CN114990676B - Automatic perforated plate rod penetrating equipment and method - Google Patents
Automatic perforated plate rod penetrating equipment and method Download PDFInfo
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- CN114990676B CN114990676B CN202210748187.8A CN202210748187A CN114990676B CN 114990676 B CN114990676 B CN 114990676B CN 202210748187 A CN202210748187 A CN 202210748187A CN 114990676 B CN114990676 B CN 114990676B
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- 230000000149 penetrating effect Effects 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000000463 material Substances 0.000 claims description 28
- 229910000831 Steel Inorganic materials 0.000 claims description 22
- 239000010959 steel Substances 0.000 claims description 22
- 239000003638 chemical reducing agent Substances 0.000 claims description 18
- 238000009713 electroplating Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 230000000750 progressive effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/06—Suspending or supporting devices for articles to be coated
- C25D17/08—Supporting racks, i.e. not for suspending
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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- Chemical Kinetics & Catalysis (AREA)
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- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses automatic rod penetrating equipment and a method for a hole cover plate, which comprise a workbench (2) fixedly arranged in a frame (1), wherein a rod dividing device (3) and a rod grabbing and conveying device (4) are sequentially arranged on the workbench (2) from left to right, a rod lifting device (5) and a receiving device (6) which are positioned below the rod grabbing and conveying device (4) are also arranged on the workbench (2), and the receiving device (6) is arranged on the front side of the rod lifting device (5); the rod lifting device (5) comprises a storage bin (7) and a lifting air cylinder (8), two left and right through holes are formed in the lower position of the inclined plane (9), the lifting air cylinders (8) are fixedly arranged on the bottom surfaces of the two through holes, and V-shaped blocks (10) positioned in the through holes are fixedly arranged at the acting ends of piston rods of the lifting air cylinders (8). The beneficial effects of the invention are as follows: greatly lightens the working intensity of workers, greatly improves the rod penetrating efficiency of the cover plate and greatly saves the production cost.
Description
Technical Field
The invention relates to the technical field of penetrating a perforated cover plate on a rod piece, in particular to automatic rod penetrating equipment and method for the perforated cover plate.
Background
After the perforated cover plate is produced and molded by the progressive die, the perforated cover plate needs to be conveyed to an electroplating process to electroplate the outer surface of the perforated cover plate. In order to ensure the electroplating efficiency of the cover plates with holes, workers need to puncture a certain number of cover plates with holes on the rod pieces in advance, namely, center holes of the cover plates are sleeved on the rod pieces so as to realize the puncture of the cover plates, and after the puncture, the rod pieces are installed on an electroplating frame by the workers for electroplating; and repeating the operation, namely, a certain amount of cover plates with holes can be penetrated on the rod pieces, and finally, the cover plates produced by the progressive die are all electroplated.
However, the method of manually threading the cover plate on the rod member can realize the electroplating, but in actual operation, the following technical drawbacks still exist: 1. the apron is worn on the member by artifical one, has certainly increased and has worn the pole time, and then very big reduction wears the efficiency of pole, and the manual work wears the lid in addition, very big increase workman's working strength. 2. The large number of cover plates to be electroplated every day leads to the need of a large amount of manual operation of a production enterprise, which certainly increases the production cost of the enterprise. Therefore, there is a need for an automated perforated plate rod penetrating device and method that greatly reduces the work intensity of workers, greatly improves the rod penetrating efficiency of the cover plate, and greatly saves the production cost.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide automatic equipment and method for penetrating the hole cover plate, which have compact structure, greatly lighten the working intensity of workers, greatly improve the penetrating efficiency of the cover plate and greatly save the production cost.
The aim of the invention is achieved by the following technical scheme: the automatic rod penetrating equipment for the hole cover plate comprises a workbench fixedly arranged in a frame, wherein a rod indexing device and a rod grabbing and conveying device are sequentially arranged on the workbench from left to right, and a rod lifting device and a material receiving device are arranged on the workbench, wherein the rod lifting device and the material receiving device are positioned below the rod grabbing and conveying device, and the material receiving device is arranged on the front side of the rod lifting device;
the rod lifting device comprises a storage bin and a lifting cylinder, wherein an inclined surface which inclines downwards is arranged in the storage bin, two left and right through holes are formed in the lower position of the inclined surface, the two through holes are communicated with the storage bin, the lifting cylinder is fixedly arranged on the bottom surfaces of the two through holes, and a V-shaped block positioned in the through holes is fixedly arranged on the acting end of a piston rod of the lifting cylinder;
the material receiving device comprises a material receiving cylinder fixedly arranged on the table surface of the workbench, a piston rod of the material receiving cylinder is arranged towards the stock bin, a material receiving plate is fixedly arranged on the extension end, two support plates are fixedly arranged on the rear end surface of the material receiving plate, and V-shaped grooves are formed in the top surfaces of the two support plates;
the rod grabbing and conveying device comprises a horizontally arranged screw-nut pair, a connecting plate is fixedly arranged on a nut of the screw-nut pair, a movable plate is fixedly arranged at the bottom of the connecting plate, a left lifting cylinder and a right lifting cylinder are respectively and fixedly arranged on the top surface of the movable plate and at the left end and the right end of the movable plate, and a left grabbing device and a right grabbing device are respectively arranged at the acting ends of piston rods of the left lifting cylinder and the right lifting cylinder;
the rod piece indexing device comprises a power unit arranged below the workbench, an output shaft of the power unit upwards penetrates through the workbench, a rotary table is arranged at the extending end, a plurality of right channel steel is welded on the top surface of the rotary table and along the edge direction of the rotary table, the channel steel is obliquely upwards arranged, and clamping grooves are formed in two side plates of the channel steel.
And the workbench is also provided with a flat belt conveying device positioned at the rear side of the rod indexing device.
The top of frame is provided with connecting rod formula robot tongs.
The screw-nut pair comprises a vertical plate fixedly arranged on the workbench, a support is fixedly arranged on the front end face of the vertical plate, a screw rod which is horizontally arranged is rotatably arranged in the support, a nut is connected to the screw rod in a threaded manner, a servo motor is fixedly arranged on the front end face of the vertical plate, and the servo motor is connected with one end of the screw rod.
The left grabbing device and the right grabbing device are identical in structure, the right grabbing device comprises grabbing cylinders, the cylinder bodies of the grabbing cylinders are fixedly arranged on piston rods of the right lifting cylinders, clamping plates are hinged to the front ends and the rear ends of the cylinder bodies of the grabbing cylinders, and the inner sides of the two clamping plates are hinged to the acting ends of the piston rods of the grabbing cylinders.
The power unit comprises a motor and a speed reducer, wherein the motor and the speed reducer are arranged below the workbench, an output shaft of the motor is connected with an input shaft of the speed reducer, an output shaft of the speed reducer penetrates through the workbench, and the turntable is arranged on the output shaft of the speed reducer.
The diameter of the clamping groove is equal to the diameter of the rod piece.
The automatic feeding device further comprises a controller, wherein the controller is electrically connected with a motor, a servo motor, an electromagnetic valve of a receiving cylinder, an electromagnetic valve of a left lifting cylinder, an electromagnetic valve of a right lifting cylinder, an electromagnetic valve of a jacking cylinder and an electromagnetic valve of a grabbing cylinder through signal wires.
A method of automating the rod penetration of a perforated plate comprising the steps of:
s1, a plurality of rod pieces are stacked on an inclined plane of a storage bin in advance by workers, the rod pieces are sequentially arranged on the inclined plane, and a rod piece A at the leftmost end is just above two V-shaped blocks; opening a flat belt conveying device, and conveying the cover plate punched by the die from left to right by the flat belt;
s2, lifting the rod piece A, wherein a worker controls piston rods of two lifting cylinders to extend out simultaneously, the lifting cylinders drive V-shaped blocks to move upwards, and the rod piece A is lifted out of a storage bin by the two V-shaped blocks, so that the rod piece A is lifted;
s3, the operation steps of the receiving device for receiving the rod piece A are as follows: the worker controls the piston rods of the material receiving cylinders to extend backwards, the piston rods drive the material receiving plates to move backwards, the material receiving plates drive the two support plates to move backwards synchronously, after the piston rods of the material receiving cylinders extend completely, the V-shaped grooves of the two support plates are just under the rod piece A, then the worker controls the piston rods of the two jacking cylinders to retract downwards, the piston rods drive the V-shaped blocks to move downwards, and when the V-shaped blocks move downwards, the V-shaped grooves of the two support plates just catch the rod piece A, so that the operation that the material receiving device catches the rod piece A is realized;
s4, the right end part of the rod piece A is grabbed, a worker controls a piston rod of a grabbing cylinder of the right grabbing device to extend downwards, the piston rod opens the two clamping plates, then the worker controls the piston rod of the right lifting cylinder to move downwards, the piston rod drives the right grabbing device to move downwards, when the right end part of the rod piece A enters between the two clamping plates of the right grabbing device, the worker controls the piston rod of the grabbing cylinder of the right grabbing device to retract upwards, the two clamping plates are closed, and the two clamping plates grab the right end part of the rod piece A;
s5, lifting the right end part of the rod piece A, wherein a worker controls a piston rod of a right lifting cylinder to retract upwards, and the piston rod drives a right grabbing device to move upwards, so that the right end part of the rod piece A is lifted;
s6, the left end part of the rod piece A is grabbed, a worker controls a piston rod of a grabbing cylinder of the left grabbing device to extend downwards, the piston rod opens the two clamping plates, then the worker controls the piston rod of the left lifting cylinder to move downwards, the piston rod drives the left grabbing device to move downwards, when the left end part of the rod piece A enters between the two clamping plates of the left grabbing device, the worker controls the piston rod of the grabbing cylinder of the left grabbing device to retract upwards, the two clamping plates are closed, the two clamping plates grabs the left end part of the rod piece A, and the rod piece A is in an inclined state;
s7, transferring the rod A, wherein a worker controls a servo motor to start, the servo motor drives a screw rod to rotate, a nut moves leftwards along the screw rod, namely moves towards the rod indexing device, the nut drives a moving plate to move leftwards, the moving plate drives a left lifting cylinder and a right lifting cylinder to synchronously move leftwards, the rod A to be grabbed is further driven to move leftwards, in the moving process, the left end part of the rod A sequentially passes through a clamping groove of a channel steel positioned at the rightmost end of a turntable from right to left, the left end part of the rod A is supported on the top surface of the turntable, finally, the worker controls piston rods of two grabbing cylinders to extend downwards, after a clamping plate is opened, the worker controls piston rods of the left lifting cylinder and the right lifting cylinder to retract, the clamping plate is separated from the rod A, and finally, the servo motor is controlled to rotate reversely, and the transfer of the rod A can be finally realized after the clamping plate is reset;
s8, a worker controls a motor to start, torque of the motor drives a turntable to rotate after being decelerated by a speed reducer, the turntable drives channel steel to rotate, the channel steel drives a rod piece A penetrating through the channel steel to synchronously rotate, when the rod piece A rotates to a feeding station, the controller controls the motor to be closed, meanwhile, the controller controls a connecting rod type robot gripper to start, the connecting rod type robot gripper grabs a cover plate of a flat belt conveying device and sleeves the grabbed cover plate from top to bottom of the rod piece A, and thus repeated operation can be performed, a plurality of cover plates are penetrated on the rod piece A through the connecting rod type robot gripper, and the penetrated cover plates are sequentially arranged from bottom to top along the length direction of the rod piece A; when a worker observes that a certain amount of cover plates are arranged on the rod piece A in a penetrating way, the worker controls the connecting rod type robot gripper to be closed, and meanwhile, the rod piece A with the cover plates penetrating through the rod piece A is taken away and taken into an electroplating station for electroplating;
s9, repeating the operations S2-S8, and continuously penetrating the cover plates on the plurality of rods.
The invention has the following advantages: compact structure, greatly lighten workman's working strength, greatly improve apron pole penetrating efficiency, greatly save manufacturing cost.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is an enlarged schematic view of part I of FIG. 1;
FIG. 3 is an enlarged partial schematic view of section II of FIG. 1;
FIG. 4 is a schematic view of the structure of the rod lifting device;
FIG. 5 is a top view of FIG. 4;
FIG. 6 is a schematic view of the structure of the rod grabbing and conveying apparatus;
FIG. 7 is a schematic view of the structure of the lever indexing device;
FIG. 8 is a schematic illustration of pre-stacking of bars within a magazine of the bar lift device;
FIG. 9 is a schematic view of the rod lifting device lifting the rod A at the head end;
FIG. 10 is a schematic view of the receiving device receiving rod A;
FIG. 11 is a schematic view of the right gripper of the rod gripping and transporting device gripping the right end of rod A;
FIG. 12 is a schematic view of the right gripper of the rod handling and transporting device lifting the right end of rod A;
FIG. 13 is a schematic view of the left gripper of the rod handling and transporting device gripping the left end of rod A;
FIG. 14 is a schematic view of the rod handling and transport device transferring rod A to the rod indexing device;
FIG. 15 is a schematic view of the rod indexing device delivering rod A to a loading station;
in the figure, 1-frame, 2-workbench, 3-rod dividing device, 4-rod grabbing and conveying device, 5-rod lifting device, 6-receiving device, 7-bin, 8-lifting cylinder, 9-inclined plane, 10-V-shaped block, 11-receiving cylinder, 12-receiving plate, 13-support plate, 14-moving plate, 15-left lifting cylinder, 16-right lifting cylinder, 17-left grabbing device, 18-right grabbing device, 19-turntable, 20-channel steel, 21-clamping groove, 22-flat belt conveying device, 23-connecting rod type robot gripper, 24-vertical plate, 25-bracket, 26-screw rod, 27-nut, 28-servo motor, 29-grabbing cylinder, 30-clamping plate, 31-motor, 32-rod, 33-rod A and 34-cover plate.
Detailed Description
The invention is further described below with reference to the accompanying drawings, the scope of the invention not being limited to the following:
as shown in fig. 1-7, an automatic rod penetrating device for a hole cover plate comprises a workbench 2 fixedly arranged in a frame 1, wherein a rod dividing device 3 and a rod grabbing and conveying device 4 are sequentially arranged on the workbench 2 from left to right, a rod lifting device 5 and a receiving device 6 are further arranged on the workbench 2, and the rod lifting device 5 and the receiving device 6 are positioned below the rod grabbing and conveying device 4, and are arranged on the front side of the rod lifting device 5; the top of the frame 1 is provided with a connecting rod type robot gripper 23, and the workbench 2 is also provided with a flat belt conveying device 22 positioned at the rear side of the rod indexing device 3.
The rod lifting device 5 comprises a storage bin 7 and a lifting cylinder 8, wherein an inclined surface 9 which inclines downwards is arranged in the storage bin 7, two left and right through holes are formed in the lower position of the inclined surface 9, the two through holes are communicated with the storage bin 7, the lifting cylinder 8 is fixedly arranged on the bottom surfaces of the two through holes, and a V-shaped block 10 positioned in the through holes is fixedly arranged on the acting end of a piston rod of the lifting cylinder 8;
the receiving device 6 comprises a receiving cylinder 11 fixedly arranged on the table surface of the workbench 2, a piston rod of the receiving cylinder 11 is arranged towards the stock bin 7, a receiving plate 12 is fixedly arranged on the extending end, two support plates 13 are fixedly arranged on the rear end surface of the receiving plate 12, and V-shaped grooves are formed in the top surfaces of the two support plates 13; the rod piece snatchs and conveyor 4 includes the screw-nut pair that the level set up, has set firmly the connecting plate on screw-nut pair's the nut 27, and the bottom of connecting plate has set firmly movable plate 14, and on the top surface of movable plate 14 and be located its left and right ends respectively and have set firmly left lift cylinder 15 and right lift cylinder 16, be provided with left grabbing device 17 and right grabbing device 18 on the effect end of left lift cylinder 15 and right lift cylinder 16 piston rod respectively, left grabbing device 17 and right grabbing device 18's structure is the same, and right grabbing device 18 includes snatchs cylinder 29, and snatch cylinder 29's cylinder body sets firmly on right lift cylinder 16's the piston rod, and the front and back end of snatch cylinder 29 cylinder body all articulates splint 30, and the inboard of two splint 30 all articulates with the effect end of snatch cylinder 29 piston rod.
The rod indexing device comprises a power unit arranged below the workbench 2, an output shaft of the power unit upwards penetrates through the workbench 2, a rotary table 19 is arranged at the extending end, a plurality of right channel steels 20 are welded on the top surface of the rotary table 19 along the edge direction of the rotary table, the channel steels 20 are obliquely upwards arranged, clamping grooves 21 are formed in two side plates of the channel steels 20, and the diameter of the clamping grooves 21 is equal to that of a rod. The power unit comprises a motor 31 and a speed reducer, wherein the motor 31 and the speed reducer are arranged below the workbench 2, an output shaft of the motor 31 is connected with an input shaft of the speed reducer, an output shaft of the speed reducer penetrates through the workbench 2, and the turntable 19 is arranged on the output shaft of the speed reducer.
The screw-nut pair comprises a vertical plate 24 fixedly arranged on the workbench 2, a bracket 25 is fixedly arranged on the front end face of the vertical plate 24, a screw rod 26 which is horizontally arranged is rotatably arranged in the bracket 25, a nut 27 is connected to the screw rod 26 in a threaded manner, a servo motor 28 is fixedly arranged on the front end face of the vertical plate 24, and the servo motor 28 is connected with one end of the screw rod 26.
The automatic lifting device further comprises a controller, wherein the controller is electrically connected with a motor 31, a servo motor 28, an electromagnetic valve of the receiving cylinder 11, an electromagnetic valve of the left lifting cylinder 15, an electromagnetic valve of the right lifting cylinder 16, an electromagnetic valve of the lifting cylinder 8 and an electromagnetic valve of the grabbing cylinder 29 through signal wires, and workers can control the extension or retraction of piston rods of the receiving cylinder 11, the left lifting cylinder 15, the right lifting cylinder 16, the lifting cylinder 8 and the grabbing cylinder 29 through the controller, and meanwhile, the motor 31 and the servo motor 28 can be controlled to be started or closed, so that the automatic lifting device is greatly convenient for the operation of workers and has the characteristic of high automation degree.
A method of automating the rod penetration of a perforated plate comprising the steps of:
s1, a worker stacks a plurality of rod pieces 32 on the inclined surface 9 of the storage bin 7 in advance as shown in FIG. 8, wherein the rod pieces 32 are sequentially arranged on the inclined surface 9, and a rod piece A33 at the leftmost end is just above two V-shaped blocks 10; opening the flat belt conveying device 22, and conveying the cover plate 34 punched by the die from left to right by the flat belt;
s2, lifting the rod A, wherein a worker controls piston rods of two lifting cylinders 8 to extend simultaneously, the lifting cylinders 8 drive V-shaped blocks 10 to move upwards, and the two V-shaped blocks 10 eject a rod A33 from the storage bin 7, so that the rod A is lifted as shown in FIG. 9;
s3, the operation steps of the receiving device for receiving the rod piece A are as follows: the worker controls the piston rods of the material receiving cylinders 11 to extend backwards, the piston rods drive the material receiving plates 12 to move backwards, the material receiving plates 12 drive the two support plates 13 to move backwards synchronously, after the piston rods of the material receiving cylinders 11 extend completely, the V-shaped grooves of the two support plates 13 are just under the rod A33, then the worker controls the piston rods of the two jacking cylinders 8 to retract downwards, the piston rods drive the V-shaped blocks 10 to move downwards, and when the V-shaped blocks 10 move downwards, the V-shaped grooves of the two support plates 13 just receive the rod A33 as shown in fig. 10, so that the operation that the material receiving device receives the rod A is realized;
s4, the right end part of the rod piece A is gripped, a worker controls a piston rod of a gripping cylinder 29 of the right gripping device to extend downwards, the piston rod opens two clamping plates 30, then the worker controls a piston rod of a right lifting cylinder 16 to move downwards, the piston rod drives the right gripping device 18 to move downwards, when the right end part of a rod piece A33 enters between the two clamping plates 30 of the right gripping device 18, the worker controls the piston rod of the gripping cylinder 29 of the right gripping device 18 to retract upwards, the two clamping plates 30 are closed, and the two clamping plates 30 grip the right end part of the rod piece A33 as shown in FIG. 11;
s5, lifting the right end part of the rod piece A, wherein a worker controls a piston rod of the right lifting cylinder 16 to retract upwards, and the piston rod drives the right grabbing device 18 to move upwards, so that the right end part of the rod piece A33 is lifted as shown in FIG. 12;
s6, the left end part of the rod piece A is gripped, a worker controls a piston rod of a gripping cylinder 29 of the left gripping device to extend downwards, the piston rod opens two clamping plates 30, then the worker controls a piston rod of a left lifting cylinder 15 to move downwards, the piston rod drives the left gripping device 17 to move downwards, when the left end part of the rod piece A33 enters between the two clamping plates 30 of the left gripping device 17, the worker controls the piston rod of the gripping cylinder 29 of the left gripping device 17 to retract upwards, the two clamping plates 30 are closed, the two clamping plates 30 grip the left end part of the rod piece A33 as shown in FIG. 13, and the rod piece A33 is in an inclined state at the moment;
s7, transferring the rod A, wherein a worker controls a servo motor 28 to start, the servo motor 28 drives a screw rod 26 to rotate, a nut 27 moves leftwards along the screw rod 26, namely moves towards the rod indexing device 3, the nut 27 drives a moving plate 14 to move leftwards, the moving plate 14 drives a left lifting cylinder 15 and a right lifting cylinder 16 to synchronously move leftwards, further drives a gripped rod A33 to move leftwards, in the moving process, the left end part of the rod A33 sequentially passes through a clamping groove 21 of a channel steel 20 positioned at the rightmost end of a turntable 19 from right to left, the left end part of the rod A33 is supported on the top surface of the turntable 19 as shown in FIG. 14, finally, the worker controls piston rods of two gripping cylinders 29 to extend downwards, after a clamping plate 30 is opened, the worker controls piston rods of the left lifting cylinder 15 and the right lifting cylinder 16 to retract, the clamping plate 30 is separated from the rod A33, and finally, the servo motor 28 is controlled to reversely rotate, and the rod A33 is transferred finally;
s8, a worker controls a motor 31 to start, torque of the motor 31 is reduced through a speed reducer and then drives a turntable 19 to rotate, the turntable 19 drives a channel steel 20 to rotate, the channel steel 20 drives a rod A33 penetrating through the channel steel 20 to synchronously rotate, when the rod A33 rotates to a feeding station as shown in FIG. 15, the controller controls the motor 31 to be closed, meanwhile, the controller controls a connecting rod type robot gripper 23 to start, the connecting rod type robot gripper 23 grips a cover plate 34 of a flat belt conveying device 22, the gripped cover plate 34 is sleeved from top to bottom of the top of the rod A33, the repeated operation is performed, a plurality of cover plates 34 can be penetrated through the connecting rod type robot gripper 23 on the rod A33, and the penetrated cover plates 34 are sequentially arranged from bottom to top along the length direction of the rod A33; when a worker observes that a certain amount of cover plates 34 are arranged on the rod pieces A33 in a penetrating way, the worker controls the connecting rod type robot grippers 23 to be closed, and meanwhile, the rod pieces A33 with the cover plates 34 penetrating through are taken away and taken into an electroplating station for electroplating;
in the whole rod penetrating process of steps S1 to S8, the cover plates 34 do not need to be manually penetrated on the rod one by one, but are sequentially matched with the rod lifting device 5, the receiving device 6, the rod grabbing and conveying device 4, the rod dividing device 3 and the connecting rod type robot gripper 23 in a linkage manner, so that the cover plates 34 are continuously and automatically penetrated on the rod 32 in an inclined state, the penetrating time of the cover plates 34 is greatly shortened, the rod penetrating efficiency of the cover plates 34 is greatly improved, and meanwhile, the working intensity of workers is greatly relieved. In addition, the rod penetrating is carried out without a large amount of manpower input by enterprises, so that the production cost of the production enterprises is greatly saved.
S9, repeating the operations S2-S8, and continuously penetrating the cover plate 34 on the plurality of rods.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. An automatic change foraminiferous board and wear pole equipment, its characterized in that: the device comprises a workbench (2) fixedly arranged in a frame (1), wherein a rod indexing device (3) and a rod grabbing and conveying device (4) are sequentially arranged on the workbench (2) from left to right, a rod lifting device (5) and a receiving device (6) which are positioned below the rod grabbing and conveying device (4) are also arranged on the workbench (2), and the receiving device (6) is arranged on the front side of the rod lifting device (5);
the rod lifting device (5) comprises a storage bin (7) and a lifting cylinder (8), wherein an inclined surface (9) which inclines downwards is arranged in the storage bin (7), two left and right through holes are formed in the lower position of the inclined surface (9), the two through holes are communicated with the storage bin (7), the lifting cylinder (8) is fixedly arranged on the bottom surfaces of the two through holes, and a V-shaped block (10) positioned in the through holes is fixedly arranged on the acting end of a piston rod of the lifting cylinder (8);
the material receiving device (6) comprises a material receiving cylinder (11) fixedly arranged on the table top of the workbench (2), a piston rod of the material receiving cylinder (11) is arranged towards the storage bin (7), a material receiving plate (12) is fixedly arranged on the extending end, two support plates (13) are fixedly arranged on the rear end face of the material receiving plate (12), and V-shaped grooves are formed in the top surfaces of the two support plates (13);
the rod piece grabbing and conveying device (4) comprises a horizontally arranged screw-nut pair, a connecting plate is fixedly arranged on a nut (27) of the screw-nut pair, a moving plate (14) is fixedly arranged at the bottom of the connecting plate, a left lifting cylinder (15) and a right lifting cylinder (16) are respectively and fixedly arranged on the top surface of the moving plate (14) and at the left end and the right end of the moving plate, and a left grabbing device (17) and a right grabbing device (18) are respectively arranged on the acting ends of piston rods of the left lifting cylinder (15) and the right lifting cylinder (16);
the rod piece indexing device comprises a power unit arranged below a workbench (2), an output shaft of the power unit upwards penetrates through the workbench (2) to be arranged, a rotary table (19) is arranged at the extending end, a plurality of channel steels (20) are welded on the top surface of the rotary table (19) along the edge direction of the rotary table, the channel steels (20) are obliquely upwards arranged, and clamping grooves (21) are formed in two side plates of the channel steels (20).
2. An automated hole cover plate rod penetrating apparatus according to claim 1, wherein: the workbench (2) is also provided with a flat belt conveying device (22) positioned at the rear side of the rod piece indexing device (3).
3. An automated hole cover plate rod penetrating apparatus according to claim 1, wherein: the top of the frame (1) is provided with a connecting rod type robot gripper (23).
4. An automated hole cover plate rod penetrating apparatus according to claim 1, wherein: the screw-nut pair comprises a vertical plate (24) fixedly arranged on the workbench (2), a support (25) is fixedly arranged on the front end face of the vertical plate (24), a screw rod (26) horizontally arranged is rotatably arranged in the support (25), a nut (27) is connected to the screw rod (26) in a threaded mode, a servo motor (28) is fixedly arranged on the front end face of the vertical plate (24), and the servo motor (28) is connected with one end of the screw rod (26).
5. An automated hole cover plate rod penetrating apparatus according to claim 1, wherein: the left grabbing device (17) and the right grabbing device (18) are identical in structure, the right grabbing device (18) comprises grabbing cylinders (29), the cylinder bodies of the grabbing cylinders (29) are fixedly arranged on the piston rods of the right lifting cylinders (16), clamping plates (30) are hinged to the front ends and the rear ends of the cylinder bodies of the grabbing cylinders (29), and the inner sides of the two clamping plates (30) are hinged to the acting ends of the piston rods of the grabbing cylinders (29).
6. An automated hole cover plate rod penetrating apparatus according to claim 1, wherein: the power unit comprises a motor (31) and a speed reducer, wherein the motor (31) and the speed reducer are arranged below the workbench (2), an output shaft of the motor (31) is connected with an input shaft of the speed reducer, an output shaft of the speed reducer penetrates through the workbench (2), and the rotary disc (19) is arranged on an output shaft of the speed reducer.
7. An automated hole cover plate rod penetrating apparatus according to claim 1, wherein: the diameter of the clamping groove (21) is equal to the diameter of the rod piece.
8. An automated hole cover plate rod penetrating apparatus according to claim 1, wherein: the automatic feeding device further comprises a controller, wherein the controller is electrically connected with a motor (31), a servo motor (28), an electromagnetic valve of a receiving cylinder (11), an electromagnetic valve of a left lifting cylinder (15), an electromagnetic valve of a right lifting cylinder (16), an electromagnetic valve of a lifting cylinder (8) and an electromagnetic valve of a grabbing cylinder (29) through signal wires.
9. An automatic method for penetrating rods of a hole cover plate, which is characterized in that the automatic hole cover plate penetrating rod device is adopted in any one of claims 1-8, and is characterized in that: it comprises the following steps:
s1, a worker stacks a plurality of rod pieces (32) on an inclined surface (9) of a storage bin (7) in advance, the rod pieces (32) are sequentially arranged on the inclined surface (9), and a rod piece A (33) at the leftmost end is just above two V-shaped blocks (10); opening a flat belt conveying device (22), and conveying the cover plate (34) punched by the die from left to right by the flat belt;
s2, lifting the rod piece A, wherein workers control piston rods of two lifting cylinders (8) to extend simultaneously, the lifting cylinders (8) drive V-shaped blocks (10) to move upwards, and the two V-shaped blocks (10) eject the rod piece A (33) from the storage bin (7), so that the rod piece A is lifted;
s3, the operation steps of the receiving device for receiving the rod piece A are as follows: the worker controls the piston rods of the material receiving cylinders (11) to extend backwards, the piston rods drive the material receiving plates (12) to move backwards, the material receiving plates (12) drive the two support plates (13) to move backwards synchronously, when the piston rods of the material receiving cylinders (11) extend completely, the V-shaped grooves of the two support plates (13) are just under the rod pieces A (33), then the worker controls the piston rods of the two jacking cylinders (8) to retract downwards, the piston rods drive the V-shaped blocks (10) to move downwards, and when the V-shaped blocks (10) move downwards, the V-shaped grooves of the two support plates (13) just catch the rod pieces A (33), so that the operation of the material receiving device for catching the rod pieces A is realized;
s4, the right end part of the rod piece A is grabbed, a worker controls a piston rod of a grabbing cylinder (29) of the right grabbing device to extend downwards, the piston rod opens two clamping plates (30), then the worker controls a piston rod of a right lifting cylinder (16) to move downwards, the piston rod drives the right grabbing device (18) to move downwards, when the right end part of the rod piece A (33) enters between the two clamping plates (30) of the right grabbing device (18), the worker controls the piston rod of the grabbing cylinder (29) of the right grabbing device (18) to retract upwards, the two clamping plates (30) are closed, and the two clamping plates (30) grab the right end part of the rod piece A (33);
s5, lifting the right end part of the rod piece A, wherein a worker controls a piston rod of a right lifting cylinder (16) to retract upwards, and the piston rod drives a right grabbing device (18) to move upwards, so that the right end part of the rod piece A (33) is lifted;
s6, the left end part of the rod piece A is grabbed, a worker controls a piston rod of a grabbing cylinder (29) of the left grabbing device to extend downwards, the piston rod opens two clamping plates (30), then the worker controls a piston rod of a left lifting cylinder (15) to move downwards, the piston rod drives the left grabbing device (17) to move downwards, when the left end part of the rod piece A (33) enters between the two clamping plates (30) of the left grabbing device (17), the worker controls the piston rod of the grabbing cylinder (29) of the left grabbing device (17) to retract upwards, the two clamping plates (30) are closed, the two clamping plates (30) grab the left end part of the rod piece A (33), and the rod piece A (33) is in an inclined state;
s7, transferring a rod A, wherein a worker controls a servo motor (28) to start, the servo motor (28) drives a screw rod (26) to rotate, a nut (27) moves leftwards along the screw rod (26), namely moves towards a rod indexing device (3), the nut (27) drives a moving plate (14) to move leftwards, the moving plate (14) drives a left lifting cylinder (15) and a right lifting cylinder (16) to synchronously move leftwards, further the rod A (33) to be grabbed is driven to move leftwards, in the moving process, the left end part of the rod A (33) sequentially passes through a clamping groove (21) of a channel steel (20) positioned at the rightmost end of a turntable (19) from right to left, the left end part of the rod A (33) is supported on the top surface of the turntable (19), finally, the worker controls piston rods of two grabbing cylinders (29) to extend downwards, after a clamping plate (30) is opened, the worker controls piston rods of the left lifting cylinder (15) and the right lifting cylinder (16) to retract, the clamping plate (30) is separated from the rod A (33), and finally the servo motor (28) is controlled to reversely rotate, and the rod A (33) is finally transferred;
s8, a worker controls a motor (31) to start, torque of the motor (31) is reduced through a speed reducer and then drives a rotary table (19) to rotate, the rotary table (19) drives a channel steel (20) to rotate, the channel steel (20) drives a rod piece A (33) penetrating through the channel steel (20) to synchronously rotate, when the rod piece A (33) rotates to a feeding station, the controller controls the motor (31) to be closed, meanwhile, the controller controls a connecting rod type robot gripper (23) to start, the connecting rod type robot gripper (23) grips a cover plate (34) of a flat belt conveying device (22) and sleeves the gripped cover plate (34) from top to bottom of the rod piece A (33), and the operation is repeated in such a way, a plurality of cover plates (34) can be penetrated through the connecting rod type robot gripper (23) on the rod piece A (33), and the penetrated cover plates (34) are sequentially arranged from bottom to top along the length direction of the rod piece A (33); when a worker observes that a certain amount of cover plates (34) are penetrated on the rod pieces A (33), the worker controls the connecting rod type robot grippers (23) to be closed, and meanwhile, the rod pieces A (33) penetrated with the cover plates (34) are taken away and taken into an electroplating station for electroplating;
s9, repeating the operations S2-S8, and continuously penetrating the cover plate (34) on the plurality of rods.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210748187.8A CN114990676B (en) | 2022-06-29 | 2022-06-29 | Automatic perforated plate rod penetrating equipment and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210748187.8A CN114990676B (en) | 2022-06-29 | 2022-06-29 | Automatic perforated plate rod penetrating equipment and method |
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| CN114990676A CN114990676A (en) | 2022-09-02 |
| CN114990676B true CN114990676B (en) | 2023-11-03 |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209663569U (en) * | 2018-12-26 | 2019-11-22 | 平湖市荣方建筑五金有限公司 | A kind of automatic bar machine for hinge |
| CN209698588U (en) * | 2019-02-18 | 2019-11-29 | 广州丰东热炼有限公司 | It wears part production line and wears part device |
| CN114295966A (en) * | 2022-03-10 | 2022-04-08 | 四川英创力电子科技股份有限公司 | System and method for fully automatically testing retraction of printed circuit board |
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2022
- 2022-06-29 CN CN202210748187.8A patent/CN114990676B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209663569U (en) * | 2018-12-26 | 2019-11-22 | 平湖市荣方建筑五金有限公司 | A kind of automatic bar machine for hinge |
| CN209698588U (en) * | 2019-02-18 | 2019-11-29 | 广州丰东热炼有限公司 | It wears part production line and wears part device |
| CN114295966A (en) * | 2022-03-10 | 2022-04-08 | 四川英创力电子科技股份有限公司 | System and method for fully automatically testing retraction of printed circuit board |
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| CN114990676A (en) | 2022-09-02 |
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