CN114952030B - Full-automatic large FPC cuts charging equipment - Google Patents

Full-automatic large FPC cuts charging equipment Download PDF

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Publication number
CN114952030B
CN114952030B CN202210583433.9A CN202210583433A CN114952030B CN 114952030 B CN114952030 B CN 114952030B CN 202210583433 A CN202210583433 A CN 202210583433A CN 114952030 B CN114952030 B CN 114952030B
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CN
China
Prior art keywords
fpc
blanking
feeding
cutting
module
Prior art date
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Active
Application number
CN202210583433.9A
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Chinese (zh)
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CN114952030A (en
Inventor
陆宏艺
徐亨晶
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Kaidayang Automation Co ltd
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Shenzhen Kaidayang Automation Co ltd
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Priority to CN202210583433.9A priority Critical patent/CN114952030B/en
Publication of CN114952030A publication Critical patent/CN114952030A/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36—Removing material
    • B23K26/38—Removing material by boring or cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B07C5/362—Separating or distributor mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12—Brushes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70—Auxiliary operations or equipment
    • B23K26/702—Auxiliary equipment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00—De-stacking of articles
    • B65G59/02—De-stacking from the top of the stack
    • B65G59/026—De-stacking from the top of the stack with a stepwise upward movement of the stack
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0063—Using robots
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02—Control or detection
    • B65G2203/0208—Control or detection relating to the transported articles
    • B65G2203/0233—Position of the article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04—Detection means
    • B65G2203/041—Camera

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Manipulator (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention provides full-automatic large FPC cutting and feeding equipment which comprises a feeding module, a feeding manipulator, a cutting module and a discharging module. The cutting module is located between feed module and the unloading module, and the cutting platform of transportation actuating mechanism drive cutting module slides between feed module, laser cutting mechanism and unloading module, stacks on the feed module and has placed the FPC material of waiting to process, and the unloading module includes throws material manipulator and unloading manipulator, throws material manipulator and is used for carrying the FPC leftover bits after the processing, and the unloading manipulator is used for carrying the qualified FPC material of cutting. According to the full-automatic large-piece FPC cutting and feeding equipment, a plurality of large-piece FPC materials to be processed can be placed on the feeding module in a laminated mode, the feeding mechanical arms grasp the materials one by one, the cutting module is used for cutting, the discharging module can be used for completing the operations of conveying qualified materials, throwing waste materials, cleaning a cutting platform and the like, the automation degree is high, the cutting efficiency is high, and the quality is stable.

Description

Full-automatic large FPC cuts charging equipment
Technical Field
The invention relates to the field of FPC processing equipment, in particular to full-automatic large-piece FPC slitting and feeding equipment.
Background
The FPC is a flexible circuit board, and has a very wide application field, particularly in the field of electronic products such as mobile phones, computers, consumer electronics and the like. In the manufacturing process, a plurality of FPC monomers are connected with a large-sized FPC, and then the large-sized FPC is required to be cut and decomposed to form a small-sized FPC monomer.
Therefore, a full-automatic large-piece FPC cutting and feeding device is needed to solve the technical problems.
Disclosure of Invention
The invention provides full-automatic large FPC cutting and feeding equipment, which solves the problems that in the prior art, cutting and decomposing operations are manually carried out, the operation efficiency is low, and the quality cannot be ensured.
In order to solve the technical problems, the technical scheme of the invention is as follows: a full-automatic large FPC cutting and feeding device comprises a feeding module, a feeding manipulator, a cutting module and a discharging module;
The cutting module is located between the feeding module and the blanking module, the cutting module comprises a laser cutting mechanism and a cutting platform, the conveying driving mechanism drives the cutting platform to slide between the feeding module, the laser cutting mechanism and the blanking module, FPC materials to be processed are stacked and placed on the feeding module, the feeding manipulator is located on one side of the feeding module and used for grabbing the FPC materials to be processed onto the cutting platform, the blanking module comprises a throwing manipulator and a blanking manipulator, the throwing manipulator is used for grabbing FPC leftovers cut on the cutting platform and conveying the FPC leftovers to a waste receiving position, and the blanking manipulator is used for grabbing FPC materials cut on the cutting platform and conveying the FPC materials qualified to the receiving position.
In the invention, the feeding module comprises a fixed plate, a lifting driving mechanism, a Y-direction positioning rod and an X-direction positioning rod;
The lifting drive mechanism is arranged on the fixed plate, the lifting drive mechanism is connected with the lifting plate to drive the lifting plate to lift relative to the fixed plate, the lifting plate is used for stacking and placing FPC materials to be processed, the Y-direction positioning rods and the X-direction positioning rods penetrate through the lifting plate, the two Y-direction positioning rods are respectively and movably arranged on two opposite sides of the FPC materials to be processed, and one X-direction positioning rod is movably arranged on the other side of the FPC materials to be processed to be used for positioning the FPC materials to be processed.
The Y-direction lead screw drives the Y-direction driving block to slide, the Y-direction driving block is connected with a connecting rod, two Y-direction positioning rods are arranged on two sides of the FPC material to be processed, and the two Y-direction positioning rods on the same side are respectively connected with two ends of the connecting rod.
Further, the Y-direction screw rod is connected with a Y-direction nut block in a transmission manner, the Y-direction driving block is connected to the side part of the Y-direction nut block in the horizontal direction, the X-direction screw rod is connected with an X-direction nut block in a transmission manner, the top of the X-direction nut block is connected with an X-direction driving block, the X-direction positioning rod is connected with the X-direction driving block, and the Y-direction screw rod is positioned between the fixing plate and the X-direction screw rod.
According to the invention, the blanking module comprises a guide rail frame, a second supporting piece, a Y-direction blanking driving mechanism, a throwing manipulator and a blanking manipulator, wherein the throwing manipulator is used for grabbing FPC leftovers cut on the cutting platform and conveying the FPC leftovers to a waste receiving position, and the blanking manipulator is used for grabbing FPC materials which are cut on the cutting platform and conveying the FPC leftovers to a qualified receiving position;
the Y-direction blanking driving mechanism is arranged on the second supporting piece, one end of the material throwing manipulator and one end of the blanking manipulator are connected with the Y-direction blanking driving mechanism to obtain driving force, and the other end of the material throwing manipulator and the other end of the blanking manipulator are connected with the guide rail frame in a sliding mode.
In the invention, the blanking manipulator further comprises a blanking connecting seat, one end of the blanking connecting seat and one end of the blanking connecting seat are connected with one lateral side of the Y-direction blanking driving mechanism, and the other end of the blanking connecting seat are connected with the top of the guide rail frame in a sliding mode.
In the invention, the blanking manipulator comprises an X-direction blanking driving mechanism, an X-direction blanking sliding plate, a blanking grabbing part and a fixing frame;
the X-direction blanking sliding plate is in sliding connection with the X-direction blanking driving mechanism and is driven to slide by the X-direction blanking driving mechanism, the blanking grabbing part is vertically and slidably connected with the X-direction blanking sliding plate, and the fixing frame is fixedly connected with the X-direction blanking sliding plate;
The cutting platform sliding track's one side is provided with the unloading camera group, the unloading camera group is used for right the FPC material after cutting on the cutting platform is shot, be provided with auxiliary light source, get material camera and unloading light source on the mount, auxiliary light source cooperation the unloading camera group is shot, the unloading manipulator snatchs the FPC material and moves through when the top of unloading camera group, the unloading camera group is shot in order to be used for carrying out accurate unloading, the unloading light source is annular light source and is located get material camera's below, the unloading light source cooperation get material camera to the cutting platform is shot, in order to be used for the accurate get material of unloading manipulator.
The material throwing manipulator comprises a material throwing grabbing part, wherein the material throwing grabbing part comprises a main body rod, a supporting rod and a material throwing sucker, a plurality of supporting rods are distributed along the extending direction of the main body rod, and the supporting rods are connected with a plurality of material throwing suckers;
The blanking grabbing part comprises a first fixing rod, a second fixing rod and a blanking sucker, wherein the second fixing rod is rotationally connected with one end of the first fixing rod, and the blanking sucker is arranged on the first fixing rod and the second fixing rod.
In the invention, a cleaning cylinder is arranged on one side of the guide rail frame, a cleaning brush is connected to the cleaning cylinder, the cleaning brush is positioned above the sliding track of the cutting platform, the cleaning cylinder drives the cleaning brush to approach the cutting platform to clean the cut FPC material, a waste material groove is arranged on one side of the cutting module, and the waste material groove is used for receiving waste materials swept by the cleaning brush.
Optionally, the waste bin top rotates and is connected with the lid, the lid is used for sealing the opening at waste bin top, one side of waste bin rotates and is provided with the lever spare, slides simultaneously and is provided with the extrusion pole, one side of cutting platform slides and is provided with the actuating strip, the actuating strip with the extrusion pole swing joint respectively is in the both ends of lever spare, the extrusion pole is kept away from the one end of lever spare with lid swing joint, through the extrusion the actuating strip moves down and drives the lid is opened, one side of cleaning brush is provided with and is used for the extrusion piece that the actuating strip moved down, the length of actuating strip is greater than or equal to the cleaning brush slides and cleans cutting platform's length.
Compared with the prior art, the invention has the beneficial effects that: according to the full-automatic large-piece FPC cutting and feeding equipment, a plurality of large-piece FPC materials to be processed can be placed on the feeding module in a laminated mode, the feeding mechanical arms grasp the materials one by one, the cutting module is used for cutting, the discharging module can be used for completing the operations of conveying qualified materials, throwing waste materials, cleaning a cutting platform and the like, the automation degree is high, the cutting efficiency is high, and the quality is stable.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the embodiments are briefly described below, and the drawings in the following description are only drawings corresponding to some embodiments of the present invention.
Fig. 1 is a schematic structural view of a preferred embodiment of the full-automatic large-sized FPC dicing and feeding apparatus of the present invention.
Fig. 2 is a schematic structural diagram of a feeding module according to the present invention.
Fig. 3 is a schematic structural view of a cutting platform according to the present invention.
Fig. 4 is a schematic structural view of a laser cutting mechanism in the present invention.
Fig. 5 is a schematic structural diagram of a blanking module in the present invention.
Fig. 6 is a schematic structural diagram of a blanking manipulator in the present invention.
Fig. 7 is a schematic structural diagram of a blanking camera set in the present invention.
Fig. 8 is a schematic structural view of a blanking grabbing portion in the present invention.
Fig. 9 is a schematic view of a structure of a waste tank provided with a cover in the present invention.
Fig. 10 is a schematic view showing a structure of the waste tank according to the present invention when the cover is opened.
FIG. 11 is a schematic view showing a structure in which a squeeze block is provided at one side of a cleaning brush.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The terms of directions used in the present invention, such as "up", "down", "front", "back", "left", "right", "inside", "outside", "side", "top" and "bottom", are used for explaining and understanding the present invention only with reference to the orientation of the drawings, and are not intended to limit the present invention.
The words "first," "second," and the like in the terminology of the present invention are used for descriptive purposes only and are not to be construed as indicating or implying relative importance and not as limiting the order of precedence.
In the present invention, unless specifically stated and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the prior art, large-sized FPCs are generally cut and decomposed manually, so that the operation efficiency is low, and the quality cannot be guaranteed.
The following is a preferred embodiment of a full-automatic large-piece FPC slitting and feeding device, which can solve the technical problems.
Referring to fig. 1, fig. 1 is a schematic structural diagram of a preferred embodiment of a full-automatic large-sized FPC dicing and feeding apparatus according to the present invention.
In the drawings, like structural elements are denoted by like reference numerals.
The invention provides full-automatic large FPC cutting and feeding equipment which comprises a feeding module 1, a feeding manipulator 2, a cutting module and a discharging module 5.
The cutting module is located between the feeding module 1 and the blanking module 5, the cutting module comprises a laser cutting mechanism 4 and a cutting platform 3, a suction plate 31 is arranged on the cutting platform 3, a plurality of suction holes are formed in the suction plate 31, FPC can be stably adsorbed, and the cutting platform 3 is driven by a transportation driving mechanism to slide among the feeding module 1, the laser cutting mechanism 4 and the blanking module 5.
The feeding module 1 is stacked and placed with FPC materials to be processed, the feeding manipulator 2 is located on one side of the feeding module 1, a feeding camera (the feeding camera is located on the back of a component indicated by a reference numeral 2 in fig. 1 and is not shown) is arranged on the feeding manipulator, the feeding manipulator is used for grabbing the FPC materials to be processed onto the cutting platform 3, the FPC materials can be accurately placed at a set position on the cutting platform 3 according to photographing of the feeding camera, and the feeding manipulator 2 has XYZ movement and the capability of rotating around a Z axis.
The blanking module 5 comprises a throwing manipulator 54 and a blanking manipulator 55, wherein the throwing manipulator 54 is used for grabbing the cut FPC leftover materials on the cutting platform 3 and conveying the cut FPC leftover materials to the waste receiving position, and the blanking manipulator 55 is used for grabbing the cut qualified FPC materials on the cutting platform 3 and conveying the cut FPC materials to the qualified receiving position, so that the labor division is clear, the cutting efficiency is high, and the quality is stable.
Referring to fig. 2, in the present embodiment, the feeding module 1 includes a fixing plate 101, a lifting plate 102, a lifting driving mechanism 103, a Y-directional positioning rod 104, and an X-directional positioning rod 105.
The lifting driving mechanism 103 is arranged on the fixed plate 101, the lifting driving mechanism 103 is connected with the lifting plate 102 to drive the lifting plate 102 to lift relative to the fixed plate 101, the lifting plate 102 is used for stacking and placing FPC materials to be processed, the Y-direction positioning rods 104 and the X-direction positioning rods 105 penetrate through the lifting plate 102, the two Y-direction positioning rods 104 are respectively and movably arranged on two opposite sides of the FPC materials to be processed, and one X-direction positioning rod 105 is movably arranged on the other side of the FPC materials to be processed to be used for positioning the FPC materials to be processed. The side opposite to the X-direction positioning rod 105 is a vacancy, and the vacancy can be used for feeding conveniently without blocking the feeding stroke. And the large FPC material is pushed to be contacted with the X-direction positioning rods 105 on one side and the Y-direction positioning rods 104 on two sides during feeding, so that the large FPC material can be well positioned.
Wherein, Y is to lead screw 106 drive Y to drive piece 108 slip, is connected with connecting rod 109 on the Y to drive piece 108, and the both sides of waiting to process the FPC material all are provided with two Y to locating lever 104, and two Y to locating lever 104 of homonymy are connected respectively at the both ends of connecting rod 109, and with low costs, and can form more stable location to big piece FPC material.
Further, a Y-direction nut block 107 is connected to the Y-direction screw 106 in a driving manner, a Y-direction driving block 108 is connected to a side portion of the Y-direction nut block 107 in a horizontal direction, an X-direction nut block 111 is connected to the X-direction screw 110 in a driving manner, an X-direction driving block is connected to the top of the X-direction nut block 111, an X-direction positioning rod 105 is connected to the X-direction driving block, and the Y-direction screw 106 is located between the fixing plate 101 and the X-direction screw 110.
The Y-direction driving block 108 is connected to the side part of the Y-direction nut block 107 in the horizontal direction, and the X-direction driving block is connected to the top of the X-direction nut block 111, so that the two structures form dislocation, the space among the Y-direction screw 106, the fixing plate 101 and the X-direction screw 110 can be reduced, the structure is more compact, and the cost is lower.
Further, as shown in fig. 2, the bottom end of the Y-directional positioning rod 104 is provided with a Y-directional connection bump, the Y-directional positioning rod 104 is connected with the connection bump to form an L-shaped structure, and the Y-directional connection bump is provided with a first elongated hole for adjustable connection with the connecting rod 109, so as to facilitate adjusting the connection position between the Y-directional connection bump and the connecting rod 10. The bottom of X to locating lever 105 is provided with X to connecting lug, and X to locating lever 105 is L shape structure with connecting lug connection, is provided with the second rectangular hole that is used for being connected with X to the drive block is adjustable on the connecting lug to X, conveniently adjusts the hookup location between X to connecting lug and the X to the drive block.
Referring to fig. 2, in the present embodiment, a lifting sensor 114 and a material height sensor 113 for detecting FPC materials to be processed on the lifting plate 102 are disposed on the fixed plate 101, and a sensing piece for being sensed by the lifting sensor 114 is disposed on one side of the lifting plate 102, and when the lifting sensor 114 senses the sensing piece, it indicates that the lifting plate 102 is lowered into place. The lifter plate 102 is laminated and placed with large-sized FPC materials, when the feeding manipulator 2 grabs away the large-sized FPC materials each time, the lifter plate 102 can be controlled to ascend according to the sensing signals of the material height sensor 113, so that the stacked large-sized FPC materials can be sensed by the material height sensor 113, and the FPC materials are kept at corresponding heights.
In this embodiment, a material sensor 115 is embedded in the middle of the upper surface of the lifting plate 102, and when the material sensor 115 senses that there is no FPC material on the lifting plate 102, the lifting plate 102 can be controlled to descend to a position that can be sensed by the lifting sensor 114. The conducting wire 116 of material inductor 115 is embedded to be set up on lifter plate 102, and the one end of lifter plate 102 is provided with the wire pole 118 that is used for arranging conducting wire 116, and conducting wire 116 sets up in wire pole 118, and wire pole 118 and fixed plate 101 sliding connection for conducting wire 116 can not be disordered, can not be disturbed.
The conductive wires 116 are distributed on the lifting plate 102 in a bending manner, and pressing blocks 117 for pressing the conductive wires 116 are arranged on the lifting plate 102, so that the conductive wires are stably arranged.
In this embodiment, four corners of the lifting plate 102 are connected with guide rods 119, and the guide rods 119 are slidably connected with the fixing plate 101, so that lifting stability of the lifting plate 102 is ensured.
Referring to fig. 1, in the present embodiment, a fixing plate 101 is disposed on a rack, and a lifting driving mechanism 103 is located at the bottom of the fixing plate 101, so as to save space.
Since FPCs are generally produced in batches, when a fixed batch of FPC materials is cut and processed, the positions of the Y-directional positioning rod 104 and the X-directional positioning rod 105 are not required to be adjusted basically, and therefore, in this embodiment, one end of the Y-directional screw 106 and one end of the X-directional screw 110 are connected with hand wheels 112 respectively, and the Y-directional positioning rod 104 and the X-directional positioning rod 105 are controlled to position the FPC materials through the respective hand wheels 112.
Referring to fig. 4, the laser cutting mechanism 4 in the present embodiment includes a first support 41, a laser generator 42, a mirror assembly 43, a galvanometer 44, a cutting driving mechanism 46, and a cutting positioning camera 45.
The cutting driving mechanism 46 is arranged between the two first supporting pieces 41, the laser generator 42 is arranged at the top of the cutting driving mechanism 46, the vibrating mirror 44 and the positioning camera 45 are connected to the connecting frame, the connecting frame is positioned on one horizontal side of the cutting driving mechanism 46 and is driven to slide by the cutting driving mechanism 46, the reflecting mirror assembly 43 is arranged on one side of the first supporting pieces 41, the reflecting mirror assembly 43 is positioned on an extension line of the moving path of the vibrating mirror 44, the reflecting mirror assembly 43 reflects laser of the laser generator 42 to the vibrating mirror 44, and the vibrating mirror 44 always can receive the laser reflected by the reflecting mirror assembly 43 in the process of laser cutting of FPC materials by sliding.
The clamping frame 47 is disposed on one side of the first support 41, and the clamping frame 47 has a plurality of clamping grooves, so that the conductive wire of the clamping laser cutting mechanism can be wound and fixed very conveniently.
Referring to fig. 5 and6, the blanking module in this embodiment includes a guide rail frame 51, a second supporting member 52, a Y-direction blanking driving mechanism 53, a throwing manipulator 54 and a blanking manipulator 55.
The throwing manipulator 54 is used for grabbing the cut FPC leftover materials on the cutting platform 3 and conveying the cut FPC leftover materials to the waste receiving position, and the blanking manipulator 55 is used for grabbing the cut qualified FPC materials on the cutting platform 3 and conveying the cut qualified FPC materials to the qualified receiving position. The cutting platform 3 in this embodiment is provided with two, can transport the work in turn, and work efficiency is high.
In this embodiment, the scrap box 7 is placed on one side of the sliding track of the cutting platform 3, and the throwing manipulator 54 can convey the grabbed FPC scraps into the scrap box 7.
The Y-direction blanking driving mechanism 53 is disposed on the second supporting member 52, one end of the throwing mechanical arm 54 and one end of the blanking mechanical arm 55 are connected with the Y-direction blanking driving mechanism 53 to obtain driving force, and the other end of the throwing mechanical arm 54 and the other end of the blanking mechanical arm 55 are slidably connected with the guide rail frame 51, so that the component sharing rate is high, the structure is stable, and the cost is low.
In this embodiment, the output directions of the material throwing mechanical arm 54 and the material discharging mechanical arm 55 are perpendicular to the sliding direction of the cutting platform 3, so that the materials on the cutting platform 3 can be output to two sides, and the structure is compact.
Referring to fig. 6, the discharging manipulator 55 in the present embodiment includes an X-direction discharging driving mechanism 551, an X-direction discharging sliding plate 552, a discharging grabbing portion 553, and a fixing frame 554.
The X-direction blanking sliding plate 552 is in sliding connection with and driven to slide by the X-direction blanking driving mechanism 551, the blanking grabbing portion 553 is in vertical sliding connection with the X-direction blanking sliding plate 552, the blanking grabbing portion 553 is driven to slide by the vertical driving mechanism 55B, and the fixing frame 554 is fixedly connected with the X-direction blanking sliding plate 552.
One side of the sliding track of the cutting platform 3 is provided with a blanking camera set 6, the blanking camera set 6 is used for photographing the cut FPC material on the cutting platform 3, and the material throwing manipulator 54 and the blanking manipulator 55 grab the FPC material of the cutting platform 3 according to photographing information of the blanking camera set 6.
Wherein, be provided with auxiliary light source 557, get material camera 555 and unloading light source 556 on the mount 554, when unloading manipulator 55 snatched FPC material and remove the top through unloading camera group 6, unloading camera group 6 is photographed, auxiliary light source 557 cooperation unloading camera group 6 is photographed, improves the definition of taking a photograph for the accurate unloading of unloading manipulator 55.
The unloading light source 556 is annular light source and is located the below of getting the material camera 555, and unloading light source 556 cooperates getting the material camera 555 to shoot towards cutting platform 3, ensures that unloading manipulator 55 accurately snatchs cutting qualified FPC material on the cutting platform 3.
The material taking camera 555, the light source component and the blanking manipulator 55 can be compactly integrated together by arranging the fixing frame 554.
In this embodiment, the auxiliary light source 557 is connected to the fixing frame 554 through the extension board 558, the extension board 558 includes a first connecting strip and a second connecting strip, the first connecting strip is connected to the fixing frame 554 through a first elongated hole, and the second connecting strip is connected to the auxiliary light source 557 through a second elongated hole, so that the position adjustment of the auxiliary light source 557 during installation is very convenient.
In this embodiment, the throwing manipulator 54 includes a throwing grabbing portion 542, where the throwing grabbing portion 542 includes a main body rod 5421, a supporting rod (i.e. a supporting rod indicated by a reference numeral 542 in fig. 5) and a throwing suction cup, and a plurality of supporting rods are distributed along an extending direction of the main body rod 5421, and a plurality of throwing suction cups are connected to the supporting rod, so that the throwing manipulator can grab a plurality of positions for cut FPC leftover materials at one time, and the grabbing is stable.
Referring to fig. 8, the discharging grabbing portion 553 includes a first fixing rod 553, a second fixing rod 5532 and a discharging suction cup 5533, the second fixing rod 5532 is rotatably connected to one end of the first fixing rod 5531, and the discharging suction cup 5533 is disposed on the first fixing rod 5531 and the second fixing rod 5532. Through adjusting the hookup location of first dead lever 5531 and second dead lever 5532 for unloading snatch portion 553 conveniently snatch FPC material of different shape specifications.
Referring to fig. 7, the blanking camera set 6 in the present embodiment includes a fixed camera 63 and a movable camera 62, the fixed camera 63 and the movable camera 62 are both disposed on a camera support 61, a camera screw and a fine adjustment frame are disposed on the camera support 61, and the movable camera 62 is in transmission connection with the camera screw 64 through a nut block, so that the adjustment of the relative position between the fixed camera 63 and the movable camera 62 is very convenient. The fine tuning frame 65 is fixedly arranged on the camera support 61, the fixed camera 63 is arranged on the fine tuning frame 65, and the relative position of the fixed camera 63 relative to the movable camera 62 can be finely adjusted through the fine tuning frame 65.
Referring to fig. 5, in the present embodiment, the discharging manipulator 55 further includes a discharging connecting seat 55C, the throwing manipulator 54 further includes a throwing connecting seat 543, one end of the throwing connecting seat 543 and one end of the discharging connecting seat 55C are connected to one lateral side of the Y-direction discharging driving mechanism 53, the other end of the throwing connecting seat 543 and the other end of the discharging connecting seat 55C are slidably connected to the top of the guide rail frame 51, and the connecting side of the Y-direction discharging driving mechanism 53 faces the guide rail frame 51, so that the lateral space is saved, and the material grabbing by the throwing manipulator and the discharging manipulator is facilitated to move.
Wherein, X is to unloading actuating mechanism 551 and unloading connecting seat 55C be connected, throws material and snatchs portion 542 and throws material connecting seat 543 through throwing material cylinder 541 and be connected, and unloading connecting seat 55C deviates from X to unloading actuating mechanism 551's one side four corners and is provided with the strengthening strip 55D, throws material connecting seat 543 and is close to the one side both ends of throwing material snatchs portion 542 and be provided with the reinforcing plate 544, and the structure is firm.
Referring to fig. 6, in the embodiment, a transfer rod 559 is connected to a bottom of one end of the discharging manipulator 55, more than two sliding blocks 55A are connected to the transfer rod 559, and the sliding blocks 55A are slidably connected to the rail frame 51, so that the sliding connection is more stable and the cost is lower.
Referring to fig. 2 and 5, in the present embodiment, a cleaning cylinder is disposed on one side of the guide rail frame 51, a cleaning brush 56 is connected to the cleaning cylinder, the cleaning brush 56 is located above the sliding track of the cutting platform 3, the cleaning cylinder drives the cleaning brush 56 to approach the cutting platform 3 to clean the cut FPC waste, a waste tank 32 is disposed on one side of the cutting module, and the waste tank 32 is used for receiving the waste swept by the cleaning brush 56. The cleaning brush 56 slides downwards to be in contact with the cutting platform 3, and then when the cutting platform 3 slides, the cleaning brush 56 can sweep FPC waste into the waste tank 32, so that the working efficiency is high, and the follow-up repeated circular cutting operation is facilitated.
Referring to fig. 9-11, optionally, a cover 33 may be rotatably disposed on top of the waste bin 32, where the cover 33 is used to close the opening on top of the waste bin 32, so that the finely divided waste is not easy to float out of the waste bin 32 during the movement.
One side of the waste tank 32 is rotatably provided with a lever member 35, and simultaneously is provided with an extrusion rod 36 in a sliding manner, one side of the cutting platform 3 is provided with a driving bar 34 in a sliding manner, the driving bar 34 and the extrusion rod 36 are respectively and movably connected to two ends of the lever member 35, one end, away from the lever member 35, of the extrusion rod 36 is movably connected with the cover body 33, and the cover body 33 is driven to be opened by downwards moving the driving bar 34 through extrusion.
Wherein, an elastic piece 37 can be arranged between the driving bar 34 and the waste tank 32, the elastic piece 37 is used for extruding the driving bar 34 to slide and reset in a direction away from the lever member 35, so that the driving bar 34 is kept at an upper position, and correspondingly, the cover body 33 is kept in a state of closing the top opening of the waste tank 32.
An extrusion block 562 for extruding the downward movement of the driving bar 34 is provided at one side of the cleaning brush 56, and the length of the driving bar 34 is equal to or longer than the length of the cleaning brush 56 sliding to clean the cutting platform 3. So make the clean whole in-process of cleaning brush 56 slip cleanness, extrusion piece 562 homoenergetic extrudees the drive bar 34 and keeps in the lower position, and then can make lid 33 be in the open condition, receives the waste material that cleaning brush 56 was swept, and the opening at waste material groove 32 top is sealed automatically to lid 33 after the cleaning is accomplished, and work efficiency is high, and work quality is good.
When the full-automatic large-piece FPC slitting and feeding device is used, a robot or a person can place a stacked large piece of FPC material on the lifting plate 102 of the feeding module 1, and when the large piece of FPC material is provided, the large piece of FPC material can be pushed to be contacted with the X-direction positioning rods 105 on one side and the Y-direction positioning rods 104 on two sides, so that better positioning can be formed on the large piece of FPC material.
Then, the feeding manipulator 2 can snatch the FPC material on the lifter plate 102 one by one according to a certain procedure, and place on the cutting platform 3, two cutting platforms 3 can use in turn, and is efficient, cutting platform 3 is driven by the transportation actuating mechanism and slides between feed module 1, laser cutting mechanism 4 and unloading module 5, cutting platform 3 will accept the FPC material on the feed module 1, then the FPC material of delivery carries out laser cutting and unloading operation, lifter plate 102 also can lift according to the response signal of material altitude sensor 113, in order to control the FPC material on top layer to keep at the altitude position that sets for the material loading manipulator 2 snatchs.
After cutting, according to the photographing information of the material taking camera 555, the blanking manipulator 55 grabs the qualified FPC material cut on the cutting platform 3, photographs the cut FPC material in the transportation process through the blanking camera group 6, and then conveys the cut FPC material to a qualified receiving position, accurate blanking can be performed, after all the qualified FPC material is grabbed, the material throwing manipulator 54 grabs the cut FPC leftover material on the cutting platform 3 according to the photographing information of the material feeding camera, and conveys the cut FPC leftover material into the waste box 7 (the grabbing sequence of the material throwing manipulator 54 and the blanking manipulator 55 is replaceable).
Then, the cutting platform 3 moves back to the direction of the feeding module 1, and in the returning process, the cleaning cylinder controls the cleaning brush 56 to approach the cutting platform 3 and form contact, so that the waste materials remained on the cut FPC can be cleaned, a waste material groove 32 is arranged on one side of the cutting module, and the waste material groove 32 receives the waste materials swept by the cleaning brush 56.
Thus, the working process of the full-automatic large-piece FPC slitting and feeding equipment in the preferred embodiment is completed.
The feeding module of full-automatic large-piece FPC cuts charging equipment of this preferred embodiment can the stromatolite place a plurality of large-pieces wait to process FPC material, snatch the material loading one by material loading manipulator, cut by the cutting module, the unloading module can accomplish and carry qualified material, throw waste material and operation such as clean cutting platform, degree of automation is high, cuts efficiently, stable in quality.
In summary, although the present invention has been described in terms of the preferred embodiments, the preferred embodiments are not limited to the above embodiments, and various modifications and changes can be made by one skilled in the art without departing from the spirit and scope of the invention, and the scope of the invention is defined by the appended claims.

Claims (1)

1. The full-automatic large FPC cutting and feeding equipment is characterized by comprising a feeding module, a feeding manipulator, a cutting module and a discharging module;
The cutting module is positioned between the feeding module and the discharging module, the cutting module comprises a laser cutting mechanism and a cutting platform, the conveying driving mechanism drives the cutting platform to slide among the feeding module, the laser cutting mechanism and the discharging module, FPC materials to be processed are stacked and placed on the feeding module, the feeding manipulator is positioned on one side of the feeding module and used for grabbing the FPC materials to be processed onto the cutting platform, the discharging module comprises a throwing manipulator and a discharging manipulator, the throwing manipulator is used for grabbing the cut FPC leftovers on the cutting platform and conveying the cut FPC leftovers to a waste receiving position, and the discharging manipulator is used for grabbing the cut qualified FPC materials on the cutting platform and conveying the cut FPC materials to the qualified receiving position;
The feeding module comprises a fixed plate, a lifting driving mechanism, a Y-direction positioning rod and an X-direction positioning rod;
The lifting driving mechanism is arranged on the fixed plate, the lifting driving mechanism is connected with the lifting plate so as to drive the lifting plate to lift relative to the fixed plate, the lifting plate is used for stacking and placing FPC materials to be processed, the Y-direction positioning rods and the X-direction positioning rods penetrate through the lifting plate, the two Y-direction positioning rods are respectively and movably arranged on two opposite sides of the FPC materials to be processed, and one X-direction positioning rod is movably arranged on the other side of the FPC materials to be processed so as to be used for positioning the FPC materials to be processed;
The Y-direction lead screw drives the Y-direction driving block to slide, the Y-direction driving block is connected with a connecting rod, two Y-direction positioning rods are arranged on two sides of the FPC material to be processed, and the two Y-direction positioning rods on the same side are respectively connected with two ends of the connecting rod;
The Y-direction screw rod is in transmission connection with a Y-direction nut block, the Y-direction driving block is connected to the lateral part of the Y-direction nut block in the horizontal direction, the X-direction screw rod is in transmission connection with an X-direction nut block, the top of the X-direction nut block is connected with an X-direction driving block, the X-direction positioning rod is connected with the X-direction driving block, and the Y-direction screw rod is positioned between the fixed plate and the X-direction screw rod;
The blanking module comprises a guide rail frame, a second supporting piece, a Y-direction blanking driving mechanism, a throwing manipulator and a blanking manipulator, wherein the throwing manipulator is used for grabbing FPC leftovers cut on the cutting platform and conveying the FPC leftovers to a waste receiving position, and the blanking manipulator is used for grabbing FPC leftovers cut on the cutting platform and conveying the FPC leftovers cut to a qualified receiving position;
the Y-direction blanking driving mechanism is arranged on the second supporting piece, one end of the material throwing mechanical arm and one end of the blanking mechanical arm are connected with the Y-direction blanking driving mechanism to obtain driving force, and the other end of the material throwing mechanical arm and the other end of the blanking mechanical arm are connected with the guide rail frame in a sliding mode;
The blanking manipulator further comprises a blanking connecting seat, one end of the blanking connecting seat and one end of the blanking connecting seat are connected with one lateral side of the Y-direction blanking driving mechanism, and the other end of the blanking connecting seat are connected with the top of the guide rail frame in a sliding mode;
The blanking manipulator comprises an X-direction blanking driving mechanism, an X-direction blanking sliding plate, a blanking grabbing part and a fixing frame;
the X-direction blanking sliding plate is in sliding connection with the X-direction blanking driving mechanism and is driven to slide by the X-direction blanking driving mechanism, the blanking grabbing part is vertically and slidably connected with the X-direction blanking sliding plate, and the fixing frame is fixedly connected with the X-direction blanking sliding plate;
The automatic feeding device comprises a cutting platform, a feeding camera set, a fixing frame, an auxiliary light source, a feeding camera and a feeding light source, wherein the feeding camera set is arranged on one side of a sliding track of the cutting platform and used for photographing FPC materials cut on the cutting platform, the fixing frame is provided with the auxiliary light source, the feeding camera and the feeding light source, the auxiliary light source is matched with the feeding camera set to photograph, when a feeding manipulator grabs the FPC materials to move above the feeding camera set, the feeding camera set photographs so as to be used for precisely feeding, the feeding light source is an annular light source and is positioned below the feeding camera, and the feeding light source is matched with the feeding camera to photograph towards the cutting platform so as to be used for precisely taking materials by the feeding manipulator;
the material throwing manipulator comprises a material throwing grabbing part, wherein the material throwing grabbing part comprises a main body rod, a supporting rod and a material throwing sucker, a plurality of supporting rods are distributed along the extending direction of the main body rod, and the supporting rods are connected with a plurality of material throwing suckers;
The blanking grabbing part comprises a first fixed rod, a second fixed rod and a blanking sucker, the second fixed rod is rotatably connected to one end of the first fixed rod, and the blanking sucker is arranged on each of the first fixed rod and the second fixed rod;
a cleaning cylinder is arranged on one side of the guide rail frame, a cleaning brush is connected to the cleaning cylinder and positioned above the sliding track of the cutting platform, the cleaning cylinder drives the cleaning brush to approach the cutting platform to clean the cut FPC material, a waste tank is arranged on one side of the cutting module, and the waste tank is used for receiving waste swept by the cleaning brush;
the utility model discloses a cleaning brush, including the cleaning brush, the waste material groove top rotates and is connected with the lid, the lid is used for sealing the opening at waste material groove top, one side of waste material groove rotates and is provided with the lever, slides simultaneously and is provided with the extrusion rod, one side of cutting the platform slides and is provided with the drive strip, the drive strip with the extrusion rod swing joint respectively is in the both ends of lever, the extrusion rod keep away from one end of lever with lid swing joint drives through the extrusion the drive strip moves down the lid is opened, one side of cleaning brush is provided with and is used for the extrusion piece that the drive strip moved down, the length of drive strip is greater than or equal to the cleaning brush slides and cleans cutting the length of platform.
CN202210583433.9A 2022-05-25 2022-05-25 Full-automatic large FPC cuts charging equipment Active CN114952030B (en)

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CN215880376U (en) * 2021-08-30 2022-02-22 苏州首镭激光科技有限公司 Novel laser cutting equipment
CN114160991A (en) * 2021-12-09 2022-03-11 上海轩田工业设备有限公司 Novel soldering lug arranging machine and working method thereof
CN217371004U (en) * 2022-05-25 2022-09-06 深圳市凯达扬自动化有限公司 Full-automatic large-piece FPC (flexible printed circuit) slitting and feeding equipment

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205551800U (en) * 2016-03-25 2016-09-07 东莞市盛雄激光设备有限公司 Full -automatic laser cutting produces workstation
CN208099625U (en) * 2018-02-28 2018-11-16 深圳市赛孚科技有限公司 A kind of metallic circuit laser board separator
CN108890144A (en) * 2018-07-12 2018-11-27 东莞市盛雄激光设备有限公司 A kind of laser cutting machine
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