linear module comprises an X-axis module, a Y-axis module, a Z-axis module and an R-axis module, the portal frame manipulator comprises a left transverse beam frame and a right transverse beam frame which are longitudinally arranged, the Y-axis module is arranged at the top of the transverse beam frame, the X-axis module is transversely arranged above the sliding end of the Y-axis module left and right, the Z-axis module is vertically arranged on the sliding end of the X-axis module, the front end face and the rear end face of the X-axis module are respectively provided with two Z-axis modules, the sliding ends of the two Z-axis modules are respectively correspondingly provided with the steel suction sheet mechanism and the steel suction mechanism through rotatable air distribution mechanisms, and the mobile camera is arranged between the steel suction sheet mechanism and the bottom side wall of the steel suction sheet mechanism through connecting plates.
As a further scheme of the invention, the FPC absorbing mechanism comprises a plurality of circumferentially distributed bracket components, each bracket component comprises a plurality of sub-brackets with adjustable installation length and angle, the outer end head of each sub-bracket is vertically fixed with a steel sheet absorbing head for absorbing steel sheets, the steel sheet absorbing mechanism comprises a cross beam horizontally fixed at the bottom of the gas dividing mechanism, the cross beam is provided with an installation groove, the left side and the right side of the installation groove are respectively and vertically provided with a multifunctional absorption head for absorbing gummed paper or FPC, and the steel sheet absorbing mechanism and the FPC absorbing mechanism are both provided with gas dividing mechanisms for distributing gas paths.
As a further scheme of the invention, the panoramic camera is arranged at the inner top of the visual processing bin, a strip light source irradiating the FPC feeding system is arranged at the inner top of the visual processing bin, an upward-irradiating strip light source is arranged at one side of the lower camera, a downward-irradiating strip light source is arranged at one side of the mobile camera, and coaxial light sources are arranged at the camera openings of the panoramic camera, the lower camera and the mobile camera.
As a further scheme of the invention, the steel sheet storage platform comprises an adjustable bottom plate, four corners of the adjustable bottom plate are arranged at the bottom of the visual processing bin through adjustable support rods, a plurality of steel sheet positioning columns with adjustable positions are arranged on the surface of the adjustable bottom plate, and a material detection sensor is arranged at the bottom of the adjustable bottom plate.
As a further scheme of the invention, the carrier material distribution transmission system comprises two conveying belts which are arranged in the visual processing bin side by side in the front-back direction, each conveying belt is arranged on a belt plate, the distance adjusting mechanism comprises a distance adjusting slide rail and a distance adjusting linear module, the two belt plates are arranged on the distance adjusting slide rail in a sliding manner, each distance adjusting linear module comprises a distance adjusting screw rod and a distance adjusting motor, each panel of the belt plates is threaded through one distance adjusting screw rod, the distance adjusting motor is in transmission connection with the distance adjusting screw rod, and the distance adjusting motor is fixedly arranged on the inner bottom surface of the visual processing bin.
As a further scheme of the invention, the blocking mechanism comprises a plurality of limiting cylinders which are transversely arranged at intervals in the conveying direction of the carrier material distribution conveying system, each limiting cylinder is arranged on a panel on the opposite surface of the band plate through a supporting plate, when the limiting cylinders work, the cylinder rod extending out of the top of each limiting cylinder is higher than the upper belt surface of the conveying belt, the jacking mechanism comprises a jacking cylinder, an L-shaped jacking strip and a jacking block, the jacking cylinder is arranged on the panel on the opposite surface of the band plate, the telescopic end at the top of the jacking cylinder is transversely and fixedly provided with the L-shaped jacking strip, and the jacking block for limiting the top edge of the carrier is arranged at the position of the top of the band plate corresponding to the L-shaped jacking strip.
As a further scheme of the invention, the plate separating mechanism comprises two bin plates vertically arranged on the outer side wall of the feeding direction, two bin plates are enclosed to form a carrier bin of a vertical stacking carrier, a plate lifting opening is formed below the bin plates, a plate inserting block used for being inserted into a gap between adjacent carrier plates is arranged in the plate lifting opening, the plate inserting block is driven by a plate inserting cylinder to move back and forth, the plate inserting cylinder and the plate inserting block are integrally arranged on a plate separating auxiliary jacking seat, the plate separating auxiliary jacking seat is integrally and horizontally arranged at the telescopic end of the top of the plate separating auxiliary cylinder, the plate separating auxiliary cylinder is integrally arranged on a plate separating main jacking seat, the plate separating main jacking seat is vertically and slidably arranged on a plate separating sliding seat which is horizontally arranged, the plate separating sliding seat is longitudinally and slidably arranged on a distance adjusting slide rail, the bottom of the plate separating sliding seat is fixedly provided with a plate inserting block used for driving the plate separating main jacking seat to move up and down, the bottom of the upper surface of the conveyer belt is provided with a supporting table used for supporting the front side and the rear side of the carrier, and the plate separating main jacking seat is fixedly arranged on a belt plate.
As a further scheme of the invention, the automatic gummed paper pasting system comprises two groups of gummed paper rollers, each gummed paper roller is arranged on a vertically arranged roller frame plate, the width adjusting mechanism comprises a frame plate sliding rail, a frame plate screw rod and a frame plate motor, the two roller frame plates are transversely and slidably arranged on the frame plate sliding rail, the frame plate screw rod is arranged on the panel of the roller frame plate in a threaded manner, one side of the roller frame plate is provided with the frame plate motor for driving the frame plate screw rod to rotate, the material pulling mechanism comprises a material pulling clamp for clamping gummed paper, a clamping cylinder for driving the material pulling clamp to clamp or release is arranged on the panel of the roller frame plate, the clamping cylinder is integrally arranged at the telescopic end of the material clamping cylinder, the material clamping cylinder is longitudinally arranged on the roller frame plate, the cutter is fixedly arranged on the end face of the roller frame plate, the gummed paper horizontally passes through the middle opening of the cutter frame, the lower part of the cylinder frame is fixedly arranged with the frame plate motor for driving the frame plate screw rod to rotate, the rotating mechanism comprises a plurality of absorption heads and a rotary cylinder seat, and a rotary cylinder seat is fixedly arranged on the rotary cylinder seat.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the FPC automatic bonding feeding equipment, three FPC bonding modes can be realized according to the production requirements of different FPCs, accurate positioning and quick feeding actions in each process can be realized through the CCD vision correction systems with multiple points and different directions in the material taking and material moving box bonding processes, and the carrier material distribution transmission system and the automatic rubberizing paper system can be flexibly adjusted to be suitable for various FPC sizes, so that the line changing time is short, the carrier material distribution transmission system realizes automatic loading by the aid of a self-contained plate separating mechanism, the manual frame inserting time is reduced, the plate inserting time is omitted, the integration level of the whole equipment is high, full-automatic production can be realized by matching with AGV feeding, the labor cost is saved, and the production efficiency is greatly improved.
2. According to the steel sheet sucking and placing mechanism, a plurality of steel sheets can be sucked from the steel sheet storage platform at one time through the plurality of steel sheet sucking heads and attached to the FPC, multiple single-point suction is not needed, the steel sheet attaching and placing efficiency is greatly improved, the steel sheet sucking mechanism can adjust the distance between the multifunctional suction heads on two sides through the cross beam, a plurality of gummed papers can be adsorbed at one time for attaching, and the air distributing mechanism is mainly used for air path communication of the steel sheet sucking heads and the suction heads, so that corresponding unified pneumatic action is realized.
3. The strip light source and the coaxial light source are mainly used for supplementing light during image acquisition, so that clear and accurate image acquisition is ensured, consistency of brightness intensity of acquired images is ensured, image comparison by a system program is facilitated, and contrast efficiency is improved.
4. The steel sheet storage platform is integrally arranged beside the automatic gummed paper system, so that the moving path of the whole material taking and discharging is optimized, the automatic gummed paper system and the steel sheet storage platform are ensured to be positioned at the same station, the frequency of displacement correction can be reduced, the identification and detection effects are improved, and the material taking and discharging efficiency is improved.
5. The plate separating mechanism provided by the invention can be used for arranging the stations for stacking the carriers at the conveyor belt in the visual processing bin, the automatic feeding or manual feeding mode for the carriers is not required to be arranged outside the equipment box, the automatic discharging and conveying functions of the carriers with different sizes and different thicknesses can be directly realized, the quick line changing operation can be realized by matching with the carrier material separating and conveying system with the distance adjustment, and the requirements of laminating and processing of FPC (flexible printed circuits) of different types of production lines are greatly met.
6. The automatic gummed paper sticking system provided by the invention not only can adapt to synchronous distance adjustment of the carrier distribution transmission system, but also can automatically complete the operations of gummed paper feeding, cutting, material transferring and resetting, and the cutting length of gummed paper can be quickly adjusted according to the FPC (flexible printed circuit) laminating requirement, so that the gummed paper feeding efficiency is greatly improved, the manual operation cost is reduced, the consistency of the gummed paper is higher, and the gummed paper efficiency and quality are greatly improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a side of the automatic gummed paper system of the present invention;
FIG. 3 is a schematic view of the structure of the equipment cabinet;
FIG. 4 is a schematic view of the steel sheet storage platform of the present invention mounted above an automatic paper pasting system;
FIG. 5 is a schematic diagram of the structure of the FPC feeding system;
FIG. 6 is a front view of FIG. 5;
FIG. 7 is a schematic view of a gantry robot;
FIG. 8 is a schematic view of the bottom structure of FIG. 7 with one of the cross members removed;
FIG. 9 is a schematic diagram of a mobile camera;
FIG. 10 is a schematic view of a construction of a suction disc mechanism;
FIG. 11 is a schematic view of the structure of the FPC suction mechanism;
FIG. 12 is a schematic diagram of a CCD vision correction system;
FIG. 13 is a schematic view of the mounting location of the CCD vision correction system inside the equipment cabinet;
FIG. 14 is a schematic view of the right end of the carrier dispensing transport system;
FIG. 15 is a schematic diagram of a front view of a carrier dispensing transport system;
FIG. 16 is a schematic view of the structure of the separating plate mechanism;
FIG. 17 is a schematic view of the front side of the automatic gummed paper system;
FIG. 18 is a schematic view of the structure of the rear end side of the automatic gummed paper system;
fig. 19 is a schematic view of the construction of a single drum shelf of fig. 18;
Fig. 20 is a schematic structural view of the steel sheet storage platform.
In the drawings, the list of components represented by the various numbers is as follows:
the Flexible Printed Circuit (FPC) feeding system 1, a lifting platform 11, a stepping motor 12, a speed reducer 13, a material sensor 14, a ball screw 15, a linear slide rail 16 and a lifting frame plate 17;
the portal frame manipulator 2, the X-axis module 21, the Y-axis module 22, the Z-axis module 23, the R-axis module 24, the steel sheet sucking mechanism 25, the FPC sucking mechanism 26, the steel sheet sucking head 27, the air distributing mechanism 28 and the multifunctional adsorption head 29;
a CCD vision correction system 3, a panoramic camera 31, a lower camera 32, a mobile camera 33, a coaxial light source 34, a bar-type light source 35;
the carrier distribution transmission system 4, the conveyor belt 41, the blocking mechanism 42, the limit cylinder 4201, the distance adjusting mechanism 43, the distance adjusting slide rail 4301, the distance adjusting screw rod 4302, the distance adjusting motor 4303, the jacking mechanism 44, the L-shaped jacking strip 4401, the jacking cylinder 4402, the fixed pressure block 4403, the plate separating mechanism 45, the bin jacking cylinder 4501, the plate separating sliding seat 4502, the plate separating main jacking seat 4503, the plate separating auxiliary cylinder 4504, the plate separating auxiliary jacking seat 4505, the plate inserting cylinder 4506, the plate inserting block 4507, the carrier bin 46, the bin plate 4601, the plate lifting opening 4602 and the plate 47;
the automatic gumming system 5, gumming roller 51, pulling mechanism 52, pulling clamp 5201, clamping cylinder 5202, clamping feeding cylinder 5203, width adjusting mechanism 53, roller frame plate 5301, frame plate slide rail 5302, frame plate screw 5303, frame plate motor 5304, rotating mechanism 54, gumming adsorption head 5401, rotating cylinder 5402, cutting mechanism 55, cutter 5501, cutter cylinder 5502, cutter frame 5503, feeding bin 56, rotating suction head seat 5601, suction head seat cylinder 5602;
The steel sheet storage platform 6, the adjustable bottom plate 61, the steel sheet positioning column 62 and the material detection sensor 63;
equipment box 7, visual processing storehouse 70, feed opening 71.
Detailed Description
Referring to fig. 1-20, the present invention provides a technical solution: the automatic plastic pasting machine comprises an equipment box 7, wherein a visual processing bin 70 is arranged at the upper half part of the equipment box 7, and an FPC feeding system 1 for FPC feeding, a portal frame manipulator 2 for transferring materials, a CCD vision correction system 3 for processing and calibrating, a carrier material distribution and transmission system 4 for conveying carriers, an automatic plastic pasting paper system 5 for pasting plastic paper and a steel sheet storage platform 6 for placing steel sheets are arranged in the visual processing bin 70;
the carrier material distribution and transmission system 4 passes through the middle positions of the left side and the right side of the equipment box 7, the FPC feeding system 1 is arranged on the front side of the carrier material distribution and transmission system 4, the automatic gummed paper system 5 and the steel sheet storage platform 6 are arranged on the rear side of the carrier material distribution and transmission system 4, and the portal frame manipulator 2 is erected on the inner top of the equipment box 7;
the gantry manipulator 2 comprises a steel sheet sucking mechanism 25, an FPC sucking mechanism 26 and a linear module for driving the steel sheet sucking mechanism 25 and the FPC sucking mechanism 26 to move in multiple directions, and the CCD vision correction system 3 comprises a panoramic camera 31 arranged above the FPC feeding system 1 and used for accurately positioning the FPC, a lower camera 32 arranged between the FPC feeding system 1 and the carrier material distribution transmission system 4 and used for correcting displacement, and a movable camera 33 arranged on the gantry manipulator 2 and used for matching the panoramic camera 31 and the lower camera 32;
The carrier distribution and transmission system 4 comprises a distance adjusting mechanism 43 for adapting carriers with different sizes, a separating plate mechanism 45 for limiting the carriers, a blocking mechanism 42 for limiting the carriers and a jacking mechanism 44 for jacking the carriers upwards;
the automatic gumming paper system 5 comprises a gumming paper roller 51, a material pulling mechanism 52, a rotating mechanism 54, a material cutting mechanism 55, a feeding bin 56, a paper taking mechanism matched with the steel sucking sheet mechanism 25 and a width adjusting mechanism 53 matched with a distance adjusting mechanism of the carrier material distributing and conveying system 4;
during operation, firstly, the FPC is conveyed and fed through the FPC feeding system 1, the panoramic camera 31 is arranged right above the FPC feeding system 1 to visually identify, position and scan codes, then, the FPC is adsorbed through the FPC adsorbing mechanism 26 of the portal frame mechanical arm 2, and is attached to a carrier after radial displacement correction of the FPC through visual data of the mobile camera 33 and the lower camera 32, wherein the attached carrier and products have three fixing modes, the first is that gummed paper is attached to the carrier in advance, and the gummed paper is attached to the carrier after the FPC is attached; the second mode is to stick a magnetic steel sheet on the FPC and fix the product by using the adsorption of a magnetic carrier; the third way is that the automatic rubberizing paper system 5 pastes the cut high-temperature gummed paper on the FPC, and then pastes the FPC on the carrier;
Firstly, a carrier on which gummed paper is not pasted is firstly conveyed to the lower part of a portal frame manipulator 2 through a carrier distributing and conveying system 4, gummed paper is firstly pasted on the carrier by utilizing an automatic gummed paper pasting system 5 and an FPC sucking mechanism 26, then FPC is pasted on the carrier through the FPC sucking mechanism 26, and the FPC sucking mechanism 26 adopts a multifunctional adsorption head, so that the FPC board can be adsorbed and the gummed paper can be adsorbed, and the pasting operation of the FPC and the carrier is completed;
secondly, firstly, the steel sheet on the 6 is taken down by a steel sheet absorbing mechanism 25 on the portal frame manipulator 2 and moved to the position of the FPC feeding system 1 for carrying out magnetic steel sheet pasting operation, the carrier is replaced by a magnetic carrier, when the carrier material distribution and transmission system 4 moves the magnetic carrier to a processing position and is tightly jacked by a jacking mechanism, the FPC pasted with the magnetic steel sheet is adsorbed and fixed with the magnetic carrier, so that the pasting operation of the FPC and the carrier is completed,
thirdly, firstly, taking gummed paper on an automatic gummed paper system 5 through a portal frame manipulator 2, cutting the gummed paper into required length through a cutting mechanism by the automatic gummed paper system 5, then feeding the gummed paper to an FPC suction mechanism 26 through a paper taking mechanism for absorption and transfer, moving the FPC suction mechanism 26 to an FPC at an FPC feeding system 1 under the drive of a linear module, then performing automatic gummed paper operation, and then, absorbing and lifting the FPC on which the gummed paper is pasted again under the drive of the FPC suction mechanism 26, and then, moving the FPC to a carrier of a carrier material distribution and transmission system 4 for pasting actions of the FPC and the carrier;
In the three FPC attaching modes, accurate positioning is performed through multipoint vision correction of the CCD vision correction system 3;
therefore, the automatic FPC attaching and feeding equipment provided by the invention can realize three FPC attaching modes according to the production requirements of different FPCs, the precise positioning and quick feeding actions of each process can be realized through the CCD vision correction system 3 with multiple points and different directions in the attaching process of the material taking and material moving boxes, the carrier material distributing and conveying system 4 and the automatic gummed paper attaching system 5 can be flexibly adjusted to be suitable for various FPC sizes, the line changing time is short, the carrier material distributing and conveying system 4 realizes automatic carrier loading by a plate separating mechanism, the manual frame inserting time is reduced, the plate loading is omitted, the integrated level of the whole equipment is high, the automatic production can be realized by matching with AGV feeding, the labor cost is saved, and the production efficiency is greatly improved.
As a further scheme of the invention, the FPC feeding system 1 comprises a lifting platform 11 for placing an FPC, a material sensor 14 is arranged at the bottom of the lifting platform 11, the lifting platform 11 is integrally and vertically arranged on a lifting frame plate 17 in a sliding manner, a feeding opening 71 for the lifting platform 11 to move up and down is arranged at the rear end of the equipment box 7, the feeding opening 71 is opened backwards, a ball screw 15 is vertically arranged in the middle of the lifting frame plate 17 in a rotating manner, a sliding block is threadedly adjusted on the ball screw 15, a stepping motor 12 and a speed reducer 13 for driving the ball screw 15 to rotate are arranged at the bottom of the lifting frame plate 17, side sliding blocks are respectively connected to two sides of the sliding block through connecting blocks, a linear sliding rail 16 for the side sliding blocks to vertically slide is vertically arranged on the lifting frame plate 17 panels at two sides of the ball screw 15, and the rear end of the lifting platform 11 is horizontally arranged through the two side sliding blocks;
During operation, step motor 12 rotates and carries out speed reduction increase moment of torsion through speed reducer 13, and speed reducer 13 drives ball screw 15 and rotates, and the slider that the thread bush was established on ball screw 15 can realize the up-and-down motion under the spacing of sideslip piece according to the turning to of ball screw 15, then the slider drives the side slider and reciprocates, and lift platform 11 realizes the lift lifting action, and the loading mouth 71 that sets up is mainly made things convenient for lift platform 11's material loading action towards the rear opening, and open-ended design can conveniently cooperate outside AGV skip to carry out automatic feeding operation.
As a further scheme of the invention, the linear module comprises an X-axis module 21, a Y-axis module 22, a Z-axis module 23 and an R-axis module 24, the gantry manipulator 2 comprises a left transverse beam frame and a right transverse beam frame, the Y-axis module 22 is arranged at the top of the transverse beam frame, the X-axis module 21 is transversely arranged above the sliding end of the Y-axis module 22 left and right, the Z-axis module 23 is vertically arranged on the sliding end of the X-axis module 21, the front end surface and the rear end surface of the X-axis module 21 are respectively provided with two Z-axis modules 23, the sliding ends of the two Z-axis modules 23 are respectively correspondingly provided with a steel sucking sheet mechanism 25 and an FPC sucking mechanism 26 through rotatable air distributing mechanisms 28, and the movable camera 33 is arranged between the steel sucking sheet mechanism 25 and the bottom side wall of the FPC sucking mechanism 26 through connecting plate frames;
During operation, the Y-axis module 22 is used for driving the steel sheet sucking mechanism 25 and the FPC sucking mechanism 26 to move back and forth, the X-axis module 21 is used for moving left and right of the steel sheet sucking mechanism 25 and the FPC sucking mechanism 26, the Z-axis module 23 is used for moving up and down of the steel sheet sucking mechanism 25 and the FPC sucking mechanism 26, the air distributing mechanism 28 is used for rotating the steel sheet sucking mechanism 25 and the FPC sucking mechanism 26, and the moving camera 33 is arranged between the side walls at the bottoms of the steel sheet sucking mechanism 25 and the FPC sucking mechanism 26 and mainly can move along with the steel sheet sucking mechanism 25 and the FPC sucking mechanism 26, so that correction positioning operation of the steel sheet sucking mechanism 25 and the FPC sucking mechanism 26 during operation is facilitated.
As a further scheme of the invention, the FPC absorbing mechanism 26 comprises a plurality of circumferentially distributed bracket components, each bracket component comprises a plurality of sub-brackets with adjustable installation length and angle, the outer end of each sub-bracket is vertically fixed with a steel absorbing sheet head 27 for absorbing steel sheets, the steel absorbing sheet mechanism 25 comprises a cross beam horizontally fixed at the bottom of the air dividing mechanism 28, the cross beam is provided with an installation groove, the left side and the right side of the installation groove are respectively vertically provided with a multifunctional absorption head 29 for absorbing gummed paper or FPC, and the steel absorbing sheet mechanism 25 and the FPC absorbing mechanism 26 are both provided with an air dividing mechanism 28 for distributing air paths;
During operation, according to the steel sheet laminating position of different types of FPC, inhale FPC mechanism 26 and can adjust the angular position of a plurality of steel sheet heads 27 through the support subassembly, also can pile up the steel sheet in advance according to the steel sheet laminating position of FPC on corresponding steel sheet storage platform 6, from this, inhale FPC mechanism 26 and can once adsorb away a plurality of steel sheets from steel sheet storage platform 6 and laminate to FPC through a plurality of steel sheet heads 27, need not a plurality of single-point absorption, the efficiency that the steel sheet laminating was placed has greatly improved, wherein inhale steel sheet mechanism 25 can adjust the interval of the multi-functional absorption head 29 of both sides through the crossbeam, can once adsorb a plurality of glued paper and laminate, the gas distribution mechanism 28 that wherein sets up mainly used inhales steel sheet head 27 and adsorbs the gas circuit intercommunication of head, realize corresponding unified pneumatic action.
As a further scheme of the invention, the panoramic camera 31 is mounted on the inner top of the visual processing bin 70, the inner top of the visual processing bin 70 is provided with a strip light source 35 irradiating towards the FPC feeding system 1, one side of the lower camera 32 is provided with an upward-irradiating strip light source 35, one side of the mobile camera 33 is provided with a downward-irradiating strip light source 35, and the panoramic camera 31, the lower camera 32 and the camera mouth of the mobile camera 33 are provided with coaxial light sources 34;
During operation, the strip light source 35 and the coaxial light source 34 are mainly used for supplementing light during image acquisition, so that clear and accurate image acquisition is ensured, consistency of brightness intensity of acquired images is ensured, image comparison by a system program is facilitated, and contrast efficiency is improved.
As a further scheme of the invention, the steel sheet storage platform 6 comprises an adjustable bottom plate 61, four corners of the adjustable bottom plate 61 are arranged at the bottom in the visual processing bin 70 through adjustable bracket rods, a plurality of steel sheet positioning columns 62 with adjustable positions are arranged on the surface of the adjustable bottom plate 61, and a material detection sensor 63 is arranged at the bottom of the adjustable bottom plate 61;
during operation, according to the position of attaching the FPC steel sheet, the installation position of the steel sheet positioning column 62 is adjusted in advance, then the steel sheets are stacked and placed, and the absorption of the FPC sucking mechanism 26 is waited for, as shown in fig. 3, the adjustable bottom plate 61 is integrally erected on the automatic rubberizing paper system 5, when the steel sheet attaching mode is not adopted, the adjustable bottom plate 61 is directly detached, other attaching modes can be replaced quickly, the steel sheet storage platform 6 is not integrally arranged beside the automatic rubberizing paper system 5, the moving path of integral material taking and discharging is mainly optimized, and the automatic rubberizing paper system 5 and the steel sheet storage platform 6 are guaranteed to be in the same station, so that the frequency of displacement correction can be reduced, the recognition detection effect can be improved, and the material taking and discharging efficiency can be improved.
As a further scheme of the invention, the carrier material distribution and transmission system 4 comprises two conveying belts 41 which are arranged in the visual processing bin 70 side by side in front of and behind, each conveying belt 41 is installed on a band plate 47, the distance adjusting mechanism 43 comprises a distance adjusting slide rail 4301 and a distance adjusting linear module, the two band plates 47 are slidably installed on the distance adjusting slide rail 4301 which is longitudinally arranged, the distance adjusting linear module comprises a distance adjusting screw 4302 and a distance adjusting motor 4303, a distance adjusting screw 4302 is threaded on a panel of each band plate 47, the distance adjusting motor 4303 is in transmission connection with the distance adjusting screw 4302, and the distance adjusting motor 4303 is fixedly installed on the inner bottom surface of the visual processing bin 70;
during operation, when the distance adjusting motor 4303 works, the distance adjusting screw 4302 is driven to rotate, and because the band plates 47 are limited by the distance adjusting slide rails 4301 on two sides, the band plates 47 can integrally move back and forth along with the rotation direction of the distance adjusting screw 4302, and each band plate 47 is provided with the distance adjusting screw 4302, so that synchronous approaching or separating is mainly convenient.
As a further solution of the present invention, the blocking mechanism 42 includes a plurality of limiting cylinders 4201 disposed at intervals in a conveying direction of the carrier distribution conveying system 4, each limiting cylinder 4201 is mounted on a panel opposite to the band plate 47 through a support plate, and when the limiting cylinders 4201 are operated, a cylinder rod extending from a top of the limiting cylinder 4201 is higher than a top surface of the conveying belt 41;
When the lifting mechanism is in operation, the limiting cylinder 4201 is arranged on the band plate 47 and can move along with the band plate 47 in a distance-adjusting way, when the limiting cylinder 4201 acts, a plurality of carriers which are transversely transmitted can be blocked, front-back matching is conveniently carried out, as shown in the figure, the feeding direction of the lifting mechanism 44 is provided with one limiting cylinder 4201, which mainly ensures that the fed carriers keep the same initial position, the feeding direction of the lifting mechanism 44 is convenient, the lifting mechanism 44 is conveniently conveyed by only one same displacement, and the discharging direction of the lifting mechanism 44 is also provided with one limiting cylinder 4201, wherein the limiting cylinder 4201 is mainly used for positioning the carriers right above the lifting mechanism 44, so that the lifting mechanism 44 can conveniently lift and clamp the carriers.
As a further scheme of the present invention, the jacking mechanism 44 includes a jacking cylinder 4402, an L-shaped jacking strip 4401 and a jacking block 4403, the jacking cylinder 4402 is mounted on a panel opposite to the band plate 47, the L-shaped jacking strip 4401 is transversely and fixedly mounted at a telescopic end of the top of the jacking cylinder 4402, and the jacking block 4403 for limiting the top edge of the carrier is arranged at the top of the band plate 47 corresponding to the position of the L-shaped jacking strip 4401;
when the flexible printed circuit board is in operation, the carrier is conveyed to the position right above the jacking mechanism 44 by the conveying belt 41 and right below the constant pressure block, the front side of the carrier is jacked by the limiting cylinder 4201 to limit the transverse position, the cylinder 4402 is jacked up to drive the L-shaped jacking strip 4401 to jack up upwards, the front side and the rear side of the carrier are directly jacked up, the front side and the rear side of the top of the carrier are limited by the jacking block 4403, the carrier is clamped, and the subsequent lamination action with the FPC is facilitated.
As a further scheme of the invention, the board dividing mechanism 45 comprises two bin boards 4601 vertically arranged on the outer side wall of the feeding direction, the two bin boards 4601 are surrounded to form a carrier bin 46 of a vertical stacking carrier, a board lifting opening 4602 is formed below the bin boards 4601, a board inserting block 4507 for inserting a gap between adjacent carrier boards is arranged in the board lifting opening 4602, the board inserting block 4507 is driven by a board inserting cylinder 4506 to move forwards and backwards, the board inserting cylinder 4506 and the board inserting block 4507 are integrally arranged on a sub-lifting seat 4505 of the board, the sub-lifting seat 4505 of the board is integrally and horizontally arranged at the telescopic end of the top of the sub-lifting cylinder 4504, the sub-lifting seat of the board is integrally arranged on a main lifting seat 4503 of the board, the main lifting seat of the board is vertically and slidably arranged on a sub-sliding seat 4502 which is horizontally arranged, the sub-sliding seat 4502 is longitudinally and slidably arranged on a distance adjusting slide rail 4301, the bottom of the sub-lifting seat of the board is 4502, and the supporting seat of the carrier is fixedly arranged on the bottom of the carrier 41, and the supporting seat is used for driving the lifting seat of the carrier 41 to move;
When the feeding and separating device is in operation, the carriers are horizontally stacked and placed in the carrier bin 46, the carrier at the bottommost layer of the carrier bin 46 is pressed on a supporting table, when feeding and separating are required, a separating plate auxiliary cylinder 4504 drives a separating plate auxiliary lifting seat 4505 to move, the height of a plugboard block 4507 is changed, so that the plugboard block 4507 just displaces at a stacking seam of the lowest layer of carriers and the upper layer of carriers, the plugboard cylinder 4506 drives the plugboard block 4507 to be inserted into the stacking seam, and the carrier lifting cylinder 4501 at the bottommost layer is used for lifting upwards, namely, a separating plate main lifting seat 4503 drives a separating plate auxiliary cylinder 4504 and a separating plate auxiliary lifting seat 4505 to move upwards together, so that the plugboard block 4507 lifts the carrier except the bottommost layer in the carrier bin 46, and the carrier at the bottommost layer can finish feeding action towards one side of a lifting mechanism 44 under the driving of a conveying belt 41, wherein the separating plate auxiliary cylinder 4504 is mainly used for adjusting the height of the plugboard block 4507, and the carrier blocks 4507 are correspondingly stacked and lifted by the aid of different thicknesses, and the carrier lifting cylinders are arranged for lifting the carrier lifting cylinders at different batches initially;
Therefore, the plate separating mechanism 45 provided by the invention can be provided with a station for stacking the carriers at the position of the conveying belt 41 in the visual processing bin 70, the automatic feeding or manual feeding mode for the carriers is not required to be arranged outside the equipment box 7, the automatic discharging and conveying functions of the carriers with different sizes and different thicknesses can be directly realized, the quick line changing operation can be realized by matching with the carrier separating and conveying system 4 with the distance adjustment, and the requirements of the laminating processing of different types of FPCs of the production line are greatly met.
As a further aspect of the present invention, the automatic gumming paper system 5 includes two sets of gumming rollers 51, each of the gumming rollers 51 is mounted on a vertically arranged roller frame plate 5301, the width adjusting mechanism 53 includes a frame plate slide rail 5302, a frame plate screw 5303 and a frame plate motor 5304, both the roller frame plates 5301 are laterally slidably mounted on the frame plate slide rail 5302, the frame plate screw 5303 is threaded on a panel of the roller frame plate 5301, the frame plate motor 5304 for driving the frame plate screw 5303 to rotate is mounted on one side of the roller frame plate 5301, the material pulling mechanism 52 includes a material pulling clamp 5201 for clamping gumming paper, a clamping cylinder 5202 for driving the material pulling clamp 5201 to clamp or release is mounted on a panel of the roller frame plate 5301, the clamping cylinder 5202 is integrally mounted on a telescopic end of the clamping and feeding cylinder 5203, the clamping and feeding cylinder 5203 is longitudinally mounted on the roller frame plate 5301, the cutting mechanism 55 comprises a cutter frame 5503 fixedly arranged on the end surface of a roller frame plate 5301, the gummed paper horizontally passes through an opening in the middle of the cutter frame 5503, a cutter 5501 for vertically cutting off the gummed paper is arranged on the outer end surface of the cutter frame 5503, a cutter cylinder 5502 for driving the cutter 5501 to vertically lift is fixedly arranged below the cutter frame 5503, the rotating mechanism 54 comprises a gummed paper adsorption head 5401 with a plurality of suction holes, the gummed paper is adsorbed on the gummed paper adsorption head 5401 after passing through the cutter frame 5503, the gummed paper adsorption head 5401 is rotatably arranged at the rotating end of the rotating cylinder 5402, the feeding bin 56 comprises a rotary suction head seat 5601 and a suction head seat cylinder 5602, the rotary cylinder 5402 is integrally and fixedly arranged on the rotary suction head seat 5601, the rotary suction head 5601 is arranged at the telescopic end of the suction head seat cylinder 5602, the suction head seat cylinder 5602 is longitudinally arranged;
During operation, the adhesive tape is installed on the adhesive tape roller 51, set up two sets of cylinder frame plates 5301 that can install the adhesive tape roller 51 and can realize the operation of multi-point paper feed, wherein two sets of cylinder frame plates 5301 can realize adjusting interval, frame plate motor 5304 drives and moves frame plate lead screw 5303 and rotate, cylinder frame plate 5301 is spacing by frame plate slide rail 5302, thereby cylinder frame plate 5301 can realize sideslip motion along with the direction of rotation of frame plate lead screw 5303, thereby cooperation carrier divides the laminating operation of different size FPC of material conveying system 4 adaptation, wherein draw stock clamp 5201 mainly to be in cutter 5501 after cutting off the adhesive tape with the adhesive tape head, the adhesive tape of cutting is rotated to 56 one side station under the absorption of adhesive tape adsorption head 5401 and is waited for the adsorption operation of suction mechanism 26, after the adhesive tape of taking off in FPC mechanism 26, then the adhesive tape adsorption head 5402 rotates through rotary cylinder 5402 and resets, then the whole orientation frame 5503 one side of frame 5503 that moves towards the frame 5503 through rotary suction head seat 5601, simultaneously, the clamp air cylinder 5203 also can take the clamp and clamp the adhesive tape head is carried out to the effect that the adhesive tape head is not to the same as the piston is cut off, wherein the adhesive tape is not cut off the adhesive tape is carried out to the relative position of the die support die 5201, and the die is not carried out to the position is cut off the position of the die support along, and the die is not to the die support is moved along the die support along the side of the die support, wherein the die support is cut off the die is cut off, and the adhesive tape is the die is cut and is the die, and the die is cut along the position, and is the die, and the die is the position and is the die is cut.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321761689.0U CN220511332U (en) | 2023-07-05 | 2023-07-05 | An FPC automatic laminating and feeding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321761689.0U CN220511332U (en) | 2023-07-05 | 2023-07-05 | An FPC automatic laminating and feeding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220511332U true CN220511332U (en) | 2024-02-20 |
Family
ID=89881839
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321761689.0U Withdrawn - After Issue CN220511332U (en) | 2023-07-05 | 2023-07-05 | An FPC automatic laminating and feeding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220511332U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116744561A (en) * | 2023-07-05 | 2023-09-12 | 索亿智能装备(东莞)有限公司 | An FPC automatic laminating and feeding equipment |
| CN119141090A (en) * | 2024-11-20 | 2024-12-17 | 苏州猎奇智能设备股份有限公司 | Automatic feeding and discharging machine of chip mounter and feeding and discharging method of automatic feeding and discharging machine |
-
2023
- 2023-07-05 CN CN202321761689.0U patent/CN220511332U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116744561A (en) * | 2023-07-05 | 2023-09-12 | 索亿智能装备(东莞)有限公司 | An FPC automatic laminating and feeding equipment |
| CN116744561B (en) * | 2023-07-05 | 2025-11-18 | 索亿智能装备(东莞)有限公司 | An automatic FPC bonding and feeding device |
| CN119141090A (en) * | 2024-11-20 | 2024-12-17 | 苏州猎奇智能设备股份有限公司 | Automatic feeding and discharging machine of chip mounter and feeding and discharging method of automatic feeding and discharging machine |
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