CN107119149B - Production method of old ginger brown sugar blocks - Google Patents
Production method of old ginger brown sugar blocks Download PDFInfo
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- CN107119149B CN107119149B CN201710282098.8A CN201710282098A CN107119149B CN 107119149 B CN107119149 B CN 107119149B CN 201710282098 A CN201710282098 A CN 201710282098A CN 107119149 B CN107119149 B CN 107119149B
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- brown sugar
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B10/00—Production of sugar juices
- C13B10/02—Expressing juice from sugar cane or similar material, e.g. sorghum saccharatum
- C13B10/06—Sugar-cane crushers
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/105—Plant extracts, their artificial duplicates or their derivatives
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B20/00—Purification of sugar juices
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
A production method of old ginger brown sugar blocks comprises the following production steps: (1) preparing ginger water; (2) adding the precipitated and filtered fresh sugarcane juice, brown sugar powder and ginger water into a brown sugar boiling container of a brown sugar block boiling forming device, and heating by using heat conduction oil, wherein the temperature of the heat conduction oil is 120-150 ℃; (3) continuously stirring the raw materials in the brown sugar refining and boiling container, dissolving and mixing the fresh sugarcane juice and the brown sugar powder to form syrup after 40-50 minutes, and stopping heating when the water content of the syrup is 8-12%; (4) injecting the syrup into a brown sugar block forming die through a syrup casting machine, and conveying the brown sugar block forming die into an air cooling box for air cooling until the syrup is solidified to form brown sugar blocks; (5) the brown sugar blocks are separated from the brown sugar block forming die and then conveyed into an air cooling box for air cooling and drying the surface moisture; (6) and (4) carrying out aseptic packaging on the brown sugar blocks to obtain the ginger brown sugar block product. The production method of the invention is simple, the production efficiency is high, and the equipment investment cost is low.
Description
Technical Field
The invention relates to the technical field of brown sugar processing, in particular to a production method of old ginger brown sugar blocks.
Background
Brown sugar is a red crystal prepared by squeezing stems of sugar cane of grass family, and extracting juice. It is rich in sugar, minerals and glycolic acid. The raw materials of brown sugar are the sugarcane, contain about 95% cane sugar, the ancient method is to cut up the sugarcane that reaps and roll, the juice that squeezes out removes impurity such as earth, bacterium, fibre earlier, it boils for 5 ~ 6 hours to connect with the slow fire, constantly stir and let moisture content evaporate slowly, make the concentration of sugar increase gradually, the thick sugar of solid cubic can solidify into after the cooling of high concentration syrup, also be the brown sugar brick, original nutrition of sugarcane has been kept to such traditional way, also make the brown sugar have the special flavor of a strand of similar caramel simultaneously. The color of the brown sugar brick is darker as the boiling time in the manufacturing process is longer, so that the brown sugar presents reddish brown with different depths. The conventional brown sugar is produced by grinding brown sugar bricks.
Brown sugar has various special effects, and mainly benefits from its natural ingredients. According to the intensive research of dermatologists in the hong Kong Saite skin research center for 20 years, the brown sugar is found to contain a large amount of nutrient substances which have unique effects on the health and nutrition of the skin: 1. the brown sugar contains glucose, fructose and other monosaccharide and polysaccharide energy substances, and can accelerate metabolism of skin cells and provide energy for the cells. 2. The brown sugar contains folic acid and trace substances, which can accelerate blood circulation, increase blood volume, stimulate hemopoietic function of organism, expand blood volume, and increase nutrition, oxygen and water supply of local skin. 3. Part of vitamins and electrolyte components contained in the brown sugar can balance water metabolism of intracellular environment, eliminate cell metabolites and keep the intracellular and extracellular environments clean by regulating the concentration of certain substances among tissues. 4. The brown sugar contains various vitamins and antioxidant substances, and can resist free radicals, rebuild and protect cell infrastructure, and maintain normal function and metabolism of cells. 5. The brown sugar contains amino acids, cellulose and other substances, and can effectively protect and recover the fiber structure and water locking capacity of epidermis and dermis, strengthen the tissue structure and skin elasticity of skin, supplement skin nutrition and promote cell regeneration. 6. The brown sugar contains certain natural acids and pigment regulating substances, and can effectively regulate various pigment metabolic processes, balance pigment secretion quantity and pigment distribution condition in skin, and reduce abnormal accumulation of local pigment. In addition: in Chaoshan, people are used to call brown sugar "Wu sugar". The variety is also many. Among them, brown granulated sugar and hard sugar with irregular sugar blocks are the most popular.
From the perspective of traditional Chinese medicine, brown sugar is warm in nature and sweet in taste, enters spleen, and has the effects of tonifying qi and enriching blood, tonifying spleen and warming stomach, relieving pain, and activating blood circulation to dissipate blood stasis. To exert the functions of brown sugar, the praise is also very detailed: the brown sugar is boiled in the poached eggs, so that the nutrition of the eggs and the brown sugar can be complemented, and the old people can have a ruddy and spiritual complexion; the dried longan is soaked with brown sugar for administration, which has positive effect on improving sleep; the brown sugar soaked with Ginseng radix has effects of regulating qi and improving hypotension. The traditional Chinese medicine considers that the postpartum women have excessive body stasis and eight vessels are empty and deficient, and abdominal pain is caused every time. For those with blood stasis, doctors usually take biochemical decoction, Shixiao powder or Jinlingzi powder, and order to take the decoction with brown sugar after decocting, aiming at relieving pain by the action of the brown sugar to remove blood stasis or expel lochia. For those who are unable to purchase medicine or are not ready to prepare medicine, appropriate amount of urine of middle-stage children is mixed with brown sugar for oral administration, so that the effect of isoqu and isoqu can also be obtained. "woman is not able to be whooping sugarless" means brown sugar. One young girl has a long-term illness, and the body is thin and weak, and the weight is less than 50 kg. She is seriously burdened with thought after pregnancy and worries that she cannot bear her own, and the traditional Chinese food therapy method is adopted to design a 'food for syndrome' for tonifying deficiency-cold by warm heat: the sticky rice fermented glutinous rice laid eggs and the millet congee added with the brown sugar and the sesame are eaten by the baby, so that healthy babies are born, the bodies of the babies are firmer and healthier than those before the baby is born, the baby keeps nursing after the baby is born, and the baby also grows well, is lively and healthy.
The traditional Chinese medicine nutriology holds that the brown sugar with warm nature plays a role in enriching the blood by 'warming and tonifying, warming and dredging and warming and dispersing'. In contrast, white sugar, although sweet in taste, is white in color and neutral in nature, so its blood-enriching effect is far inferior to that of brown sugar. According to the analysis result, the white sugar is too pure and almost contains no trace element components, so that the nutritional effect of the white sugar is different from that of the brown sugar naturally. Even in japan with advanced technology, many foods are marked with the word "pure brown sugar" specifically, which explains from one side that brown sugar does not act as white sugar, so that families and canteens should stock brown sugar on a regular basis.
However, brown sugar has the effects of nourishing blood and enriching blood, but has a single component, so the nourishing effect is not good. Especially for women in menstrual period and puerpera, the resistance is low, various diseases are easy to infect, and the better nourishing effect is difficult to be achieved only by eating brown sugar. In order to increase the nourishing effect, supplement nutrition, improve the immunity of the organism and enhance the physique, some nutritional foods such as donkey-hide gelatin, jujube, ginger and the like are usually taken at the same time. The ginger is warm and spicy in nature, contains oily volatile matters such as gingerol and the like, and also contains gingerol, vitamins, gingerol, resin, starch, fiber and a small amount of mineral substances, and can enhance blood circulation, stimulate gastric secretion, excite intestinal tracts, promote digestion, invigorate stomach and stimulate appetite; the ginger can also enter five internal organs, eliminate wind evil, cold and heat, typhoid, headache, nasal obstruction, cough, asthma, vomiting, phlegm and qi descending, edema and flatulence, and stimulate the appetite and invigorate the spleen; modern medicine also considers that ginger has the effects of diluting blood, reducing cholesterol, eliminating free radicals and resisting aging.
Along with the improvement of living standard of people, people pay more and more attention to health care and health preservation, and as ginger brown sugar has various special effects, the demand of the ginger brown sugar is increased. However, the existing method for processing the ginger brown sugar is complex in process and high in equipment investment, so that a production method of the ginger brown sugar block, which is convenient to process and low in equipment investment, is needed.
Disclosure of Invention
The invention aims to provide a method for producing the old ginger brown sugar blocks, which has the advantages of simple production method, high production efficiency and low equipment investment cost.
The technical solution of the invention is as follows:
the old ginger brown sugar block has two preparation methods:
the first method comprises the following steps: the production method of the ginger brown sugar block comprises the following production steps:
(1) cleaning old ginger, slicing, putting into a container, adding clear water, boiling with strong fire, then boiling with slow fire for 30-60 minutes, taking ginger water for later use, wherein the weight ratio of ginger to clear water is 1: 5-40;
(2) putting the precipitated and filtered fresh sugarcane juice, brown sugar powder and ginger water into a brown sugar boiling container of a brown sugar block boiling forming device, and heating by utilizing heat conduction oil, wherein the weight ratio of the fresh sugarcane juice to the brown sugar powder to the ginger water is 1 (4.5-5.5) to 0.1-0.5; the temperature of the heat conducting oil is 120-150 ℃; fresh sugarcane juice refers to sugarcane residue which is squeezed from sugarcane for no more than 24 hours; brown sugar powder is purchased from sugar mills;
(3) continuously stirring raw materials in a brown sugar refining and boiling container, dissolving and mixing fresh sugarcane juice, brown sugar powder and ginger water to form syrup after 40-50 minutes, and stopping heating when the water content of the syrup is 8-12%;
(4) injecting the syrup into a brown sugar block forming die through a syrup casting machine, and conveying the brown sugar block forming die into an air cooling box for air cooling until the syrup is solidified to form brown sugar blocks;
(5) the brown sugar blocks are separated from the brown sugar block forming die and then conveyed into an air cooling box for air cooling and drying the surface moisture;
(6) and (4) carrying out aseptic packaging on the brown sugar blocks subjected to air cooling and drying of surface moisture to obtain the ginger brown sugar block product.
The processing process of the fresh sugarcane juice comprises the following steps:
(1) pressing sugarcane by using a sugarcane press to obtain sugarcane juice containing impurities;
(2) filtering the sugarcane juice containing impurities by using a stainless steel net, and then filtering by using 300-mesh filter cloth;
(3) adding a flocculating agent into the sugarcane juice filtered by the filter cloth, wherein the addition amount of the flocculating agent is 5-10 ppm;
the flocculant is prepared from chitosan and machilus pauhoi bark according to the weight ratio of 1:5, and the machilus pauhoi bark is firstly crushed and sieved by a 100-mesh sieve; then conveying the mixture into a hydration composite reaction tank, adding water, heating to 55-95 ℃, adding water in an amount of 50-60% of the weight of the machilus pauhoi bark, dispersing under the condition of stirring, adding a chitosan solution dissolved by organic acid, wherein the weight ratio of the organic acid to the chitosan is 2-3:1, reacting for 1-2 hours, fully compounding, grinding by a colloid mill, and filtering to obtain the product; the organic acid is citric acid with the weight concentration of 10%.
Fresh sugarcane juice can also be purchased directly from sugar mills, and the squeezing time of the sugarcane juice is required to be ensured not to exceed 24 hours.
The sugarcane has high nutritive value and contains more water, and the water accounts for 84% of the sugarcane. The sugar content of the sugarcane is most abundant, and the content of sucrose, glucose and fructose in the sugarcane is 12 percent. In addition, the sugar cane also contains other substances needed by human body through scientific analysis, such as 0.2 g of protein, 0.5 g of fat, 8 mg of calcium, 4 mg of phosphorus and 1.3 mg of iron. In addition, sugar cane also contains various amino acids beneficial to human body, such as aspartic acid, glutamic acid, serine, alanine, and the like, as well as vitamin B1, vitamin B2, vitamin B6, vitamin C, and the like. The iron content of the sugarcane is in various fruits, and the sugarcane squats a crow army treasure seat. The sugarcane is squeezed into juice, the nutrient components are not damaged, the taste is better, and the method is a good choice. Brown sugar powder, although it also contains the components of sugarcane juice, has lost much of the vitamins and amino acids during cooking and has no sweet taste of fresh sugarcane juice. The brown sugar blocks decocted by adding fresh sugarcane juice are more fragrant, and have better taste than the brown sugar blocks decocted by directly adding brown sugar powder.
And the second method comprises the following steps: the production method of the ginger brown sugar block comprises the following production steps:
(1) putting the precipitated and filtered fresh sugarcane juice, brown sugar powder and ginger powder into a brown sugar boiling container of a brown sugar block boiling forming device, and heating by utilizing heat conduction oil, wherein the weight ratio of the fresh sugarcane juice to the brown sugar powder to the ginger powder is 1 (4.5-5.5) to 0.1-0.5; the temperature of the heat conducting oil is 120-150 ℃; fresh sugarcane juice refers to sugarcane juice which is squeezed from sugarcane for no more than 24 hours; ginger powder is purchased from the market; the ginger powder can be purchased from the company of biotechnology limited of the Tianrui, Xian, and the address is as follows: the journal is as follows, Shanxi Xian city Chang' an district university Lehan Yiyuan 1601, website: http:// tianrui2010.cn. china.
(2) Continuously stirring the raw materials in the brown sugar refining and boiling container, dissolving and mixing the fresh sugarcane juice, the brown sugar powder and the ginger powder to form syrup after 40-50 minutes, and stopping heating when the water content of the syrup is 8-12%;
(3) injecting the syrup into a brown sugar block forming die through a syrup casting machine, and conveying the brown sugar block forming die into an air cooling box for air cooling until the syrup is solidified to form brown sugar blocks;
(4) the brown sugar blocks are separated from the brown sugar block forming die and then conveyed into an air cooling box for air cooling and drying the surface moisture;
(5) and (4) carrying out aseptic packaging on the brown sugar blocks subjected to air cooling and drying of surface moisture to obtain the ginger brown sugar block product.
The old ginger adopted by the invention is ginger mother in ginger, also called ginger paste, can be used as a traditional Chinese medicine for treating wind-cold and the like.
The brown sugar block smelting and boiling forming device comprises a brown sugar smelting and boiling container, a forming conveying belt, an air cooling box and a finished product conveying belt, wherein a syrup casting machine is installed at the upper part of one end of the forming conveying belt, the other end of the forming conveying belt is arranged in the air cooling box, a brown sugar block forming die is fixed on the conveying belt of the forming conveying belt, a plurality of brown sugar block forming grooves are formed in the brown sugar block forming die, the finished product conveying belt is installed at the lower part of the forming conveying belt, the other end of the finished product conveying belt is also arranged in the air cooling box, and a demolding jacking device capable of jacking and dropping brown sugar blocks in the brown sugar block forming grooves onto the finished product conveying; the bottom of the brown sugar refining and boiling container is connected with a conveying pipe, and a sealing valve is arranged at the joint of the bottom of the brown sugar refining and boiling container and the conveying pipe to prevent brown sugar raw materials from entering the conveying pipe before the brown sugar raw materials are refined and boiled; the other end of the conveying pipe is communicated to a syrup casting machine, and a syrup conveying pump is installed on the conveying pipe. After the brown sugar raw materials in the brown sugar refining and boiling container are refined and boiled, the brown sugar raw materials are conveyed into a syrup pouring machine through a syrup conveying pump and a conveying pipe, and the syrup is poured into a brown sugar forming groove on a brown sugar forming die in a timed and quantitative mode by the syrup pouring machine. Through the transport effect of shaping conveyer belt, enter the forced air cooling incasement, weather the cooling through blowing the syrup of cold wind with brown sugar piece shaping inslot, form the sugar piece, the sugar piece comes out the back from the forced air cooling case, and the regular downward roof pressure of drawing of patterns roof pressure device falls the brown sugar piece roof pressure of brown sugar piece shaping inslot on the finished product conveyer belt, enters the forced air cooling incasement once more and weathers the cooling, carries out aseptic packing at last and can obtain the brown sugar finished product. The demoulding jacking device adopts a pneumatic jacking device or a hydraulic jacking device. In order to make the device for cooking and forming the brown sugar blocks more intelligent, a controller can be additionally arranged, and the rotating speed of the forming conveyer belt, the pressing frequency of the demoulding pressing device, the number of syrup conveying pumps and the syrup injection frequency and the syrup amount of the syrup for the brown sugar block forming die by the syrup pouring machine are controlled by a program. The brown sugar forming die is made of silica gel, so that the brown sugar forming die has certain softness and resilience; the demoulding jacking device can easily jack and demould the brown sugar blocks formed in the brown sugar block forming die. The syrup casting machine may be a candy casting machine commonly used by those skilled in the art, and is commercially available.
The brown sugar smelt and boil container outside and be provided with the heat conduction oil tank, be provided with the heater in the heat conduction oil tank, the brown sugar smelt the brown sugar raw materials that boil in the container and heat through the heat conduction oil of heat conduction oil tank and smelt and boil.
The brown sugar refining and boiling container is internally provided with a stirring shaft, the stirring shaft is provided with stirring blades and is driven by a transmission box and a motor which are arranged at the top of the stirring shaft. The stirring blade continuously rotates to stir the syrup during boiling.
The stirring shaft is a hollow stirring shaft, a sealing rocker is arranged in the hollow stirring shaft, one end of the sealing rocker is connected with the sealing valve, the other end of the sealing rocker is connected with a rocker sleeve fixed on the transmission case, the rocker sleeve is in threaded connection with the sealing rocker, and the sealing rocker moves upwards or downwards from the rocker sleeve by rotating the sealing rocker so as to open or close the sealing valve. Before adding brown sugar raw materials for cooking, rotating the sealing rocker to enable the sealing rocker to move downwards relative to the rocker sleeve, and closing the sealing valve. After boiling, the sealing rocker is rotated to move the sealing rocker upwards relative to the rocker sleeve, and the sealing valve is opened to enable syrup to enter the conveying pipe.
The conveyer pipe parcel in the insulation can, prevent that the cooling of transportation in-process syrup from gluing, influencing the casting of brown sugar piece.
The insulation can be a thermal insulation into which hot water is introduced, one end of the insulation can close to the brown sugar boiling container is communicated with the lower part of the hot water tank through a water return pipe provided with a water return pump, and the other end of the insulation can is communicated with the upper part of the hot water tank through a water inlet pipe.
The hot water tank is a water tank of the air energy heat pump water heater.
The production method of the ginger brown sugar block has the advantages that:
1. the production method of the old ginger brown sugar block is simple, the production efficiency is high, the equipment investment cost is low, the process is simple, and after the old ginger water/old ginger powder and the brown sugar are decocted at high temperature, the efficacy of the old ginger brown sugar block is far higher than that of the brown sugar produced in a common mode; the ginger brown sugar block manufactured by the invention uses the fresh sugarcane juice and brown sugar powder with the weight ratio of 1: 4.5-5.5; heating and boiling by utilizing heat conduction oil, wherein the temperature of the heat conduction oil is 120-150 ℃; stirring the raw materials in the brown sugar boiling container continuously, dissolving and mixing the fresh sugarcane juice and the brown sugar powder to form syrup after 40-50 minutes, stopping heating when the water content of the syrup is 8-12%, and then carrying out injection molding and cooling to obtain the brown sugar ginger sugar syrup.
2. The brown sugar block boiling forming device has the advantages of simple structure, ingenious arrangement, high brown sugar block boiling forming efficiency and low investment cost. The external part of the brown sugar refining and boiling container is provided with the heat conduction oil tank, the heater is arranged in the heat conduction oil tank, and the brown sugar raw material in the brown sugar refining and boiling container is heated and refined and boiled through the heat conduction oil in the heat conduction oil tank; the temperature is more balanced, and the stirring blade ceaselessly rotates when smelting and boiling stirs the brown sugar raw materials, and the brown sugar raw materials heating is even, and the brown sugar piece quality of making is higher. Before adding brown sugar raw materials and boiling, rotating the sealing rocker to enable the sealing rocker to move downwards relative to the rocker sleeve, closing the sealing valve, preventing the brown sugar raw materials which are not boiled from entering the conveying pipe, and ensuring that all the raw materials can be uniformly heated, boiled and boiled. The conveying pipe is wrapped in the heat preservation box, and the hot water circulating in the heat preservation box is used for heating and preserving heat, so that syrup is prevented from being cooled and bonded in the conveying process, and injection molding of the brown sugar blocks is prevented from being influenced. Pouring the cooked red syrup into a brown sugar block forming groove on a forming conveyer belt; because the rotation of shaping conveyer belt gets into the forced air cooling case and cools off and weathers, makes the quick cooling shaping of brown sugar piece, improves the shaping efficiency.
Drawings
FIG. 1 is a schematic structural diagram of a brown sugar lump cooking and forming device adopted by the invention;
fig. 2 is a schematic structural diagram of a brown sugar forming die;
the names of the sequence numbers in the figure are:
1. the brown sugar refining and boiling container comprises a brown sugar refining and boiling container, 2, stirring blades, 3, a stirring shaft, 4, a transmission box, 5, a sealing rocker, 6, a rocker sleeve, 7, a motor, 8, a hot water tank, 9, a water return pump, 10, a water inlet pipe, 11, a heat preservation box, 12, a conveying pipe, 13, a syrup pouring machine, 14, a forming conveying belt, 15, an air cooling box, 16, a finished product conveying belt, 17, a demolding and jacking device, 18, a water return pipe, 19, a syrup conveying pump, 20, a sealing valve, 21, a heater, 22, a heat conducting oil tank, 23, a brown sugar forming die, 24 and a brown sugar forming groove.
Detailed Description
In order to make the technical solutions and advantages of the present invention clearer, the following describes the technical solutions of the present invention clearly and completely in combination with the embodiments of the present invention.
Example 1
The old ginger brown sugar block can be prepared by the following production process steps:
(1) cleaning old ginger, slicing, putting into a container, adding clear water, boiling with strong fire, then boiling with slow fire for 30-60 minutes, taking ginger water for later use, wherein the weight ratio of ginger to clear water is 1: 5-40.
(2) Putting the precipitated and filtered fresh sugarcane juice, brown sugar powder and ginger water into a brown sugar boiling container of a brown sugar block boiling forming device, and heating by utilizing heat conduction oil, wherein the weight ratio of the fresh sugarcane juice to the brown sugar powder to the ginger water is 1 (4.5-5.5) to 0.1-0.5; the temperature of the heat conducting oil is 120-150 ℃; fresh sugarcane juice refers to sugarcane juice which is squeezed from sugarcane for no more than 24 hours.
(3) Continuously stirring raw materials in the brown sugar refining and boiling container, dissolving and mixing fresh sugarcane juice and brown sugar powder to form syrup after 40-50 minutes, and stopping heating when the water content of the syrup is 8-12%.
(4) And injecting the syrup into a brown sugar block forming die through a syrup casting machine, and conveying the brown sugar block forming die into an air cooling box for air cooling until the syrup is solidified to form a brown sugar block.
(5) And (4) separating the brown sugar blocks from the brown sugar block forming die, and conveying the brown sugar blocks into an air cooling box for air cooling and drying the surface moisture.
(6) And (4) carrying out aseptic packaging on the brown sugar blocks subjected to air cooling and drying of surface moisture to obtain the ginger brown sugar block product.
The processing process of the fresh sugarcane juice comprises the following steps:
(1) pressing sugarcane by using a sugarcane press to obtain sugarcane juice containing impurities;
(2) filtering the sugarcane juice containing impurities by using a stainless steel net, and then filtering by using filter cloth;
(3) adding a flocculating agent into the sugarcane juice filtered by the filter cloth, wherein the addition amount of the flocculating agent is 5-10 ppm;
the flocculant is prepared from chitosan and machilus pauhoi bark according to the weight ratio of 1:5, and the machilus pauhoi bark is firstly crushed and sieved by a 100-mesh sieve; then conveying the mixture into a hydration composite reaction tank, adding water, heating to 55-95 ℃, adding water in an amount of 50-60% of the weight of the machilus pauhoi bark, dispersing under the condition of stirring, adding a chitosan solution dissolved by organic acid, wherein the weight ratio of the organic acid to the chitosan is 2-3:1, reacting for 1-2 hours, fully compounding, grinding by a colloid mill, and filtering to obtain the product; the organic acid is citric acid with the weight concentration of 10%.
Example 2
The old ginger brown sugar block can be prepared by the following production process steps:
(1) cleaning old ginger, slicing, putting into a container, adding clear water, boiling with strong fire, then boiling with slow fire for 30-60 minutes, taking ginger water for later use, wherein the weight ratio of ginger to clear water is 1: 5-40.
(2) Putting fresh sugarcane juice, brown sugar powder and ginger water purchased from a sugar refinery into a brown sugar boiling container of a brown sugar block boiling forming device, and heating by utilizing heat conduction oil, wherein the weight ratio of the fresh sugarcane juice, the brown sugar powder and the ginger water is 1 (4.5-5.5) to 0.1-0.5; the temperature of the heat conducting oil is 120-150 ℃; fresh sugarcane juice refers to sugarcane bagasse that has been squeezed from sugarcane for no more than 24 hours.
(3) Continuously stirring raw materials in the brown sugar refining and boiling container, dissolving and mixing fresh sugarcane juice and brown sugar powder to form syrup after 40-50 minutes, and stopping heating when the water content of the syrup is 8-12%.
(4) And injecting the syrup into a brown sugar block forming die through a syrup casting machine, and conveying the brown sugar block forming die into an air cooling box for air cooling until the syrup is solidified to form a brown sugar block.
(5) And (4) separating the brown sugar blocks from the brown sugar block forming die, and conveying the brown sugar blocks into an air cooling box for air cooling and drying the surface moisture.
(6) And (4) carrying out aseptic packaging on the brown sugar blocks subjected to air cooling and drying of surface moisture to obtain the ginger brown sugar block product.
Example 3
(1) Fresh sugarcane juice, brown sugar powder and old ginger powder purchased from a sugar refinery are put into a brown sugar boiling container of a brown sugar block boiling forming device to be heated by utilizing heat conduction oil, and the weight ratio of the fresh sugarcane juice to the red sugar powder to the ginger powder is 1 (4.5-5.5) to 0.1-0.5; the temperature of the heat conducting oil is 120-150 ℃; fresh sugarcane juice refers to sugarcane juice which is squeezed from sugarcane for no more than 24 hours; ginger powder is purchased from the market; the ginger powder can be purchased from the company of biotechnology limited of the Tianrui, Xian, and the address is as follows: the journal is as follows, Shanxi Xian city Chang' an district university Lehan Yiyuan 1601, website: http:// tianrui2010.cn. china.
(2) Continuously stirring raw materials in the brown sugar refining and boiling container, dissolving and mixing fresh sugarcane juice and brown sugar powder to form syrup after 40-50 minutes, and stopping heating when the water content of the syrup is 8-12%.
(3) And injecting the syrup into a brown sugar block forming die through a syrup casting machine, and conveying the brown sugar block forming die into an air cooling box for air cooling until the syrup is solidified to form a brown sugar block.
(4) And (4) separating the brown sugar blocks from the brown sugar block forming die, and conveying the brown sugar blocks into an air cooling box for air cooling and drying the surface moisture.
(5) And (4) carrying out aseptic packaging on the brown sugar blocks subjected to air cooling and drying of surface moisture to obtain the ginger brown sugar block product.
As shown in the figure:
the invention relates to a brown sugar block cooking and forming device, which comprises a brown sugar cooking container 1, a forming conveyer belt 14, an air cooling box 15 and a finished product conveyer belt 16, wherein a syrup casting machine 13 is arranged at the upper part of one end of the forming conveyer belt 14, the other end of the forming conveyer belt 14 is arranged in the air cooling box 15, a brown sugar block forming die 23 is fixed on the conveyer belt of the forming conveyer belt 14, a plurality of brown sugar block forming grooves 24 are arranged on the brown sugar block forming die 23, the finished product conveyer belt 16 is arranged at the lower part of the forming conveyer belt 14, the other end of the finished product conveyer belt 16 is also arranged in the air cooling box 15, and a demoulding jacking device 17 capable of jacking and dropping brown sugar blocks in the brown sugar block forming grooves 24 onto the finished product conveyer; the bottom of the brown sugar refining and boiling container 1 is connected with a conveying pipe 12, a sealing valve 20 is arranged at the joint of the bottom of the brown sugar refining and boiling container 1 and the conveying pipe 12, the other end of the conveying pipe 12 is communicated to a syrup casting machine 13, and a syrup conveying pump 19 is arranged on the conveying pipe 12.
The brown sugar smelt and boil container 1 outside and be provided with heat conduction oil tank 22, be provided with heater 21 in the heat conduction oil tank 22, brown sugar smelt the brown sugar raw materials that boil in the container 1 and heat through the heat conduction oil of heat conduction oil tank 22 and smelt and boil.
The brown sugar smelt and boil container 1 in be provided with (mixing) shaft 3, be provided with stirring leaf 2 on the (mixing) shaft 3, the (mixing) shaft 3 is through installing 4 and the transmission of motor 7 at its top.
The stirring shaft 3 is a hollow stirring shaft, a sealing rocker 5 is arranged in the hollow stirring shaft 3, one end of the sealing rocker 5 is connected with a sealing valve 20, the other end of the sealing rocker 5 is connected with a rocker sleeve 6 fixed on the transmission case 4, the rocker sleeve 6 is in threaded connection with the sealing rocker 5, and the sealing rocker 5 moves upwards or downwards from the rocker sleeve 6 by rotating the sealing rocker 5, so that the sealing valve 20 is opened or closed.
The conveying pipe 12 is wrapped in the heat preservation box 11; the heat preservation box 11 is a heat preservation box which is introduced with hot water, one end of the heat preservation box 11 close to the brown sugar boiling container 1 is communicated with the lower part of the hot water tank 8 through a water return pipe 18 which is provided with a water return pump 9, and the other end of the heat preservation box 11 is communicated with the upper part of the hot water tank 8 through a water inlet pipe 10.
The hot water tank 8 is a water tank of an air energy heat pump water heater.
The working principle of the brown sugar block boiling and forming device is as follows: rotating the sealing rocker 5 to enable the sealing rocker 5 to move downwards relative to the rocker sleeve 6, closing the sealing valve 20, and adding fresh sugarcane juice, brown sugar powder and ginger water/ginger powder from the upper part of the brown sugar refining boiling container 1 in a weight ratio of 1: 4.5-5.5; heating and boiling by utilizing heat conduction oil of a heat conduction oil tank until the moisture content of syrup is about 10%, rotating the sealing rocker 5 to enable the sealing rocker 5 to move upwards relative to the rocker sleeve 6, opening the sealing valve 20 to enable the syrup to enter the conveying pipe 12, and opening the syrup conveying pump 19 to convey the syrup into the syrup pouring machine 13; starting the forming conveyer belt 14, the air cooling box 15 and the finished product conveyer belt 16, and injecting the syrup into the brown sugar block forming groove 24 of the brown sugar block forming die 23 on the forming conveyer belt 14 by the syrup casting machine 13 at regular time and quantity; the brown sugar forming mold 23 enters the air cooling box 15 due to the rotation and the conveying of the forming conveyor belt 14, and is cooled and dried by blowing cold air; after the brown sugar forming die 23 comes out of the air cooling box 15 and passes through the demoulding jacking device 17, the demoulding jacking device 17 jacks and drops the brown sugar formed in the brown sugar forming groove 24 onto the finished product conveying belt 16, the finished product conveying belt 16 conveys the jacked and dropped brown sugar into the air cooling box 15 for cooling and drying, and finally, the brown sugar is collected and sterilized and packaged to obtain the finished ginger brown sugar.
The applicant firstly states that: we are an enterprise for researching and producing brown sugar, a plurality of products are made in the aspect of researching and developing the brown sugar in years, some products are tested and tested at present, the products are about to be put into the market, several patents applied on the same day are scientific achievements of the people, the formula and the process of the production method of the aged ginger brown sugar block are similar to those of the production method of the brown sugar block, the production method of the longan red date black sugar block and the production method of the donkey-hide gelatin red sugar block, but the series of products are applied for the purpose of protecting the series of products, and are not for other purposes.
The above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and those skilled in the art should understand that they can make various changes, modifications, additions and substitutions within the spirit and scope of the present invention.
Claims (2)
1. A production method of old ginger brown sugar blocks is characterized in that: the production steps are as follows:
(1) putting the precipitated and filtered fresh sugarcane juice, brown sugar powder and old ginger powder or ginger water into a brown sugar boiling container of a brown sugar block boiling forming device, and heating by utilizing heat conduction oil, wherein the weight ratio of the fresh sugarcane juice, the brown sugar powder and the old ginger powder or ginger water is 1 (4.5-5.5) to (0.1-0.5); the temperature of the heat conducting oil is 120-150 ℃; fresh sugarcane juice refers to sugarcane juice which is squeezed from sugarcane for no more than 24 hours; the brown sugar blocks decocted by adding fresh sugarcane juice are more fragrant and have better taste than the brown sugar blocks decocted by directly adding brown sugar powder; the old ginger powder is purchased from the market; the ginger water is prepared by cleaning old ginger, slicing, placing into a container, adding clear water, boiling with strong fire, then decocting with slow fire for 30-60 minutes, and taking the ginger water for later use, wherein the weight ratio of the old ginger to the clear water is 1: 5-40;
(2) continuously stirring raw materials in a brown sugar refining and boiling container, dissolving and mixing fresh sugarcane juice, brown sugar powder and old ginger powder or ginger water to form syrup after 40-50 minutes, and stopping heating when the water content of the syrup is 8-12%;
(3) injecting the syrup into a brown sugar block forming die through a syrup casting machine, and conveying the brown sugar block forming die into an air cooling box for air cooling until the syrup is solidified to form brown sugar blocks;
(4) the brown sugar blocks are separated from the brown sugar block forming die and then conveyed into an air cooling box for air cooling and drying the surface moisture;
(5) aseptic packaging is carried out on the brown sugar blocks subjected to air-cooling drying of surface moisture, and the old ginger brown sugar block product can be obtained;
the brown sugar lump cooking and forming device comprises a brown sugar lump cooking container (1), a forming conveyor belt (14), an air cooling box (15) and a finished product conveyor belt (16), wherein a syrup casting machine (13) is installed at the upper part of one end of the forming conveyor belt (14), the other end of the forming conveyor belt (14) is arranged in the air cooling box (15), a brown sugar lump forming die (23) is fixed on the conveyor belt of the forming conveyor belt (14), a plurality of brown sugar lump forming grooves (24) are formed in the brown sugar lump forming die (23), and the brown sugar lump forming die (23) is made of silica gel and has certain softness and rebound resilience; the demoulding jacking device (17) can easily jack and demould the brown sugar blocks formed in the brown sugar block forming die (23); the finished product conveying belt (16) is arranged at the lower part of the forming conveying belt (14), the other end of the finished product conveying belt (16) is also arranged in the air cooling box (15), and the forming conveying belt (14) is provided with a demoulding jacking device (17) which can jack and drop the brown sugar blocks in the brown sugar block forming groove (24) onto the finished product conveying belt (16); the conveying pipe (12) is connected to the bottom of the brown sugar refining and boiling container (1), and a sealing valve (20) is arranged at the joint of the bottom of the brown sugar refining and boiling container (1) and the conveying pipe (12) to prevent brown sugar raw materials from entering the conveying pipe (12) before refining and boiling are finished, so that all the raw materials can be uniformly heated and refined and boiled; the other end of the conveying pipe (12) is communicated with a syrup casting machine (13), and a syrup conveying pump (19) is arranged on the conveying pipe (12); the external part of the brown sugar refining and boiling container (1) is provided with a heat conduction oil tank (22), a heater (21) is arranged in the heat conduction oil tank (22), the brown sugar raw material in the brown sugar refining and boiling container (1) is heated and refined and boiled through heat conduction oil of the heat conduction oil tank (22), the temperature is relatively balanced, the stirring blades continuously rotate to stir the brown sugar raw material during refining and boiling, the brown sugar raw material is uniformly heated, and the prepared brown sugar block has higher quality; a stirring shaft (3) is arranged in the brown sugar boiling container (1), stirring blades (2) are arranged on the stirring shaft (3), and the stirring shaft (3) is driven by a transmission box (4) and a motor (7) which are arranged at the top of the stirring shaft; the stirring shaft (3) is a hollow stirring shaft, a sealing rocker (5) is arranged in the hollow stirring shaft (3), one end of the sealing rocker (5) is connected with the sealing valve (20), the other end of the sealing rocker (5) is connected with a rocker sleeve (6) fixed on the transmission case (4), the rocker sleeve (6) is in threaded connection with the sealing rocker (5), and the sealing rocker (5) moves upwards or downwards from the rocker sleeve (6) by rotating the sealing rocker (5), so that the sealing valve (20) is opened or closed; the conveying pipe (12) is wrapped in the heat preservation box (11) to prevent syrup from being cooled and bonded in the conveying process and influencing the injection molding of the red sugar blocks; the heat preservation box (11) is a heat preservation box with hot water introduced, one end of the heat preservation box (11) close to the brown sugar boiling container (1) is communicated with the lower part of the hot water tank (8) through a water return pipe (18) provided with a water return pump (9), and the other end of the heat preservation box (11) is communicated with the upper part of the hot water tank (8) through a water inlet pipe (10).
2. The method for producing old ginger brown sugar cubes of claim 1, wherein: the hot water tank (8) is a water tank of an air energy heat pump water heater.
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| CN107338334A (en) * | 2017-09-29 | 2017-11-10 | 贵州省习水县淋滩红糖厂 | A kind of brown sugar processing technology |
| CN108342518A (en) * | 2018-01-16 | 2018-07-31 | 云南省农业科学院甘蔗研究所 | A kind of emblic brown sugar and preparation method thereof |
| CN108813267A (en) * | 2018-06-08 | 2018-11-16 | 福建好日子食品有限公司 | A kind of fresh ginger brown sugar solid beverage intelligence tanning device and method |
| CN108850404A (en) * | 2018-06-20 | 2018-11-23 | 安龙县赶场电子商务有限公司 | A kind of porosity brown sugar and its processing method |
| CN114831295A (en) * | 2022-05-28 | 2022-08-02 | 巧家县佰意佳食品有限公司 | Sugarcane and mulberry paste and preparation method thereof |
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| CN201882895U (en) * | 2010-09-14 | 2011-06-29 | 广州金宗机械有限公司 | Viscous paste-like material filling machine |
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