CN114992979B - Automatic production line for yin-rice cold environment - Google Patents
Automatic production line for yin-rice cold environment Download PDFInfo
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- CN114992979B CN114992979B CN202210486828.7A CN202210486828A CN114992979B CN 114992979 B CN114992979 B CN 114992979B CN 202210486828 A CN202210486828 A CN 202210486828A CN 114992979 B CN114992979 B CN 114992979B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D31/00—Other cooling or freezing apparatus
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/196—Products in which the original granular shape is maintained, e.g. parboiled rice
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D17/00—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
- F25D17/02—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating liquids, e.g. brine
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D17/00—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
- F25D17/04—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection
- F25D17/06—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection by forced circulation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D25/00—Charging, supporting, and discharging the articles to be cooled
- F25D25/04—Charging, supporting, and discharging the articles to be cooled by conveyors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D29/00—Arrangement or mounting of control or safety devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Cereal-Derived Products (AREA)
Abstract
The application belongs to the technical field of yin-rice production, and particularly discloses an automatic production line in a yin-rice cold environment, which comprises a belt conveyor and a first control system, wherein the belt conveyor comprises a conveying belt, an axial flow fan is arranged at the feeding end, the middle section and the tail end of the conveying belt, the air outlet of the axial flow fan faces the surface of the conveying belt, the first control system comprises a temperature sensor and a first controller, the temperature sensor is arranged at the feeding end of the conveying belt, the temperature sensor, the first controller and the axial flow fans are connected through electric signals, the temperature sensor transmits detected temperature signals to the first controller, and the first controller controls the opening and closing of the axial flow fans. By adopting the scheme of the application, the problems that the temperature of the production environment is further increased and the production efficiency is further reduced in high-temperature weather by adopting a manual spreading and cooling mode in the prior art can be solved.
Description
Technical Field
The application belongs to the technical field of yin rice production, and particularly relates to an automatic production line for a yin rice cold environment.
Background
The yin rice is processed rice, is a traditional food in the south of China, is made of glutinous rice, is rich in nutrition, is a yin nourishing and warming food, has the effects of invigorating spleen and replenishing qi, strengthening spleen and nourishing stomach and suppressing sweating due to deficiency, and has a certain relieving effect on poor appetite, abdominal distention and diarrhea; the viscosity and sugar content of the yin rice can be reduced by enzymolysis, so that the yin rice is easier to digest and absorb, and can quickly supplement energy, and the yin rice is also suitable for diabetics, overweight or other chronic diseases such as kidney diseases and hyperlipidemia.
The production process of the yin rice mainly comprises the steps of cleaning glutinous rice, soaking, steaming, spreading and cooling, drying and cooling and screening, at present, all working sections of the yin rice production mainly adopt the traditional process, particularly in the spreading and cooling stage, because the traditional process adopts a manual spreading and cooling mode, the traditional process has the advantages of large occupied area, high labor intensity, long production period, insufficient guarantee of safety and sanitation, further improvement of the temperature of the production environment and further reduction of the production efficiency due to the manual spreading and cooling mode in high-temperature weather; based on the above, the application provides an automatic production line of the cold environment of the yin rice, improves the automation degree of the spreading and cooling stage, and greatly improves the production efficiency of the yin rice.
Disclosure of Invention
Aiming at the defects existing in the prior art, the application provides an automatic production line for a cold environment of yin rice, so as to solve the problems that the temperature of the production environment is further increased and the production efficiency is further reduced in high-temperature weather by adopting a manual spreading and cooling mode in the prior art.
In order to achieve the above purpose, the present application adopts the following technical scheme:
the utility model provides a cold environment automation line of yin mi, includes belt conveyor and first control system, belt conveyor includes the conveyer belt, the feed end, interlude and the tail end of conveyer belt all are equipped with axial fan, and axial fan's air outlet is towards the surface of conveyer belt, first control system includes temperature sensor and first controller, and temperature sensor installs the feed end department at the conveyer belt, and temperature sensor, first controller and each axial fan pass through electric signal connection, temperature sensor gives first controller with the temperature signal who detects, and the opening and close of each axial fan of first controller control.
Further, the belt conveyor top is equipped with the support frame, is equipped with a plurality of subassemblies of scattering on the support frame, the subassembly of scattering includes the driving lever of vertical sliding connection on the support frame, be equipped with the driving piece of drive driving lever reciprocating motion from top to bottom on the support frame, the bottom of driving lever transversely is fixed with the connecting rod, the connecting rod is on a parallel with the width direction setting of conveyer belt, the connecting rod below equipartition has a plurality of montants, and the bottom of montant is sharp-pointed structure, hold the water cavity along its length direction in the montant, set up the wash port that a plurality of intercommunication held the water cavity on the montant, still be equipped with the water inlet unit that holds the water cavity water supply.
Further, the vertical rods are rotationally connected to the connecting rods, and drain holes in the same vertical rod are obliquely arranged towards the same direction.
Further, the water inlet unit includes water tank, cylinder, inlet tube, water supply are responsible for and a plurality of water supply are in charge of, vertical sliding connection has the piston in the cylinder, is fixed with the piston rod on the piston, fixedly connected with intermediate lever between piston rod and the initiative pole, inlet tube connection water tank and cylinder, be equipped with one-way inlet valve on the inlet tube, water supply is responsible for one end and is connected the cylinder, and the other end is responsible for the air cylinder through the multitone and is responsible for the water supply to be connected, and a plurality of water supply are responsible for the different appearance water cavity of intercommunication respectively, and are equipped with one-way drain valve on water supply is responsible for.
Further, the driving piece is an electric cylinder, and an output rod of the electric cylinder is arranged downwards and fixedly connected with the middle rod.
Further, the electric cylinder control device also comprises a second control system for controlling the electric cylinder to work, the second control system comprises a displacement sensor and a second controller, the displacement sensor, the second controller and the electric cylinder are electrically connected, the displacement sensor transmits a detected displacement signal to the second controller, and the second controller is used for controlling the expansion and contraction of an output rod in the electric cylinder.
Compared with the prior art, the application has the following beneficial effects:
1. in the application, due to the arrangement of the first control system, when the belt conveyor is adopted for conveying and spreading and cooling, the axial flow fan can be controlled to continuously blow cold air to the surface of the conveyor belt, so that the spreading and cooling efficiency is improved.
2. In the production line provided by the application, glutinous rice coming out of the boiling pot is conveyed and spread to cool by the belt conveyor, in the process, the scattering component continuously works up and down, when the electric cylinder drives the middle rod to move downwards, the driving rod and the piston rod synchronously move downwards, and when the driving rod moves downwards, the connecting rod and each vertical rod are driven to synchronously move downwards and are inserted into glutinous rice on the conveying belt; this causes the agglomerated glutinous rice to be broken up.
3. According to the application, the water inlet system is further provided, so that when the piston rod moves downwards, the piston is driven to move downwards synchronously, purified water in the air cylinder enters each accommodating cavity through the water supply main pipe and the plurality of water supply branch pipes and is discharged from each water discharge hole, and the water discharge holes on the same vertical rod are obliquely arranged towards the same direction (anticlockwise or clockwise), so that under the backflushing principle, the vertical rod can perform rotary motion, and the purified water is discharged and sprinkled on the glutinous rice while the vertical rod moves downwards, so that the vertical rod can be better scattered into blocks of glutinous rice, and the glutinous rice can be prevented from being adhered on the vertical rod.
Drawings
FIG. 1 is a schematic diagram of a first control system in an embodiment of an automated production line for a cold environment of yin rice in accordance with the present application.
Fig. 2 is a schematic diagram of a part of a cold environment automation line embodiment of yin-rice according to the present application.
Fig. 3 is a transverse cross-sectional view of a vertical bar in an embodiment of the present application in a cold-in-cloudy-rice environment automatic production line.
Fig. 4 is a schematic structural view of a scattering component and a water inlet unit in an embodiment of the yin-rice cold environment automatic production line of the present application.
Reference numerals in the drawings of the specification include: the device comprises a conveying belt 10, side plates 11, a driving rod 12, a connecting rod 13, a vertical rod 14, a water containing cavity 15, a water draining hole 16, a cylinder 17, a water inlet pipe 18, a water supply main pipe 19, a middle rod 20, a one-way water inlet valve 21, a one-way water draining valve 22 and an electric cylinder 23.
Detailed Description
The application is described in further detail below with reference to the drawings in the specification and the detailed description is given.
The embodiment is basically as shown in fig. 1, fig. 2, fig. 3 and fig. 4, and the yin mi cold environment automation production line comprises a belt conveyor and a first control system, wherein a conveying belt 10 in the belt conveyor adopts a PU polyurethane white food-grade conveying belt 10, two sides of the conveying belt 10 are provided with side plates 11, the side plates 11 adopt 304 stainless steel with the thickness of 2mm, in the embodiment, the belt conveyor comprises a driving shaft, a driven shaft and a tensioning roller, the conveying belt 10 is tensioned on the driving shaft, the driven shaft and the tensioning roller, in the embodiment, axial flow fans are arranged at the feeding end, the middle section and the tail end of the conveying belt 10, and air outlets of the axial flow fans face the surface of the conveying belt 10.
In this embodiment, the first control system includes temperature sensor and first controller, and wherein temperature sensor installs in the feed end department of conveyer belt, and temperature sensor, first controller and each axial fan pass through the electrical signal connection, and temperature sensor gives first controller with the temperature signal that detects, and the opening and close of each axial fan is controlled to first controller.
The belt conveyor is characterized by further comprising a supporting frame located above the belt conveyor, wherein a plurality of scattering assemblies are arranged on the supporting frame and distributed above the conveying belt 10 at intervals, each scattering assembly in the embodiment comprises a driving rod 12 vertically and slidably connected to the supporting frame, and a driving piece for driving the driving rod 12 to reciprocate up and down is arranged on the supporting frame.
A connecting rod 13 is transversely fixed at the bottom of the driving rod 12, wherein the connecting rod 13 is parallel to the width direction of the conveying belt 10, a plurality of vertical rods 14 are uniformly distributed below the connecting rod 13, and the bottom of the vertical rods 14 is of a tip structure; in this embodiment, a water containing cavity 15 is further formed in the vertical rod 14 along the length direction thereof, a plurality of drain holes 16 communicated with the water containing cavity 15 are formed in the vertical rod 14, the plurality of drain holes 16 are distributed at equal intervals along the axial direction of the vertical rod 14, in this embodiment, the vertical rod 14 is rotationally connected to the connecting rod 13, and the drain holes 16 on the same vertical rod 14 are all obliquely arranged towards the same direction (anticlockwise or clockwise), so that when water flow is discharged from each drain hole 16, the vertical rod 14 can rotate under the backflushing principle.
In addition, a water inlet unit for supplying water to the water containing cavity 15 is further arranged, the water inlet unit in the embodiment comprises a water tank, a cylinder 17, a water inlet pipe 18, a water supply main pipe 19 and a plurality of water supply branch pipes, purified water is filled in the water tank, a piston is vertically and slidably connected in the cylinder 17, a piston rod is fixed on the piston, an intermediate rod 20 is fixedly connected between the piston rod and the driving rod 12, the water inlet pipe 18 is connected with the water tank and the cylinder 17, a one-way water inlet valve 21 is arranged on the water inlet pipe 18, one end of the water supply main pipe 19 is connected with the cylinder 17, the other end of the water supply main pipe is connected with the plurality of water supply branch pipes through a multi-way joint, the plurality of water supply branch pipes are respectively communicated with different water containing cavities 15, and a one-way water discharge valve 22 is arranged on the water supply main pipe 19.
In this embodiment, when the volume of the cylinder 17 is increased and the pressure is reduced, the one-way water inlet valve 21 is opened, water in the water tank is fed into the cylinder 17 through the water inlet pipe 18, and when the volume of the cylinder 17 is reduced and the pressure is increased, the one-way water outlet valve 22 is opened, and water in the cylinder 17 is fed into each water supply branch pipe through the water supply main pipe 19, thereby being fed into the water containing cavity 15.
In this embodiment, the driving element is an electric cylinder 23, and the output rod of the electric cylinder 23 is downward and is fixedly connected with the middle rod 20, and the driving element further comprises a second control system for controlling the electric cylinder 23 to work, wherein the second control system comprises a displacement sensor and a second controller, the displacement sensor is mounted on the connecting rod 13 and can detect the distance between the whole scattering assembly and the surface of the conveying belt 10, the displacement sensor, the second controller and the electric cylinder 23 are electrically connected, the displacement sensor transmits the detected displacement signal to the controller, and the controller is used for controlling the expansion and contraction of the output rod in the electric cylinder 23.
By adopting the conveying system provided by the embodiment, when the conveying system is used, glutinous rice coming out of the cooking pot is conveyed and spread to cool by the belt conveyor, in the process, the scattering assembly continuously works up and down, when the electric cylinder 23 drives the middle rod 20 to move downwards, the driving rod 12 and the piston rod synchronously move downwards, and when the driving rod 12 moves downwards, the connecting rod 13 and the vertical rods 14 are driven to synchronously move downwards and are inserted into the glutinous rice on the conveying belt 10.
When the piston rod moves downwards, the piston is driven to move downwards synchronously, purified water in the air cylinder 17 enters into each containing cavity through the water supply main pipe 19 and the water supply branch pipes and is discharged from each water discharge hole 16, and as the water discharge holes 16 on the same vertical rod 14 are all obliquely arranged towards the same direction (anticlockwise or clockwise), under the backflushing principle, the vertical rod 14 can perform rotary motion, so that the vertical rod 14 moves downwards and simultaneously the purified water is discharged and sprinkled on the glutinous rice, the vertical rod 14 can be better scattered into blocks of glutinous rice, and the adhesion of the glutinous rice to the vertical rod 14 can be avoided.
When the electric cylinder 23 drives the middle rod 20 to move upwards, the driving rod 12 and the piston rod synchronously move upwards, the driving rod 12 moves upwards to drive the vertical rods 14 to leave the glutinous rice, when the piston rod moves upwards, the inner volume of the cylinder 17 is increased, the one-way drain valve 22 is closed, the one-way water inlet valve 21 is opened, and purified water in the water tank is fed into the cylinder 17 so as to break up the agglomerated rice of the next round.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it is noted that the above embodiments are only for illustrating the technical solution of the present application and not for limiting the same, and although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the technical solution of the present application, which is intended to be covered by the scope of the claims of the present application.
Claims (4)
1. Cold environment automation line of yin mi, its characterized in that: the device comprises a belt conveyor and a first control system, wherein the belt conveyor comprises a conveying belt, the feeding end, the middle section and the tail end of the conveying belt are respectively provided with an axial flow fan, the air outlet of each axial flow fan faces the surface of the conveying belt, the first control system comprises a temperature sensor and a first controller, the temperature sensor is arranged at the feeding end of the conveying belt, the temperature sensor, the first controllers and the axial flow fans are connected through electric signals, the temperature sensor transmits detected temperature signals to the first controllers, and the first controllers control the opening and closing of the axial flow fans;
the belt conveyor comprises a belt conveyor, and is characterized in that a supporting frame is arranged above the belt conveyor, a plurality of scattering components are arranged on the supporting frame, each scattering component comprises a driving rod vertically connected to the supporting frame in a sliding mode, a driving piece for driving the driving rod to reciprocate up and down is arranged on the supporting frame, a connecting rod is transversely fixed at the bottom of the driving rod, the connecting rod is parallel to the width direction of the conveying belt, a plurality of vertical rods are uniformly distributed below the connecting rod, the bottom of each vertical rod is of a tip structure, a water containing cavity is formed in the vertical rod along the length direction of the vertical rod, a plurality of drain holes communicated with the water containing cavity are formed in the vertical rod, and a water inlet unit for supplying water to the water containing cavity is further arranged;
the vertical rods are rotationally connected to the connecting rods, and drain holes on the same vertical rod are obliquely arranged towards the same direction.
2. The yin-rice cold-environment automatic production line according to claim 1, characterized in that: the water inlet unit comprises a water tank, a cylinder, a water inlet pipe, a water supply main pipe and a plurality of water supply branch pipes, wherein a piston is vertically connected in the cylinder in a sliding manner, a piston rod is fixed on the piston, a middle rod is fixedly connected between the piston rod and a driving rod, the water inlet pipe is connected with the water tank and the cylinder, a one-way water inlet valve is arranged on the water inlet pipe, one end of the water supply main pipe is connected with the cylinder, the other end of the water supply main pipe is connected with the plurality of water supply branch pipes through a multi-way joint, the plurality of water supply branch pipes are respectively communicated with different water containing cavities, and a one-way water outlet valve is arranged on the water supply main pipe.
3. The yin-rice cold-environment automatic production line according to claim 2, characterized in that: the driving piece is an electric cylinder, and an output rod of the electric cylinder is downwards arranged and fixedly connected with the middle rod.
4. A cold environment automation line for yin rice according to claim 3, wherein: the second control system is used for controlling the electric cylinder to work and comprises a displacement sensor and a second controller, the displacement sensor, the second controller and the electric cylinder are electrically connected, the displacement sensor transmits detected displacement signals to the second controller, and the second controller is used for controlling the expansion and contraction of an output rod in the electric cylinder.
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CN202210486828.7A CN114992979B (en) | 2022-05-06 | 2022-05-06 | Automatic production line for yin-rice cold environment |
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CN210174164U (en) * | 2019-01-02 | 2020-03-24 | 浙江东南橡胶股份有限公司 | Cooling device of V-belt bottom glue demolding production line |
CN110081672A (en) * | 2019-04-30 | 2019-08-02 | 重庆好弟兄食品有限公司 | Dried bean curd dries cooling system |
CN210353107U (en) * | 2019-06-21 | 2020-04-21 | 南京乐鹰商用厨房设备有限公司 | Rice production line rice stand flat-bed machine |
CN210824230U (en) * | 2019-10-09 | 2020-06-23 | 清远加多宝草本植物科技有限公司 | Dispersing device and batching equipment with same |
KR102202697B1 (en) * | 2020-07-07 | 2021-01-13 | 영농조합법인 우리농산 | Appratus for manufacturing germinated brown rice, and method for processing germinated brown rice using the apparatus |
CN215162499U (en) * | 2020-11-26 | 2021-12-14 | 成都艾诺米食品有限公司 | Rice wine is made with cooling device of spreading out fast |
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