CN211768840U - A Tray tray feeding system - Google Patents
A Tray tray feeding system Download PDFInfo
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- CN211768840U CN211768840U CN201922260480.6U CN201922260480U CN211768840U CN 211768840 U CN211768840 U CN 211768840U CN 201922260480 U CN201922260480 U CN 201922260480U CN 211768840 U CN211768840 U CN 211768840U
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Abstract
本实用新型公开了一种Tray盘供料系统,包括机架,机架的底部安装有传输机构,机架的前后两侧分别安装有第一升降机构和第二升降机构,机架上部设置有操作平台,操作平台的前后两侧分别设置有进料口和出料口,操作平台上还滑动装接有取料板,操作平台上还安装有抓取机构和取料机构,抓取机构和取料机构分别设置于取料板的上方。本实用新型可以实现取料和上料的同时进行。
The utility model discloses a Tray tray feeding system, which comprises a frame, a transmission mechanism is installed at the bottom of the frame, a first lifting mechanism and a second lifting mechanism are respectively installed on the front and rear sides of the frame, and the upper part of the frame is provided with a transmission mechanism. The operating platform, the front and rear sides of the operating platform are respectively provided with a feeding port and a discharging port, the operating platform is also slidably connected with a reclaiming plate, and the operating platform is also equipped with a grabbing mechanism and a reclaiming mechanism, the grabbing mechanism and The reclaiming mechanisms are respectively arranged above the reclaiming plates. The utility model can realize material taking and feeding at the same time.
Description
技术领域technical field
本实用新型属于工业自动化设备技术领域,尤其涉及一种Tray盘供料系统。The utility model belongs to the technical field of industrial automation equipment, in particular to a tray feeding system.
背景技术Background technique
目前市面上常见的Tray盘供料系统,无法同时进行取料和上料,而设备能够装载的Tray盘的数量有限,每一批次的Tray盘的供料作业需要进行多次上料,取料操作无法持续进行,影响设备的工作效率。At present, the common Tray tray feeding system on the market cannot perform reclaiming and feeding at the same time, and the number of Tray trays that can be loaded by the equipment is limited. The material operation cannot be carried out continuously, which affects the working efficiency of the equipment.
实用新型内容Utility model content
针对背景中的问题,本实用新型的目的在于提供一种Tray盘供料系统,实现取料和上料的同时进行。In view of the problems in the background, the purpose of the present invention is to provide a Tray tray feeding system, which realizes the simultaneous reclaiming and feeding.
为实现上述目的,本实用新型提供了一种Tray盘供料系统,包括机架,所述机架的底部安装有传输机构,所述机架的前后两侧分别安装有第一升降机构和第二升降机构,所述机架上部设置有操作平台,所述操作平台的前后两侧分别设置有进料口和出料口,所述操作平台上还滑动装接有取料板,所述操作平台上还安装有抓取机构和取料机构,所述抓取机构和取料机构分别设置于所述取料板的上方。In order to achieve the above purpose, the utility model provides a Tray tray feeding system, which includes a rack, a transmission mechanism is installed at the bottom of the rack, and a first lifting mechanism and a second lifting mechanism are respectively installed on the front and rear sides of the rack. Two lifting mechanisms, the upper part of the frame is provided with an operating platform, the front and rear sides of the operating platform are respectively provided with a feeding port and a discharging port, and a reclaiming plate is also slidably attached to the operating platform. A grabbing mechanism and a material reclaiming mechanism are also installed on the platform, and the grabbing mechanism and the material reclaiming mechanism are respectively arranged above the material reclaiming plate.
优选的,所述传输机构包括传送带,所述传送带分别设置于所述机架的左右两侧,所述第一升降机构和所述第二升降机构上分别安装有进料板和出料板,所述进料板和所述出料板的宽度均小于所述传送带的间距。Preferably, the transmission mechanism includes a conveyor belt, the conveyor belts are respectively arranged on the left and right sides of the frame, and a feeding plate and a discharging plate are respectively installed on the first lifting mechanism and the second lifting mechanism, The widths of the feeding plate and the discharging plate are both smaller than the distance between the conveyor belts.
优选的,所述取料板上设置有定位块。Preferably, a positioning block is provided on the reclaiming plate.
优选的,所述操作平台上还安装有缺口检测机构,所述缺口检测机构设置于所述出料口的一角处。Preferably, a notch detection mechanism is also installed on the operating platform, and the notch detection mechanism is arranged at a corner of the discharge port.
优选的,所述取料机构为三轴机械手。Preferably, the reclaiming mechanism is a three-axis manipulator.
优选的,所述操作平台上还安装有空盘架和顶升机构。Preferably, an empty disk rack and a jacking mechanism are also installed on the operating platform.
更优选的,所述顶升机构包括提升块,所述取料板的左右两侧分别设置有提升口。More preferably, the lifting mechanism includes a lifting block, and lifting ports are respectively provided on the left and right sides of the reclaiming plate.
更优选的,所述空盘架包括支架、支杆和支撑块,所述支杆安装于所述支架上,所述支撑块转动装接于所述支架上。More preferably, the empty disk rack includes a bracket, a support rod and a support block, the support rod is mounted on the bracket, and the support block is rotatably attached to the bracket.
更优选的,所述空盘架滑动装接于所述操作平台上。More preferably, the empty disk rack is slidably attached to the operating platform.
与现有技术相比,本实用新型的有益效果有:Compared with the prior art, the beneficial effects of the present utility model are:
1.用于上料的机构,升降机构和传输机构,以及用于取料的机构,取料板和取料机构,可以分别单独运行,互不干扰;1. The mechanism for feeding, the lifting mechanism and the transmission mechanism, as well as the mechanism for reclaiming, the reclaiming plate and the reclaiming mechanism can be operated separately without interfering with each other;
2.操作人员将Tray盘放入设备和取走空盘的操作都在操作平台上站立式进行;2. The operator puts the Tray disk into the equipment and takes out the empty disk in a standing position on the operating platform;
3.取完料的空盘在空盘架堆叠回收后再统一取走;3. The empty disks after taking the material are collected after stacking the empty disk racks and then taken away uniformly;
4.通过缺口检测机构来判断Tray盘放置的正反方向,定位块对Tray盘的取料位置进行限制。4. The positive and negative directions of Tray disc placement are judged by the notch detection mechanism, and the positioning block restricts the reclaiming position of the Tray disc.
附图说明Description of drawings
图1是本实用新型的一轴测图;Fig. 1 is an axonometric view of the present utility model;
图2是本实用新型的另一轴测图;Fig. 2 is another axonometric view of the present utility model;
图3是三轴机械手部分的结构示意图;Fig. 3 is the structural schematic diagram of the part of the three-axis manipulator;
图4是取料板部分的结构示意图。Figure 4 is a schematic view of the structure of the part of the take-up plate.
附图中标记:1、机架;2、传输机构;21、传送带;3、第一升降机构;31、进料板;4、第二升降机构;41、出料板;5、操作平台;51、进料口;52、出料口;53、空盘口;6、三轴机械手;61、移动臂;62、移动座;63、夹具;7、吸盘机械手;8、缺口检测机构;9、顶升机构;91、顶升块;10、取料板;101、定位块;102、顶升口;11、空盘架;111、支架;112、支杆;113、支撑块。Labels in the drawings: 1, frame; 2, transmission mechanism; 21, conveyor belt; 3, first lifting mechanism; 31, feeding plate; 4, second lifting mechanism; 41, discharging plate; 5, operating platform; 51. Feeding port; 52. Discharging port; 53. Empty disk port; 6. Three-axis manipulator; 61. Moving arm; 62. Moving seat; 63. Fixture; 7. Suction cup manipulator; 8. Gap detection mechanism; 9 101, the lifting mechanism; 91, the jacking block; 10, the reclaiming plate; 101, the positioning block; 102, the jacking port; 11, the empty disk rack;
具体实施方式Detailed ways
为了使本实用新型的技术方案更加明白,结合以下实例对本实用新型进行进一步的详细说明,应当理解,此处所描述的具体实施例仅仅用以解释实用新型,并不用于限定本实用新型。In order to make the technical solution of the present invention more clear, the present invention will be further described in detail with reference to the following examples. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
参照附图1~4,一种Tray盘供料系统,包括机架1。Referring to Figures 1 to 4 , a Tray tray feeding system includes a rack 1 .
机架1的底部安装有传输机构2,传输机构2包括传送带21,传送带21分别设置于机架1的左右两侧。传输机构2通过电机驱动。A transmission mechanism 2 is installed on the bottom of the rack 1 , and the transmission mechanism 2 includes a
机架1的前后两侧分别安装有第一升降机构3和第二升降机构4,第一升降机构3和第二升降机构4上分别安装有进料板31和出料板41。进料板31和出料板41用于装载Tray盘。第一升降机构3和第二升降机构4分别通过电机驱动,分别带动进料板31和出料板41上下运动。A first lifting mechanism 3 and a second lifting mechanism 4 are respectively installed on the front and rear sides of the frame 1 , and a
机架1上部设置有操作平台5,操作平台5的前后两侧分别设置有进料口51和出料口52,进料口51和出料口52之间设置有空盘口53,空盘口53为空盘的回收位置,设置于三轴机械手6的前侧。The upper part of the frame 1 is provided with an operation platform 5. The front and rear sides of the operation platform 5 are respectively provided with a
进料口51通过第一升降机构3连通传输机构2,出料口52通过第二升降机构4连通传输机构2。The
本实用新型的上料过程为:当进料板31上升到进料口51时,操作人员将整摞装有产品的Tray盘放置到进料板31上,进料板31下降到与传送带21的上端齐平,或传送带21的上端之下,将传送带21的间距设置为小于Tray盘的宽度,则此时Tray盘的左右两端架在传送带21上,传送带21将Tray盘向后传输到另一侧,出料板41已提前下降到与传送带21的上端齐平,或传送带21的上端之下,出料板41将Tray盘托起并一起上升。The feeding process of the present invention is as follows: when the
操作平台5上安装有三轴机械手6、吸盘机械手7、缺口检测机构8和顶升机构9,滑动装接有取料板10和空盘架11。A three-axis manipulator 6 , a suction cup manipulator 7 , a notch detection mechanism 8 and a jack-up mechanism 9 are installed on the operation platform 5 , and a
取料板9设置于操作平台5的下方,通过第一导轨在出料口52和空盘口53之间滑动。取料板10上设置有定位块101,用于对Tray盘在取料板101上的位置进行限制。The reclaiming plate 9 is arranged below the operation platform 5 and slides between the
吸盘机械手7设置于出料口52处,用于对出料板41上最上面的一个Tray盘进行吸取,然后出料板41带着其他Tray盘下降,接着取料板10移动到出料口52处,最后吸盘机械手7将吸取的Tray盘放置于取料板10上并进行定位。The suction cup manipulator 7 is arranged at the
Tray盘在堆叠时常常需要交替正反放置。缺口检测机构8设置于出料口52的左后角处,检测取料板10上的Tray盘的左后角是否为缺口,以此判断该Tray盘的正反方向,从而指导三轴机械手6定位到盘上的产品,对产品进行夹取并调整产品的方向,供料到下一个工序。Tray trays often need to be alternately placed front and back when stacked. The gap detection mechanism 8 is arranged at the left rear corner of the
对比传统的供料系统取料时需要借助视觉系统判定取料位置和方向,本实用新型通过缺口检测机构8和定位块101来实现这些功能,可以节约设备成本和避免设备结构复杂化。Compared with the traditional feeding system, the visual system needs to use the visual system to determine the position and direction of the material. The utility model realizes these functions through the notch detection mechanism 8 and the
三轴机械手6包括移动臂61、移动座62和夹具63,出料口52的两侧安装有供移动臂61的两端在其上前后滑动的第二导轨,移动臂61上安装有供移动座62在其上左右滑动的第三导轨,移动座62上转动装接有两组夹具63,两组夹具63平行设置,夹具63分别可以进行旋转,用于夹取产品后根据产品的正反方向进行调整。三轴机械手6的运动通过预设的程序控制。The three-axis manipulator 6 includes a moving
顶升机构9和空盘架11分别设置于空盘口53处。The jack-up mechanism 9 and the
顶升机构9用于将取料板10上的空盘顶升到空盘架11上。顶升机构9包括4个顶升块91。对应的,取料板10的左右两侧分别上设置有两个顶升口102。顶升机构9通过气缸驱动,带动顶升块91上下运动。The jacking mechanism 9 is used to lift the empty disk on the take-up
空盘架11用于堆叠空盘。空盘架11包括支架111、8根支杆111和6个支撑块113,支架111设置于空盘口53四周的上方,支杆111和支撑块113分别安装在支架112上,支架111的每一周边设置有两根支杆111,支杆111用于将堆叠的空盘容纳于其中,支架111的前后两个周边分别设置有3个支撑块113,支撑块113用于支撑空盘,可以向上翻转,使空盘向上通过。The
当三轴机械手6完成取料后,取料板10带动空盘移动到空盘口53。此时,顶升块91位于顶升口102的正下方。After the three-axis manipulator 6 completes the reclaiming, the reclaiming
顶升机构9启动,顶升块91通过顶升口102,带动空盘上升,空盘顶开支撑块113到达支撑块113上方后,顶升机构9下降,将空盘留在空盘架11上堆叠的空盘的最下层。The jacking mechanism 9 is activated, and the jacking
空盘架11通过第四导轨在空盘口53和进料口51之间滑动。当空盘架11上的空盘达到一定数量时,空盘架11移动到进料口51,操作人员将堆叠的空盘取走。The
本实用新型上下料便捷。操作人员在放置装有产品的Tray盘到进料口51和从进料口51取走空盘的过程都可以站立进行,无需下蹲。The utility model is convenient for loading and unloading. The operator can stand up and do not need to squat during the process of placing the Tray tray with the product on the feeding
本实用新型的各个机构分别通过控制器控制启停,上料和取料操作可以同时进行,实现设备的持续工作,提高工作效率。Each mechanism of the utility model is controlled by the controller to start and stop respectively, and the feeding and reclaiming operations can be carried out simultaneously, so as to realize the continuous operation of the equipment and improve the work efficiency.
在该文中的描述中,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”,“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。在该文中的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接,可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description herein, unless otherwise stated, "plurality" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer" The orientation or positional relationship indicated by , "front end", "rear end", "head", "tail", etc. are based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the present utility model and simplifying the description, and It is not indicated or implied that the indicated device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present invention. In the description in this text, it should be noted that, unless otherwise expressly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integrated connection. Ground connection; it can be a mechanical connection, an electrical connection, a direct connection, or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only the embodiments of the present invention, and are not intended to limit the scope of the patent of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied to other Relevant technical fields are similarly included in the scope of patent protection of the present invention.
Claims (9)
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| CN201922260480.6U CN211768840U (en) | 2019-12-16 | 2019-12-16 | A Tray tray feeding system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114324391A (en) * | 2021-12-22 | 2022-04-12 | 春禾(深圳)自动化技术有限公司 | Wire winding defect detector |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114324391A (en) * | 2021-12-22 | 2022-04-12 | 春禾(深圳)自动化技术有限公司 | Wire winding defect detector |
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