CN114916650A - Mulberry paste processing equipment and method - Google Patents
Mulberry paste processing equipment and method Download PDFInfo
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- CN114916650A CN114916650A CN202210553687.6A CN202210553687A CN114916650A CN 114916650 A CN114916650 A CN 114916650A CN 202210553687 A CN202210553687 A CN 202210553687A CN 114916650 A CN114916650 A CN 114916650A
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Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L21/00—Marmalades, jams, jellies or the like; Products from apiculture; Preparation or treatment thereof
- A23L21/10—Marmalades; Jams; Jellies; Other similar fruit or vegetable compositions; Simulated fruit products
- A23L21/15—Marmalades; Jams; Jellies; Other similar fruit or vegetable compositions; Simulated fruit products derived from fruit or vegetable juices
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/51—Concentration
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N1/00—Machines or apparatus for extracting juice
- A23N1/02—Machines or apparatus for extracting juice combined with disintegrating or cutting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/003—Filters in combination with devices for the removal of liquids
- B01D36/008—Means to filter or treat the separated liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/065—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within rotatable bowls, e.g. meat cutters
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mycology (AREA)
- Medicines Containing Plant Substances (AREA)
Abstract
The invention relates to the technical field of mulberry paste processing, in particular to a mulberry paste processing device and a method, wherein the device comprises a boiling mechanism for heating and boiling mulberry, a filter-pressing mechanism for squeezing and filtering mulberry juice, a concentration component for freezing and concentrating and a material transfer mechanism; the stewing mechanism comprises a ceramic heating pot, a rotating motor for driving the ceramic heating pot to rotate, a stirring component for stirring mulberries and a supporting component for supporting the ceramic heating pot; the material transfer mechanism includes fortune hopper, supports the regulation support and the electronic guide rail set spare of fortune hopper, electronic guide rail set spare is including the intercommunication system the guide rail and the electronic slider of system mechanism, filter-pressing mechanism and concentrated subassembly boil, the fortune hopper adopts and is not stained with ceramic material and makes. The invention can liberate manpower to realize automatic boiling, and the boiled finished product has complete nutrient components and good quality.
Description
Technical Field
The invention relates to the technical field of mulberry paste processing, in particular to equipment and a method for processing mulberry paste.
Background
The mulberry paste can be eaten and taken as medicine, and has high nutritive value. The mulberry paste has the functions of enriching blood, promoting the production of body fluid to quench thirst, nourishing and health care, and the like, has thick juice like honey, is fragrant, sweet and delicious, and is praised as "holy fruit of the folk world". The mulberry paste is a very nutritious paste, and is prepared by carefully decocting mulberry fruits. Mulberry is normally green, becomes purple black after growing and ripening, and is rich in anthocyanin, vitamin B1, B2, B3, vitamin C and vitamin E.
The best choice for making mulberry paste is purple black fruit, which is the best choice for the product. The mulberry paste is slightly cold in nature, has the recording of the effect of the mulberry paste in ancient medical books, has the effects of nourishing blood, blackening hair, calming the nerves and relieving soul, is used as rare health-care paste, has great market value and is deeply loved by consumers.
The mulberry paste can clear liver and improve vision after being frequently eaten, is used for treating symptoms such as emaciation, soreness and coldness of waist and knees, frequent night sweat and the like caused by deficiency of essence and blood of liver and kidney, and can be frequently eaten as well as symptoms such as dizziness, mouth dryness and tongue dryness. The mulberry paste has a fresh and sweet taste, and can be mixed with honey when being taken at ordinary times, so that the taste is better.
However, the existing mulberry paste is mostly decocted manually, so that the decocting method wastes time and labor, and the quality of the mulberry paste cannot be guaranteed; the mulberry fruit juice is also processed and boiled in a large scale by adopting industrial boiling equipment, but the common production line cannot aim at the characteristics of the mulberry fruit, and the nutrient components of the mulberry fruit can be damaged when the mulberry fruit juice is produced in a large scale. It is therefore required to provide an apparatus for manufacturing morous alba paste specially for solving the above problems.
Disclosure of Invention
The invention aims to solve the technical problem of providing mulberry paste processing equipment and method, which can liberate manpower to realize automatic boiling, and the boiled finished product has complete nutrient components and good quality.
In order to solve the technical problems, the invention adopts the following technical scheme:
a processing method of mulberry paste comprises the following steps:
s1, selecting ripe mulberry, cleaning, sterilizing and draining;
s2, preheating a paste making machine to 60-70 ℃, adding the drained mulberry, slowly stir-frying and stir-crushing for 5-15 min, and decocting into paste;
s3, adding the additive A in the step S2, wherein the weight ratio of the mulberry raw material to the additive A is 10: 0.5-1, and continuously stirring and decocting for 10-20 min with soft fire;
s4, taking out the fruit pulp decocted in S3, squeezing, filtering to obtain filtrate, and performing freeze concentration treatment on the filtrate to obtain concentrated mulberry juice;
s5, returning the concentrated mulberry juice to the pot, slowly heating to 100 ℃, adding the additive B accounting for 0-10% of the weight of the concentrated mulberry juice, and continuously stirring and decocting to obtain thick clear paste;
and S6, detecting and canning.
Preferably, the additive A comprises one or more of radix rehmanniae Preparata, Polygoni Multiflori radix, fructus Ligustri Lucidi, rhizoma Polygonati, fructus Lycii, semen Ziziphi Spinosae, semen plantaginis, fructus Broussonetiae and Prunellae Spica.
Preferably, the additive B comprises one or more of honey, rock candy and fresh lemon juice.
The mulberry paste processing equipment for realizing the mulberry paste processing method comprises a boiling mechanism for heating and boiling mulberry, a filter-pressing mechanism for squeezing and filtering mulberry juice, a concentration component for freezing and concentrating and a material transfer mechanism; the stewing mechanism comprises a ceramic heating pot, a rotating motor for driving the ceramic heating pot to rotate, a stirring component for stirring the mulberry and a supporting component for supporting the ceramic heating pot; the material transfer mechanism includes fortune hopper, is used for supporting the regulation support and the electronic guide rail set spare of fortune hopper, electronic guide rail set spare is including extending to boil guide rail and the electronic slider of system mechanism, filter-pressing mechanism and concentrated subassembly, it adopts electronic slider to install on the guide rail to adjust the support, the fortune hopper adopts and is not stained with ceramic material and makes.
Preferably, the ceramic heating pot comprises a ceramic inner container with a spherical arc-shaped bottom, an electric heating wire and an insulating and heat-preserving shell, wherein the electric heating wire is embedded in the inner wall of the insulating and heat-preserving shell, a fixed seat is arranged at the bottom of the insulating and heat-preserving shell, and the fixed seat is fixedly connected with an output shaft of the rotating motor; the supporting component comprises a first lifting electric cylinder and a second lifting electric cylinder which are arranged in parallel, the output end of the first lifting electric cylinder is provided with a supporting block, a rotating groove is formed in the supporting block, a rotating motor is rotatably and hingedly installed in the rotating groove, an annular support is arranged on the second lifting electric cylinder, at least two hinged seats are arranged on the annular support, the hinged seats are rotatably and hingedly connected with the output end of the second lifting electric cylinder and the equipment rack respectively, the annular support is sleeved on the periphery of the ceramic heating pot, and a rotating bearing is arranged between the annular support and the outer wall of the insulating heat-preserving shell.
Preferably, the stirring assembly comprises a stirrer, a supporting upright post for supporting the stirrer and an inclined telescopic electric cylinder for connecting the stirrer and the supporting upright post; the agitator includes the puddler, the one end of puddler with the grafting can be dismantled to the output of flexible electric jar, the other end of puddler is equipped with the arc that agrees with in ceramic inner bag inner wall and turns over the scraper of stir-fry, the arc turns over and has seted up a plurality of through-holes on the scraper of stir-fry, still be equipped with the broken blade of detachable on the puddler.
Preferably, adjust the support including rotating the base, rotating base fixed mounting be in on the electronic slider, it installs the electric jar of third lift to rotate to connect on the base, the output connection of the electric jar of third lift is equipped with the support frame, fortune hopper demountable installation be in on the support frame, the bottom of fortune hopper becomes the arc and is equipped with the discharging pipe, be equipped with the control valve on the discharging pipe.
Preferably, the filter pressing mechanism comprises a filter pressing body, and the filter pressing body comprises a feeding hole, a discharging hole and a slag discharging hole.
Preferably, the concentration assembly comprises a freeze concentrator body, and the freeze concentrator body comprises a feeding opening and a discharging opening.
The invention has the beneficial effects that:
1. compared with the method for boiling by adding water in the prior art, the method for processing the mulberry paste has higher efficiency, can keep the original nutritional ingredients of the mulberry as much as possible, and can not cause the loss of nutritional substances by using the crushing blade of the stirrer for physically crushing the pulp in the process of frying.
2. This equipment has system of decocting concurrently, filter-pressing, freezing concentration and system cream integration function, and the whole reduction manual contact material as far as possible conveniently carries out automated control production in aseptic environment, can effectively prevent to pollute, promotes the quality of product.
3. This equipment utilizes the mode that system of stewing concentration and freeze concentration combined together to carry out concentrated processing, and is more high-efficient, compares whole high temperature system of decocting in prior art, and freeze concentration process can be furthest the nutrient composition who remains the mulberry.
Drawings
FIG. 1 is a schematic structural diagram of the main components of the present invention;
FIG. 2 is a schematic cross-sectional view of the main components of the present invention;
FIG. 3 is an enlarged schematic view of FIG. 2A of the present invention;
fig. 4 is an enlarged schematic view of fig. 2B according to the present invention.
Reference numerals:
1-a boiling mechanism; 11-a ceramic heating pan; 111-a ceramic liner; 112-electric heating wires; 113-insulating thermal insulation casing; 114-a fixed seat; 12-a rotating electric machine; 13-a stirring assembly; 131-a stirrer; 1311-stirring rod; 1312-arc stir-frying scraping blade; 1313-through holes; 1314-crushing blade; 132-a support column; 133-telescopic electric cylinder; 14-a support assembly; 141-a first lifting electric cylinder; 142-a second lifting electric cylinder; 143-a ring-shaped support; 2-a filter pressing mechanism; 21-a filter press body; 22-a feed inlet; 23-a discharge hole; 24-a slag discharge port; 3-a concentration component; 31-a freeze concentrator body; 32-a feeding port; 33-a discharge outlet; 4-a material transfer mechanism; 41-a conveying hopper; 411-a discharge pipe; 42-adjusting the support; 421-rotating the base; 422-a third lifting electric cylinder; 423-a support frame; 43-a motorized track assembly; 431-guide rail; 432-electric slider.
Detailed Description
In order to facilitate understanding of those skilled in the art, the present invention is further described below with reference to the following examples and the accompanying drawings, which are not intended to limit the present invention.
Example 1
1. Selecting mulberry fruits with good purple quality, firstly cleaning with clear water, and then according to the salt: starch: distilled water 1g:5 g: mixing 10L of washing water, soaking Mori fructus in the washing water, stirring gently for 5min, filtering, and repeatedly washing with clear water for 2-3 times until completely cleaning.
2. Assembling a crushing blade 1314 on a stirring rod 1311, controlling a telescopic electric cylinder 133 to extend a stirrer 131 into a ceramic heating pot 11, preheating the ceramic heating pot, draining 10kg of cleaned mulberry, pouring the drained mulberry into the preheated ceramic heating pot 11, starting a rotating motor 12, driving the ceramic heating pot 11 to slowly rotate, stir-frying and crushing the mulberry, wherein an arc stir-frying scraping blade 1312 is fixed and is attached to the bottom of the pot, an arc edge of the arc stir-frying scraping blade is attached to the bottom of the pot, and a through hole 1313 is formed in the arc stir-frying scraping blade 1312 and used for passing materials and reducing resistance; in the boiling process, the ceramic heating pot 11 is set to rotate for a circle in the positive direction and then rotate for a circle in the reverse direction until the mulberry is boiled into a pulp; adding 0.5kg of ground powder of radix rehmanniae Preparata, Polygoni Multiflori radix, fructus Ligustri Lucidi and Prunellae Spica at a weight ratio of 2:2:2:1, and decocting with slow fire for 15 min.
3. After primary decoction is finished, the telescopic electric cylinder 133 is controlled to remove the stirrer 131 from the ceramic heating pot 11, the electric sliding block 432 is controlled to drive the material conveying hopper 41 to the position below the ceramic heating pot 11, then the first lifting electric cylinder 141 is controlled to ascend, the second lifting electric cylinder 142 descends simultaneously, the ceramic heating pot 11 is driven to incline, mulberry pulp is poured into the material conveying hopper 41, the electric sliding block 432 is controlled to convey the fruit pulp to the filter pressing mechanism 2 according to a preset track, then the third lifting electric cylinder 422 and the rotating base 421 (the rotating base 421 is driven by a motor to finish rotation) are adjusted to enable the discharge pipe to be over against the feed inlet of the filter pressing body 21, the control valve is opened to transfer the fruit pulp to the filter pressing machine for filter pressing work, and at the moment, the material conveying hopper 41 is moved and adjusted to enable the discharge hole of the filter pressing machine to receive the filtered mulberry juice.
4. Controlling the electric sliding block 432 to convey the material conveying hopper 41 to the concentration component 3, then adjusting the third lifting electric cylinder 422 and the rotating base 421 (the rotating base 421 is driven by a motor to complete rotation) to enable the material outlet pipe to be over against the material inlet 32 of the freeze concentrator body 31, starting the control valve to transfer the fruit pulp into the freeze concentrator, starting the machine to perform freeze concentration work, and at the moment, moving and adjusting the material conveying hopper 41 to be positioned at the material outlet 33 of the freeze concentrator to receive the press-filtered concentrated mulberry juice. The mulberry juice is frozen and concentrated, so that the nutritional ingredients of the mulberry can be retained to the greatest extent, the ingredient retention degree is higher compared with the traditional way that high-temperature boiling depends on water evaporation in the whole process, and the situations of pot pasting and the like caused by long-time heating and boiling can be prevented.
5. After the concentration treatment is finished, the control and regulation conveying hopper 41 conveys the concentrated mulberry juice back to the ceramic heating pot 11, honey with the volume of 5% of that of the concentrated mulberry juice and pure lemon juice squeezed from fresh lemons are added, the boiling is started again, the stirrer 131 is continuously utilized to slowly stir in the boiling process, the ceramic heating pot 11 and the stirrer 131 reversely rotate in the boiling process until the thick clear paste is obtained, the quality of a finished product is detected, and then the finished product is taken out and canned for storage.
The prepared mulberry paste has fine taste and well-retained nutritional ingredients. The medicine has the effects of enriching blood, regulating qi, nourishing liver and kidney and has obvious effect.
Example 2
1. Selecting mulberry fruits with good purple quality, firstly cleaning with clear water, and then according to the salt: starch: distilled water 1g:5 g: mixing 10L of washing water, soaking Mori fructus in the washing water, stirring gently for 5min, filtering, and repeatedly washing with clear water for 2-3 times until completely cleaning.
2. Assembling a crushing blade 1314 on a stirring rod 1311, controlling a telescopic electric cylinder 133 to extend a stirrer 131 into a ceramic heating pot 11, preheating the ceramic heating pot, draining 10kg of cleaned mulberry, pouring into the preheated ceramic heating pot 11, starting a rotating motor 12, driving the ceramic heating pot 11 to rotate slowly, stir and crush the mulberry, fixing an arc stir-frying scraping blade 1312, attaching an arc edge to the bottom of the pot to prevent the mulberry from being burnt, and arranging a through hole 1313 on the arc stir-frying scraping blade 1312 for materials to pass through and reducing resistance; in the boiling process, the ceramic heating pot 11 is set to rotate for a circle in the positive direction and then rotate for a circle in the reverse direction until the mulberry is boiled into a pulp; adding 1kg of ground powder of radix rehmanniae Preparata, Polygoni Multiflori radix, rhizoma Polygonati, fructus Lycii, semen Ziziphi Spinosae and semen plantaginis at a weight ratio of 3:3:2:1:4:1, decocting with slow fire for 15 min.
3. After primary decoction is finished, the telescopic electric cylinder 133 is controlled to move the stirrer 131 out of the ceramic heating pot 11, the electric sliding block 432 is controlled to drive the material conveying hopper 41 to the position below the ceramic heating pot 11, then the first lifting electric cylinder 141 is controlled to ascend, meanwhile, the second lifting electric cylinder 142 descends, the ceramic heating pot 11 is driven to incline, mulberry pulp is poured into the material conveying hopper 41, the electric sliding block 432 is controlled to convey the fruit pulp to the filter pressing mechanism 2 according to a preset track, then the third lifting electric cylinder 422 and the rotating base 421 (the rotating base 421 is driven by a motor to finish rotation) are adjusted to enable the discharging pipe to be over against the feeding hole of the filter pressing body 21, the control valve is opened to transfer the fruit pulp to the filter pressing machine, filter pressing work is carried out by starting the machine, and at the moment, the material conveying hopper 41 is moved and adjusted to be located at the discharging hole of the filter pressing machine to receive the filtered mulberry juice.
4. Controlling the electric sliding block 432 to convey the material conveying hopper 41 to the concentration component 3, then adjusting the third lifting electric cylinder 422 and the rotating base 421 (the rotating base 421 is driven by a motor to complete rotation) to enable the material outlet pipe to be over against the material inlet 32 of the freeze concentrator body 31, starting the control valve to transfer the fruit pulp into the freeze concentrator, starting the machine to perform freeze concentration work, and at the moment, moving and adjusting the material conveying hopper 41 to be positioned at the material outlet 33 of the freeze concentrator to receive the press-filtered concentrated mulberry juice. The mulberry juice is frozen and concentrated, so that the nutritional ingredients of the mulberry can be retained to the maximum extent, the ingredient retention degree is higher compared with the traditional mode that high-temperature boiling is carried out in the whole process and water evaporation is relied on, and the situations of pan pasting and the like caused by long-time heating and boiling can be prevented.
5. After the concentration treatment is finished, the material conveying hopper 41 is controlled and adjusted to convey the concentrated mulberry juice back to the ceramic heating pot 11, a proper amount of rock sugar is added, the boiling is started again, the stirrer 131 is continuously used for slowly stirring in the boiling process, the ceramic heating pot 11 and the stirrer 131 rotate reversely in the boiling process until the thick clear paste is formed, the quality of the finished product is detected, and then the thick clear paste is taken out and canned for storage.
The prepared mulberry paste has fine taste and well-retained nutritional ingredients. Has obvious effect on treating dizziness, tinnitus and dim eyesight caused by deficiency of liver-kidney yin and blood.
The working principle is as follows:
as shown in fig. 1-4, (the present apparatus is provided with a main body support, which is hidden from view for convenience of illustration, the main body frame of the apparatus, the support portion of the conventional connection frame, and the conventional connections that are common in the prior art). In the actual use process, the whole set of equipment is placed in a sterile dust-free workshop; the ceramic heating pot is selected for boiling, the ceramic is not easy to stick and is convenient to clean, the pot body is arranged obliquely, feeding and taking are convenient, the pot cover is not arranged on the ceramic heating pot 11, and steam is convenient to quickly escape and take away water in the heating and stir-frying process; putting initially cleaned mulberry into a ceramic heating pot 11, assembling a crushing blade 1314 on a stirring rod 1311, controlling a telescopic electric cylinder 133 to stretch a stirrer 131 into the ceramic heating pot 11, preheating the ceramic heating pot, draining the cleaned mulberry, pouring the drained mulberry into the preheated ceramic heating pot 11, starting a rotating motor 12 to drive the ceramic heating pot 11 to rotate slowly to stir and crush the mulberry, fixing an arc stir-frying scraping blade 1312, and also making the arc stir-frying scraping blade made of a ceramic non-sticky material, wherein the arc edge of the arc stir-frying scraping blade is attached to the pot bottom to prevent the mulberry from being burnt, and a through hole 1313 is formed in the arc stir-frying scraping blade 1312 for the material to pass through and reduce the resistance; during the boiling process, the ceramic heating pot 11 is set to rotate in a forward direction for one circle and then rotate in a reverse direction for one circle until the mulberry is boiled into a pulp. In the whole process, the material conveying hopper 41 is adopted for conveying materials back and forth, manual contact with the materials is not needed, pollution is reduced, the material conveying hopper 41 is not limited by the shapes of the materials, and compared with the prior art that the materials are directly pumped by using a pipeline, the materials are not easy to block and are more convenient to clean; during material conveying, the telescopic electric cylinder 133 is controlled to move the stirrer 131 out of the ceramic heating pot 11, the electric sliding block 432 is controlled to drive the material conveying hopper 41 to the position below the ceramic heating pot 11, then the first lifting electric cylinder 141 is controlled to ascend, the second lifting electric cylinder 142 descends simultaneously to drive the ceramic heating pot 11 to incline, mulberry pulp is poured into the material conveying hopper 41, the electric sliding block 432 is controlled to convey the fruit pulp to the filter pressing mechanism 2 according to a preset track, then the third lifting electric cylinder 422 and the rotating base 421 (the rotating base 421 is driven by a motor to complete rotation) are adjusted to enable the material discharging pipe to be opposite to the feeding hole of the filter pressing body 21, the control valve (which can be manually opened) is opened to transfer the fruit pulp to the filter pressing body, the machine is started to perform filter pressing work, and at the moment, the material conveying hopper 41 is moved and adjusted to be positioned at the discharging hole of the filter pressing machine to receive the filtered mulberry juice; then, the electric sliding block 432 is controlled to convey the material conveying hopper 41 to the concentration component 3, then the third lifting electric cylinder 422 and the rotating base 421 (the rotating base 421 is driven by a motor to complete rotation) are adjusted to enable the material outlet pipe to be opposite to the material inlet 32 of the freezing concentrator body 31, a control valve is opened to transfer fruit pulp into the freezing concentrator, the machine is started to carry out freezing concentration work, and at the moment, the material conveying hopper 41 is moved and adjusted to be positioned at the material outlet 33 of the freezing concentrator to receive the concentrated filtered mulberry juice; after the concentration process is completed, the adjusting and conveying hopper 41 is controlled to convey the concentrated mulberry juice back to the ceramic heating pot 11 for the final boiling process.
The press filter body of the device adopts a traditional Chinese medicine press filter structure, and the technology is mature, so the specific structure is not described in detail herein. The filter press carries out filter pressing, can furthest press out the pulp juice, and conveniently get rid of the pulp part, has accomplished the utilization of the at utmost of raw and other materials, has effectively reduced the waste, has saved the cost. The working process comprises the following steps: putting the fruit pulp into a raw material container, wherein the bottom of the container is connected with a hole plate for filtering juice, a pressurizing plate is arranged in the container, one end of a pressurizing screw rod is fixedly connected with the pressurizing plate, the other end of the pressurizing screw rod is fixedly connected with a handle, the pressurizing screw rod is connected with a support body through threads, and the support body and the container for containing fruit residues are hinged through hinges and are lapped on the container for containing fruit residues; this is a mature prior art, and thus the detailed structure thereof is not described herein.
The device also adopts a freezing concentrator, and is a concentrating device which is developed rapidly in recent years. The equipment is developed by relying on a freeze concentration technology and is used for realizing the low-temperature concentration of liquid. The equipment adopts a physical concentration and separation technology to separate materials, a dilute solution is cooled to below a freezing point, partial water molecules in the solution are condensed into crystals, the crystals grow and gather to form crushed ice, and the crushed ice in the liquid is scraped out by a scraper blade, so that solid-liquid separation is realized, and a concentration effect is achieved; the concentration equipment is suitable for concentrating thermosensitive liquid food, biological pharmacy, high-grade drinks and traditional Chinese medicine decoction which are required to keep natural color, aroma and taste, and the like, and has huge development potential in the aspects of low energy consumption and processing technology capable of producing high-quality products; therefore, the active ingredients in the mulberry can be effectively reserved and the nutritive value of the mulberry can be improved when the mulberry is used in the process structure. This is a mature prior art, and thus the detailed structure thereof is not described herein.
Finally, it should be noted that the above-mentioned description is only a preferred embodiment of the present invention, and those skilled in the art can make various similar representations without departing from the spirit and scope of the present invention.
Claims (9)
1. A mulberry paste processing method is characterized in that: the method comprises the following steps:
s1, selecting ripe mulberry, cleaning, sterilizing and draining;
s2, preheating a paste making machine to 60-70 ℃, adding the drained mulberry, slowly stir-frying and stirring for 5-15 min, and decocting into paste;
s3, adding the additive A in the step S2, wherein the weight ratio of the mulberry raw material to the additive A is 10: 0.5-1, and continuously stirring and decocting for 10-20 min with soft fire;
s4, taking out the fruit pulp decocted in the step S3, extruding and filtering to obtain filtrate, and performing freeze concentration treatment on the filtrate to obtain concentrated mulberry juice;
s5, returning the concentrated mulberry juice to the pot, slowly heating to 100 ℃, adding the additive B accounting for 0-10% of the weight of the concentrated mulberry juice, and continuously stirring and decocting to obtain thick clear paste;
and S6, detecting and canning.
2. The mulberry paste processing method according to claim 1, wherein: the additive A comprises one or more of radix rehmanniae Preparata, Polygoni Multiflori radix, fructus Ligustri Lucidi, rhizoma Polygonati, fructus Lycii, semen Ziziphi Spinosae, semen plantaginis, fructus Broussonetiae and Prunellae Spica.
3. The mulberry paste processing method according to claim 1, wherein: the additive B comprises one or more of honey, rock candy and fresh lemon juice.
4. A morous paste processing apparatus for realizing a morous paste processing method of any one of the above claims 1 to 3, which is characterized in that: comprises a decocting mechanism (1) for heating and decocting mulberry, a filter pressing mechanism (2) for squeezing and filtering mulberry juice, a concentration component (3) for freezing and concentrating and a material transfer mechanism (4);
the decocting mechanism (1) comprises a ceramic heating pot (11), a rotating motor (12) for driving the ceramic heating pot (11) to rotate, a stirring component (13) for stirring mulberries and a supporting component (14) for supporting the ceramic heating pot (11);
material transfer mechanism (4) are including fortune hopper (41), be used for supporting regulation support (42) and electronic guide rail set spare (43) of fortune hopper (41), electronic guide rail set spare (43) are including extending to guide rail (431) and electronic slider (432) of system mechanism (1), filter pressing mechanism (2) and concentrated subassembly (3) are endured, it installs on guide rail (431) to adjust support (42) and adopt electronic slider (432), fortune hopper (41) adopt and are not stained with ceramic material and make.
5. The morous jelly processing apparatus according to claim 4, wherein: the ceramic heating pot (11) comprises a ceramic inner container (111) with a spherical arc-shaped bottom, an electric heating wire (112) and an insulating and heat-preserving shell (113), wherein the electric heating wire (112) is embedded in the inner wall of the insulating and heat-preserving shell (113), a fixed seat (114) is arranged at the bottom of the insulating and heat-preserving shell (113), and the fixed seat (114) is fixedly connected with an output shaft of the rotating motor (12);
the ceramic heating pot is characterized in that the supporting component (14) comprises a first lifting electric cylinder (141) and a second lifting electric cylinder (142) which are arranged in parallel, a supporting block is arranged at the output end of the first lifting electric cylinder (141), a rotating groove is formed in the supporting block, the rotating motor (12) is rotatably hinged and installed in the rotating groove, an annular support (143) is arranged on the second lifting electric cylinder (142), at least two hinged seats are arranged on the annular support (143), the two hinged seats are respectively rotatably hinged with the output end of the second lifting electric cylinder (142) and the equipment rack, the annular support (143) is sleeved on the periphery of the ceramic heating pot (11), and a rotating bearing is arranged between the annular support (143) and the outer wall of the insulating heat-insulating shell (113).
6. The morous paste processing apparatus of claim 4, wherein: the stirring assembly (13) comprises a stirrer (131), a supporting upright post (132) for supporting the stirrer (131) and an inclined telescopic electric cylinder (133) for connecting the stirrer (131) and the supporting upright post (132);
the stirrer (131) comprises a stirring rod (1311), one end of the stirring rod (1311) is detachably connected with the output end of the telescopic electric cylinder (133) in an inserting mode, the other end of the stirring rod (1311) is provided with an arc-shaped stir-frying scraping blade (1312) matched with the inner wall of the ceramic inner container (111), a plurality of through holes (1313) are formed in the arc-shaped stir-frying scraping blade (1312), and a detachable crushing blade (1314) is further arranged on the stirring rod (1311).
7. The morous paste processing apparatus of claim 4, wherein: adjust support (42) including rotating base (421), it is in to rotate base (421) fixed mounting on electronic slider (432), it installs third lift electric jar (422) to rotate to connect on base (421), the output connection of third lift electric jar (422) is equipped with support frame (423), fortune hopper (41) demountable installation be in on support frame (423), the bottom of fortune hopper (41) becomes the arc and is equipped with discharging pipe (411), be equipped with the control valve on discharging pipe (411).
8. The morous paste processing apparatus of claim 4, wherein: the filter-pressing mechanism (2) comprises a filter-pressing body (21), and the filter-pressing body (21) comprises a feed inlet (22), a discharge outlet (23) and a slag discharge outlet (24).
9. The morous paste processing apparatus of claim 4, wherein: the concentration assembly (3) comprises a freezing concentrator body (31), and the freezing concentrator body (31) comprises a feeding opening (32) and a discharging opening (33).
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| CN116616468A (en) * | 2023-05-16 | 2023-08-22 | 广东加美味食品科技有限公司 | Fruit juice processing device and processing method |
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