CN114052207A - Full-automatic food production line and production method - Google Patents

Full-automatic food production line and production method Download PDF

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Publication number
CN114052207A
CN114052207A CN202111098530.0A CN202111098530A CN114052207A CN 114052207 A CN114052207 A CN 114052207A CN 202111098530 A CN202111098530 A CN 202111098530A CN 114052207 A CN114052207 A CN 114052207A
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China
Prior art keywords
guide rail
material basket
conveyer belt
lifting guide
smoking
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CN202111098530.0A
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CN114052207B (en
Inventor
苗春伟
刘琛玥
徐启民
刘慧娴
赵婷
肖诗颖
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Shandong Shishang Fresh Food Co ltd
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Shiying Future Qingdao Food Technology Co ltd
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/70—Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor
    • A23L13/72—Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor using additives, e.g. by injection of solutions
    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
    • A21B5/00—Baking apparatus for special goods; Other baking apparatus
    • A21B5/08—Apparatus for baking in baking fat or oil, e.g. for making doughnuts
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00—General methods for preserving meat, sausages, fish or fish products
    • A23B4/044—Smoking; Smoking devices
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/50—Poultry products, e.g. poultry sausages
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L15/00—Egg products; Preparation or treatment thereof
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10—General methods of cooking foods, e.g. by roasting or frying
    • A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00—Measuring or testing not otherwise provided for
    • G01D21/02—Measuring two or more variables by means not covered by a single other subclass

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Botany (AREA)
  • Agronomy & Crop Science (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • General Preparation And Processing Of Foods (AREA)
  • Baking, Grill, Roasting (AREA)

Abstract

The utility model provides a full-automatic food production line, including spraying the painted subassembly, smoke the oven, the fried subassembly, stew case and precooling tank, it includes netted conveyer belt to spray the painted subassembly, the electronic tray of weighing, spray the subassembly and the air-dry subassembly, the below of netted conveyer belt sets up the material basket, the fried subassembly includes fried case, heating tank and oil storage tank, the finned tube is all installed to heating tank and oil storage tank, be provided with the air conditioning shower nozzle in the precooling tank, precooling tank passes through the air conditioning circulating pipe intercommunication with the finned tube, set up total transport guide rail directly over the material basket, it installs the lift guide rail, the lift guide rail holds or releases the material basket through the electromagnetic force. Different working assemblies can be started according to the processing modes of different foods, so that the foods in the material basket move to the working assemblies along the conveying guide rail, the degree of automation is higher, and the purpose of processing various foods of different types on one production line is realized.

Description

Full-automatic food production line and production method
Technical Field
The invention relates to the technical field of sauce stewed food production, in particular to a full-automatic food production line and a production method.
Background
The sauce stewed food is a typical traditional cooked meat product in China, has aromatic flavor and is popular with people. All parts of the country have production, but the used ingredients and secret recipes are different and have characteristics. The preparation process of the sauced food generally comprises the steps of pickling, frying, stewing, smoking and the like, the steps required by different food materials and different flavors are not completely the same, and the processing treatment is required according to the characteristics of the food materials.
Because food safety problems are paid more and more attention, food production through the production line is more sanitary and reliable, personnel operation is reduced, personal hygiene problems and high-temperature liquid and oil splashing in certain links are avoided to cause danger to personnel, management and disinfection costs are reduced, and various accidents are further avoided. However, the current sauce-stewed food processing production line has the following problems: the function is single, or the production line is customized according to a certain formula, only the sauced food with a specific process can be processed, and the universality of the production line is relatively deficient. For example, the frying production line of the flavor fish product mentioned in the Chinese invention patent CN201910168384.0 is a production line only aiming at fish processing treatment, is provided with a series of components capable of quickly cutting, cleaning, frying, marinating and drying fish, and only includes frying and marinating in a cooking method; for example, a continuous frying and freezing production line and a food processing method disclosed in chinese patent CN202110454475.8 can only fry and cool fruits and vegetables, and the processing technology of such a production line is not complete. In the field of sauced marinated products, a production line with complete processing technology is also lacking, and a full-automatic production line which has a plurality of mainstream processing technologies and is used for sauced marinated products such as roast chicken, sauced duck, marinated eggs and the like, novel plant meat sauced marinated products such as wire-drawing protein and other sauced foods is urgently needed.
Disclosure of Invention
The invention mainly solves the problems of incomplete processing technology and low universality of the existing sauce-stewed food production line. The full-automatic food production line has the advantages that processes of spraying, pickling, smoking, frying, stewing, cooling and the like are simultaneously realized, the food materials are transferred among the process components by the aid of the main conveying guide rail, the automation degree is high, the components are properly linked, and the whole processing process is safe and smooth.
The technical scheme of the invention is as follows:
the invention discloses a full-automatic food production line which comprises a spraying coloring assembly, a smoking oven, a frying assembly, a stewing box and a pre-cooling box, wherein the spraying coloring assembly is arranged on the smoking oven;
the spraying and coloring assembly comprises a reticular conveyer belt, an electric weighing tray, a spraying assembly and an air drying assembly are sequentially arranged on the reticular conveyer belt from the starting end along the advancing direction, and a material basket is arranged below the tail end of the reticular conveyer belt;
the smoking oven is connected with a smoking device, and the stewing box is connected with a soup circulating device;
the deep-frying assembly comprises a deep-frying box, a combined oil pump, a heating tank and an oil storage tank, wherein the combined oil pump can respectively drive oil in the deep-frying box and the heating tank to flow in two directions and oil in the heating tank and the oil storage tank to flow in two directions;
be provided with total transport guide rail directly over the material basket, lift guide rail is installed to total transport guide rail, lift guide rail can hold or release the material basket through the electromagnetic force, total transport guide rail can drive lift guide rail parallel movement to smoked oven, deep-fry case, stewing case or precooling case directly over. Therefore, different working assemblies can be started according to the processing modes of different foods, and the foods in the material basket move into the working assemblies along the conveying guide rail.
Further, the spray assembly comprises an upper spray group and a lower spray group, a plurality of rows of multi-angle spray heads are installed on the upper spray group and the lower spray group, the upper spray group is installed above the upper layer of the mesh-shaped conveying belt, the lower spray group is installed between the upper layer and the lower layer of the mesh-shaped conveying belt, the multi-angle spray heads face the upper layer of the mesh-shaped conveying belt, and the mesh-shaped conveying belt is provided with an infrared sensor corresponding to the position of the spray assembly. When the infrared sensor of the spraying assembly detects the food materials on the mesh-shaped conveying belt, the system starts the upper spraying group and the lower spraying group to spray, and the spraying is stopped when the infrared sensor cannot detect the food materials.
Further, air-dry the subassembly including air-dry group and air-dry group down, on air-dry the group and air-dry the group down and all install a plurality of multi-angle air nozzle heads that are listed as, on air-dry the group and install in the upper strata top of netted conveyer belt, air-dry the group down and install between the upper strata and the lower floor of netted conveyer belt, multi-angle air nozzle head all faces the upper strata of netted conveyer belt, netted conveyer belt corresponds air-dry subassembly position department and installs infrared sensor. Also, an infrared sensor is utilized to detect whether the food material reaches the seasoning assembly.
Further, the electric weighing tray includes the support riser that rotates the tray and keep vertical state, support the riser top and install weighing sensor, support the riser and rotate the tray and rotate the connection, support the riser and rotate and install electric putter between the tray, under electric putter's drive, the contained angle variation range that supports the riser and rotate the tray includes 90 ~ 180, after weighing, eats the material and can be transferred to netted conveyer belt.
Preferably, electric push rods are installed on the side faces of the smoking and baking box and the pre-cooling box, automatic box covers are installed on the top of the smoking and baking box and are connected with the electric push rods.
Specifically, the smoking device is including installing at the inside smoke jet head and the roast lamp of smoking oven, the smoke jet head passes through the pipe connection with the smoking stove in the smoking oven outside, installs the gas pump on this pipeline.
Furthermore, the upper section of the lifting guide rail can horizontally move on the main conveying guide rail, the tail end of the lower section of the lifting guide rail is provided with an electromagnetic strong suction head, the upper section and the lower section of the lifting guide rail are sleeved together and connected with a screw motor, the top of the material basket is provided with a strong magnetic base, and the suction force of the electromagnetic strong suction head to the strong magnetic base is greater than the weight of the material basket.
Preferably, the reticular conveyer belt is further connected with a scraper conveyer belt, the upper end of the scraper conveyer belt is positioned above the electric weighing tray, and the upper end and the lower end of the scraper conveyer belt are provided with infrared sensors.
Further, an ultrasonic cleaning pool is installed on one side of the frying box, an ultrasonic vibrator is installed in the ultrasonic cleaning pool, and the ultrasonic cleaning pool can be used for cleaning the fried assembly after production.
A full-automatic food production method comprises the following steps:
the method comprises the following steps: placing the food material to be processed on an electric weighing tray, weighing the electric weighing tray and releasing the food material onto a mesh conveyor belt;
step two: the reticular conveyor belt operates the food material to move slowly or pause under the spraying assembly, and the reticular conveyor belt recovers the normal operation speed after the spraying assembly finishes spraying the food material;
step three: the netted conveying belt rotates the food materials to the position below the air drying assembly to slowly move or pause, and after the air drying assembly dries the food materials, the netted conveying belt returns to the normal operation speed;
step four: the netted conveying belt conveys the food materials into the material basket, the netted conveying belt stops, and the lifting guide rail sucks and lifts the material basket;
step five: if smoking and baking are needed, the main conveying guide rail drives the lifting guide rail to horizontally move to the position right above the smoking and baking box, the lifting guide rail lowers the material basket into the smoking and baking box for smoking and baking, and after smoking and baking are finished, the lifting guide rail sucks and lifts the material basket again;
step six: if the frying is needed, the main conveying guide rail drives the lifting guide rail to move horizontally to the position right above the frying box, the lifting guide rail lowers the material basket into the frying box for frying, and after the frying is finished, the lifting guide rail sucks and lifts the material basket again;
step seven: if stewing is needed, the main conveying guide rail drives the lifting guide rail to horizontally move to the position right above the stewing box, the lifting guide rail lowers the material basket into the stewing box for stewing, and after stewing is finished, the lifting guide rail sucks the material basket again and lifts the material basket;
step eight: if cooling is needed, the main conveying guide rail drives the lifting guide rail to move horizontally to the position right above the pre-cooling box, the lifting guide rail lowers the material basket into the pre-cooling box for cooling, and after cooling is finished, the lifting guide rail sucks and lifts the material basket again;
step nine: the main conveying guide rail drives the lifting guide rail to return to the end of the reticular conveying belt, and the lifting guide rail transfers the material basket to the lower part of the reticular conveying belt.
The invention has the beneficial effects that:
1. the full-automatic food production line is complete in processing technology, can perform a complete set of processing technology including spraying, pickling, smoking, frying, stewing, cooling and the like on food materials, can start different working assemblies according to the processing modes of different foods, enables the foods in a material basket to move into the working assemblies along the conveying guide rails, has higher automation degree, achieves the purpose of processing various foods of different types by one production line, and is reasonable in connection design among the assemblies, so that the whole processing process is safer, quicker and smoother;
2. according to the full-automatic food production line, more accurate metering and measuring devices such as an electric weighing tray, an electromagnetic valve, a flowmeter and an infrared sensor are adopted, so that the system can accurately calculate the material usage amount of each processing assembly during processing according to the weight of food materials to be processed, and the infrared sensor can accurately detect the specific position of the food materials;
3. according to the full-automatic food production line, the electric push rod, the main conveying guide rail, the lifting guide rail and other electric equipment are introduced, so that the automation degree of the whole system is improved, and manual operation is thoroughly avoided.
Drawings
The aspects and advantages of the present application will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention.
In the drawings:
FIG. 1 is a top view of a fully automatic food production line according to embodiment 1 of the present invention;
FIG. 2 is a perspective view of a production line according to example 1;
FIG. 3 is a view showing the structure of a spray painting unit according to example 1;
FIG. 4 is a structural view of a general conveying rail in embodiment 1;
FIG. 5 is a top view of the toaster of example 1;
FIG. 6 is a detailed structure diagram of the toaster in accordance with the embodiment 1;
FIG. 7 is a detailed structural diagram of a pre-cooling tank in accordance with embodiment 1;
FIG. 8 is a schematic cross-sectional view of a finned tube of example 1;
FIG. 9 is a schematic view of a control box according to embodiment 1;
fig. 10 is a schematic sectional view of the overall conveying guide of embodiment 1.
The components represented by the reference numerals in the figures are:
1. spray coloring component, 11, mesh conveyer belt, 12, electric weighing tray, 121, supporting vertical plate, 122, rotating tray, 13, spraying component, 131, upper spraying group, 132, lower spraying group, 133, multi-angle spraying head, 14, air drying component, 141, upper air drying group, 142, lower air drying group, 143, multi-angle spraying head, 15, scraper conveyer belt, 2, smoking oven, 21, spraying head, 22, baking lamp, 23, smoking oven, 24, gas pump, 3, frying component, 31, frying box, 32, combined oil pump, 33, heating tank, 34, oil storage tank, 35, finned tube, 36, ultrasonic cleaning tank, 361, ultrasonic vibrator, 37, new oil tank, 4, stewing box, 5, precooling box, 51, cold air circulating tube, 52, cold air nozzle, 6, total conveying guide rail, 61, material basket, 62, lifting guide rail, 63, electromagnetic force, 64, 63, electromagnetic force, The device comprises a screw motor 65, a strong magnetic base 66, a screw 67, a slide block 7, an electromagnetic valve 71, a flowmeter 8, an electric push rod 9 and a control box.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. It should be noted that these embodiments are provided so that this disclosure can be more completely understood and fully conveyed to those skilled in the art, and the present disclosure may be implemented in various forms without being limited to the embodiments set forth herein.
Example 1
Referring to fig. 1 and 2, wherein fig. 1 is a top view of a fully automatic food production line of the present embodiment, which includes a spray coloring assembly 1, a smoke oven 2, a frying assembly 3, a stewing box 4 and a pre-cooling box 5, in order to further improve the processing efficiency, we set the layout of the production line as follows: the spray painting assembly 1, the smoke oven 2, the frying assembly 3, the stewing box 4 and the pre-cooling box 5 are arranged according to the sequence of the reference numbers.
The spraying coloring assembly 1 comprises a reticular conveyer belt 11, an electric weighing tray 12, a spraying assembly 13 and an air drying assembly 14 are sequentially arranged on the reticular conveyer belt 11 from the starting end along the advancing direction, and a material basket 61 is arranged below the tail end of the reticular conveyer belt 11;
the food cooking device comprises a smoking oven 2, a stewing box 4 and a heating barrel 42, wherein the smoking oven 2 is connected with a smoking and roasting device which can smoke and roast food materials in the smoking oven 2, the stewing box 4 is connected with a soup stock circulating device, in the embodiment, the soup stock circulating device comprises a soup stock container 41, the heating barrel 42 and a liquid pump, soup stock in the soup stock container 41 is driven by the liquid pump to enter the heating barrel 42 for heating, under the driving of the liquid pump, soup stock in the heating barrel 42 and soup stock in the stewing box 4 circularly flow to stew and boil the food materials continuously, new seasonings and water are supplemented at the same time, so that the taste of the soup stock is kept consistent, and the soup stock is pumped into the soup stock container 41 by the liquid pump after stewing;
with reference to fig. 1 and 8, the frying assembly 3 includes a frying tank 31, a combined oil pump 32, a heating tank 33 and an oil storage tank 34, the combined oil pump 32 can respectively drive the oil in the frying tank 31 and the heating tank 33 to flow in two directions, and the oil in the oil storage tank 34 to flow in two directions, the oil is pumped into the heating tank 33 through the combined oil pump 32 for heating, and then is continuously pumped into the frying tank 31 through the combined oil pump 32 for preparing fried food, the fried oil is pumped into the heating tank 33 through the combined oil pump 32, and then is pumped into the oil storage tank 34 through the combined oil pump 32 again for storage. In addition, in the present embodiment, a new oil tank 37 is additionally added for replenishing the oil storage tank 34 with new oil by the combination oil pump 32.
Finned tubes 35 are mounted on the heating tank 33 and the oil storage tank 34, a cold air spray head 52 is arranged in the precooling box 5, cooling equipment arranged in the precooling box 5 is connected with the cold air spray head 52 and the cold air circulating tube 51, cold air can be sent into the cold air spray head 52 and the cold air circulating tube 51, and differential pressure is formed in the precooling process of the cold air spray head 52, so that quick precooling of food materials is realized; the precooling box 5 is communicated with the finned tube 35 through a cold air circulating tube 51, the electromagnetic valve 7 and the flowmeter 71 are mounted on the cold air circulating tube 51, the finned tube 35 and the cold air circulating tube 51 have the function of quickly cooling the oil tank, when the oil temperature is too high and fire and smoke occurs, the combined oil pump 32 quickly pumps hot oil back to the heating tank 33 and the oil storage tank 34, the electromagnetic valve 7 and the flowmeter 71 are opened while air is isolated, and cold air in the precooling box 5 enters the finned tube 35 through the cold air circulating tube 51, so that the oil temperature is quickly reduced; furthermore, a smoke and spark sensor can be additionally arranged at the frying box 31 for detecting the situation of overhigh oil temperature and the like. In addition, the electromagnetic valve 7 and the flowmeter 71 are also applied to the frying and stewing links, whether the flow of the fluid meets the requirement or not is detected through the flowmeter 71, and the electromagnetic valve 7 is used for controlling the on-off of the pipeline.
Be provided with total transport guide rail 6 directly over material basket 61, lift guide rail 62 is installed to total transport guide rail 6, lift guide rail 62 can hold or release material basket 61 through the electromagnetic force, total transport guide rail 6 can drive lift guide rail 62 parallel movement to 2, deep-fry case 31, stewing case 4 or precooling case 5 directly over. Therefore, different working assemblies can be started according to the processing modes of different foods, and the foods in the material basket move into the working assemblies along the conveying guide rail.
Referring to fig. 1 and 9, in the production line, a control box 9 is provided, all the electric devices used in the production line, such as sensors, heaters, motors, liquid pumps, etc., are connected to the control box 9, and the control box 9 receives the detection data of the sensors and can drive the specified electric devices to start or stop working.
Referring to fig. 1, 2 and 3, the spraying assembly 13 includes an upper spraying group 131 and a lower spraying group 132, the upper spraying group 131 and the lower spraying group 132 are both provided with a plurality of rows of multi-angle spraying heads 133, the upper spraying group 131 is arranged above the upper layer of the mesh conveyor belt 11, the lower spraying group 132 is arranged between the upper layer and the lower layer of the mesh conveyor belt 11, the multi-angle spraying heads 133 are both facing the upper layer of the mesh conveyor belt 11, the mesh conveyor belt 11 is provided with an infrared sensor at a position corresponding to the spraying assembly 13, and the infrared sensor and the spraying assembly 13 are connected with the control box 9. When the infrared sensor of the spraying assembly 13 detects the food material on the mesh-shaped conveyor belt 11, the detection signal is sent to the control box 9, the control box 9 starts the upper spraying group 131 and the lower spraying group 132 to spray, and the spraying is stopped when the infrared sensor cannot detect the food material. The detection principle of the infrared sensor is that infrared geminate transistors are arranged on the edges of two sides of the mesh-shaped conveying belt 11, when the food material blocks the infrared rays, infrared rays cannot be detected by a receiving end of the infrared geminate transistors, and the control box 9 judges whether the food material reaches a designated position according to the detection information; the multi-angle spray heads 133 are common in daily life, such as greenbelt sprayers, sprinkler spray heads and the like, and the multi-angle spray heads 133 can uniformly spray pre-prepared sauce onto food materials.
Similarly, the air-dry assembly 14 includes an upper air-dry group 141 and a lower air-dry group 142, the upper air-dry group 141 and the lower air-dry group 142 are respectively provided with four rows of multi-angle air-jet heads 143, the upper air-dry group 141 is arranged above the upper layer of the mesh-shaped conveying belt 11, the lower air-dry group 142 is arranged between the upper layer and the lower layer of the mesh-shaped conveying belt 11, the multi-angle air-jet heads 143 are all towards the upper layer of the mesh-shaped conveying belt 11, and the mesh-shaped conveying belt 11 is provided with an infrared sensor corresponding to the position of the air-dry assembly 14. Also, an infrared sensor is used to detect whether the food material reaches the position of the air drying assembly 14, and the multi-angle air nozzle 143 is used to dry the food material. Furthermore, an infrared sensor may be disposed at the end of the mesh-shaped conveyor belt 11 for detecting whether the food material completely falls into the material basket 61.
Referring to fig. 1, 2 and 3, the electric weighing tray 12 includes a rotating tray 122 and a supporting vertical plate 121 maintaining a vertical state, a load cell is installed on the top of the supporting vertical plate 121, the whole electric weighing tray 12 is suspended under the load cell, the supporting vertical plate 121 can be kept vertical by other mechanisms, the load cell on the top of the supporting vertical plate can measure the whole weight of the electric weighing tray 12 constantly, the supporting vertical plate 121 is rotatably connected with the rotating tray 122, an electric push rod 8 is installed on the supporting vertical plate 121 and the rotating tray 122, and under the driving of the electric push rod 8, the change range of the included angle between the supporting vertical plate 121 and the rotating tray 122 includes 90-180 degrees. The specific process is as follows: eat the material and fall on rotating tray 122, information transmission to control box 9 weighs, and after weighing, control box 9 control electric putter 8 extends, supports riser 121 and the contained angle grow of rotating tray 122, and the material of eating can slide down to netted conveyer belt 11, and the information of weighing of waiting to receive by control box 9 resumes to original value, and control box 9 control electric putter 8 contracts to 90, waits to weigh next time.
Referring to fig. 1, 2 and 5-7, preferably, electric push rods 8 are installed on the side surfaces of the smoking oven 2 and the pre-cooling box 5, automatic box covers are installed on the top portions of the smoking oven 2 and the pre-cooling box 5, the automatic box covers are connected with the electric push rods 8, the control box 9 controls the electric push rods 8 to contract in a smoking or freezing stage, the automatic box covers are tightly covered, and the smoking oven 2 or the pre-cooling box 5 is sealed into a closed space.
The smoking device is including installing at the inside hydrojet head 21 and the roast lamp 22 of smoking oven 2, hydrojet head 21 passes through the pipe connection with the smoking oven 23 outside smoking oven 2, install gas pump 24 on this pipeline, roast lamp 22, smoking oven 23 and gas pump 24 are connected with control box 9 equally, smoking oven 2 seals up the back, control box 9 control lamp 22, smoking oven 23 and gas pump 24 start, roast lamp 22 carries out the baking to eating the material, the cigarette that smoke oven 23 produced leads to the inside hydrojet head 21 of smoking oven 2 through gas pump 24, return smoking oven 23 through the pipeline again, also can be by control box 9 single control lamp 22 or smoke oven 23 and gas pump 24 start, realize roast and smoke one of them item.
Referring to fig. 4, the upper section of the lifting rail 62 can move horizontally on the main conveying rail 6, the end of the lower section of the lifting rail 62 is provided with an electromagnetic powerful suction head 63, the upper section and the lower section of the lifting rail 62 are sleeved together and connected with a lead screw motor 64, and the lead screw motor 64 can contract or extend the upper section and the lower section of the lifting rail 62, so as to realize operations of contacting, lifting, lowering and the like with the material basket 61. The top of the material basket 61 is provided with a strong magnetic base 65, the suction force of the electromagnetic strong suction head 63 to the strong magnetic base 65 is greater than the weight of the material basket 61, the electromagnetic strong suction head 63 is only started when the material basket 61 needs to be lifted or translated, and after the electromagnetic strong suction head 63 is powered off, the lifting guide rail 62 is separated from the material basket 61.
As shown in fig. 10, the overall conveying guide 6 is provided with two parallel horizontal rails for connecting the upper sections of the elevation guide rails 62, and the upper sections of the elevation guide rails 62 are embedded in the rails of the overall conveying guide 6 and can be horizontally moved. It is horizontal migration on total transport guide 6, accessible linear electric motor or lead screw structure drive, specifically be, set up the lead screw 66 parallel with the track in the middle of two tracks of total transport guide 6, and slider 67 is installed to lead screw 66, and slider 67 is connected with the upper segment of lift guide 62, rotates through motor drive lead screw 66, makes slider 67 drive lift guide 62's upper segment horizontal migration on total transport guide 6. In this embodiment, the material basket 61 can be accurately stopped right above the smoking and baking box 2, the frying box 31, the stewing box 4 and the pre-cooling box 5, the rotation time of the motor driving screw rod 66 is controlled by the control box 9, the structure of the electric screw rod is precise, the forward or backward distance of the lifting guide rail 62 and the material basket 61 connected with the lifting guide rail can be easily controlled by controlling the rotation time of the motor, and the motor rotation time can be preset in the control box 9 only according to the sizes and the separation distances of the smoking and baking box 2, the frying box 31, the stewing box 4 and the pre-cooling box 5.
Referring to fig. 3, preferably, the mesh-shaped conveyer belt 11 is further connected with a scraper conveyer belt 15, the upper end of the scraper conveyer belt 15 is located above the electric weighing tray 12, infrared sensors are mounted at the upper end and the lower end of the scraper conveyer belt 15, the scraper conveyer belt 15 and the infrared sensors therein are also connected to the control box 9, when the infrared sensors at the upper end or the lower end of the scraper conveyer belt 15 detect food materials, the control box 9 controls the scraper conveyer belt 15 to operate, and when the infrared sensors at the upper end or the lower end of the scraper conveyer belt 15 cannot detect food materials, the control box 9 controls the scraper conveyer belt 15 to stop.
Referring to fig. 1 and 2, further, an ultrasonic cleaning pool 36 is installed at one side of the frying tank 31, an ultrasonic vibrator 361 is installed in the ultrasonic cleaning pool 36, the ultrasonic cleaning pool 36 can be used for cleaning the fried assembly after production, and a material basket 61, an inner container of the frying tank 31 and the like can be cleaned in the ultrasonic cleaning pool 36.
A full-automatic food production method comprises the following steps:
the method comprises the following steps: placing the food material to be processed on an electric weighing tray 12, weighing the electric weighing tray 12 and releasing the food material onto a mesh conveyor belt 11; the electric weighing tray 12 sends weighing data to the control box 9, and the control box 9 can determine the amount of raw materials such as oil or soup stock for frying or stewing according to the amount of food materials;
step two: the reticular conveyor belt 11 operates the food material to the lower part of the spraying assembly 13 to slowly move or pause, and after the spraying assembly 13 sprays the food material, the reticular conveyor belt 11 recovers the normal operation speed; the control box 9 controls the running time of the mesh-shaped conveyer belt 11, so that the specific running position of the food material can be controlled;
step three: the reticular conveyor belt 11 operates the food materials to move slowly or pause under the air drying component 14, and after the air drying component 14 dries the food materials, the reticular conveyor belt 11 recovers the normal operation speed;
step four: the reticular conveyor belt 11 transports the food material into the material basket 61, the reticular conveyor belt 11 stops, and the lifting guide rail 62 sucks and lifts the material basket 61; according to different food materials and processing technologies, processing modes such as smoking, roasting, frying, stewing, cooling and the like can be selected;
step five: if smoking is needed, the main conveying guide rail 6 drives the lifting guide rail 62 to move horizontally to the position right above the smoking and baking box 2, the lifting guide rail 62 lowers the material basket 61 into the smoking and baking box 2, the control box 9 controls the smoking and baking device to start up for smoking and baking, and after smoking and baking are finished, the lifting guide rail 62 sucks and lifts the material basket 61 again;
step six: if the frying is needed, the main conveying guide rail 6 drives the lifting guide rail 62 to move horizontally to the position right above the frying box 31, the lifting guide rail 62 lowers the material basket 61 into the frying box 31, the control box 9 controls the combined oil pump 32 to heat the oil and pump the oil into the frying box 31 for frying, after the frying is finished, the hot oil is pumped back to the heating tank 33 and the oil storage tank 34 by the combined oil pump 32, and the lifting guide rail 62 sucks and lifts the material basket 61 again;
step seven: if stewing is needed, the main conveying guide rail 6 drives the lifting guide rail 62 to horizontally move to the position right above the stewing box 4, the lifting guide rail 62 lowers the material basket 61 into the stewing box 4, the control box 9 controls the soup stock circulating device to stew and boil the food materials, and after stewing is finished, the lifting guide rail 62 sucks the material basket 61 again and lifts the material basket 61;
step eight: if cooling is needed, the main conveying guide rail 6 drives the lifting guide rail 62 to move horizontally to the position right above the pre-cooling box 5, the lifting guide rail 62 lowers the material basket 61 into the pre-cooling box 5 for cooling, and after cooling is finished, the lifting guide rail 62 sucks and lifts the material basket 61 again; at the moment, the processed food material can be taken out;
step nine: the main conveying guide rail 6 drives the lifting guide rail 62 to return to the end of the reticular conveying belt 11, and the lifting guide rail 62 lowers the material basket 61 to the lower part of the reticular conveying belt 11; when the basket 61 is fried, it is moved to the vicinity of the ultrasonic cleaning tank 36, the lifting rail 62 is detached from the basket 61, the basket 61 is put into the ultrasonic cleaning tank 36 and cleaned, and then the lifting rail 62 again lifts the basket 61 and moves to the lower side of the mesh conveyor 11.
The following further description is directed to the specific food processing:
the chopped and cleaned food materials are placed at the lower end of the scraper conveyor belt 15, when the infrared sensor of the scraper conveyor belt 15 detects the food materials, the control box 9 controls the scraper conveyor belt 15 to be started, the food materials are conveyed to the upper end by the lower end of the scraper conveyor belt 15 and fall onto the electric weighing tray 12, and the production line processes the food materials according to different processing procedures.
Taking marinated pork head meat, pig trotters, marinated ducks, marinated eggs and bean products as examples, the production line marinates the foods in the following specific steps:
spraying seasonings to the food materials, pickling and air-drying to make the food materials tasty;
step four, putting the pickled and flavored food materials into a material basket 61 for stewing;
and seventhly, cooking and cooling the pickled food materials, finishing the manufacture, taking out and packaging, and recovering the initial state of the production line.
Taking smoked chicken and smoked meat as examples, marinating is firstly needed, and then smoking and roasting are carried out, so the specific steps of smoking the food are as follows:
spraying seasonings to the chicken, the pork head meat and the like, pickling and air-drying to make the chicken, the pork head meat and the like tasty;
step four, putting the pickled and flavored food materials into a material basket 61 for stewing;
seventhly, stewing and marinating the pickled chicken, pork head meat and other food materials;
fifthly, smoking the stewed food materials, wherein the smoked food materials can be directly eaten or can be continuously cooled and then packaged;
and step eight to step nine are executed, the smoked food is cooled and packaged, and the production line is recovered to the initial state.
Taking a roast chicken as an example, the roast chicken needs to be fried and braised for marinating, and the preparation steps of the roast chicken comprise:
spraying seasonings on the chicken, pickling and air-drying to make the chicken tasty;
step four, putting the pickled and flavored chicken into a material basket 61 for frying;
step six, frying the pickled food materials;
and seventhly, stewing and cooling the fried chicken to finish the manufacturing, taking out and packaging, and recovering the production line to the initial state.
In the above three kinds of food with different flavors, the seasonings sprayed by the two pairs of food materials in the step are not necessarily the same, the stewing time and the soup stock ratio of the seven pairs of food materials are not necessarily the same, and the frying time and the frying temperature of the six pairs of food materials are not necessarily the same, which are set in the control box 9 in advance according to the food materials and the preparation process of different types, and the processing time and the dosage are controlled by the control box 9.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or additions or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are also included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims (10)

1. A full-automatic food production line is characterized by comprising a spraying coloring assembly (1), a smoking oven (2), a frying assembly (3), a stewing box (4) and a precooling box (5);
the spraying and coloring assembly (1) comprises a mesh-shaped conveyer belt (11), an electric weighing tray (12), a spraying assembly (13) and an air drying assembly (14) are sequentially arranged on the mesh-shaped conveyer belt (11) from the starting end along the advancing direction, and a material basket (61) is arranged below the tail end of the mesh-shaped conveyer belt (11);
the smoking oven (2) is connected with a smoking device, and the stewing box (4) is connected with a soup circulating device;
the deep-fry subassembly includes deep-fry case (31), combination oil pump (32), heating tank (33) and oil storage tank (34), oil bidirectional flow and heating tank (33) and the oil bidirectional flow in oil storage tank (34) in deep-fry case (31) and heating tank (33) can be driven respectively to combination oil pump (32), finned tube (35) are all installed to heating tank (33) and oil storage tank (34), be provided with cold air shower nozzle (52) in precooling case (5), precooling case (5) and finned tube (35) are through cold air circulating pipe (51) intercommunication, install solenoid valve (7) and flowmeter (71) on cold air circulating pipe (51);
be provided with total transport guide rail (6) directly over material basket (61), lift guide rail (62) are installed in total transport guide rail (6), lift guide rail (62) can hold or release material basket (61) through the electromagnetic force, but total transport guide rail (6) drive lift guide rail (62) parallel movement to smoke oven (2), deep-fry case (31), stew case (4) or precooling case (5) directly over.
2. A fully automatic food production line according to claim 1, characterized in that: spray assembly (13) including last spray group (131) and spray group (132) down, go up spray group (131) and spray group (132) down and all install a plurality of multi-angle shower heads (133) of being listed as, it installs in the upper strata top of netted conveyer belt (11) to go up spray group (131), spray group (132) down and install in the upper strata and the lower floor of netted conveyer belt (11), multi-angle shower head (133) all face the upper strata of netted conveyer belt (11), netted conveyer belt (11) correspond spray assembly (13) position department and install infrared sensor.
3. A fully automatic food production line according to claim 1, characterized in that: air-dry subassembly (14) including last air-dry group (141) and air-dry group (142) down, go up air-dry group (141) and air-dry group (142) down and all install a plurality of multi-angle air-jet heads (143) of being listed as, go up air-dry group (141) and install in the upper strata top of netted conveyer belt (11), air-dry group (142) down and install between the upper strata and the lower floor of netted conveyer belt (11), multi-angle air-jet head (143) all towards the upper strata of netted conveyer belt (11), netted conveyer belt (11) correspond air-dry subassembly (14) position department and install infrared sensor.
4. A fully automatic food production line according to claim 1, characterized in that: the electric weighing tray (12) comprises a rotating tray (122) and a supporting vertical plate (121) keeping a vertical state, a weighing sensor is installed at the top of the supporting vertical plate (121), the supporting vertical plate (121) is rotatably connected with the rotating tray (122), an electric push rod (8) is installed between the supporting vertical plate (121) and the rotating tray (122), and the change range of an included angle between the supporting vertical plate (121) and the rotating tray (122) ranges from 90 degrees to 180 degrees.
5. A fully automatic food production line according to claim 1, characterized in that: electric putter (8) are all installed to the side of smoke and fire case (2) and precooling case (5), and automatic case lid is all installed at the top, automatic case lid is connected with electric putter (8).
6. A fully automatic food production line according to claim 1, characterized in that: the smoking device comprises a smoke spraying head (21) and a baking lamp (22) which are arranged inside a smoking and baking oven (2), wherein the smoke spraying head (21) is connected with a smoking oven (23) outside the smoking and baking oven (2) through a pipeline, and a gas pump (24) is arranged on the pipeline.
7. A fully automatic food production line according to claim 1, characterized in that: the upper section of the lifting guide rail (62) can horizontally move on the main conveying guide rail (6), the tail end of the lower section of the lifting guide rail (62) is provided with an electromagnetic strong suction head (63), the upper section and the lower section of the lifting guide rail (62) are sleeved together and connected with a screw motor (64), the top of the material basket (61) is provided with a strong magnetic base (65), and the suction force of the electromagnetic strong suction head (63) to the strong magnetic base (65) is greater than the weight of the material basket (61).
8. A fully automatic food production line according to claim 1, characterized in that: netted conveyer belt (11) have still linked up and have scraped board-type conveyer belt (15), the upper end of scraping board-type conveyer belt (15) is located electronic weighing tray (12) top, scrape the upper end and the lower extreme of board-type conveyer belt (15) and install infrared sensor.
9. A fully automatic food production line according to claim 1, characterized in that: an ultrasonic cleaning pool (36) is installed on one side of the frying box (31), and an ultrasonic vibrator (361) is installed in the ultrasonic cleaning pool (36).
10. A fully automatic food production method using the fully automatic food production line of any one of claims 1 to 9, comprising the steps of:
the method comprises the following steps: placing the food material to be processed on an electric weighing tray (12), weighing the electric weighing tray (12) and releasing the food material onto a mesh conveyor belt (11);
step two: the reticular conveyor belt (11) operates the food material to the spraying assembly (13) to slowly move or pause, and after the spraying assembly (13) sprays the food material, the reticular conveyor belt (11) recovers the normal operation speed;
step three: the reticular conveyor belt (11) operates the food materials to the air drying component (14) to move slowly or pause, and after the air drying component (14) dries the food materials, the reticular conveyor belt (11) recovers the normal operation speed;
step four: the reticular conveyor belt (11) transports the food material into the material basket (61), the reticular conveyor belt (11) stops, and the lifting guide rail (62) sucks and lifts the material basket (61);
step five: if smoking and baking are needed, the main conveying guide rail (6) drives the lifting guide rail (62) to move horizontally to the position right above the smoking and baking oven (2), the lifting guide rail (62) lowers the material basket (61) into the smoking and baking oven (2) for smoking and baking, and after smoking and baking are finished, the lifting guide rail (62) sucks and lifts the material basket (61) again;
step six: if the frying is needed, the main conveying guide rail (6) drives the lifting guide rail (62) to move horizontally to the position right above the frying box (31), the lifting guide rail (62) lowers the material basket (61) into the frying box (31) for frying, and after the frying is finished, the lifting guide rail (62) sucks and lifts the material basket (61) again;
step seven: if stewing is needed, the main conveying guide rail (6) drives the lifting guide rail (62) to move horizontally to the position right above the stewing box (4), the lifting guide rail (62) lowers the material basket (61) into the stewing box (4) for stewing, and after stewing is finished, the lifting guide rail (62) sucks the material basket (61) again and lifts the material basket;
step eight: if cooling is needed, the main conveying guide rail (6) drives the lifting guide rail (62) to move horizontally to the position right above the pre-cooling box (5), the lifting guide rail (62) lowers the material basket (61) into the pre-cooling box (5) for cooling, and after cooling is finished, the lifting guide rail (62) sucks and lifts the material basket (61) again;
step nine: the main conveying guide rail (6) drives the lifting guide rail (62) to return to the end of the reticular conveying belt (11), and the lifting guide rail (62) lowers the material basket (61) to the lower part of the reticular conveying belt (11).
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