CN114803392A - Tray disc loading and unloading device and loading and unloading method thereof - Google Patents
Tray disc loading and unloading device and loading and unloading method thereof Download PDFInfo
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- CN114803392A CN114803392A CN202210519965.6A CN202210519965A CN114803392A CN 114803392 A CN114803392 A CN 114803392A CN 202210519965 A CN202210519965 A CN 202210519965A CN 114803392 A CN114803392 A CN 114803392A
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- 238000000034 method Methods 0.000 title claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 75
- 238000007599 discharging Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims description 53
- 239000000872 buffer Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000006872 improvement Effects 0.000 description 8
- 238000010009 beating Methods 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 2
- 230000001939 inductive effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/905—Control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0258—Trays, totes or bins
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention relates to the field of automatic feeding and discharging production, in particular to a Tray disc feeding and discharging device and a method thereof. The device comprises a frame, a Tray disc lifting mechanism, a Tray disc transverse moving mechanism, guide plates and a Tray mechanism for placing the Tray disc, wherein a Tray disc lifting station is arranged in the frame, the guide plates are vertically connected in the frame and divide the Tray disc lifting station into a loading position and a unloading position, the Tray disc lifting mechanism comprises a full Tray disc lifting module and an empty Tray disc lifting module, the full Tray disc lifting module is arranged in the loading position, the empty Tray disc lifting module is arranged in the unloading position, the Tray disc transverse moving mechanism is connected to the frame and stretches across the tops of the loading position and the unloading position, the full Tray disc lifting module and the empty Tray disc lifting module are respectively provided with the Tray mechanism, the Tray mechanism is provided with a push-pull structure, and the Tray disc transverse moving mechanism transfers the Tray disc on the full Tray disc lifting module to the empty Tray disc lifting module. The difficulty of putting in or taking out the Tray disk by workers is reduced, the time for placing the Tray disk is shortened, and the efficiency is improved.
Description
Technical Field
The invention relates to the field of automatic feeding and discharging production, in particular to a Tray disc feeding and discharging device and a feeding and discharging method thereof.
Background
When present automation line adopted the Tray to coil the feed, most adopt fixed reference column to fix a position four directions of Tray dish, this just leads to the workman to put into or take out the Tray dish from the reference column top when putting into the Tray dish, and this kind of mode not only is put into or is taken out the difficulty, has increased workman's intensity of labour moreover.
Disclosure of Invention
The invention provides a Tray disc loading and unloading device and a loading and unloading method thereof, and aims to solve the problems of high labor intensity and low working efficiency of the conventional Tray disc loading.
The invention provides a loading and unloading device for Tray disks, which comprises a frame, a Tray disk lifting mechanism, a Tray disk transverse moving mechanism, a guide plate and a Tray mechanism for placing the Tray disks, a Tray disc lifting station is arranged in the frame, a plurality of guide plates are vertically connected in the frame and divide the Tray disc lifting station into a feeding position and a discharging position, the Tray disc lifting mechanism comprises a full Tray disc lifting module and an empty Tray disc lifting module, the full Tray lifting module is arranged in the material loading position, the empty Tray lifting module is arranged in the material unloading position, the Tray plate transverse moving mechanism is connected to the frame and spans the tops of the feeding position and the discharging position, the full Tray lifting module and the empty Tray lifting module are respectively provided with a Tray mechanism, the Tray mechanism is provided with a push-pull structure, and the Tray disc transverse moving mechanism transfers the Tray discs on the full Tray disc lifting module to the empty Tray disc lifting module.
As a further improvement of the invention, the Tray mechanism comprises a Tray supporting plate, a push-pull outer sliding rail, a push-pull inner sliding rail and a Tray handle, the Tray supporting plate is connected to the push-pull inner sliding rail, the push-pull outer sliding rail is fixed to the Tray lifting mechanism, the push-pull inner sliding rail is matched and slidably connected with the push-pull outer sliding rail, the Tray handle is fixedly connected to one side of the Tray supporting plate, the Tray handle is pushed and pulled to enable the Tray supporting plate to slide out or retract, and a Tray positioning block for positioning the Tray is arranged on the Tray supporting plate.
As a further improvement of the invention, each of the full Tray lifting module and the empty Tray lifting module comprises a lifting linear module, a Tray supporting plate and a Tray mounting plate, wherein the lifting linear module is vertically arranged in the loading position and the unloading position, the Tray supporting plate is connected to the lifting linear module, the Tray mounting plate is vertically connected with the Tray supporting plate and forms a horizontal mounting surface, the Tray mechanism is fixed on the Tray mounting plate, and the lifting linear module drives the Tray mechanism to vertically move up and down through the Tray supporting plate and the Tray mounting plate.
As a further improvement of the invention, the Tray disk transverse moving mechanism comprises a rodless cylinder for driving a clamping jaw cylinder to move between a loading position and a unloading position, a transverse moving slide rail, a lifting cylinder for driving the clamping jaw cylinder to move up and down, a clamping jaw cylinder for clamping the Tray disk, a rodless cylinder mounting plate, a transverse moving slide rail mounting plate, a lifting cylinder mounting plate and a clamping jaw cylinder mounting plate, wherein the rodless cylinder mounting plate and the transverse moving slide rail mounting plate are both connected to a frame and cross the top of the loading position and the unloading position, the rodless cylinder mounting plate and the transverse moving slide rail mounting plate are parallel, the rodless cylinder is connected to the rodless cylinder mounting plate, the transverse moving slide rail is connected to the transverse moving slide rail mounting plate, the lifting cylinder mounting plate crosses the rodless cylinder mounting plate and the transverse moving slide rail mounting plate, one end of the lifting cylinder mounting plate is connected to the rodless cylinder, and the other end of the lifting cylinder mounting plate is connected to the transverse moving slide rail, clamping jaw cylinder mounting panel is connected in the below of lift cylinder, and at least one clamping jaw cylinder is connected on clamping jaw cylinder mounting panel.
As a further improvement of the invention, the Tray plate traversing mechanism comprises traversing limiting plates and buffers, the traversing limiting plates are connected to two sides of the traversing sliding rail, the buffers are respectively arranged on the traversing limiting plates, and the buffers protrude towards the inner sides of the traversing limiting plates.
As a further improvement of the invention, the Tray disc traversing mechanism comprises a photoelectric sensing switch, the photoelectric sensing switch is connected to a traversing slide rail mounting plate, two ends of the traversing slide rail are respectively provided with a photoelectric sensing switch, the lifting cylinder mounting plate is provided with a photoelectric sensing plate, and the photoelectric sensing plate is positioned in the sensing range of the photoelectric sensing switch when the lifting cylinder mounting plate moves to two sides of the traversing slide rail.
As a further improvement of the invention, the device also comprises a positioning mechanism, wherein the four end corners of the top of the loading position are respectively provided with one positioning mechanism, the positioning mechanism comprises a positioning cylinder and a positioning arm, an L-shaped notch is arranged on the positioning arm, the positioning arm is connected to the positioning cylinder, and the positioning cylinder drives the positioning arm to prop against the four corners of the Tray disc after the Tray disc rises to the top of the loading position.
As a further improvement of the invention, the device also comprises a grating which is vertically fixed on the frame and is aligned with the material inlet and outlet of the material loading position and the material unloading position.
As a further improvement of the invention, the device further comprises material sensing sensors which are respectively arranged at the tops of the material loading position and the material unloading position.
The invention also provides a Tray disc loading and unloading method, which comprises the following steps:
s1, manually pulling out a Tray plate of a Tray through a support plate handle, putting a full Tray on the Tray plate of the Tray at a loading position, taking out an empty Tray at a discharging position, and respectively pushing the Tray plates of the Tray at the loading position and the Tray at the discharging position into specified positions;
s2, the full-material Tray lifting module drives the full-material Tray to be lifted to a preset position, the material sensing sensor senses a signal sent by the full-material Tray, and the positioning cylinder drives the positioning arm to position the full-material Tray to wait for a manipulator to take materials;
s3, after the product in the Tray disc is taken out, the rodless cylinder drives the clamping jaw cylinder to move to the position above a Tray disc Tray plate on the full-material Tray disc lifting module, the lifting cylinder drives the clamping jaw cylinder to descend, the clamping jaw cylinder clamps an empty Tray disc, the lifting cylinder drives the empty Tray disc clamped by the clamping jaw cylinder to ascend, and meanwhile, the full-material Tray disc lifting module ascends by one Tray disc position;
s4, a rodless cylinder drives a clamping jaw cylinder to clamp an empty Tray disc and move to the position above a Tray plate of an empty Tray disc lifting module, the lifting cylinder drives the clamping jaw cylinder to descend, the clamping jaw cylinder loosens the empty Tray disc, the lifting cylinder drives the clamping jaw cylinder to ascend, and meanwhile, the empty Tray disc lifting module descends by one Tray disc position;
s5, repeatedly executing the steps S2-S4 until the full-material Tray is completely taken, driving the Tray plate to descend to the bottom of the loading position of the Tray by the full-material Tray lifting module, sending a signal alarm notification, manually intervening and returning to the step S1.
The invention has the beneficial effects that: the loading position of the Tray is pushed and pulled, the Tray can be put in or taken out only by pulling out the Tray plate, the Tray is not required to be lifted to a certain height to avoid a fixed positioning device, the Tray can be put in or taken out, 60 layers of Tray plates can be placed at one time, the requirement of loading is avoided within a long time after one-time loading, and the Tray is provided with an automatic positioning mechanism, so that the Tray plates can be positioned, and the position accuracy of products is ensured; after the products in the Tray disc are taken out, the empty Tray disc can be automatically transferred to the empty Tray disc placing position, so that part of labor intensity is saved, certain space and cost are saved, and the Tray disc automatic transferring device has certain advantages in automatic production.
Drawings
FIG. 1 is a front view of the overall structure of a Tray loading and unloading device according to the present invention;
FIG. 2 is a perspective view of a Tray loading and unloading device according to the present invention;
FIG. 3 is a structural view of a Tray lifting mechanism in the present invention;
FIG. 4 is a structural view of a tray mechanism of the present invention;
FIG. 5 is a structural view of a Tray traverse mechanism in the present invention;
FIG. 6 is an enlarged view of the structure of the area A in the Tray plate traversing mechanism according to the present invention;
FIG. 7 is an enlarged view of the structure of the area B in the Tray traversing mechanism according to the present invention;
fig. 8 is a structural view of a positioning mechanism in the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments.
As shown in FIGS. 1 to 2, the loading and unloading apparatus for Tray disc of the present invention comprises a frame 1, a Tray disc elevating mechanism 2, a Tray disc traversing mechanism 3, the Tray mechanism 4 is used for placing Tray discs, a Tray disc lifting station is arranged in the frame 1, the guide plates 3 are vertically connected in the frame and divide the Tray disc lifting station into a loading position 11 and a unloading position 12, the Tray disc lifting mechanism 2 comprises a full Tray disc lifting module 21 and an empty Tray disc lifting module 22, the full Tray disc lifting module 21 is arranged in the loading position 11, the empty Tray disc lifting module 22 is arranged in the unloading position 12, the Tray disc transverse moving mechanism 3 is connected to the frame 1 and stretches across the tops of the loading position 11 and the unloading position 12, the full Tray disc lifting module 21 and the empty Tray disc lifting module 22 are respectively provided with the Tray mechanism 4, the Tray mechanism 4 is provided with a push-pull structure, and the Tray disc transverse moving mechanism 3 transfers the Tray discs 6 on the full Tray disc lifting module 21 to the empty Tray disc lifting module 22.
The device also comprises a hood 7, and the hood 7 is arranged above the frame 1 and covers the internal structure of the whole feeding and discharging device. The high-platform plate 13 is arranged on both sides of the frame 1, and the Tray traversing mechanism 3 is erected on the high-platform plate 13 through a traversing support column 14.
Tray dish lift station in the frame 1 is connected with four deflectors 5, including deflector support column 15 and support column fixing base 16 in the frame 1, support column fixing base 16 is connected in 1 bottom of frame, 15 one ends of deflector support column are connected support column fixing base 16, deflector 5 is connected to the other end, four deflectors 5 are parallel to each other, wherein enclose Tray dish lift station between two deflectors 5 and become material loading position 11, enclose Tray dish lift station between two other deflectors 5 and enclose material unloading position 12. Because the Tray disc lifting mechanism 2 needs to be stacked with a plurality of layers of Tray discs 6 at one time, the guide plate 5 can guide the vertical moving direction and can also play a role in stabilizing the plurality of layers of Tray discs 6 to avoid toppling. And Tray mechanism 4 is for push-and-pull structure, has made things convenient for and has folded the disposable material loading of Tray dish 6 of multilayer, has solved and has need a Tray dish 6 to overlap loaded down with trivial details process on the reference column among the current, provides efficiency.
As shown in fig. 3, the full Tray disc lifting module 21 and the empty Tray disc lifting module 22 each include a lifting linear module 23, a Tray support plate 24, a Tray mounting plate 25, the lifting linear module 23 is vertically disposed in the feeding position 11 and the discharging position 12, the Tray support plate 24 is connected to the lifting linear module 23, the Tray mounting plate 25 is vertically connected to the Tray support plate 24 and forms a horizontal mounting surface, the Tray mechanism 4 is fixed on the Tray mounting plate 25, and the lifting linear module 23 drives the Tray mechanism 4 to vertically move through the Tray support plate 24 and the Tray mounting plate 25.
The lifting linear module 23 provides driving for upward and downward movement, and the Tray mechanism 4 is fixed by the Tray supporting plate 24 and the Tray mounting plate 25, so that the full Tray lifting module 21 and the empty Tray lifting module 22 respectively drive the Tray mechanism 4 to move upward or downward at the loading position 11 and the unloading position 12, and more preferably, the lifting linear module 23 can move by the height of one Tray position at a time when loading or unloading.
As shown in fig. 4, the Tray mechanism 4 includes a Tray plate 41, a push-pull outer slide rail 42, a push-pull inner slide rail 43, and a Tray handle 44, the Tray plate 41 is connected to the push-pull inner slide rail 43, the push-pull outer slide rail 42 is fixed to the Tray mounting plate 25 of the Tray lifting mechanism 2, the push-pull inner slide rail 43 is slidably connected to the push-pull outer slide rail 42 in a fitting manner, the Tray handle 44 is fixedly connected to one side of the Tray plate 41, the Tray handle 44 is pushed and pulled to slide out or retract the Tray plate 41, and a Tray plate positioning block 45 for positioning the Tray 6 is provided on the Tray plate 41. When the Tray handle 44 is used for pulling out the Tray supporting plate 41, the push-pull inner sliding rail 43 extends out of the push-pull outer sliding rail 42, so that the Tray supporting plate 41 is pushed out of the Tray lifting station, and the full Tray loading and the empty Tray collection outside the Tray lifting station are facilitated manually. The Tray disc positioning block 45 on the Tray disc 6 is matched with the positioning notch 61 on the Tray disc 6, so that the Tray disc 6 can be clamped on the Tray disc supporting plate 41 to prevent sliding, a downward convex groove is formed in each Tray disc 6, a convex part is formed outside, the convex part of the Tray disc positioned on the upper layer is just clamped into the groove, the Tray discs 6 can be stacked into multiple layers and then placed on the Tray disc supporting plate 41, operation steps are reduced, and the operation efficiency is improved.
As shown in FIG. 5, the Tray plate traverse mechanism 3 comprises a rodless cylinder 31 for driving a clamping jaw cylinder 34 to move between a loading position 11 and a unloading position 12, a traverse slide rail 32, a lifting cylinder 33 for driving the clamping jaw cylinder 34 to move up and down, a clamping jaw cylinder 34 for clamping the Tray plate 6, a rodless cylinder mounting plate 35, a traverse slide rail mounting plate 36, a lifting cylinder mounting plate 37 and a clamping jaw cylinder mounting plate 38, wherein the rodless cylinder mounting plate 35 and the traverse slide rail mounting plate 36 are both connected to the frame 1 and span the tops of the loading position 11 and the unloading position 12, the rodless cylinder mounting plate 35 and the traverse slide rail mounting plate 36 are parallel, the rodless cylinder 31 is connected to the rodless cylinder mounting plate 35, the traverse slide rail 32 is connected to the traverse slide rail mounting plate 36, the lifting cylinder mounting plate 37 spans the rodless cylinder mounting plate 35 and the traverse slide rail mounting plate 36, one end of the lifting cylinder mounting plate 37 is connected to the rodless cylinder 31, The other end is connected on the transverse sliding rail 32, a clamping jaw air cylinder mounting plate 38 is connected below the lifting air cylinder 33, and at least one clamping jaw air cylinder 34 is connected on the clamping jaw air cylinder mounting plate 38.
The rodless cylinder 31 drives the lifting cylinder mounting plate 37 to move transversely at the top of the Tray lifting station, and the transverse sliding rail 32 arranged in parallel with the rodless cylinder 31 supports the other end of the lifting cylinder mounting plate 37 and also provides a guide function of transverse displacement; the lifting cylinder 33 is used for driving the clamping jaw cylinder mounting plate 38 to move in the vertical direction so as to adapt to the height of the Tray disk 6 of the loading level 11, and the Tray disk 6 to be clamped is positioned in the vertical direction; the clamping jaw air cylinder 34 is provided with two clamping jaws which can be opened or closed, when the mounting plate of the clamping jaw air cylinder 34 descends to a designated position, the two clamping jaws of the clamping jaw air cylinder 34 are closed to clamp the convex edges on the Tray disk 6 to fix the Tray disk, and after the Tray disk ascends under the action of the lifting air cylinder 34, the Tray disk is driven by the rodless air cylinder 31 to move to the blanking position 12.
As shown in fig. 6 and 7, the Tray traverse mechanism 3 includes traverse limit plates 391 and dampers 392, the traverse limit plates 391 are connected to both sides of the traverse slide 32, the dampers 392 are provided on the traverse limit plates 391, respectively, and the dampers 392 project inward of the traverse limit plates 391. The traverse limiting plate 391 prevents the lift cylinder mounting plate 37 from sliding out of the designated area during traverse, and the buffer 392 serves as a buffer when the lift cylinder mounting plate 37 approaches the traverse limiting plate 391 to prevent the lift cylinder mounting plate 37 from directly colliding with the traverse limiting plate 391 under the condition of moving inertia, and the buffer 392 is preferably an oil buffer.
As shown in fig. 6 and 7, the Tray disk traverse mechanism 3 includes a photoelectric sensing switch 393, the photoelectric sensing switch 393 is connected to the traverse rail mounting plate 36, one photoelectric sensing switch 393 is provided at each end of the traverse rail 32, the photoelectric sensing plate 394 is provided on the lift cylinder mounting plate 37, and the photoelectric sensing plate 394 is located within a sensing range of the photoelectric sensing switch 393 when the lift cylinder mounting plate moves 37 to both sides of the traverse rail 32. When the lifting cylinder mounting plate 37 moves to a specified position, the photoelectric sensing plate 394 senses the photoelectric sensing switch 393, and the photoelectric sensing switch feeds back the position where the lifting cylinder mounting plate 37 of the background control system moves to the specified position of the loading position 11 or the unloading position 12, so that the descending driving operation of the lifting cylinder 33 can be executed.
As shown in fig. 8, the Tray disc loading and unloading device further comprises a positioning mechanism 7, the positioning mechanism 7 is arranged at each of four end corners of the top of the loading position 11, the positioning mechanism 7 comprises a positioning cylinder 71 and a positioning arm 72, an L-shaped notch is formed in the positioning arm 72, the positioning arm 72 is connected to the positioning cylinder 71, and the Tray disc 6 rises to the top of the loading position 11, and then the positioning cylinder 71 drives the positioning arm 72 to prop against four corners of the Tray disc 6.
The device still includes three panel beating mounting panel 17, and three panel beating mounting panel 17 passes through the cushion 18 and connects on no pole cylinder mounting panel 35 and sideslip slide rail mounting panel 36, and three panel beating mounting panel 17 parallel arrangement relatively to the interval sets up at Tray dish elevating system station top. The positioning mechanism 7 is connected on the sheet metal mounting plate 17 to be located four angles at the top of the material loading position 11, because the Tray dish 6 is rectangular structure, through exerting thrust simultaneously to four angles of the Tray dish 6, can be with the Tray dish 6 location in the middle, consequently rises to appointed height back when full material Tray dish, and the location cylinder 71 drives the location arm 72 simultaneously to the Tray dish 6 direction removal, carries out location in the middle to the Tray dish 6 that is located the material loading position 11 topmost.
As shown in figure 1, the Tray loading and unloading device further comprises a grating 8, the grating 8 is vertically fixed on the frame 1, and the grating 8 is aligned with the feeding and discharging openings of the loading position 11 and the discharging position 12. The upper part of the grating 8 is fixed on the rodless cylinder mounting plate 35, and the lower part is connected to the bottom of the frame 1 through a grating fixing plate 81. The arrangement of the grating 8 can monitor whether the Tray 41 of the Tray is pulled out in real time, so that the information is fed back to a background system to judge whether the loading and unloading operation can be executed, and the automatic operation is realized.
This Tray unloader still includes material inductive pick up 9, and material inductive pick up 9 sets up the top at material loading position 11 and unloading position 12 respectively. The material sensing sensor 9 can determine whether the Tray 6 of the loading level 11 and the unloading level 12 reaches a designated height, thereby determining whether to perform the next operation.
The Tray disc loading and unloading method of the Tray disc loading and unloading device comprises the following steps:
s1, manually pulling out a Tray pallet 41 of a Tray disc through a pallet handle 44, putting a Tray disc full of the Tray disc on the Tray pallet 41 of a loading position 11, taking out an empty Tray disc on a unloading position 12, and respectively pushing the Tray pallets 41 of the loading position 11 and the unloading position 12 into designated positions;
s2, the full-material Tray lifting module 21 drives the full-material Tray to be lifted to a preset position, the material sensing sensor 9 senses that the full-material Tray sends a signal, and the positioning cylinder 71 drives the positioning arm 72 to position the full-material Tray to wait for a manipulator to take materials;
s3, after the product in the Tray disc 6 is taken out, the rodless cylinder 31 drives the clamping jaw cylinder 34 to move to the position above the Tray disc supporting plate 41 on the full-material Tray disc lifting module 21, the lifting cylinder 33 drives the clamping jaw cylinder 34 to descend, the clamping jaw cylinder 34 clamps an empty Tray disc, the lifting cylinder 33 drives the empty Tray disc clamped by the clamping jaw cylinder 34 to ascend, and meanwhile, the full-material Tray disc lifting module 21 ascends to a Tray disc position;
s4, the rodless cylinder 31 drives the clamping jaw cylinder 34 to clamp an empty Tray disc and move to the position above a Tray disc supporting plate 41 of the empty Tray disc lifting module 22, the lifting cylinder 33 drives the clamping jaw cylinder 34 to descend, the clamping jaw cylinder 34 loosens the empty Tray disc 6, the lifting cylinder 33 drives the clamping jaw cylinder 34 to ascend, and meanwhile, the empty Tray disc lifting module 22 descends by one Tray disc position;
s5, repeatedly executing the steps S2-S4 until the full-material Tray is completely taken, driving the Tray supporting plate 41 to descend to the bottom of the loading position of the Tray by the full-material Tray lifting module 21, sending a signal to alarm to inform workers of feeding and taking out an empty Tray, manually intervening and returning to execute the step S1.
The Tray automatic feeding and unloading device is mainly applied to an automatic production line which uses a Tray placing mode to load materials, adopts a push-pull type manual material placing and taking mode, can automatically feed and transfer empty Tray 6 only by pulling out the Tray supporting plate 41 to place or take out the Tray 6 and then pushing back the Tray supporting plate 41, reduces the difficulty of placing or taking out the Tray 6 by workers, reduces the Tray placing time and improves the efficiency.
The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.
Claims (10)
1. A Tray disc loading and unloading device is characterized by comprising a frame, a Tray disc lifting mechanism, a Tray disc transverse moving mechanism, a guide plate and a Tray mechanism for placing the Tray disc, a Tray disc lifting station is arranged in the frame, a plurality of guide plates are vertically connected in the frame and divide the Tray disc lifting station into a feeding position and a discharging position, the Tray disc lifting mechanism comprises a full Tray disc lifting module and an empty Tray disc lifting module, the full Tray lifting module is arranged in the material loading position, the empty Tray lifting module is arranged in the material unloading position, the Tray plate transverse moving mechanism is connected to the frame and spans the tops of the feeding position and the discharging position, the full Tray lifting module and the empty Tray lifting module are respectively provided with a Tray mechanism, the Tray mechanism is provided with a push-pull structure, and the Tray disc transverse moving mechanism transfers the Tray discs on the full Tray disc lifting module to the empty Tray disc lifting module.
2. The Tray loading and unloading device of claim 1, wherein the Tray mechanism includes a Tray pallet, a push-pull outer slide rail, a push-pull inner slide rail, and a Tray handle, the Tray pallet is connected to the push-pull inner slide rail, the push-pull outer slide rail is fixed to the Tray lifting mechanism, the push-pull inner slide rail is slidably connected to the push-pull outer slide rail in a fitting manner, the Tray handle is fixedly connected to one side of the Tray pallet, the Tray handle is pushed and pulled to slide out or retract the Tray pallet, and a Tray positioning block for positioning the Tray is disposed on the Tray pallet.
3. The Tray loading and unloading device as claimed in claim 1, wherein the full Tray lifting module and the empty Tray lifting module each comprise a lifting linear module, a Tray supporting plate and a Tray mounting plate, the lifting linear module is vertically disposed in the loading position and the unloading position, the Tray supporting plate is connected to the lifting linear module, the Tray mounting plate is vertically connected to the Tray supporting plate and forms a horizontal mounting surface, the Tray mechanism is fixed on the Tray mounting plate, and the lifting linear module drives the Tray mechanism to vertically move up and down through the Tray supporting plate and the Tray mounting plate.
4. The Tray loading and unloading device according to claim 1, wherein the Tray traversing mechanism comprises a rodless cylinder driving a gripper cylinder to move between a loading position and an unloading position, a traverse slide, a lift cylinder driving the gripper cylinder to move up and down, a gripper cylinder for gripping the Tray, a rodless cylinder mounting plate, a traverse slide mounting plate, a lift cylinder mounting plate, a gripper cylinder mounting plate, both of which are connected to the frame and span the top of the loading position and the unloading position, the rodless cylinder mounting plate and the traverse slide mounting plate being parallel, the rodless cylinder being connected to the rodless cylinder mounting plate, the traverse slide being connected to the traverse slide mounting plate, the lift cylinder mounting plate spanning the rodless cylinder mounting plate and the traverse slide mounting plate, and the lift cylinder mounting plate having one end connected to the rodless cylinder, The other end is connected on the sideslip slide rail, clamping jaw cylinder mounting panel is connected in the below of lift cylinder, and at least one clamping jaw cylinder is connected on clamping jaw cylinder mounting panel.
5. The Tray loading and unloading device as claimed in claim 4, wherein the Tray traversing mechanism includes traverse limiting plates and buffers, the traverse limiting plates are connected to both sides of the traverse slide rail, each of the traverse limiting plates is provided with a buffer, and the buffer protrudes toward the inner side of the traverse limiting plate.
6. The Tray loading and unloading device as claimed in claim 4, wherein the Tray traversing mechanism comprises a photo-electric switch connected to a traverse rail mounting plate, one photo-electric switch is provided at each end of the traverse rail, and the lift cylinder mounting plate is provided with a photo-electric sensor plate which is located within a sensing range of the photo-electric switch when the lift cylinder mounting plate moves to both sides of the traverse rail.
7. The Tray loading and unloading device according to claim 1, further comprising a positioning mechanism, wherein the positioning mechanism is arranged at each of four end corners of the top of the loading position, the positioning mechanism comprises a positioning cylinder and a positioning arm, an L-shaped notch is formed in the positioning arm, the positioning arm is connected to the positioning cylinder, and the positioning cylinder drives the positioning arm to prop up four corners of the Tray after the Tray rises to the top of the loading position.
8. The Tray loading and unloading device as defined in claim 1, further comprising a grating vertically fixed to the frame, the grating being aligned with the inlet and outlet of the loading and unloading stations.
9. The Tray loading and unloading device as defined in claim 1, further comprising material sensing sensors respectively disposed at the top of the loading and unloading positions.
10. A Tray loading and unloading method of the Tray loading and unloading device according to any one of claims 1 to 9, comprising the steps of:
s1, manually pulling out a Tray plate of a Tray through a support plate handle, putting a full Tray on the Tray plate of the Tray at a loading position, taking out an empty Tray at a discharging position, and respectively pushing the Tray plates of the Tray at the loading position and the Tray at the discharging position into specified positions;
s2, the full-material Tray lifting module drives the full-material Tray to be lifted to a preset position, the material sensing sensor senses a signal sent by the full-material Tray, and the positioning cylinder drives the positioning arm to position the full-material Tray to wait for a manipulator to take materials;
s3, after the product in the Tray disc is taken out, the rodless cylinder drives the clamping jaw cylinder to move to the position above a Tray disc Tray plate on the full-material Tray disc lifting module, the lifting cylinder drives the clamping jaw cylinder to descend, the clamping jaw cylinder clamps an empty Tray disc, the lifting cylinder drives the empty Tray disc clamped by the clamping jaw cylinder to ascend, and meanwhile, the full-material Tray disc lifting module ascends by one Tray disc position;
s4, a rodless cylinder drives a clamping jaw cylinder to clamp an empty Tray disc and move to the position above a Tray plate of an empty Tray disc lifting module, the lifting cylinder drives the clamping jaw cylinder to descend, the clamping jaw cylinder loosens the empty Tray disc, the lifting cylinder drives the clamping jaw cylinder to ascend, and meanwhile, the empty Tray disc lifting module descends by one Tray disc position;
s5, repeatedly executing the steps S2-S4 until the full Tray material is completely taken out, driving the Tray plate to descend to the bottom of the Tray material loading position by the full Tray lifting module, simultaneously sending out a signal alarm notice, manually intervening and returning to execute the step S1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210519965.6A CN114803392A (en) | 2022-05-13 | 2022-05-13 | Tray disc loading and unloading device and loading and unloading method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210519965.6A CN114803392A (en) | 2022-05-13 | 2022-05-13 | Tray disc loading and unloading device and loading and unloading method thereof |
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| CN114803392A true CN114803392A (en) | 2022-07-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210519965.6A Pending CN114803392A (en) | 2022-05-13 | 2022-05-13 | Tray disc loading and unloading device and loading and unloading method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115009596A (en) * | 2022-08-09 | 2022-09-06 | 成都思越智能装备股份有限公司 | A vertical inserted sheet baling press for LCD screen |
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