CN103652568A - High-yield environment-friendly circulating linear food automatic production line - Google Patents
High-yield environment-friendly circulating linear food automatic production line Download PDFInfo
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- CN103652568A CN103652568A CN201310360620.1A CN201310360620A CN103652568A CN 103652568 A CN103652568 A CN 103652568A CN 201310360620 A CN201310360620 A CN 201310360620A CN 103652568 A CN103652568 A CN 103652568A
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- production line
- freezer
- automatic production
- storehouse
- hot
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/20—Extruding
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- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
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- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Noodles (AREA)
Abstract
The invention provides a high-yield environment-friendly circulating linear food automatic production line comprising a stand, wherein a main machine, a shearing machine, two freezers and two drying warehouses are arranged on the stand; the automatic production line is characterized in that two movable light rails are respectively paved at the most front end and tail part of the production line; the main machine can reciprocally move and stop between the two freezers, and the shearing machine can reciprocally move and stop between the two drying warehouses; a second vermicelli conveyor belt is arranged between each freezer and each drying warehouse, and a first vermicelli conveyor belt is arranged between a vermicelli forming machine and each freezer; and the shearing machine is arranged at the tail of the production line. The automatic production line is simple in process and low in cost; the entire automatic production line is high in automation degree and free from discharge of toxic materials, and is capable of realizing circulating production; and the generated product is high in business value, good in taste, high in purity and free from chemical additives, thus being a pure green food.
Description
Technical field
The present invention relates to a kind of bean vermicelli, vermicelli, bean sheet jelly, powder band production line.
Background technology
Traditional bean vermicelli, vermicelli, bean sheet jelly, powder band production line mainly adopt manual method to make starch solution, labour intensity is large, and sanitary condition extreme difference in manufacturing process, product is constantly polluted, and starch is under high temperature and high pressure environment, affects mouthfeel and the quality of starch, precision easily reduces, colloidal property is destroyed, and water holding capacity is poor, is difficult for storing and transportation.
Summary of the invention
The object of this invention is to provide a kind of high yield environment-protective circulating formula line style food automatic production line, have advantages of high-efficiency low energy consumption, production efficiency is high, can produce by continuous circulation.
Technical scheme of the present invention is: a kind of high yield environment-protective circulating formula line style food automatic production line, comprise frame, in frame, be provided with main frame, cutter, two freezers and two oven dry storehouses, it is characterized in that laying respectively two mobile light rails with afterbody foremost at production line, main frame can come and go mobile and stop between two freezers, and cutter can be dried and between storehouse, comes and goes mobile and stop at two; Wherein main frame comprises storage tank, storage starch tank, vertical mixer, Y-shaped three-way pipe, loading hopper, an axle thermal ripening screw rod assembly, two axle pressurization Screw Extrusion assembly and forming machine for noodles, described storage tank, storage starch tank, vertical mixer, Y-shaped three-way pipe and loading hopper are linked in sequence, loading hopper is connected with an axle thermal ripening screw rod assembly, and an axle thermal ripening screw rod assembly is connected with two axle pressurization Screw Extrusion assemblies by an axial flow adjustable valve, two axle pressurization Screw Extrusion assemblies are connected with forming machine for noodles; Freezer comprises freezing forward system, freezer conveyer belt, freezing retrieval system, freezing belt tension regulating system, and on the top of freezer, being provided with refrigeration unit provides cold energy to reach freezing object to evaporating heat energy in row's exchange pool to freezer; Dry storehouse and comprise hot-air seasoning forward system, hot-air seasoning storehouse conveyer belt, hot-air seasoning retrieval system, hot-air seasoning belt tension regulating system, on the top of drying storehouse, be provided with electric hot-air unit and provide hot blast to drying storehouse; Between freezer and oven dry storehouse, be provided with the second vermicelli conveyer belt, between forming machine for noodles and freezer, be provided with the first vermicelli conveyer belt; Afterbody at production line is provided with cutter.
Described line style product is vermicelli, bean vermicelli, powder band.
Wherein on the first vermicelli conveyer belt, be provided with air-cooler.
On the second vermicelli conveyer belt, be provided with the running roller that opens ice, below the running roller that opens ice, be provided with vacuum and inhale refrigerator.
In freezer outside, be provided with freezer heat-insulation layer.
In outside, hot-air seasoning storehouse, be provided with hot-air seasoning storehouse heat-insulation layer.
On an axle thermal ripening screw rod assembly, be provided with heating fuel tank.
In freezer, be covered with freezer conveyer belt.
In drying storehouse, be covered with hot-air seasoning storehouse conveyer belt.
The present invention designs mainly for the shortcoming existing in line style food production, is mainly afraid of inter-adhesive cannot separating, as long as cooling time is sufficient, after thawing, just can separate voluntarily, does not just have inter-adhesive problem.The different starch cooling time samples different in size such as potato, Ipomoea batatas, corn, so having designed two groups of storehouse bodies produces in turn, at production line, lay respectively two mobile light rails with afterbody foremost, main frame can move stop at two mobile light rails, cutter equally also can move stop at mobile light rail, such two groups of storehouse bodies are produced in turn just and can be guaranteed cooling time, and simultaneously quality has also obtained abundant assurance, and production flexibility and reliability, output are high.
Drying course is to re-start secondary heat energy utilization after utilizing electric hot-air unit that the hot-air of process of refrigerastion discharge is mixed with the hot gas of electric hot-air unit generation, moisture is taken away in circulation of air, by wet-emitting blower, be discharged to open air, this equipment is without discharge of poisonous waste such as waste water, waste gas.
Technique of the present invention is simple, and cost is low, the high and clean hygiene of whole production line automation degree, and the product business of producing is worth high, and mouthfeel is good, purity essence, containing any chemical addition agent, pure pollution-free food.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is one of partial enlarged drawing of Fig. 1.
Fig. 3 be Fig. 1 partial enlarged drawing two.
Fig. 4 be Fig. 1 partial enlarged drawing three.
Fig. 5 be Fig. 1 partial enlarged drawing four.
Fig. 6 is operation principle schematic diagram of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is described in detail.
As Fig. 1, Fig. 2, Fig. 3, shown in Fig. 4 and Fig. 5, in frame 24, be provided with main frame, cutter 21, two freezers and two oven dry storehouses, main frame comprises storage tank 1, storage starch tank 2, vertical mixer 3, Y-shaped three-way pipe 4, loading hopper 5, one axle thermal ripening screw rod assembly 6, two axle pressurization Screw Extrusion assembly 7 and forming machine for noodles 8, described storage tank 1, storage starch tank 2, vertical mixer 3, Y-shaped three-way pipe 4 is linked in sequence with loading hopper 5, loading hopper 5 is connected with an axle thermal ripening screw rod assembly 6, and an axle thermal ripening screw rod assembly 6 is connected with two axle pressurization Screw Extrusion assemblies 7 by an axial flow adjustable valve 26, two axle pressurization Screw Extrusion assemblies 7 are connected with forming machine for noodles 8.On water supply and supply starch pipeline, be equipped with magnetic valve.
The present invention has two production lines, but only have a main frame and a cutter 21, the composition of every production line is just the same, all comprise the first vermicelli conveyer belt 9, freezer, the second vermicelli conveyer belt 15, dry storehouse, these parts are all fixed, just at production line, lay respectively two mobile light rails 23 with afterbody foremost, main frame can come and go mobile and stop between two freezers, cutter 21 can be dried and between storehouse, comes and goes mobile and stop at two, and two production line circulations are produced in turn.
Freezing forward system 10 and freezing retrieval system 12 are controlled respectively advancing of freezer conveyer belt 11 and return, and are regulated the tension force of freezer conveyer belt 11 by freezing belt tension regulating system 13.Freezer heat-insulation layer 14 plays insulation effect.
Hot-air seasoning forward system 16 and hot-air seasoning retrieval system 18 are controlled respectively advancing and returning of hot-air seasoning storehouse conveyer belt 17, are regulated the tension force of hot-air seasoning storehouse conveyer belt 17 by hot-air seasoning belt tension regulating system 19.Hot-air seasoning storehouse heat-insulation layer 20 plays insulation effect.
The course of work is as follows: the present embodiment be take vermicelli and is described in detail as raw material
Main frame first rests on the production line work of first storehouse, its process is by magnetic valve, to control respectively storage tank 1 and storage starch tank 2 by console, ratio is according to the rules set water, starch mixes, two groups of magnetic valves open in turn or cut out water and starch to vertical mixer 3 are provided, after two groups of vertical mixers 3 stir respectively, flow into Y-shaped three-way pipe 4 arrival loading hoppers 5 and enter again axle thermal ripening screw rod assembly 6 extruding, heating fuel tank provides heat, by the temperature controller setup control thermal ripening time, after maturation, enter an axial flow adjustable valve 26, according to the proportioning of various different materials, carry out after flow control, enter again two axle pressurization Screw Extrusion assemblies 7 and be pressurized to the rear outflow of forming machine for noodles 8, by 22 pairs of products of air-cooler, undertaken cooling simultaneously, to the product surface sclerosis of bringing back to life, inter-adhesive to reduce, improve dispersion rate.With arriving first freezer by the first vermicelli conveyer belt 9, carry out freezing.Vermicelli after fully freezing enter the second vermicelli conveyer belt 15 and by the roller 25 that opens ice, crush the vermicelli that freeze simultaneously, inhale refrigerator siphon away ice cube and then enter first and dry storehouse and dry by vacuum; The cutter 21 that enters production line afterbody after oven dry becomes finished product after shearing.
First freezer start freezing in, as shown in Figure 6, control valve is closed second storehouse, opens first storehouse.At this moment host mobility is to the work of second storehouse production line, and production process is with first storehouse production line.Main frame after the production line end-of-job of second storehouse, when second freezer starts freezing time, the now freezing end of first freezer, vermicelli enter first and dry storehouse and dry, control valve is closed second storehouse, opens first storehouse.At this moment main frame moves to again first storehouse production line and starts next round work; When the freezing end of second freezer, when vermicelli enter the oven dry of second oven dry storehouse, main frame moves to second storehouse production line from first storehouse production line again and starts next round work.This circulation producing method output is large, and freezing thoroughly product disperses thoroughly, can utilize any kind starch material, and cooling time is changeable.
In like manner cutter 21 is dried and between storehouse, is come and gone mobile and stop at two, and two production line circulations are produced in turn.
Drying course is that the cold air that utilizes electric hot-air unit that process of refrigerastion is discharged re-starts secondary heat energy utilization, and moisture is taken away in circulation of air, by wet-emitting blower, is discharged to open air, and this equipment is without discharge of poisonous waste such as waste water, waste gas.
Claims (9)
1. a high yield environment-protective circulating formula line style food automatic production line, comprise frame (24), in frame, be provided with main frame, cutter (21), two freezers and two oven dry storehouses, it is characterized in that laying respectively two mobile light rails (23) with afterbody foremost at production line, main frame can come and go mobile and stop between two freezers, and cutter (21) can be dried and between storehouse, comes and goes mobile and stop at two, wherein main frame comprises storage tank (1), storage starch tank (2), vertical mixer (3), Y-shaped three-way pipe (4), loading hopper (5), one axle thermal ripening screw rod assembly (6), two axle pressurization Screw Extrusion assembly (7) and forming machine for noodles (8), described storage tank (1), storage starch tank (2), vertical mixer (3), Y-shaped three-way pipe (4) is linked in sequence with loading hopper (5), loading hopper (5) is connected with an axle thermal ripening screw rod assembly (6), and an axle thermal ripening screw rod assembly (6) is connected with two axle pressurization Screw Extrusion assemblies (7) by an axial flow adjustable valve (26), two axle pressurization Screw Extrusion assemblies (7) are connected with forming machine for noodles (8), freezer comprises freezing forward system (10), freezer conveyer belt (11), freezing retrieval system (12), freezing belt tension regulating system (13), is provided with refrigeration unit provides cold air to freezer on the top of freezer, dry storehouse and comprise hot-air seasoning forward system (16), hot-air seasoning storehouse conveyer belt (17), hot-air seasoning retrieval system (18), hot-air seasoning belt tension regulating system (19), on the top of drying storehouse, be provided with electric hot-air unit and provide hot blast to drying storehouse, between forming machine for noodles (8) and freezer, be provided with the first vermicelli conveyer belt (9), between freezer and oven dry storehouse, be provided with the second vermicelli conveyer belt (15), afterbody at production line is provided with cutter (21).
2. high yield environment-protective circulating formula line style food automatic production line as claimed in claim 1, is characterized in that described line style product is vermicelli, bean vermicelli, powder band.
3. high yield environment-protective circulating formula line style food automatic production line as claimed in claim 1, its feature is provided with air-cooler (22) on the first vermicelli conveyer belt (9).
4. high yield environment-protective circulating formula line style food automatic production line as claimed in claim 1, is characterized in that being provided with the running roller that opens ice (25) on the second vermicelli conveyer belt (15), is provided with vacuum inhales refrigerator in the below of the running roller that opens ice (25).
5. high yield environment-protective circulating formula line style food automatic production line as claimed in claim 1, is characterized in that being provided with freezer heat-insulation layer (14) in freezer outside.
6. high yield environment-protective circulating formula line style food automatic production line as claimed in claim 1, is characterized in that being provided with hot-air seasoning storehouse heat-insulation layer (20) in outside, hot-air seasoning storehouse.
7. high yield environment-protective circulating formula line style food automatic production line as claimed in claim 1, is characterized in that being provided with heating fuel tank on an axle thermal ripening screw rod assembly (6).
8. high yield environment-protective circulating formula line style food automatic production line as claimed in claim 1, is characterized in that being covered with freezer conveyer belt (11) in freezer.
9. high yield environment-protective circulating formula line style food automatic production line as claimed in claim 1, is characterized in that being covered with hot-air seasoning storehouse conveyer belt (17) in drying storehouse.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310360620.1A CN103652568A (en) | 2013-08-19 | 2013-08-19 | High-yield environment-friendly circulating linear food automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310360620.1A CN103652568A (en) | 2013-08-19 | 2013-08-19 | High-yield environment-friendly circulating linear food automatic production line |
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| CN103652568A true CN103652568A (en) | 2014-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310360620.1A Pending CN103652568A (en) | 2013-08-19 | 2013-08-19 | High-yield environment-friendly circulating linear food automatic production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104206981A (en) * | 2014-09-28 | 2014-12-17 | 广元市帆舟食品有限责任公司 | Yam pasta processing device |
| CN104256313A (en) * | 2014-09-26 | 2015-01-07 | 山西根拴重工机械设备制造有限公司 | Novel bowl clustering machine |
| CN114052207A (en) * | 2021-09-18 | 2022-02-18 | 食赢未来(青岛)食品科技有限公司 | Full-automatic food production line and production method |
-
2013
- 2013-08-19 CN CN201310360620.1A patent/CN103652568A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104256313A (en) * | 2014-09-26 | 2015-01-07 | 山西根拴重工机械设备制造有限公司 | Novel bowl clustering machine |
| CN104206981A (en) * | 2014-09-28 | 2014-12-17 | 广元市帆舟食品有限责任公司 | Yam pasta processing device |
| CN104206981B (en) * | 2014-09-28 | 2017-01-11 | 广元市帆舟食品有限责任公司 | Yam pasta processing device |
| CN114052207A (en) * | 2021-09-18 | 2022-02-18 | 食赢未来(青岛)食品科技有限公司 | Full-automatic food production line and production method |
| CN114052207B (en) * | 2021-09-18 | 2024-03-19 | 山东食尚食鲜食品股份有限公司 | Full-automatic food production line and production method |
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Application publication date: 20140326 |