CN114960926B - Chemical pipe gallery structure and pipe replacement method - Google Patents
Chemical pipe gallery structure and pipe replacement method Download PDFInfo
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- CN114960926B CN114960926B CN202210527658.2A CN202210527658A CN114960926B CN 114960926 B CN114960926 B CN 114960926B CN 202210527658 A CN202210527658 A CN 202210527658A CN 114960926 B CN114960926 B CN 114960926B
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/42—Gripping members engaging only the external or internal surfaces of the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/02—Driving gear
- B66D1/12—Driving gear incorporating electric motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/26—Rope, cable, or chain winding mechanisms; Capstans having several drums or barrels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/60—Rope, cable, or chain winding mechanisms; Capstans adapted for special purposes
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G3/00—Scaffolds essentially supported by building constructions, e.g. adjustable in height
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G5/00—Component parts or accessories for scaffolds
- E04G5/04—Means for fastening, supporting, or bracing scaffolds on or against building constructions
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Load-Engaging Elements For Cranes (AREA)
- Excavating Of Shafts Or Tunnels (AREA)
Abstract
The invention discloses a chemical pipe gallery structure and a pipe replacement method, and aims to solve the defects that special hoisting equipment is needed during pipe replacement on a pipe gallery, the operation is inconvenient and the cost is high. The pipe rack comprises a plurality of upright posts, wherein an upper sliding seat and a lower sliding seat which are arranged in a vertically sliding manner are arranged on the upright posts, lifting beams are detachably connected between the upper sliding seats and between the lower sliding seats on two upright posts which are arranged in a front-back opposite manner, a plurality of lifting hooks are arranged on the lifting beams, pull ropes are connected between the upper parts of the left upright post and the right upright post, the upper sliding seat and the lower sliding seat are detachably connected with the pull ropes, and a plurality of supporting blocks which are arranged in a transverse movement manner are arranged on the left side and the right side of the upper part of the pipe rack. Professional hoisting equipment is not needed in the pipeline replacement process, so that the replacement operation of the pipeline is facilitated, and the maintenance cost is reduced.
Description
Technical Field
The invention relates to a pipe gallery, in particular to a chemical pipe gallery structure and a pipe replacement method.
Background
At present, in the relevant enterprises of chemical industry, need to carry all kinds of materials through the pipeline, consequently the inside many pipelines of laying of enterprise, in order to be convenient for the installation and the layout of pipeline, many times are concentrated the pipeline together and are laid, support the pipeline with the support, form the piping lane of similar corridor appearance. When the pipeline is in fault during long-time use, the pipeline needs to be maintained, and when the whole pipeline needs to be replaced, special lifting equipment is needed for lifting and replacing, so that the operation is inconvenient and the cost is high.
Disclosure of Invention
In order to overcome the defects, the invention provides the chemical pipe gallery structure and the pipe replacement method, and professional hoisting equipment is not needed in the pipe replacement process, so that the pipe replacement operation is convenient, and the maintenance cost is reduced.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a chemical industry piping lane structure, includes the piping lane frame, and the piping lane frame includes a plurality of stands, all installs the last slide, the lower slide that slide about on the stand and set up, all can dismantle between the last slide on the relative both sides post of back and forth and be connected with the hoist and mount roof beam down between the slide, installs a plurality of lifting hooks on the hoist and mount roof beam, connects the stay cord between the left and right sides both sides stand upper portion, goes up slide, lower slide and all can dismantle with the stay cord and be connected, the supporting shoe that a plurality of lateral shifting set up is all installed to piping lane frame upper portion left and right sides.
When a pipeline installed on a pipe rack needs to be replaced, the method comprises the following steps of: s1, removing old pipelines which need to be replaced on a pipe rack; s2, moving the detached old pipeline to a supporting block on one side of the pipe rack, and moving the new pipeline to the ground on the other side of the pipe rack; s3, connecting an upper sliding seat on an old pipeline side upright post with a pull rope, connecting a lower sliding seat on a new pipeline side upright post with the pull rope, connecting a lifting beam between the two upper sliding seats on the old pipeline side, and connecting a lifting beam between the two lower sliding seats on the new pipeline side; s4, the supporting blocks for supporting the old pipeline outwards move, the old pipeline is connected with the lifting hook on one lifting beam, and the new pipeline is connected with the lifting hook on the other lifting beam; s5, the supporting blocks for supporting the old pipeline move inwards to return, so that the old pipeline moves downwards under the action of gravity, the new pipeline is pulled upwards through the pull rope, and the old pipeline descends to the ground and ascends to the detached height position of the old pipeline; s6, the supporting blocks on the side of the new pipeline outwards move and support the new pipeline, the hanging hooks on the new pipeline and the old pipeline are detached, the new pipeline is moved to a position on the pipe rack, which is required to be replaced, and the new pipeline is installed.
Professional hoisting equipment is not needed in the pipeline replacement process, so that the replacement operation of the pipeline is facilitated, and the maintenance cost is reduced. The new pipeline is lifted upwards under the gravity action of the old pipeline, so that the labor is saved. The upper slide seat and the lower slide seat are slidably arranged on the upright post, and the up-and-down moving process is stable and reliable. The supporting block transversely moves to be arranged, the pipeline is supported on the supporting block, and the supporting block moves to drive the pipeline to move, so that feeding and discharging of the pipeline are facilitated.
Preferably, the driving wheel driven by the motor to rotate is arranged on the upper portion of the pipe rack, the pull rope is connected with the driving wheel in a winding mode, supporting wheels are arranged on the upper portions of the stand columns, and the pull rope bypasses the supporting wheels.
The driving wheel is driven by the motor to rotate, so that power is provided for the stay cord, and the lifting and moving process of the pipeline is more labor-saving. The supporting wheel plays a role in supporting and steering the stay cord, so that the stay cord can run more reliably. Because the gravity of the old pipeline is used for providing lifting force for lifting the new pipeline, a low-power motor is selected.
Preferably, the upright post is provided with two sliding grooves, and the upper sliding seat and the lower sliding seat are respectively connected with the two sliding grooves in an adaptive manner.
The upper sliding seat and the lower sliding seat slide in the sliding groove, so that the sliding seat is more reliable.
Preferably, the upper sliding seat and the lower sliding seat are respectively provided with a support, and the end part of the lifting beam is connected with the supports.
The end part of the hoisting beam is connected with the support, and the connection is convenient.
Preferably, a plurality of traversing rollers and a plurality of longitudinal moving rollers are arranged on the supporting block, the traversing rollers and the longitudinal moving rollers are driven to rotate by a power device, and both the traversing rollers and the longitudinal moving rollers protrude out of the upper surface of the supporting block.
When the length of the pipeline to be replaced is larger than the distance between the front upright post and the rear upright post, the old pipeline detached in S2 is obliquely placed, and the outer end of the old pipeline is placed between the front upright post and the rear upright post and is close to the upright post; s4, when the longitudinal moving roller on the supporting block rotates to drive the outer end of the old pipeline to longitudinally and outwards move, and when the inner end of the old pipeline moves to a position between the front post and the rear post, the transverse moving roller on the supporting block rotates to adjust the posture of the old pipeline, so that the old pipeline is completely supported on the supporting block; and S6, supporting one end of the new pipeline on the supporting block, rotating the transverse moving roller on the supporting block, driving one end of the new pipeline into the pipe rack, then rotating the longitudinal moving roller on the supporting block, driving the new pipeline to longitudinally move so that the other end of the new pipeline also moves between the front upright post and the rear upright post, completely supporting the new pipeline on the supporting block, and then rotating the transverse moving roller to drive the new pipeline to move inwards for adjusting the gesture. By means of the structure, the replacement operation of the pipeline can be conveniently performed even if the length of the pipeline is longer than the distance between the front post and the rear post.
Preferably, the pipe rack is connected with a construction platform, a plurality of hanging frames are connected between the construction platform and the pipe rack, and the hanging frames are hung on the pipe rack.
The construction platform is hung on the pipe gallery through the hanging frame, and the installation is convenient and reliable. The operator stands on the construction platform to construct, so that the construction method is safe and reliable.
Preferably, the pipe rack is correspondingly provided with a piston cylinder with a supporting block, a telescopic rod of the piston cylinder is connected with the supporting block, the supporting block is connected with a supporting guide rod, and the supporting guide rod is movably inserted on the pipe rack.
The piston cylinder drives the supporting block to move, and the supporting guide rod not only plays a good guiding role, but also plays a supporting role on the supporting block.
Preferably, the lifting hook comprises a connecting seat and two clamping jaws hinged on the connecting seat, a plurality of connecting holes are formed in the clamping jaws at intervals, any connecting holes of the two clamping jaws are connected with each other, so that a lifting ring for loading a pipeline is formed between the two clamping jaws, and the connecting seat is connected with the lifting beam.
And different connecting holes on the clamping jaw are connected to form hanging rings with different sizes so as to adapt to clamping of pipelines with different carelessness, and the use is flexible and convenient.
Preferably, the pipe rack comprises a plurality of mounting layers, wherein each mounting layer comprises a cross beam connected between two left and right adjacent upright posts, a longitudinal beam connected between the front and rear cross beams, and a plurality of reinforcing beams connected between the left and right longitudinal beams, and the supporting blocks are connected with the longitudinal beams.
The arrangement of the multiple mounting layers can realize the multi-layer pipeline mounting and layout. The structure of the mounting layer is stable and reliable.
A chemical pipeline replacement method for replacing a pipeline structurally installed in a chemical pipeline gallery, comprising the following steps:
s1, removing old pipelines which need to be replaced on a pipe rack;
s2, moving the detached old pipeline to a supporting block on one side of the pipe rack, and moving the new pipeline to the ground on the other side of the pipe rack;
s3, connecting an upper sliding seat on an old pipeline side upright post with a pull rope, connecting a lower sliding seat on a new pipeline side upright post with the pull rope, connecting a lifting beam between the two upper sliding seats on the old pipeline side, and connecting a lifting beam between the two lower sliding seats on the new pipeline side;
s4, the supporting blocks for supporting the old pipeline outwards move, the old pipeline is connected with the lifting hook on one lifting beam, and the new pipeline is connected with the lifting hook on the other lifting beam;
s5, the supporting blocks for supporting the old pipeline move inwards to return, so that the old pipeline moves downwards under the action of gravity, the new pipeline is pulled upwards through the pull rope, and the old pipeline descends to the ground and ascends to the detached height position of the old pipeline;
s6, the supporting blocks at the side of the new pipeline outwards move and support the new pipeline, the hooks on the new pipeline and the old pipeline are disassembled, the new pipeline is moved to a position on the pipe rack, which needs to be replaced, and the new pipeline is installed;
when the length of the pipeline to be replaced is larger than the distance between the front upright post and the rear upright post, the old pipeline detached in S2 is obliquely placed, and the outer end of the old pipeline is placed between the front upright post and the rear upright post and is close to the upright post; s4, when the longitudinal moving roller on the supporting block rotates to drive the outer end of the old pipeline to longitudinally and outwards move, and when the inner end of the old pipeline moves to a position between the front post and the rear post, the transverse moving roller on the supporting block rotates to adjust the posture of the old pipeline, so that the old pipeline is completely supported on the supporting block; and S6, supporting one end of the new pipeline on the supporting block, rotating the transverse moving roller on the supporting block, driving one end of the new pipeline into the pipe rack, then rotating the longitudinal moving roller on the supporting block, driving the new pipeline to longitudinally move so that the other end of the new pipeline also moves between the front upright post and the rear upright post, completely supporting the new pipeline on the supporting block, and then rotating the transverse moving roller to drive the new pipeline to move inwards for adjusting the gesture.
When the pipeline is replaced, special hoisting equipment is not needed, and the new pipeline is lifted upwards under the gravity action of the old pipeline, so that the labor is saved. Even if the length of the pipeline is larger than the distance between the front and rear adjacent two upright posts, the replacement operation of the pipeline can be conveniently realized, the labor intensity of constructors is reduced, and the investment of professional hoisting equipment is reduced.
Compared with the prior art, the invention has the beneficial effects that: (1) Professional hoisting equipment is not needed in the process of replacing the pipeline, so that the replacement operation of the pipeline is convenient, and the maintenance cost is reduced; (2) Even if the length of the pipeline is longer than the distance between the front and rear adjacent two upright posts, the replacement operation of the pipeline can be conveniently realized.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the hook of the present invention;
FIG. 3 is a plan view of the present invention;
FIG. 4 is a schematic view of the connection structure of the support block of the present invention;
in the figure: 1. pipe rack, 2, upright post, 3, upper slide, 4, lower slide, 5, lifting beam, 6, lifting hook, 7, stay cord, 8, supporting shoe, 9, chute, 10, support, 11, mounting layer, 12, crossbeam, 13, longeron, 14, reinforcing beam, 15, construction platform, 16, lifting frame, 17, hanging part, 18, extension, 19, supporting part, 20, drive wheel, 21, supporting wheel, 22, traversing roller, 23, longitudinal moving roller, 24, piston cylinder, 25, supporting guide rod, 26, baffle, 27, connecting seat, 28, clamping jaw, 29, connecting hole, 30, connecting beam, 31, fixed body, 32, rotor, 33, pushing face, 34, unidirectional jack post, 35, mounting frame, 36, positioning block.
Detailed Description
The technical scheme of the invention is further specifically described by the following specific embodiments with reference to the accompanying drawings:
examples: the utility model provides a chemical industry piping lane structure (see fig. 1 to 4), includes piping lane frame 1, and piping lane frame includes a plurality of stands 2, and piping lane frame in this embodiment sets up four stands. The upper sliding seat 3 and the lower sliding seat 4 which are arranged in a vertical sliding manner are arranged on the vertical columns, a lifting beam 5 is detachably connected between the upper sliding seats on the two vertical columns which are arranged in a front-back opposite manner, a plurality of lifting hooks 6 are arranged on the lifting beam, a pull rope 7 is connected between the upper parts of the left vertical column and the right vertical column, the upper sliding seat and the lower sliding seat are detachably connected with the pull rope, and a plurality of support blocks 8 which are transversely arranged are arranged on the left side and the right side of the upper part of the pipe rack.
Two sliding grooves 9 are arranged on the upright posts, the sliding grooves are arranged on opposite surfaces of the front upright post and the rear upright post, the two sliding grooves on the upright posts are arranged in parallel, and the upper sliding seat and the lower sliding seat are respectively connected with the two sliding grooves in an adaptive manner. The upper sliding seat is close to the upper part of the upright post, the lower sliding seat is close to the lower part of the upright post, the cross section of the sliding groove is trapezoid, the width of an opening of the sliding groove is smaller than the width of the bottom, and the upper sliding seat and the lower sliding seat respectively vertically slide in the two sliding grooves. The upper sliding seat and the lower sliding seat are respectively provided with a support 10, the supports are of L-shaped structures, and the ends of the lifting beams are detachably connected with the supports through screws. The lower end of the lower slide seat is supported on the ground, the upper slide seat and the upright post are locked and positioned through screws, and when the upper slide seat needs to slide, the screws are unscrewed, so that the locking of the upper slide seat is invalid.
The connecting beam 30 is connected between the upper ends of the upright posts, the pipe rack comprises a plurality of layers of installation layers 11, each installation layer comprises a cross beam 12 connected between the left upright post and the right upright post, a longitudinal beam 13 connected between the front cross beam and the rear cross beam, and a plurality of reinforcing beams 14 connected between the left longitudinal beam and the right longitudinal beam, and the supporting blocks are connected with the longitudinal beams. Connect construction platform 15 on the piping lane frame, connect a plurality of gallows 16 between construction platform and the piping lane frame, the gallows is hung on the piping lane frame. Each layer of installation layer corresponds to be installed a construction platform, and the gallows is including the suspension portion 17 that connects gradually, extension 18, supporting part 19, and extension downwardly extending, the below of suspension portion is arranged in to the supporting part, and the suspension portion is the structure of falling L shape, and the suspension portion hangs on the longeron, and construction platform supports on the supporting part. And a locking screw is connected between the hanging part and the longitudinal beam, and a fastening screw is connected between the construction platform and the supporting part.
The driving wheel 20 driven by the motor to rotate is arranged on the upper portion of the pipe rack, the pull rope is connected with the driving wheel in a winding mode, the supporting wheels 21 are arranged on the upper portions of the stand columns, and the pull rope bypasses the supporting wheels. The connecting beams on the front side and the rear side are provided with driving wheels and supporting wheels, the middle part of the connecting beam is provided with the driving wheels, the left end and the right end of the connecting beam are provided with the supporting wheels, and the two driving wheels are respectively driven to rotate by two motors.
The supporting block is provided with a plurality of transverse moving rollers 22 and a plurality of longitudinal moving rollers 23, the transverse moving rollers and the longitudinal moving rollers are driven to rotate by a power device, and both the transverse moving rollers and the longitudinal moving rollers protrude out of the upper surface of the supporting block. The axis of the traversing roller is perpendicular to the axis of the longitudinal traversing roller. The power device is a motor, and the motor is arranged on the supporting block. The transverse moving roller and the longitudinal moving roller are controlled by two motors respectively, the transverse moving roller is provided with a connecting shaft, and the connecting shafts are in transmission connection with an output shaft of one motor, such as belt transmission connection. The longitudinal moving roller is provided with a driving shaft which is in transmission connection with the output shaft of another motor, such as belt transmission connection.
Support blocks are arranged on the left side and the right side of each installation layer. And a piston cylinder 24 is correspondingly arranged on the pipe rack and corresponds to the supporting block, a telescopic rod of the piston cylinder is connected with the supporting block, a supporting guide rod 25 is connected to the supporting block, and the supporting guide rod is movably inserted on the pipe rack. The support block is provided with a baffle 26 extending upwards, and the baffle is arranged at the outer edge of the support block. The lifting hook comprises a connecting seat 27 and two clamping jaws 28 hinged on the connecting seat, a plurality of connecting holes 29 are arranged on the clamping jaws at intervals, any connecting holes of the two clamping jaws are connected with each other to form a lifting ring for loading a pipeline between the two clamping jaws, and the connecting seat is connected with a lifting beam.
The supporting shoe includes the fixed body 31, the rotor 32, and the rotor rotates to be connected on the fixed body, and the rotor leans on to close and realizes the location on the fixed body, is equipped with the thrust surface 33 that the slope set up on the rotor lower surface, corresponds with the rotor on the piping lane frame and is connected with one-way jack-up post 34, and the supporting shoe outwards removes one-way jack-up post and is promoted the rotation, and the supporting shoe inwards removes, and one-way jack-up post butt makes rotor upper surface slope setting with the rotor on the thrust surface. Connect mounting bracket 35 between piping lane frame and the one-way jack-up, one-way jack-up rotates and installs on the mounting bracket, is connected with the location torsional spring between one-way jack-up and the mounting bracket, is equipped with locating piece 36 on the mounting bracket, and one-way jack-up butt is in vertical position on the locating piece. The piston cylinder telescopic rod and the supporting guide rod are connected with the fixed body. The transverse moving roller, the longitudinal moving roller and the baffle are all arranged on the rotating body. The lower surface of the fixed body is higher than the lower surface of the rotating body. When the supporting block outwards moves, the rotating body pushes the unidirectional jack post to rotate, the rotating body can not rotate at the moment, the upper surface of the rotating body is positioned at a horizontal position, when the supporting block inwards moves, the pushing surface of the rotating body is abutted to the upper end of the unidirectional jack post, the unidirectional jack post is abutted to the positioning block and can not rotate at the moment, the rotating body is jacked upwards to rotate, the upper surface of the rotating body is positioned at an inclined position, the outer edge of the upper surface of the rotating body is higher than the inner edge, a pipeline supported on the supporting block is conveniently moved inwards to a pipe rack, and labor is saved in the process of moving the pipeline by workers.
A chemical pipeline replacement method for replacing a pipeline structurally installed in a chemical pipeline gallery, comprising the following steps:
s1, removing old pipelines which need to be replaced on a pipe rack;
s2, moving the detached old pipeline to a supporting block on one side of the pipe rack, and moving the new pipeline to the ground on the other side of the pipe rack;
s3, connecting an upper sliding seat on an old pipeline side upright post with a pull rope, connecting a lower sliding seat on a new pipeline side upright post with the pull rope, connecting a lifting beam between the two upper sliding seats on the old pipeline side, and connecting a lifting beam between the two lower sliding seats on the new pipeline side;
s4, the supporting blocks for supporting the old pipeline outwards move, the old pipeline is connected with the lifting hook on one lifting beam, and the new pipeline is connected with the lifting hook on the other lifting beam;
s5, the supporting blocks for supporting the old pipeline move inwards to return, so that the old pipeline moves downwards under the action of gravity, the new pipeline is pulled upwards through the pull rope, and the old pipeline descends to the ground and ascends to the detached height position of the old pipeline;
s6, the supporting blocks at the side of the new pipeline outwards move and support the new pipeline, the hooks on the new pipeline and the old pipeline are disassembled, the new pipeline is moved to a position on the pipe rack, which needs to be replaced, and the new pipeline is installed;
when the length of the pipeline to be replaced is larger than the distance between the front upright post and the rear upright post, the old pipeline detached in S2 is obliquely placed, and the outer end of the old pipeline is placed between the front upright post and the rear upright post and is close to the upright post; s4, when the longitudinal moving roller on the supporting block rotates to drive the outer end of the old pipeline to longitudinally and outwards move, and when the inner end of the old pipeline moves to a position between the front post and the rear post, the transverse moving roller on the supporting block rotates to adjust the posture of the old pipeline, so that the old pipeline is completely supported on the supporting block; and S6, supporting one end of the new pipeline on the supporting block, rotating the transverse moving roller on the supporting block, driving one end of the new pipeline into the pipe rack, then rotating the longitudinal moving roller on the supporting block, driving the new pipeline to longitudinally move so that the other end of the new pipeline also moves between the front upright post and the rear upright post, completely supporting the new pipeline on the supporting block, and then rotating the transverse moving roller to drive the new pipeline to move inwards for adjusting the gesture.
The above-described embodiments are merely preferred embodiments of the present invention, and the present invention is not limited in any way, and other variations and modifications may be made without departing from the technical aspects set forth in the claims.
Claims (9)
1. The utility model provides a chemical industry piping lane structure, its characterized in that, including the piping lane frame, the piping lane frame includes a plurality of stands, all installs the upper slide that slides from top to bottom and set up on the stand, lower slide, all can dismantle between the upper slide on two stands that set up relatively back and forth and between the lower slide and be connected with the hoist and mount roof beam, install a plurality of lifting hooks on the hoist and mount roof beam, connect the stay cord between the upper portion of left and right sides two stands, upper slide, lower slide all can dismantle with the stay cord and be connected, the supporting shoe that a plurality of lateral shifting set up is all installed to piping lane frame upper portion left and right sides; the support block is provided with a plurality of transverse moving rollers and a plurality of longitudinal moving rollers, the transverse moving rollers and the longitudinal moving rollers are driven to rotate by a power device, and both the transverse moving rollers and the longitudinal moving rollers protrude out of the upper surface of the support block; the supporting shoe includes the fixed body, the rotor, and the rotor rotates to be connected on the fixed body, and the rotor leans on to close and realizes the location on the fixed body, is equipped with the thrust surface that the slope set up on the rotor lower surface, corresponds with the rotor on the piping lane frame and is connected with one-way jack-up post, and the supporting shoe outwards removes one-way jack-up post and is promoted the rotation, and the supporting shoe inwards removes, and one-way jack-up post butt makes rotor upper surface slope setting with the rotor on the thrust surface.
2. The chemical piping lane structure of claim 1, wherein the driving wheel driven by the motor is installed on the upper portion of the piping lane frame, the pull rope is wound and connected with the driving wheel, the supporting wheels are installed on the upper portions of the upright posts, and the pull rope bypasses the supporting wheels.
3. The chemical pipe gallery structure of claim 1, wherein the upright post is provided with two sliding grooves, and the upper sliding seat and the lower sliding seat are respectively connected with the two sliding grooves in an adaptive manner.
4. The chemical piping lane structure of claim 1, wherein the upper sliding seat and the lower sliding seat are provided with supporting seats, and the ends of the hoisting beams are connected with the supporting seats.
5. The chemical piping lane structure of claim 1, wherein the piping lane frame is connected with a construction platform, and a plurality of hangers are connected between the construction platform and the piping lane frame, and the hangers are hung on the piping lane frame.
6. A chemical pipe rack structure according to any one of claims 1 to 5, wherein the pipe rack is provided with a piston cylinder corresponding to the supporting block, a telescopic rod of the piston cylinder is connected with the supporting block, the supporting block is connected with a supporting guide rod, and the supporting guide rod is movably inserted on the pipe rack.
7. A chemical piping structure according to any one of claims 1 to 5, wherein the lifting hook comprises a connecting seat and two clamping jaws hinged to the connecting seat, a plurality of connecting holes are formed in the clamping jaws at intervals, any connecting holes of the two clamping jaws are connected with each other to form a lifting ring for loading a pipeline between the two clamping jaws, and the connecting seat is connected with the lifting beam.
8. A chemical piping structure according to any one of claims 1 to 5, wherein the piping rack comprises a plurality of installation layers, the installation layers comprising cross members connected between the left and right adjacent columns, longitudinal members connected between the front and rear cross members, and a plurality of reinforcing members connected between the left and right longitudinal members, and the support blocks are connected to the longitudinal members.
9. A chemical pipeline replacement method for replacing a pipeline structurally installed in a chemical pipeline gallery according to claim 1, comprising the steps of:
s1, removing old pipelines which need to be replaced on a pipe rack;
s2, moving the detached old pipeline to a supporting block on one side of the pipe rack, and moving the new pipeline to the ground on the other side of the pipe rack;
s3, connecting an upper sliding seat on an old pipeline side upright post with a pull rope, connecting a lower sliding seat on a new pipeline side upright post with the pull rope, connecting a lifting beam between the two upper sliding seats on the old pipeline side, and connecting a lifting beam between the two lower sliding seats on the new pipeline side;
s4, the supporting blocks for supporting the old pipeline outwards move, the old pipeline is connected with the lifting hook on one lifting beam, and the new pipeline is connected with the lifting hook on the other lifting beam;
s5, the supporting blocks for supporting the old pipeline move inwards to return, so that the old pipeline moves downwards under the action of gravity, the new pipeline is pulled upwards through the pull rope, and the old pipeline descends to the ground and ascends to the detached height position of the old pipeline;
s6, the supporting blocks at the side of the new pipeline outwards move and support the new pipeline, the hooks on the new pipeline and the old pipeline are disassembled, the new pipeline is moved to a position on the pipe rack, which needs to be replaced, and the new pipeline is installed;
when the length of the pipeline to be replaced is larger than the distance between the front upright post and the rear upright post, the old pipeline detached in S2 is obliquely placed, and the outer end of the old pipeline is placed between the front upright post and the rear upright post and is close to the upright post; s4, when the longitudinal moving roller on the supporting block rotates to drive the outer end of the old pipeline to longitudinally and outwards move, and when the inner end of the old pipeline moves to a position between the front post and the rear post, the transverse moving roller on the supporting block rotates to adjust the posture of the old pipeline, so that the old pipeline is completely supported on the supporting block; and S6, supporting one end of the new pipeline on the supporting block, rotating the transverse moving roller on the supporting block, driving one end of the new pipeline into the pipe rack, then rotating the longitudinal moving roller on the supporting block, driving the new pipeline to longitudinally move so that the other end of the new pipeline also moves between the front upright post and the rear upright post, completely supporting the new pipeline on the supporting block, and then rotating the transverse moving roller to drive the new pipeline to move inwards for adjusting the gesture.
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| CN202210527658.2A CN114960926B (en) | 2022-05-16 | 2022-05-16 | Chemical pipe gallery structure and pipe replacement method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116676852A (en) * | 2023-06-05 | 2023-09-01 | 浙江万里建设工程有限公司 | Aerial pipe gallery |
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| CN214531895U (en) * | 2021-01-21 | 2021-10-29 | 中国建筑土木建设有限公司 | Underground multi-layer pipe gallery wall body sliding frame structure |
| DE202022101267U1 (en) * | 2022-03-08 | 2022-03-15 | Municipal Environmental Protection Engineering Co., Ltd Of Crec Shanghai Group | In-situ suspension protection structure to span an ultra-wide and ultra-deep flowtube gallery on a station by a cover and excavation process |
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| CN114960926A (en) | 2022-08-30 |
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