CN114945779A - 对流器型材 - Google Patents

对流器型材 Download PDF

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CN114945779A
CN114945779A CN202080051020.5A CN202080051020A CN114945779A CN 114945779 A CN114945779 A CN 114945779A CN 202080051020 A CN202080051020 A CN 202080051020A CN 114945779 A CN114945779 A CN 114945779A
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fins
convector
heat exchange
profile
tubes
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谢尔盖·德米特里耶维奇·古宾
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Vladimir Valeryevich Gritsin
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/006Tubular elements; Assemblies of tubular elements with variable shape, e.g. with modified tube ends, with different geometrical features
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/02Air heaters with forced circulation
    • F24H3/06Air heaters with forced circulation the air being kept separate from the heating medium, e.g. using forced circulation of air over radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/14Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending longitudinally
    • F28F1/16Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending longitudinally the means being integral with the element, e.g. formed by extrusion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/42Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being both outside and inside the tubular element
    • F28F1/422Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being both outside and inside the tubular element with outside means integral with the tubular element and inside means integral with the tubular element
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F21/00Constructions of heat-exchange apparatus characterised by the selection of particular materials
    • F28F21/08Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
    • F28F21/081Heat exchange elements made from metals or metal alloys
    • F28F21/084Heat exchange elements made from metals or metal alloys from aluminium or aluminium alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C23/00Extruding metal; Impact extrusion
    • B21C23/02Making uncoated products
    • B21C23/04Making uncoated products by direct extrusion
    • B21C23/14Making other products
    • B21C23/142Making profiles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D2220/00Components of central heating installations excluding heat sources
    • F24D2220/20Heat consumers
    • F24D2220/2009Radiators
    • F24D2220/2027Convectors (radiators wherein heat transfer mainly takes place by convection)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/05308Assemblies of conduits connected side by side or with individual headers, e.g. section type radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D2001/0253Particular components
    • F28D2001/0286Radiating plates; Decorative panels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/0035Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for domestic or space heating, e.g. heating radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2215/00Fins
    • F28F2215/10Secondary fins, e.g. projections or recesses on main fins
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2255/00Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes
    • F28F2255/16Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes extruded

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

本发明涉及工业和民用建筑及设施供热领域,具体涉及一种对流器型材。一种对流器型材包括用于传热介质通过的管、外部热交换面板和由设置在其间的上板层和下板层限定的T形翅片,以及设有通孔的水平翅片,其中对流器型材由铝或铝合金制成,外部热交换面板与内腔成一定角度设置,管具有带翅片的内表面并连接到与T形翅片直径对置设置的竖直翅片,其中水平翅片中的通孔制作为矩形形状。技术效果是提高热交换强度,简化设计并减小总体尺寸,提高可靠性、可制造性和耐腐蚀性。

Description

对流器型材
技术领域
本发明涉及工业和民用建筑及设施供热领域,具体涉及一种对流器型材。
背景技术
供热设备的目的在于将热量从传热介质传递到房间内的空气环境。就传热方法而言,供热设备有条件地分为散热器和对流器。
散热器既通过辐射又通过对流来传递热量。它们的缺点在于尺寸大、工作压力低(达6巴)、大量传热介质和附近物体的加热。
对流器大体上通过对流来传送热量。此外,它们需要在系统中填充少量传热介质。对流器在结构上构造成承受网络中的较高压力(达30巴)。
对流器最常见的设计是其上压有翅片的管,并且具有诸如外形不美观、翅片间空间污染的缺点。
已知的通过冷成型由铝合金制成的型材(俄罗斯实用新型专利号109545和109546、IPCF28F1/10)包括用于传热介质通过的管,以及散热元件,散热元件构造为设置在管的相对侧上的两个纵向壁,以及沿径向设置在壁之间的纵向板,这两个板中的每一个沿壁的整个长度与每个纵向壁形成封闭的空气通道,其中纵向壁制造成针对空气传热介质的流入是平坦,并制造成针对流出是凹弧形的,纵向壁的这种形状组合为将空气传热介质到热交换型材的水平流入的层流移动的一部分转变为围绕型材的流动的向外竖直湍流分量提供了条件,由于纵向壁的几何形状,所述流动的向外竖直湍流分量具有向上流动的局部增强区,纵向壁的凹弧弯曲半径为R=2.8÷4.3·D,mm,其中D为弦长。
上述专利中的上述型材设计效率低,因为水平/竖直(从顶部到底部)气流的通过需要对型材进行强制吹气。型材本身不产生自然空气对流,而仅设计为使得湍流产生涡旋,因此提供从管(管填充有传热介质)到经过的气流的热/冷传递。这种设计适用于管式加热器/制冷器,前提是安装了电风扇,即热发生器/制冷单元/空调。这种类型的设备安装在工业设施中。
现有技术提供了一种由挤压铝型材制成的分段散热器(于2005年6月20日公布的RF专利号2254521、IPCF24H3/00),其包括入口集管和出口集管,入口集管和出口集管制造成具有偏置通道和在支承表面的侧部上由螺钉固定的配对凸耳,带有轴向径向翅片的竖直管状轴对称区段、后外部面板和前外部面板与之相连,其中每个集管制造有横截面为"喙形"构造并且设有加厚梯形支承件的偏置通道,区段的轴对称布置的管状通道为管,管具有竖直散热翅片,翅片构造为径向轴向翅片,以及中间对称弯曲翅片,在区段的两侧上,沿长度等于集管型材横向侧厚度的轴向边缘,将带有两个环形凹槽的光滑管压入集管的安装孔中,所述凹槽中设置了密封圈,通道两端处的轴向翅片设有弹性耐热锁定构件;此外,散热器具有安装区段,安装区段的后面板与集管加厚侧的紧固主要以用作散热器的刚性支承的自攻螺栓来提供,所述自攻螺栓穿过安装孔拧入。挤压铝型材优选由铝合金制成,例如由以下成分组成的合金:0.59%的Mg、0.39%的Si、0.19%的Fe、0.3%的Cu、98.53%的铝。
给定的模型由需要安装技能且难以制造的许多元件构成。当整个结构安装不当时以及当传热介质的刚性模量(矿物质饱和度)较高时,传热效率可能会降低;内部连接可能因生锈或腐蚀而卡住,这意味着可能会发生腐蚀、通道堵塞、紧密性下降。
现有技术提供了一种对流器区段(于2007年2月27日公开的俄罗斯实用新型专利号61397、IPCF24H3/06),其包括热交换元件,热交换元件具有在上侧上的纵向侧面板,所述纵向侧面板向内延伸成垂直于其的区段以形成纵向间隙,以及翅片,翅片设置在侧面板之间以增加传热面积,所述翅片具有主翅片和附加翅片,所述附加翅片具有T形型材,T形型材的水平部件以一定间隙沿纵向间隙延伸,使得相对于垂直于侧面板的板层的内表面提供空隙,其特征在于,该区段具有用于传热介质通过该区段的至少两个集管,所述集管从其内侧设置在侧面板的下基部处并与其配合,主肋沿集管的纵向轴线设置,连接它们并与之配合,其中通孔沿主肋的整个长度设置,附加肋的T形型材的竖直部件沿其纵向轴线连接到主肋,并且水平部件与其平行。
上述对流器在主型材中有两个集管通道。该设计很麻烦,因为其包含复杂的组件来用于通过原始支承腿将型材连接到通用供热系统。该设计的缺点是支承腿起到了承载元件的作用,并同时也起到了环形集管的作用,这在使用中可能非常不可靠。另外,该设计仅允许安装在地板的设计。
作为最接近的类比,作者选择了用于水加热系统的对流器和对流器区段(于2006年5月27日公布的俄罗斯实用新型专利号53759、IPCF24H3/06),其包括至少两个区段,每个区段具有用于传热介质通过该区段的集管,以及热交换元件,热交换元件具有侧面板,以及设置在其间以增加传热面积的翅片、安装元件,其中侧面板沿集管的纵向轴线设置成用于使传热介质通过该区段,每个前一区段的集管出口由连接集管连接到下一区段的集管入口。
上面的对流器是立体结构,其是通过切掉外部肋和内部肋而从型材得到的。型材的中心元件(集管)在去除肋后以一定角度弯曲,以便形成两个平行的型材。通过一体式对流器设计,突出元件(集管)一侧的支承腿是复合的(即由相互螺栓连接的若干元件构成)。该设计难以制造。此外,未排除弯曲元件(集管)出现微裂纹的可能性,该事实可能导致设计的不可靠性和操作特性的降低,具体而言,传热介质的抗压性降低、由于温度下降而造成微裂纹扩展、耐腐蚀性降低。所选择的对流器循环方法也限制了型材可能的并行布置,并且排除了对流器区段的修理和简单更换的可能性。
发明内容
本发明的技术任务是创造一种易于制造的铝制对流器。
技术效果是提高热交换强度,简化设计并减小总体尺寸,提高可靠性、可制造性和耐腐蚀性。
该技术效果是通过以下实现的:对流器型材包括用于传热介质通过的管、外部热交换面板和由设置在其间的上板层和下板层限定的T形翅片,以及设有通孔的水平翅片,其中对流器型材由铝或铝合金制成,外部热交换面板与内腔成一定角度设置,管具有带翅片的内表面并连接到与T形翅片直径对置设置的竖直翅片,其中水平翅片中的通孔制作为矩形形状。
附图说明
图1是对流器型材。
图2是对流器区段。
具体实施方式
对流器型材1(图1)由铝或铝合金以单一零件的形式通过挤压制成,包括用于传热介质(水)通过的管2。管2(图1、2)具有带翅片的内表面,以增加与传热介质的接触表面。在管2的侧部存在对称延伸的水平翅片3,其设置在穿过集管的纵向轴线的平面内,所述水平翅片3将管2与外部热交换面板4连接。水平翅片3提供增加的传热面积。此外,矩形通孔5(图2)沿水平翅片3的整个长度设置离彼此有预定距离,矩形通孔提供空气移动。
外部热交换面板4沿管2的纵向轴线设置并且由直区段6和倾斜区段7限定。此外,直区段6垂直于水平翅片3向下突出超过管2,并且外部热交换面板4的倾斜区段7朝型材内腔成7-15°的倾角设置,以增加对流器出口处热空气的流速。上部中的倾斜区段7向型材内部倒圆,并延伸至与其垂直的板层8以形成纵向间隙。外部热交换面板4还具有设在直区段6和倾斜区段7上的技术加厚部9,以提高结构强度。
为了增加传热面积,T形翅片10和竖直翅片11沿管的轴线沿管2的整个长度设置。
T形翅片10沿管的整个长度沿管2的上部延伸并且由上板层12和下板层13限定。此外,上板层12构造成水平的,并在外部热交换面板4的板层8所限定的纵向间隙下方延伸,使得上板层12的宽度超过纵向间隙的宽度以保护对流器的内表面免受异物的穿透。T形翅片10的下板层13设有技术加厚部14,以提高结构强度。
当加热管2中的传热介质(水)时,进入由水平翅片3、外部热交换面板4、T形翅片10和竖直翅片11限定的对流器内腔的空气受到加热。接下来,加热的空气穿过由板层8和T形翅片10的上板层12限定的间隙。通过构造相对于水平翅片3倾斜的外部热交换面板4,提供了对流器出口处热空气的流速增加,并且T形翅片10保护了对流器内表面免受异物的穿透。
对流器结构中不存在铜和硅使而得有可能提高耐腐蚀性。
与最接近的类似物相比,要求得到专利保护的对流器设计提供了100W/m的热功率增加,并实现了等于113W/kg的技术效率。

Claims (4)

1.一种对流器型材包括用于传热介质通过的管、外部热交换面板和由设置在所述外部热交换面板之间的上板层和下板层限定的T形翅片,以及设有通孔的水平翅片,其特征在于,所述对流器型材由铝或铝合金制成,所述外部热交换面板与所述内腔成一定角度设置,所述管具有带翅片的内表面并连接到与所述T形翅片直径对置设置的竖直翅片,其中所述水平翅片中的通孔制作为矩形形状。
2.根据权利要求1所述的对流器型材,其特征在于,所述外部热交换面板(4)朝所述区段的内腔成7-15°的倾角设置。
3.根据权利要求1所述的对流器型材,其特征在于,所述T形翅片的下板层设有技术加厚部。
4.根据权利要求1所述的对流器型材,其特征在于,所述管制造成具有沿其整个长度的纵向翅片。
CN202080051020.5A 2020-12-09 2020-12-30 对流器型材 Pending CN114945779A (zh)

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