CN114992979A

CN114992979A - Automatic production line for Yinmi cold environment

Info

Publication number: CN114992979A
Application number: CN202210486828.7A
Authority: CN
Inventors: 周武登
Original assignee: Chongqing Yuanyuan Longmai Food Co ltd
Current assignee: Chongqing Yuanyuan Longmai Food Co ltd
Priority date: 2022-05-06
Filing date: 2022-05-06
Publication date: 2022-09-02
Anticipated expiration: 2042-05-06
Also published as: CN114992979B

Abstract

The invention belongs to the technical field of Yinmi production, and particularly discloses an automatic Yinmi cold environment production line which comprises a belt conveyor and a first control system, wherein the belt conveyor comprises a conveying belt, axial flow fans are arranged at the feed end, the middle section and the tail end of the conveying belt, the air outlet of each axial flow fan faces the surface of the conveying belt, the first control system comprises a temperature sensor and a first controller, the temperature sensor is arranged at the feed end of the conveying belt, the temperature sensor, the first controller and the axial flow fans are connected through electric signals, the temperature sensor transmits detected temperature signals to the first controller, and the first controller controls the on-off of the axial flow fans. By adopting the scheme of the invention, the problems that the temperature of the production environment is further improved and the production efficiency is further reduced in high-temperature weather by adopting a manual cooling mode in the prior art can be solved.

Description

Automatic production line for Yinmi cold environment

Technical Field

The invention belongs to the technical field of Yinmi production, and particularly relates to an automatic Yinmi production line in a cold environment.

Background

The yin rice is processed rice, is a traditional food in the south of China, adopts glutinous rice as a raw material, is rich in nutrition, is a yin-nourishing and warm-tonifying food, has the effects of tonifying middle-jiao and Qi, strengthening spleen and nourishing stomach and stopping sweating due to debility, and has a certain relieving effect on poor appetite, abdominal distension and diarrhea; the viscosity and sugar content of the black rice can be reduced through enzymolysis, so that the black rice is easier to digest and absorb, can quickly supplement energy, and is also suitable for diabetics, people with overweight or other chronic diseases such as kidney diseases and hyperlipidemia.

The production process of the Yinmi mainly comprises the steps of cleaning, soaking, cooking, spreading for cooling, drying and cooling and screening glutinous rice, at present, because all working sections of the Yinmi production mainly adopt the traditional process, especially in the spreading for cooling stage, because the traditional process adopts a manual spreading and drying mode, the mode has the advantages of large floor area, high labor intensity, long production period and insufficient guarantee of safety and sanitation, and in addition, the temperature of the production environment is further improved and the production efficiency is further reduced in the high-temperature weather by the manual spreading and cooling mode; based on this, this application provides cloudy rice cold environment automation line, improves the degree of automation in the cooling stage of stand for cloudy rice production's efficiency obtains very big promotion.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides an automatic production line for a shady rice cold environment, which aims to solve the problems that the temperature of the production environment is further improved and the production efficiency is further reduced in high-temperature weather by adopting a manual spreading and cooling mode in the prior art.

In order to achieve the purpose, the invention adopts the following technical scheme:

cloudy rice cold environment automation line, including belt conveyor and first control system, belt conveyor includes the conveyer belt, the feed end, interlude and the tail end of conveyer belt all are equipped with axial fan, axial fan's air outlet towards the surface of conveyer belt, first control system includes temperature sensor and first controller, and temperature sensor installs the feed end department at the conveyer belt, and temperature sensor, first controller and each axial fan pass through electric signal connection, temperature sensor gives first controller with the temperature signal transmission that detects, and the opening and close of each axial fan of first controller control.

Further, the belt conveyor top is equipped with the support frame, is equipped with a plurality of subassemblies that break up on the support frame, break up the subassembly and include the drive lever of vertical sliding connection on the support frame, be equipped with the driving piece of drive lever reciprocating motion from top to bottom on the support frame, the bottom of drive lever transversely is fixed with the connecting rod, the connecting rod is on a parallel with the width direction setting of conveyer belt, the equipartition of connecting rod below has a plurality of montants, and the bottom of montant is most advanced structure, along its length direction seted up the water holding chamber in the montant, set up the wash port in a plurality of intercommunications water holding chamber on the montant, still be equipped with the unit of intaking to holding the water chamber water supply.

Furthermore, the vertical rod is rotatably connected to the connecting rod, and the drain holes in the same vertical rod are obliquely arranged towards the same direction.

Further, the unit of intaking includes water tank, cylinder, inlet tube, supplies water and is responsible for and a plurality of water supply and be in charge, vertical sliding connection has the piston in the cylinder, is fixed with the piston rod on the piston, fixedly connected with intermediate lever between piston rod and the active lever, advances water piping connection water tank and cylinder, be equipped with one-way water intaking valve on the inlet tube, supply water and be responsible for one end and connect the cylinder, the other end is in charge of being connected with a plurality of water supplies through leading to the joint more, and a plurality of water supplies are in charge of and are communicate different appearance water cavity respectively, and are responsible for being equipped with the one-way drain valve on supplying water.

Further, the driving piece is an electric cylinder, and an output rod of the electric cylinder is arranged downwards and is fixedly connected with the middle rod.

And the second control system comprises a displacement sensor and a second controller, the displacement sensor, the second controller and the electric cylinder are electrically connected, the displacement sensor transmits a detected displacement signal to the second controller, and the second controller controls the extension and retraction of an output rod in the electric cylinder.

Compared with the prior art, the invention has the following beneficial effects:

1. in the invention, due to the arrangement of the first control system, when the belt conveyor is used for conveying and spreading for cooling, the axial flow fan can be controlled to continuously blow cold air to the surface of the conveying belt, so that the spreading efficiency is improved.

2. In the production line provided by the invention, glutinous rice from a cooking pot is conveyed and spread for cooling through a belt conveyor, in the process, a scattering assembly continuously works up and down, when an electric cylinder drives a middle rod to move downwards, a driving rod and a piston rod synchronously move downwards, and when the driving rod moves downwards, a connecting rod and each vertical rod are driven to synchronously move downwards and inserted into the glutinous rice on the conveying belt; this causes the lumpy glutinous rice to be scattered.

3. According to the invention, the water inlet system is also provided, so that when the piston rod moves downwards, the piston is driven to synchronously move downwards, purified water in the cylinder enters each accommodating cavity through the main water supply pipe and the plurality of branch water supply pipes and is discharged from each water discharge hole, and the water discharge holes on the same vertical rod are obliquely arranged towards the same direction (anticlockwise or clockwise), so that the vertical rod can rotate under the back-flushing principle, the purified water is discharged and sprinkled on the cooked glutinous rice while the vertical rod moves downwards, the vertical rod can be better scattered into pieces of cooked glutinous rice, and the cooked glutinous rice can be prevented from being adhered to the vertical rod.

Drawings

FIG. 1 is a schematic diagram of a first control system in an embodiment of an automated production line in a Yinmi cold environment according to the present invention.

FIG. 2 is a schematic view of a part of the structure of the automated production line in Yinmi cold environment according to the embodiment of the present invention.

FIG. 3 is a cross sectional view of a vertical post in an embodiment of the present invention.

FIG. 4 is a schematic structural diagram of a breaking-up assembly and a water inlet unit in an embodiment of the automated production line in the Yinmi cold environment of the present invention.

Reference numerals in the drawings of the specification include: the device comprises a conveying belt 10, a side plate 11, a driving rod 12, a connecting rod 13, a vertical rod 14, a water containing cavity 15, a water discharging hole 16, a cylinder 17, a water inlet pipe 18, a water supply main pipe 19, an intermediate rod 20, a one-way water inlet valve 21, a one-way water discharging valve 22 and an electric cylinder 23.

Detailed Description

The invention is further described in detail below with reference to the accompanying drawings, and specific embodiments are given.

In the embodiment, as shown in fig. 1, fig. 2, fig. 3, and fig. 4, an automatic production line in a shady rice cold environment includes a belt conveyor and a first control system, where the conveyor belt 10 in the belt conveyor is a PU polyurethane white food-grade conveyor belt 10, two sides of the conveyor belt 10 are provided with side plates 11, and the side plates 11 are 304 stainless steel with a thickness of 2 mm.

In this embodiment, first control system includes temperature sensor and first controller, and wherein temperature sensor installs in the feed end department of conveyer belt, and temperature sensor, first controller and each axial fan pass through electric signal connection, and temperature sensor transmits the temperature signal who detects for first controller, and the start and stop of each axial fan is controlled to first controller.

Still be equipped with the support frame that is located the belt conveyor top, be equipped with a plurality of subassemblies that break up on the support frame, a plurality of subassemblies that break up interval distribution are in the conveyer belt 10 top, break up the subassembly in this embodiment and include vertical sliding connection drive rod 12 on the support frame, are equipped with the driving piece that drive rod 12 reciprocating motion from top to bottom on the support frame.

A connecting rod 13 is transversely fixed at the bottom of the driving rod 12, wherein the connecting rod 13 is arranged parallel to the width direction of the conveying belt 10, a plurality of vertical rods 14 are uniformly distributed below the connecting rod 13, and the bottoms of the vertical rods 14 are of tip end structures; in this embodiment, still seted up along its length direction and held water cavity 15 in montant 14, set up a plurality of wash ports 16 that communicate and hold water cavity 15 on montant 14, a plurality of wash ports 16 are along the equidistant distribution of axial of montant 14, and in this embodiment, montant 14 rotates and connects on connecting rod 13, the wash port 16 on same montant 14 all sets up towards same direction (anticlockwise or clockwise) slope, it is like this when rivers are followed each wash port 16 and discharged, montant 14 can rotate under the recoil principle.

In addition, a water inlet unit for supplying water to the water containing cavity 15 is further arranged, the water inlet unit in the embodiment comprises a water tank, a cylinder 17, a water inlet pipe 18, a water supply main pipe 19 and a plurality of water supply branch pipes, purified water is filled in the water tank, a piston is vertically and slidably connected in the cylinder 17, a piston rod is fixed on the piston, an intermediate rod 20 is fixedly connected between the piston rod and the driving rod 12, the water inlet pipe 18 is connected with the water tank and the cylinder 17, a one-way water inlet valve 21 is arranged on the water inlet pipe 18, one end of the water supply main pipe 19 is connected with the cylinder 17, the other end of the water supply main pipe is connected with the plurality of water supply branch pipes through a multi-way joint, the plurality of water supply branch pipes are respectively communicated with different water containing cavities 15, and a one-way water discharge valve 22 is arranged on the water supply main pipe 19.

In this embodiment, when the volume of the cylinder 17 increases and the pressure decreases, the one-way water inlet valve 21 is opened, and the water in the water tank is supplied into the cylinder 17 through the water inlet pipe 18, and when the volume of the cylinder 17 decreases and the pressure increases, the one-way water discharge valve 22 is opened, and the water in the cylinder 17 enters each water supply pipe through the water supply main pipe 19, and then enters the water containing chamber 15.

The driving piece is electric cylinder 23 in this embodiment, and the output rod of electric cylinder 23 sets up down, and with intermediate lever 20 fixed connection, still include the second control system of control electric cylinder 23 work, the second control system includes displacement sensor and second controller, wherein displacement sensor installs on connecting rod 13, it can detect the whole distance of breaing up between subassembly and the conveyer belt 10 surface, displacement sensor, second controller and electric cylinder 23 are the electricity and connect, displacement sensor transmits the displacement signal who detects for the controller, control the flexible of output rod in the electric cylinder 23 through the controller.

Adopt the conveying system that this embodiment provided, when using, the glutinous rice that comes out from the boiling pan carries and spreads out the cool through belt conveyor, and this in-process breaks up the subassembly and constantly carries out work from top to bottom, and when electric cylinder 23 drove intermediate lever 20 and moved down, active lever 12 and piston rod moved down in step, and when active lever 12 moved down, drove connecting rod 13 and each montant 14 and moved down in step, and insert in the glutinous rice that is located on conveyer belt 10.

And when the piston rod moves down, drive the synchronous downstream of piston, the pure water in the cylinder 17 is responsible for 19 and a plurality of water supply branch pipe through the water supply and is entered into respectively and holds the chamber, and discharge from each wash port 16, because wash port 16 on the same root montant 14 all sets up towards same direction (anticlockwise or clockwise) slope, consequently under the recoil principle, montant 14 can carry out rotary motion, thereby make montant 14 when the downstream, the pure water discharges and spills on the cooked glutinous rice, make the cooked glutinous rice that montant 14 is better broken up into the piece, can also avoid cooked glutinous rice to glue on montant 14 simultaneously.

When the electric cylinder 23 drives the middle rod 20 to move upwards, the driving rod 12 and the piston rod synchronously move upwards, the driving rod 12 moves upwards to drive each vertical rod 14 to leave the cooked rice, when the piston rod moves upwards, the volume in the cylinder 17 is increased, the one-way drain valve 22 is closed, the one-way inlet valve 21 is opened, and the purified water in the water tank is supplemented into the cylinder 17 so as to break up the agglomerated cooked rice in the next round.

It should be noted that, in this document, relational terms such as first and second, and the like are only used for distinguishing one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.

Claims

1. Cloudy rice cold environment automation line, its characterized in that: including belt conveyor and first control system, belt conveyor includes the conveyer belt, the feed end, interlude and the tail end of conveyer belt all are equipped with axial fan, axial fan's air outlet towards the surface of conveyer belt, first control system includes temperature sensor and first controller, and temperature sensor installs the feed end department at the conveyer belt, and temperature sensor, first controller and each axial fan pass through electric signal connection, temperature sensor gives first controller with the temperature signal who detects, and the opening and closing of each axial fan of first controller control.

2. The automated production line of Yinmi cold environment of claim 1, wherein: the belt conveyor top is equipped with the support frame, is equipped with a plurality of subassemblies of breaing up on the support frame, the subassembly of breaing up includes the drive lever of vertical sliding connection on the support frame, be equipped with the driving piece of drive lever reciprocating motion from top to bottom on the support frame, the bottom of drive lever transversely is fixed with the connecting rod, the connecting rod is on a parallel with the width direction setting of conveyer belt, the equipartition of connecting rod below has a plurality of montants, and the bottom of montant is most advanced structure, along its length direction seted up the water holding chamber in the montant, set up the wash port in a plurality of intercommunications water holding chamber on the montant, still be equipped with the unit of intaking that supplies water to the water holding chamber.

3. The automated production line of shading rice cold environment of claim 2, wherein: the vertical rod is rotatably connected to the connecting rod, and the drain holes in the same vertical rod are obliquely arranged towards the same direction.

4. The automated production line of shading rice cold environment of claim 3, wherein: the water inlet unit comprises a water tank, a cylinder, a water inlet pipe, a water supply main pipe and a plurality of water supply branch pipes, wherein a piston is connected to the interior of the cylinder in a vertical sliding mode, a piston rod is fixed on the piston, an intermediate rod is fixedly connected between the piston rod and a driving rod, the water inlet pipe is connected with the water tank and the cylinder, a one-way water inlet valve is arranged on the water inlet pipe, one end of the water supply main pipe is connected with the cylinder, the other end of the water supply main pipe is connected with the plurality of water supply branch pipes through a multi-way connector, the plurality of water supply branch pipes are respectively communicated with different water containing cavities, and a one-way drain valve is arranged on the water supply main pipe.

5. The automated negative rice cooling environment production line of claim 4, wherein: the driving piece is an electric cylinder, and an output rod of the electric cylinder is arranged downwards and is fixedly connected with the middle rod.

6. The automated production line of shading rice cold environment of claim 5, wherein: the electric cylinder is characterized by further comprising a second control system for controlling the electric cylinder to work, the second control system comprises a displacement sensor and a second controller, the displacement sensor, the second controller and the electric cylinder are electrically connected, the displacement sensor transmits a detected displacement signal to the second controller, and the second controller controls the stretching of an output rod in the electric cylinder.