CN114940378A - Quick-changing tray equipment and operation method - Google Patents
Quick-changing tray equipment and operation method Download PDFInfo
- Publication number
- CN114940378A CN114940378A CN202210565108.XA CN202210565108A CN114940378A CN 114940378 A CN114940378 A CN 114940378A CN 202210565108 A CN202210565108 A CN 202210565108A CN 114940378 A CN114940378 A CN 114940378A
- Authority
- CN
- China
- Prior art keywords
- tray
- upper layer
- plate
- lifting
- feeding mechanism
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
Abstract
The invention provides a quick-change charging tray device and an operation method thereof, wherein the quick-change charging tray device comprises a case, wherein an upper layer feeding table and a lower layer disc collecting table are arranged in the case, and the upper layer feeding table and the lower layer disc collecting table are in vertical conveying connection through a lifting mechanism; an upper layer feeding mechanism is arranged on the upper layer feeding table, at least two sensors are fixedly arranged beside the upper layer feeding mechanism, one end of the upper layer feeding mechanism is provided with a feeding mechanism, the other end of the upper layer feeding mechanism is provided with a positioning platform, and the upper layer feeding mechanism and the side of the positioning platform form transfer connection through a material sucking and transferring mechanism; the lower layer material receiving mechanism is arranged on the lower layer material receiving plate table, at least two sensors are fixedly arranged beside the lower layer material receiving mechanism, one end of the lower layer material receiving mechanism is provided with the material receiving mechanism, and the other end of the lower layer material receiving mechanism is connected with the upper layer material feeding mechanism in an up-and-down mode through the lifting mechanism. The automatic stacking device disclosed by the invention has the effects of improving the productivity and being good in use convenience, and the empty trays are automatically stacked, so that the full-automatic operation is realized, the labor cost of feeding and receiving is reduced, the time is saved, and the production efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of machinery, and relates to a full-automatic feeding device, in particular to a quick-changing tray device and an operation method.
Background
With the rapid development of mechanical automation technology, mechanical automation production is gradually replacing traditional manual production and gradually developing towards integrated processing equipment. The prior art belongs to the basic technology of the field of industrial automatic production lines for automatic feeding, and the technical difficulty of the prior art is mainly aiming at the feeding butt joint of production lines with different specifications. In the production line industry, a manual feeding mode is still adopted at present. At the present stage, the domestic labor cost rises year by year, and for the feeding process of the production line, the labor intensity is high, the working environment is severe, the production efficiency is low, and the requirement of modern automatic production is not met.
In the traditional product processing, the loading and unloading are generally carried out manually, an operator can only wait for the processing process of the product beside a machine tool and can carry out the loading and the material receiving after the product processing is finished, so that the loading period is short and the production efficiency is reduced; meanwhile, a large amount of manpower is wasted, and therefore the labor cost is increased.
With the development of science and technology, people invent various automatic feeding devices, feeding machine devices used in the current production generally use mechanical clamping jaws to clamp and replace discs, but each machine tool needs to be provided with a traveling frame mechanical arm, so that the problems of high production cost and large occupied area are caused, and in addition, the waiting CT of production is increased in the transferring process.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a quick-change tray device and an operation method, wherein the quick-change tray device can continuously supplement prepared materials and ensure uninterrupted feeding so as to improve the productivity and have good use convenience.
The purpose of the invention can be realized by the following technical scheme: a quick-change material tray device comprises a machine case, wherein an upper layer material feeding table and a lower layer material tray collecting table are arranged in the machine case, and the upper layer material feeding table and the lower layer material tray collecting table are in vertical conveying connection through a lifting mechanism;
an upper layer feeding mechanism is arranged on the upper layer feeding table, at least two sensors are fixedly arranged beside the upper layer feeding mechanism, one end of the upper layer feeding mechanism is provided with a feeding mechanism, the other end of the upper layer feeding mechanism is provided with a positioning platform, and the upper layer feeding mechanism and the side of the positioning platform form transfer connection through a material sucking and transferring mechanism;
the lower-layer material collecting mechanism is arranged on the lower-layer material collecting tray table, at least two sensors are fixedly arranged beside the lower-layer material collecting mechanism, one end of the lower-layer material collecting mechanism is provided with the material collecting mechanism, and the other end of the lower-layer material collecting mechanism is connected with the upper-layer material feeding mechanism in an up-and-down mode through the lifting mechanism.
In the above quick-change tray device, the upper layer feeding mechanism or the lower layer receiving mechanism includes a transfer part and a driving part, the transfer part includes a traverse rail, the traverse rail is connected with the traverse support plate in a sliding manner through a slider, the driving part includes a motor, the motor drives the belt assembly, and the lateral part of the traverse support plate is fixedly connected with the belt in the belt assembly through a clamping sleeve.
In foretell quick change charging tray equipment, open the breach of stepping down on the sideslip support plate, one side of the breach of stepping down is uncovered, the four corners department of sideslip support plate top surface sets firmly angle blocking piece, four angle blocking piece encloses and locates the periphery of the breach of stepping down.
In the quick-change tray device, the side part of the traverse support plate is fixedly provided with the induction sheet, and the induction sheet is in triggering connection with the sensor in the reciprocating stroke along the traverse track.
In the quick-change tray device, the feeding mechanism comprises a tray separating part and a tray taking part which are opposite up and down, the tray separating part comprises a bracket erected above the upper layer feeding mechanism, tray separating drivers are symmetrically arranged on the inner sides of the bracket, the inner ends of the tray separating drivers are in opening and closing drive connection with fork claws, a guide tray frame is fixedly arranged on the bracket, and the fork claws are arranged in gaps of the guide tray frame; the disc taking part comprises a disc taking cylinder, an upward telescopic rod of the disc taking cylinder is fixedly connected with an upper-layer adsorption plate, and a plurality of suction nozzles are arranged on the top surface of the upper-layer adsorption plate.
In the quick-change material tray equipment, the tray dividing driver comprises a tray dividing lifting cylinder, the bottom of the tray dividing lifting cylinder is in telescopic connection with a tray dividing translation cylinder, and the inner side of the tray dividing translation cylinder is in telescopic connection with the fork claw.
In foretell quick change charging tray equipment, it moves the mechanism and carries to inhale the material including moving and carrying the electric jar, move and carry the driving plate that slides on the electric jar, set up the electric jar that goes up and down on the driving plate, the lift end of electric jar that goes up and down links firmly moves and carries and inhale the flitch, move and carry the bottom surface that inhales the flitch and set up a plurality of suction nozzles, move and carry and inhale the flitch and extend to the locating platform top.
In foretell quick change charging tray equipment, elevating system is including erectting the electric jar, erect the electric jar and go up along vertical slip drive lift seat, set up two at least suction nozzles on the top surface of lift seat, upper feed platform is just right the opening is seted up to the top of lift seat.
In the quick-change tray device, the tray collecting mechanism comprises a tray storage part and an upper tray part which are opposite up and down, the tray storage part comprises a support which is erected above the lower-layer material collecting mechanism, a tray bin frame is fixedly arranged on the support, and at least one elastic blocking block is arranged on the inner side of the tray bin frame; the upper disc part comprises an upper disc cylinder, an upward telescopic rod of the upper disc cylinder is fixedly connected with a lower-layer adsorption plate, and the top surface of the lower-layer adsorption plate is provided with a plurality of suction nozzles.
In the quick-change tray device, the elastic blocking block comprises a base, a through hole is formed in the base, a rotating shaft is inserted into the through hole, a one-way snap spring is arranged between the rotating shaft and the through hole, the blocking block is fixedly sleeved on the rotating shaft, and the blocking block is pressed by the lower-layer adsorption plate in an ascending stroke to form an elastic expansion state.
The operation method of the quick-change tray equipment comprises the following steps:
1) the transverse moving support plate of the upper layer feeding mechanism slides to the position below the guide plate frame, the sensor senses that the transverse moving support plate is in place, the tray dividing driver drives the fork claws to release the stacked material trays, the tray taking cylinder lifts the upper layer adsorption plate to adsorb the material tray positioned at the bottommost part and then descends one material tray position, the tray dividing driver drives the fork claws to return to the original positions to support other material trays, the tray taking cylinder drives the upper layer adsorption plate to continuously descend to enable the material tray to be placed on the transverse moving support plate of the upper layer feeding mechanism, and the upper layer adsorption plate releases the material tray;
2) the transverse moving carrier plate of the upper layer feeding mechanism is slid and reset to the position above the lifting mechanism, the sensor senses that the material tray is in place, the material sucking and transferring mechanism drives the transferring and transferring material sucking plate to adsorb and transfer the products in the material tray onto the positioning platform, and the mechanical arm takes away the products to perform processing operation;
3) the lifting seat of the lifting mechanism sucks the empty tray to rise, so that the empty tray is separated from the transverse moving support plate of the upper layer feeding mechanism, and the lifting seat with the empty tray descends after the sensor senses that the transverse moving support plate of the upper layer feeding mechanism moves to avoid a lifting area;
4) the lifting seat releases the empty tray, and the lifting seat is lifted and reset after the sensor senses that the empty tray is moved away by the transverse moving support plate of the lower material receiving mechanism;
5) the transverse moving support plate of the lower material receiving mechanism carries an empty tray to slide below the tray bin frame, the empty tray is sensed to be in place through the sensor, the upper tray cylinder lifts the lower adsorption plate to move the empty tray upwards continuously, the empty tray contacts and pushes open the elastic blocking block to enable the empty tray in the tray bin frame to rise in a stacking mode, the elastic blocking block is clamped at the bottom side of the stacked empty tray again to be positioned, and the transverse moving support plate of the lower material receiving mechanism slides and resets to a lifting area to wait for receiving the tray;
6) and the steps 1) to 5) are repeatedly circulated, so that uninterrupted continuous feeding and disc collection are realized.
Compared with the prior art, the quick-change material tray equipment and the operation method have the following beneficial effects:
the equipment can always perform feed preparation supplement on secondary positioning, ensures uninterrupted feeding, achieves the effects of improving productivity and being good in use convenience, automatically stacks empty trays, achieves full-automatic operation, reduces labor cost of feeding and receiving, saves time and improves production efficiency. The equipment has compact structure, flexible action, wide practicability and good market prospect.
Drawings
Fig. 1 is a first internal structure diagram of the quick-change tray device.
Fig. 2 is a second internal structure diagram of the quick-change tray device.
Fig. 3 is a structural diagram of a feeding mechanism in the quick-change tray device.
Fig. 4 is a structural diagram of a take-up mechanism in the quick-change tray device.
Fig. 5 is an exterior structural view of the quick-change tray device.
In the figure, 1, a chassis; 2. an upper layer feeding table; 3. a lower tray collecting table; 4. traversing the track; 5. a sensor; 6. transversely moving the carrier plate; 6a, a baffle angle block; 6b, clamping and connecting sleeves; 6c, an induction sheet; 7. a motor; 8. a belt; 9. a support; 10. a disk separation driver; 11. a fork claw; 12. a guide plate rack; 13. a disc taking cylinder; 14. an upper layer adsorption plate; 15. transferring an electric cylinder; 16. a drive plate; 17. a lifting electric cylinder; 18. transferring a material sucking plate; 19. positioning the platform; 20. erecting an electric cylinder; 21. a lifting seat; 22. a support; 23. a disc bin rack; 24. an elastic stopper; 24a, a base; 24b, a rotating shaft; 24c, a stop block; 25. an upper plate cylinder; 26. and a lower adsorption plate.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
Example one
As shown in fig. 1 to 5, the quick-change tray device comprises a chassis 1, wherein an upper-layer feeding table 2 and a lower-layer tray collecting table 3 are arranged in the chassis 1, and the upper-layer feeding table 2 and the lower-layer tray collecting table 3 are in vertical conveying connection through a lifting mechanism;
an upper layer feeding mechanism is arranged on the upper layer feeding table 2, at least two sensors 5 are fixedly arranged beside the upper layer feeding mechanism, one end of the upper layer feeding mechanism is provided with a feeding mechanism, the other end of the upper layer feeding mechanism is provided with a positioning platform 19, and the upper layer feeding mechanism and the side of the positioning platform 19 form transfer connection through a material sucking and transferring mechanism;
set up lower floor's receiving agencies on lower floor's receipts dish platform 3, lower floor's receiving agencies's side sets firmly two at least sensors 5, and lower floor's receiving agencies one end sets up receipts dish mechanism, and the other end forms links up from top to bottom through elevating system and upper feeding mechanism.
The upper layer feeding mechanism or the lower layer receiving mechanism comprises a transferring part and a driving part, the transferring part comprises a transverse moving track 4, the transverse moving track 4 is connected with a transverse moving carrier plate 6 in a sliding mode through a sliding block, the driving part comprises a motor 7, the motor 7 is connected with a belt assembly in a driving mode, and the side portion of the transverse moving carrier plate 6 is fixedly connected with a belt 8 in the belt assembly through a clamping sleeve 6 b.
The transverse moving track 4 is two parallel straight line tracks, the two sides of the transverse moving carrier plate 6 are symmetrically and fixedly provided with slide blocks along the bottom, and the slide blocks on the two sides are correspondingly clamped with the two straight line tracks one by one to form sliding connection. The belt assembly comprises a driving wheel and a driven wheel, and the belt 8 is in a tensioning state and is sleeved on the periphery of the driving wheel and the driven wheel. The rotating shaft of the motor 7 is fixedly connected with the driving wheel. A clamping gap is formed in the clamping sleeve 6b, and the belt 8 penetrates through the clamping gap to form clamping connection through friction force.
An abdicating notch is opened on the transverse moving support plate 6, one side of the abdicating notch is open, corner blocks 6a are fixedly arranged at four corners of the top surface of the transverse moving support plate 6, and the four corner blocks 6a are arranged around the periphery of the abdicating notch. The inner peripheries of the four corner blocking blocks 6a form a material tray positioning area, and the material tray positioning area is matched with the profile of the material tray, so that the four corner blocking blocks 6a are attached to the four corners of the material tray one by one. The yielding gap forms a yielding space for the lifting structure, so that the loading and unloading operation is smoothly realized.
The side part of the transverse moving carrier plate 6 is fixedly provided with an induction sheet 6c, and the induction sheet 6c is in triggering connection with the sensor 5 in the reciprocating stroke along the transverse moving track 4. The two ends of the transverse moving carrier plate 6 are sensed to reach positions through at least two sensors 5, so that the whole system senses the arrival or departure of the material tray to carry out the next operation in order.
The feeding mechanism comprises a disc separating part and a disc taking part which are opposite up and down, the disc separating part comprises a support 9 erected above the upper layer feeding mechanism, disc separating drivers 10 are symmetrically arranged on the inner sides of the support 9, the inner ends of the disc separating drivers 10 are connected with fork claws 11 in an opening and closing driving manner, a guide disc rack 12 is fixedly arranged on the support 9, and the fork claws 11 are arranged in gaps of the guide disc rack 12; the disk taking part comprises a disk taking cylinder 13, an upward telescopic rod of the disk taking cylinder 13 is fixedly connected with an upper-layer adsorption plate 14, and the top surface of the upper-layer adsorption plate 14 is provided with a plurality of suction nozzles.
The guide plate frame 12 is specifically four right-angle limiting rods, an overlapping space of the material plate is formed between the four right-angle limiting rods, and the fork claw 11 is located between the two adjacent right-angle limiting rods, so that the guide plate frame 12 can be used for overlapping and fixing the material plate, the material plate is prevented from scattering, and the opening and closing inserting effect of the fork claw 11 on the material plate can be prevented. The disc taking cylinder 13 is fixedly arranged on the mounting frame, a plurality of guide rods penetrate through the mounting frame in a sliding mode, and the guide rods are fixedly connected with the upper-layer adsorption plate 14.
The sub-disc driver 10 comprises a sub-disc lifting cylinder, the bottom of the sub-disc lifting cylinder is connected with a sub-disc translation cylinder in a telescopic mode, and the inner side of the sub-disc translation cylinder is connected with a fork claw 11 in a telescopic mode.
The height lifting of the fork claws 11 is realized through the plate-dividing lifting cylinder, the horizontal movement of the fork claws 11 is realized through the plate-dividing translation cylinder, and therefore the fork claws 11 on two sides open, separate, release or fold the inserting support for the material plates in the middle, and in addition, the material plates which are overlapped can be lifted or descended.
The material sucking and transferring mechanism comprises a transferring electric cylinder 15, a driving sliding transmission plate 16 is arranged on the transferring electric cylinder 15, a lifting electric cylinder 17 is arranged on the transmission plate 16, the lifting end of the lifting electric cylinder 17 is fixedly connected with a transferring material sucking plate 18, a plurality of suction nozzles are arranged on the bottom surface of the transferring material sucking plate 18, and the transferring material sucking plate 18 extends to the position above a positioning platform 19. The shifting electric cylinder 15 drives the shifting material suction plate 18 to perform reciprocating translation between the upper layer feeding mechanism and the positioning platform 19 to perform product translation material, and the lifting action of the lifting electric cylinder 17 is used for realizing product feeding and discharging.
The lifting mechanism comprises a vertical electric cylinder 20, a vertical sliding driving lifting seat 21 is arranged on the vertical electric cylinder 20, at least two suction nozzles are arranged on the top surface of the lifting seat 21, and the opening is formed right above the lifting seat 21 by the upper-layer feeding table 2. The uncovered opening of the breach of stepping down on sideslip support plate 6 sets up towards the opening of upper feed platform 2, makes sideslip support plate 6 carry out reciprocal translation and lift seat 21 mutually noninterfere from this, and then lift seat 21 realizes the absorption and the up-and-down migration operation of charging tray through the opening.
The tray collecting mechanism comprises a tray storing part and an upper tray part which are opposite up and down, the tray storing part comprises a support 22 erected above the lower tray collecting mechanism, a tray bin frame 23 is fixedly arranged on the support 22, and at least one elastic blocking block 24 is arranged on the inner side of the tray bin frame 23; the upper plate part comprises an upper plate cylinder 25, an upward telescopic rod of the upper plate cylinder 25 is fixedly connected with a lower-layer adsorption plate 26, and the top surface of the lower-layer adsorption plate 26 is provided with a plurality of suction nozzles.
The dish storehouse frame 23 specifically is four right angle gag lever posts, forms the superpose space of charging tray between four right angle gag lever posts, and elasticity stops the piece 24 and is located between two adjacent right angle gag lever posts, and the storehouse frame 23 of keeping in the palm can realize stacking fixedly to the charging tray from this, avoids the charging tray to scatter, can not hinder the bearing effect of elasticity stop piece 24 to the charging tray again. The upper plate cylinder 25 is fixedly arranged on the mounting frame, a plurality of guide rods are slidably arranged on the mounting frame in a penetrating manner, and the guide rods are fixedly connected with the lower adsorption plate 26.
The elastic blocking block 24 comprises a base 24a, a through hole is formed in the base 24a, a rotating shaft 24b is inserted into the through hole, a one-way snap spring is arranged between the rotating shaft 24b and the through hole, a blocking block 24c is fixedly sleeved on the rotating shaft 24b, and the lower-layer adsorption plate 26 pushes the blocking block 24c to form an elastic expansion state in an ascending stroke. Through the 26 lifting charging trays of lower floor's adsorption plate, make the charging tray superpose through elasticity stopper 24 from lower supreme, then elasticity stopper 24 joint realizes fixedly holding in the palm in the charging tray bottom side again.
Compared with the prior art, this quick change charging tray equipment has following beneficial effect:
the equipment can always perform feed preparation supplement on secondary positioning, ensures uninterrupted feeding, achieves the effects of improving productivity and being good in use convenience, automatically stacks empty trays, achieves full-automatic operation, reduces labor cost of feeding and receiving, saves time and improves production efficiency. The device has compact structure, flexible action, wide practicability and good market prospect.
Example two
On the basis of the first embodiment, the present embodiment is:
the operation method of the quick-change tray equipment comprises the following steps:
1) the transverse moving support plate 6 of the upper layer feeding mechanism slides to the position below the guide plate frame 12, the sensor 5 senses that the transverse moving support plate 6 is in place, the disc separating driver 10 drives the fork claws 11 to release the stacked material discs, the disc taking cylinder 13 lifts the upper layer adsorption plate 14 to adsorb the material disc positioned at the bottommost part and then descends one material disc position, the disc separating driver 10 drives the fork claws 11 to return to the original position to support other material discs, the disc taking cylinder 13 drives the upper layer adsorption plate 14 to continuously descend to enable the material disc to be placed on the transverse moving support plate 6 of the upper layer feeding mechanism, and the upper layer adsorption plate 14 releases the material disc;
2) the transverse moving carrier plate 6 of the upper layer feeding mechanism is slid and reset to the upper part of the lifting mechanism, the sensor 5 senses that the material tray is in place, the material sucking and transferring mechanism drives the transferring and absorbing plate 18 to adsorb and transfer the products in the material tray onto the positioning platform 19, and the mechanical arm takes away the products to carry out processing operation;
3) the lifting seat 21 of the lifting mechanism sucks the empty tray to rise, so that the empty tray is separated from the transverse moving carrier plate 6 of the upper layer feeding mechanism, and the lifting seat 21 carries the empty tray to descend after the sensor 5 senses that the transverse moving carrier plate 6 of the upper layer feeding mechanism moves to avoid a lifting area;
4) the transverse moving support plate 6 of the lower material receiving mechanism slides to the lifting mechanism, the lifting seat 21 carries an empty plate to continuously descend so that the empty plate is placed on the transverse moving support plate 6 of the lower material receiving mechanism, the lifting seat 21 releases the empty plate, and the lifting seat 21 ascends and resets after the sensor 5 senses that the empty plate is moved away by the transverse moving support plate 6 of the lower material receiving mechanism;
5) the transverse moving support plate 6 of the lower material receiving mechanism carries an empty tray to slide below the tray bin frame 23, the sensor 5 senses that the empty tray is in place, the upper tray cylinder 25 lifts the lower adsorption plate 26 to continuously move the empty tray upwards, the empty tray contacts and jacks the elastic blocking block 24, the empty tray in the tray bin frame 23 is stacked and ascended, the elastic blocking block 24 is clamped at the bottom side of the stacked empty tray again for positioning, and the transverse moving support plate 6 of the lower material receiving mechanism slides and resets to a lifting area to wait for tray receiving;
6) and the steps 1) to 5) are repeatedly circulated, so that uninterrupted continuous feeding and disc collection are realized.
Compared with the prior art, the operation method of the quick-change material tray equipment has the following beneficial effects:
the equipment can always perform feed preparation supplement on secondary positioning, ensures uninterrupted feeding, achieves the effects of improving productivity and being good in use convenience, automatically stacks empty trays, achieves full-automatic operation, reduces labor cost of feeding and receiving, saves time and improves production efficiency. The device has compact structure, flexible action, wide practicability and good market prospect.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments, or alternatives may be employed, by those skilled in the art, without departing from the spirit or ambit of the invention as defined in the appended claims.
Although the chassis 1 is used more herein; an upper layer feeding table 2; a lower tray collecting table 3; traversing the track 4; a sensor 5; transversely moving the carrier plate 6; a corner block 6 a; a snap fit sleeve 6 b; a sensing piece 6 c; a motor 7; a belt 8; a bracket 9; a separate disk drive 10; a fork claw 11; a guide plate frame 12; a disc taking cylinder 13; an upper layer adsorption plate 14; a transfer electric cylinder 15; a drive plate 16; a lifting electric cylinder 17; transferring a material sucking plate 18; a positioning platform 19; erecting an electric cylinder 20; a lifting base 21; a support 22; a disc cartridge holder 23; an elastic stopper 24; a base 24 a; a rotating shaft 24 b; a stopper piece 24 c; an upper disc cylinder 25; lower adsorption plate 26, etc., without excluding the possibility of using other terms. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Claims (11)
1. A quick-change material tray device comprises a machine case and is characterized in that an upper layer material feeding table and a lower layer material tray collecting table are arranged in the machine case, and the upper layer material feeding table and the lower layer material tray collecting table are in vertical conveying connection through a lifting mechanism;
an upper layer feeding mechanism is arranged on the upper layer feeding table, at least two sensors are fixedly arranged beside the upper layer feeding mechanism, one end of the upper layer feeding mechanism is provided with a feeding mechanism, the other end of the upper layer feeding mechanism is provided with a positioning platform, and the upper layer feeding mechanism and the side of the positioning platform form transfer connection through a material sucking and transferring mechanism;
the lower-layer material collecting mechanism is arranged on the lower-layer material collecting tray table, at least two sensors are fixedly arranged beside the lower-layer material collecting mechanism, one end of the lower-layer material collecting mechanism is provided with the material collecting mechanism, and the other end of the lower-layer material collecting mechanism is connected with the upper-layer material feeding mechanism in an up-and-down mode through the lifting mechanism.
2. The quick-change tray device as claimed in claim 1, wherein the upper layer feeding mechanism or the lower layer receiving mechanism comprises a transfer part and a driving part, the transfer part comprises a traverse rail, the traverse rail is connected with a traverse carrier in a sliding manner through a slide block, the driving part comprises a motor, the motor is connected with a belt assembly in a driving manner, and the side part of the traverse carrier is fixedly connected with a belt in the belt assembly through a clamping sleeve.
3. The quick-change tray device as claimed in claim 2, wherein the traverse carrier has an abdicating notch, one side of the abdicating notch is open, four corners of the top surface of the traverse carrier are provided with corner blocks, and four corner blocks surround the abdicating notch.
4. The quick-change tray device as claimed in claim 2, wherein a sensing piece is fixed at the side part of the traverse carrier plate, and the sensing piece is in triggering connection with the sensor in the reciprocating stroke along the traverse track.
5. The quick-change tray device according to claim 1, wherein the feeding mechanism comprises a tray dividing part and a tray taking part which are opposite up and down, the tray dividing part comprises a bracket which is erected above the upper layer feeding mechanism, the tray dividing drivers are symmetrically arranged on the inner sides of the bracket, the inner ends of the tray dividing drivers are connected with fork claws in an opening and closing driving manner, a guide tray frame is fixedly arranged on the bracket, and the fork claws are arranged in gaps of the guide tray frame; the disc taking part comprises a disc taking cylinder, an upward telescopic rod of the disc taking cylinder is fixedly connected with an upper-layer adsorption plate, and a plurality of suction nozzles are arranged on the top surface of the upper-layer adsorption plate.
6. The quick-change tray device according to claim 5, wherein the tray dividing driver comprises a tray dividing lifting cylinder, the bottom of the tray dividing lifting cylinder is telescopically connected with a tray dividing translation cylinder, and the inner side of the tray dividing translation cylinder is telescopically connected with the fork claw.
7. The quick-change tray device according to claim 1, wherein the material sucking and transferring mechanism comprises a transferring electric cylinder, a sliding transmission plate is driven on the transferring electric cylinder, a lifting electric cylinder is arranged on the transmission plate, a lifting end of the lifting electric cylinder is fixedly connected with a transferring material sucking plate, a plurality of suction nozzles are arranged on the bottom surface of the transferring material sucking plate, and the transferring material sucking plate extends to above the positioning platform.
8. The quick-change tray device according to claim 1, wherein the lifting mechanism comprises a vertical electric cylinder, the vertical electric cylinder drives the lifting seat to slide vertically, the top surface of the lifting seat is provided with at least two suction nozzles, and the upper layer feeding table is provided with a through hole over the lifting seat.
9. The quick-change tray device according to claim 1, wherein the tray retracting mechanism comprises a tray storage part and an upper tray part which are opposite up and down, the tray storage part comprises a support which is erected above the lower-layer material collecting mechanism, a tray bin frame is fixedly arranged on the support, and at least one elastic blocking block is arranged on the inner side of the tray bin frame; the upper disc part comprises an upper disc cylinder, an upward telescopic rod of the upper disc cylinder is fixedly connected with a lower-layer adsorption plate, and the top surface of the lower-layer adsorption plate is provided with a plurality of suction nozzles.
10. The quick-change tray device according to claim 9, wherein the elastic blocking block comprises a base, a through hole is formed in the base, a rotating shaft is inserted into the through hole, a one-way snap spring is arranged between the rotating shaft and the through hole, a blocking block is fixedly sleeved on the rotating shaft, and the lower-layer adsorption plate presses the blocking block to form an elastic expansion state in an ascending stroke.
11. The method for operating the quick-change tray device according to claim 1, comprising the following steps:
1) the transverse moving support plate of the upper layer feeding mechanism slides to the position below the guide plate frame, the sensor senses that the transverse moving support plate is in place, the tray dividing driver drives the fork claws to release the stacked material trays, the tray taking cylinder lifts the upper layer adsorption plate to adsorb the material tray positioned at the bottommost part and then descends one material tray position, the tray dividing driver drives the fork claws to return to the original positions to support other material trays, the tray taking cylinder drives the upper layer adsorption plate to continuously descend to enable the material tray to be placed on the transverse moving support plate of the upper layer feeding mechanism, and the upper layer adsorption plate releases the material tray;
2) the transverse moving carrier plate of the upper layer feeding mechanism is slid and reset to the position above the lifting mechanism, the sensor senses that the material tray is in place, the material sucking and transferring mechanism drives the transferring and transferring material sucking plate to adsorb and transfer the products in the material tray onto the positioning platform, and the mechanical arm takes away the products to perform processing operation;
3) the lifting seat of the lifting mechanism sucks the empty tray to rise, so that the empty tray is separated from the transverse moving carrier plate of the upper layer feeding mechanism, and the lifting seat with the empty tray descends after the sensor senses that the transverse moving carrier plate of the upper layer feeding mechanism shifts to avoid a lifting area;
4) the lifting seat releases the empty tray, and the lifting seat is lifted and reset after the sensor senses that the empty tray is moved away by the transverse moving support plate of the lower material receiving mechanism;
5) the transverse moving carrier plate of the lower material receiving mechanism carries an empty tray to slide to the position below the tray bin frame, the sensor senses that the empty tray is in place, the upper tray cylinder lifts the lower adsorption plate to continuously move the empty tray upwards, the empty tray contacts and pushes open the elastic blocking block to enable the empty tray in the tray bin frame to be stacked and ascend, the elastic blocking block is clamped at the bottom side of the stacked empty tray again to be positioned, and the transverse moving carrier plate of the lower material receiving mechanism slides and resets to a lifting area to wait for receiving the tray;
6) and the steps 1) to 5) are repeatedly circulated, so that uninterrupted continuous feeding and disc collection are realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210565108.XA CN114940378B (en) | 2022-05-23 | 2022-05-23 | Quick-change tray equipment and operation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210565108.XA CN114940378B (en) | 2022-05-23 | 2022-05-23 | Quick-change tray equipment and operation method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114940378A true CN114940378A (en) | 2022-08-26 |
| CN114940378B CN114940378B (en) | 2023-10-20 |
Family
ID=82909483
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210565108.XA Active CN114940378B (en) | 2022-05-23 | 2022-05-23 | Quick-change tray equipment and operation method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114940378B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116654613A (en) * | 2023-06-30 | 2023-08-29 | 健大电业制品（昆山）有限公司 | Automatic feeding and receiving equipment |
| CN117068754A (en) * | 2023-10-12 | 2023-11-17 | 迈为技术(珠海)有限公司 | Feeding and discharging device and feeding and discharging method |
| CN117380581A (en) * | 2023-12-08 | 2024-01-12 | 苏州长江睿芯电子科技有限公司 | Lithium battery cell hierarchical test equipment based on MCU |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN212831527U (en) * | 2020-05-21 | 2021-03-30 | 深圳市久巨工业设备有限公司 | Feeding device and damping strip pasting system |
| CN113602821A (en) * | 2021-06-23 | 2021-11-05 | 苏州华智诚精工科技有限公司 | Mobile phone stand charging tray circulation feedway |
-
2022
- 2022-05-23 CN CN202210565108.XA patent/CN114940378B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN212831527U (en) * | 2020-05-21 | 2021-03-30 | 深圳市久巨工业设备有限公司 | Feeding device and damping strip pasting system |
| CN113602821A (en) * | 2021-06-23 | 2021-11-05 | 苏州华智诚精工科技有限公司 | Mobile phone stand charging tray circulation feedway |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116654613A (en) * | 2023-06-30 | 2023-08-29 | 健大电业制品（昆山）有限公司 | Automatic feeding and receiving equipment |
| CN116654613B (en) * | 2023-06-30 | 2024-03-08 | 健大电业制品（昆山）有限公司 | Automatic feeding and receiving equipment |
| CN117068754A (en) * | 2023-10-12 | 2023-11-17 | 迈为技术(珠海)有限公司 | Feeding and discharging device and feeding and discharging method |
| CN117068754B (en) * | 2023-10-12 | 2024-01-30 | 迈为技术(珠海)有限公司 | Feeding and discharging device and feeding and discharging method |
| CN117380581A (en) * | 2023-12-08 | 2024-01-12 | 苏州长江睿芯电子科技有限公司 | Lithium battery cell hierarchical test equipment based on MCU |
| CN117380581B (en) * | 2023-12-08 | 2024-02-06 | 苏州长江睿芯电子科技有限公司 | Lithium battery cell hierarchical test equipment based on MCU |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114940378B (en) | 2023-10-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114940378A (en) | Quick-changing tray equipment and operation method | |
| CN108861621B (en) | Tray type automatic plate collecting machine and use method thereof | |
| CN106956163B (en) | Full-automatic feeding equipment | |
| CN109623929B (en) | Automatic chamfering device for sealing ring | |
| CN110834153A (en) | Automatic go up laser marking equipment of unloading | |
| CN217497954U (en) | Quick-changing tray equipment | |
| CN114160991A (en) | Novel soldering lug arranging machine and working method thereof | |
| CN113291834A (en) | Loading and unloading device and automation equipment | |
| CN215746016U (en) | Automatic punching and placing equipment | |
| CN110842071B (en) | Truss type robot stamping system | |
| CN210914421U (en) | Automatic box stacker crane | |
| CN217837503U (en) | Glass panel burst letter sorting material feeding unit and glass panel slicing manipulator | |
| CN214692190U (en) | Soft magnetic ferrite syllogic unloading stacking device | |
| CN214933984U (en) | Sucker feeding device | |
| CN217126277U (en) | Loading and unloading device and automation equipment | |
| CN214652491U (en) | Grabbing device of washing label machine | |
| CN114803392A (en) | Tray disc loading and unloading device and loading and unloading method thereof | |
| CN113732145A (en) | Automatic punching and placing equipment | |
| CN216971312U (en) | Loading and unloading device and system | |
| CN215825431U (en) | Automatic material feed mechanism and cross cutting equipment that divide of graphite prefabricated plate | |
| CN111960022A (en) | Electromechanical control transportable whole stack tray and automatic tray separating and stacking conveying equipment | |
| CN214692191U (en) | Automatic soft magnetic ferrite feeding device | |
| CN218909093U (en) | Automatic feeding device with empty disc recycling function | |
| CN220663943U (en) | Display panel loading attachment | |
| CN216945291U (en) | Automatic loading and unloading mechanism for Tray disc |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |