CN107119149A - A kind of production method of old ginger brown sugar block - Google Patents
A kind of production method of old ginger brown sugar block Download PDFInfo
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- CN107119149A CN107119149A CN201710282098.8A CN201710282098A CN107119149A CN 107119149 A CN107119149 A CN 107119149A CN 201710282098 A CN201710282098 A CN 201710282098A CN 107119149 A CN107119149 A CN 107119149A
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- Prior art keywords
- brown sugar
- syrup
- refiningly
- old ginger
- air
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B10/00—Production of sugar juices
- C13B10/02—Expressing juice from sugar cane or similar material, e.g. sorghum saccharatum
- C13B10/06—Sugar-cane crushers
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/105—Plant extracts, their artificial duplicates or their derivatives
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B20/00—Purification of sugar juices
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
A kind of production method of old ginger brown sugar block, it includes following production stage：（1）Prepare Jiang Shui；（2）The brown sugar for precipitating the fresh sugarcane juice after filtering, brown sugar powder and Jiang Shui input brown sugar blocks and refiningly cooking shaped device is refiningly cooked in container and heated using conduction oil, the temperature of conduction oil is 120 150 DEG C；（3）Ceaselessly stirring brown sugar refiningly cooks raw material in container, and by 40 50 minutes, fresh sugarcane juice and the dissolving of brown sugar powder were mixed to form syrup, when to the water content of syrup being 8 12%, stops heating；（4）Syrup is injected in brown sugar formation of lots mould by syrup casting machine, then brown sugar formation of lots mould is transported in air-cooled case carries out air-cooled solidify to syrup to form brown sugar block；（5）Brown sugar block is deviate from from brown sugar formation of lots mould, then is transported in air-cooled case and carries out air-cooled drying surface moisture；（6）Brown sugar block is subjected to aseptic packaging, you can obtain old ginger brown sugar block product.The production method of the present invention is simple, and production efficiency is high, and equipment investment cost is low.
Description
Technical field
The present invention relates to the technical field of brown sugar processing, specifically a kind of production method of old ginger brown sugar block.
Background technology
The redness of the skin or complexion crystalline solid that brown sugar is refined for the stem of gramineous herbaceous plant sugarcane through pressure extracting juice.There is abundant sugar
Part, mineral matter and Glycolic acid.The raw material of brown sugar is sugarcane, containing 95% or so sucrose, and ancient method is the sugarcane that will be gathered in
Rolled by chopping, the juice pressed out first removes the impurity such as soil, bacterium, fiber, now was with small fire infusion 5~6 hours, no
Disconnected stirring allows moisture content evaporating slowly, the concentration of sugar is gradually increased, and the syrup of high concentration can solidify out into solid after the cooling period
The block raw sugar of body, that is, brown sugar brick, such traditional method maintains the nutrition of sugarcane script, while also carrying brown sugar
The flavour of one similar caramel.The color of the time of infusion more long brown sugar brick is also deeper in manufacturing process, and brown sugar is presented
Go out the bronzing of the different depths.And our common conventional powder shape brown sugar are then that brown sugar brick is made by grinding again.
A variety of special roles of brown sugar, mainly have benefited from its natural component.According to the skin in Hong Kong Saite skin research center
Skin medical experts studying intensively with great concentration over 20 years, finds to contain health of the substantial amounts of nutriment to skin, nutrition in brown sugar
There is original effect：1. a variety of monose and the polysaccharide energy matter such as contained glucose, fructose, can accelerate skin in brown sugar
The metabolism of skin cell, energy is provided for cell.2. the folic acid contained in brown sugar, micro substance etc. can accelerate blood circulation, increase
The composition of blood volume, stimulates the hematopoiesis function of body, expanding blood volume, the nutrition of raising local skin, oxygen, moisture supply.
, can be by adjusting the height of Cucumber concentration between tissue, balance 3. the part vitamin and electrolyte ingredient that contain in brown sugar
The aqueous metabolism of intracellular environment, excludes products of cellular metabolism, keeps intracellular, external environment cleaning.4. contain in brown sugar
A variety of vitamins and polyphenoils, can resist free radical, rebuild and protection cellular infrastructure, safeguard the normal function of cell
And metabolism.5. the materials such as the amino acid contained in brown sugar, cellulose, can effectively protect and recover the fibre of epidermis, corium
Structure and water lock ability, reinforcing skin texture and skin elasticity are tieed up, while supplementing skin-nourishing, promotes cytothesis.6.
Some natural acids and the pigment Auto-regulators contained in brown sugar, can effectively be adjusted in various metabolism of pigment processes, balance skin
Colouring matter secretion quantity and Magnifying chromoscopy situation, reduce the abnormal stacking of local pigment.In addition：In Chao-Shan Area, people's custom handle
Brown sugar is referred to as " crow sugar ".Kind is also a lot.Wherein with " brown granulated sugar " and have irregular sugar crow sugar it is most popular.
For the angle of the traditional Chinese medical science, brown sugar is warm-natured, sweet, enter spleen, with blood-enrich, invigorating the spleen warm stomach, slow middle analgesic, work
The effect that bloodization is become silted up.And these effects of brown sugar are played, also it is worthy of careful study very much in eating method：Brown sugar poached egg, can make egg
With the nutrition complement of brown sugar, the elderly is allowed to have rosy cheeks, spiritedness；Taken with brown sugar bubble dried longan, have product to improving sleep
Pole is acted on；Brown sugar steeps ginseng, then has conditioning breath, improves the effect of low blood pressure.The traditional Chinese medical science thinks silt more than women's postpartum body, and eight
Arteries and veins is hollow, often causes stomachache.All inclined silt persons, doctor often sentences Shenghua Tang, Shixiao San or Sichuan Chinaberry Powder, and advises after medicine is decocted well with red
Sugar is taken after mixing with liquid, it is therefore intended that the purpose of analgesic is reached using the effect of brown sugar " logical to become silted up " or " row's lochia ".To powerless purchase medicine or not
And standby medicine person, take appropriate stage casing child's urine to mix brown sugar orally, can also receive the effect played the same tune on different musical instruments." woman can not one hundred days sugar-free ",
What is referred to is exactly brown sugar.Once there is a young woman, because of long-term ill, gynecological ailments, underweight 50 kilograms.Thought is born after she is pregnant
Load is very heavy, worries that oneself holds and can't stand, through the Dietotherapy method using Chinese tradition, design with warm qi-restoratives it is cold " verify it
Food "：Fermented glutinous rice is eaten to her to crouch the foods such as egg and milled congee added with brown sugar and sesame, has as a result not only given birth to health
Baby, and body, than antenatal also solid health, she adheres to lactation postpartum, and baby also physically well develops, active health.
Nutriology in tcm thinks, warm-natured brown sugar by " temperature and mend it, Wen Ertong it, temperature and dissipate it " play work of enriching blood
With.Comparatively, though white sugar is sweet, its right color is white, mild-natured, therefore its effect enriched blood is far away from brown sugar.According to our analysis
As a result, because white sugar is excessively pure, wherein be practically free of Trace Elements, its nutritive effect naturally with brown sugar can not on the same day and
Language.Even in scientific and technological flourishing Japan, numerous food product also specially indicates " pure brown sugar " printed words, and this is red from side illustration
The non-effect for being same as white sugar of sugar, so standing brown sugar is answered in family and dining room.
However, although brown sugar has the effect that blood-nourishing is enriched blood, the composition contained is single, therefore tonic effect is not good.It is special
Be not for menstrual woman and puerpera, it is lower for the resistance, easily infect various diseases, only eat brown sugar be difficult to play more preferable taste
Mend effect.In order to increase tonic effect, supplement the nutrients, improve immunity of organisms, build up health, generally take some nutrition simultaneously
Food, such as donkey-hide gelatin, jujube, ginger.The warm-natured taste of ginger is peppery, contains the oiliness volatile matter such as zingiberol, also gingerol, vitamin, ginger
Oily phenol, resin, starch, fiber and a small amount of mineral matter, can strengthen blood circulation, stimulate gastric secretion, excited enteron aisle, promote to disappear
Change, stomach invigorating improves a poor appetite；Ginger can also return the five internal organs, and exorcising fever and chills, cold headache nasal obstruction coughs inverse asthma, and anti-nausea is gone under phlegm
Gas, goes oedema inflatable, Appetizing spleen-tonifying；And modern medicine is it also holds that ginger has dilute blood, reduction cholesterol, removing freedom
Base, effect of anti-aging.
As the improvement of people's living standards, people increasingly focus on health care, because fresh ginger brown sugar has a variety of spies
Different effect, the demand of fresh ginger brown sugar is also increasing.But the mode complex process of existing processing fresh ginger brown sugar, equipment investment
It is higher, it is therefore desirable to a kind of easy to process, production method of the low fresh ginger brown sugar block of equipment investment.
The content of the invention
Simple it is an object of the invention to provide a kind of production method, production efficiency is high, and the low old ginger of equipment investment cost is red
The production method of sugar.
The present invention technical solution be：
Old ginger brown sugar block has two kinds of preparation methods：
The first：The production method of old ginger brown sugar block, it includes following production stage：
（1）Old ginger is cleaned, cuts into slices, is put into container, clear water is added, first big fire is boiled, then is cooked by slow fire 30-60 minutes, takes ginger
Water is standby, and the weight ratio of ginger and clear water is 1:5-40；
（2）The brown sugar that fresh sugarcane juice after precipitation filtering, brown sugar powder and Jiang Shui input brown sugar blocks are refiningly cooked into shaped device refiningly cooks appearance
Heated in device using conduction oil, the weight ratio of fresh sugarcane juice, brown sugar powder and Jiang Shui is 1:（4.5-5.5）:（0.1-0.5）；
The temperature of conduction oil is 120-150 DEG C；Fresh sugarcane juice refers to squeeze out from sugarcane to be no more than the bagasse of 24 hours；Brown sugar
Powder is bought from sugar refinery；
（3）Ceaselessly stirring brown sugar refiningly cooked the raw material in container, by 40-50 minutes, fresh sugarcane juice, brown sugar powder and Jiang Shui dissolvings
Be mixed to form syrup, to syrup water content be 8-12% when, stop heating；
（4）Syrup is injected in brown sugar formation of lots mould by syrup casting machine, then brown sugar formation of lots mould is transported in air-cooled case
Progress is air-cooled to be solidified to form brown sugar block to syrup；
（5）Brown sugar block is deviate from from brown sugar formation of lots mould, then is transported in air-cooled case and carries out air-cooled drying surface moisture；
（6）Brown sugar block after air-cooled drying surface moisture is subjected to aseptic packaging, you can obtain old ginger brown sugar block product.
The process of described fresh sugarcane juice is：
（1）Sugarcane is obtained containing miscellaneous sugar-cane juice using sugar-cane press squeezing；
（2）Will containing miscellaneous sugar-cane juice using stainless (steel) wire filtering after, then with 300 mesh filter-cloth filterings；
（3）Flocculant is added in the sugar-cane juice after with filter-cloth filtering, flocculant addition is 5~10ppm；
Described flocculant is by chitosan and Chinese bandoline wood skin by weight 1:5 are made, and first carry out Chinese bandoline wood skin to crush 100 mesh
Sieve；Then aquation recombination reaction tank is delivered into, adds water and is heated to 55-95 DEG C, amount of water is the 50-60 of Chinese bandoline wood tare weight amount,
Disperse under conditions of stirring, the chitosan solution added after being dissolved with organic acid, the weight ratio of organic acid and chitosan is
2-3:1, in reaction time 1-2 hour, through being fully combined, then grind, be made after filtering through colloid mill；Described organic acid is weight
The citric acid of concentration 10%.
Fresh sugarcane juice directly can also be bought from sugar refinery, need to ensure that the squeezing time of sugar-cane juice is no more than 24 hours.
The nutritive value of sugarcane is very high, and it contains, and moisture is relatively more, and moisture accounts for the 84% of sugarcane.Sugar Content in Sugarcane is the richest
Richness, sucrose therein, glucose and fructose, content is up to 12%.In addition, through scientific analysis, other also containing needed by human body of sugarcane
Material, such as 0.2 gram of protein, 0.5 gram of fat, 8 milligrams of calcium, 4 milligrams of phosphorus, 1.3 milligrams of iron.In addition, sugarcane also contains lucid asparagus
Propylhomoserin, glutamic acid, serine, alanine etc. be a variety of to be conducive to the amino acid of human body, and vitamin B1, vitamin B2, dimension life
Plain B6 and vitamin C etc..The iron-holder of sugarcane occupies " champion " throne in various fruit.Sugarcane is squeezed into juice, can't
Above nutritional ingredient is destroyed, and mouthfeel is more preferably, is good selection.Although the brown sugar powder also composition containing sugar-cane juice,
Brown sugar powder many vitamins and amino acid during infusion have lost, and without the fresh and sweet taste of fresh cane juice.
Plus the brown sugar block that fresh cane juice is endured out compares delicate fragrance, the brown sugar block than directly enduring out with brown sugar powder is better tasting.
Second：The production method of old ginger brown sugar block, it includes following production stage：
（1）The brown sugar that fresh sugarcane juice after precipitation filtering, brown sugar powder and ginger powder input brown sugar block are refiningly cooked into shaped device refiningly cooks appearance
Heated in device using conduction oil, the weight ratio of fresh sugarcane juice, brown sugar powder and ginger powder is 1:（4.5-5.5）:（0.1-0.5）；
The temperature of conduction oil is 120-150 DEG C；Fresh sugarcane juice refers to squeeze out from sugarcane to be no more than the sugar-cane juice of 24 hours；Ginger powder
Commercially obtain；Old ginger powder can be bought from Xi'an Bioisystech Co., Ltd of Tianrui, address：Shaanxi Xi'an Chang'an
The Room of area University Road Han Yi gardens 1601, network address：http://tianrui2010.cn.china.cn/.
（2）Ceaselessly stirring brown sugar refiningly cooked the raw material in container, by 40-50 minutes, fresh sugarcane juice, brown sugar powder and ginger powder
Dissolving be mixed to form syrup, to syrup water content be 8-12% when, stop heating；
（3）Syrup is injected in brown sugar formation of lots mould by syrup casting machine, then brown sugar formation of lots mould is transported in air-cooled case
Progress is air-cooled to be solidified to form brown sugar block to syrup；
（4）Brown sugar block is deviate from from brown sugar formation of lots mould, then is transported in air-cooled case and carries out air-cooled drying surface moisture；
（5）Brown sugar block after air-cooled drying surface moisture is subjected to aseptic packaging, you can obtain fresh ginger brown sugar block product.
The old ginger that the present invention is used is ginger mother in ginger, also known as ginger ma, can do Chinese medicine, treatment chill etc..
Brown sugar block refiningly cooks shaped device, including brown sugar refiningly cooks container, forming conveyer, air-cooled case and product conveying belt, into
One end top of type conveyer belt is provided with syrup casting machine, and the other end of forming conveyer is arranged in air-cooled case, shaping conveying
It is fixed with the conveyer belt of band on brown sugar formation of lots mould, brown sugar formation of lots mould and is provided with multiple brown sugar formation of lots grooves, finished product conveying
Band is arranged on forming conveyer bottom, and the other end of product conveying belt is also disposed in air-cooled case, is provided with forming conveyer
Brown sugar block top pressure in brown sugar formation of lots groove can be shed to the demoulding jack unit on product conveying belt；Brown sugar refiningly cooks container bottom
Portion is connected with delivery pipe, and brown sugar refiningly cooks the bottom of container and the junction of delivery pipe and is provided with sealing valve, prevents brown sugar raw material not
Refiningly cook end and advance into delivery pipe；The delivery pipe other end, which is communicated in syrup casting machine, delivery pipe, is provided with syrup delivery pump.It is red
The brown sugar raw material that sugar is refiningly cooked in container is refiningly cooked after end, is transported to by syrup delivery pump and delivery pipe in syrup casting machine, sugar
Starch in the brown sugar formation of lots groove being poured into syrup on brown sugar formation of lots mould of casting machine at regular time and quantity.Pass through forming conveyer
Conveying is acted on, into air-cooled case, and the syrup in brown sugar formation of lots groove is dried up into cooling by blowing a cold wind over, sugar, sugar is formed
After air-cooled case comes out, the downward top pressure of jack unit timing is stripped, the brown sugar block top pressure in brown sugar formation of lots groove is dropped to
On product conveying belt, it is again introduced into air-cooled case and carries out drying cooling, it is that can obtain brown sugar finished product finally to carry out aseptic packaging.It is de-
Mould jack unit gram uses vapour-pressure type jack unit or fluid pressure type jack unit.In order that the brown sugar block of the present invention refiningly cooks shaping dress
Put more intelligent, a controller can be set up, using the rotating speed of programme-control forming conveyer, be stripped jack unit top pressure
Frequency, the quantity of syrup delivery pump and syrup casting machine are molded into frequency and syrup amount into syrup to brown sugar formation of lots.Brown sugar block
Shaping mould is made of silica gel, makes it have certain pliability and resilience；Being stripped jack unit can be easily by brown sugar block
The in-molded brown sugar block top pressure demoulding of shaping.The candy casting machine that syrup casting machine can be commonly used using those skilled in the art,
It is commercially available.
Described brown sugar refiningly cooks external container and is provided with setting having heaters in heat conduction fuel tank, heat conduction fuel tank, and brown sugar is refiningly cooked
Brown sugar raw material in container carries out heating by the conduction oil of heat conduction fuel tank and refiningly cooked.
Described brown sugar refiningly cooks and agitating shaft is provided with container, paddle is provided with agitating shaft, agitating shaft is by installing
Transmission case and electric-motor drive at the top of it.Paddle does not stop to rotate and syrup is stirred when refiningly cooking.
Described agitating shaft is that sealing rocking bar is provided with hollow agitating shaft, hollow agitating shaft, sealing rocking bar one end
It is connected with sealing valve, the other end of sealing rocking bar is connected with the rocker sleeve being fixed on transmission case, rocker sleeve is with sealing rocking bar
Threaded connection, by rotatory sealing rocking bar, sealing rocking bar is moved up or down out of rocker sleeve, so as to open or close sealing
Valve.Before addition brown sugar raw material is refiningly cooked, rotatory sealing rocking bar makes sealing rocking bar be moved down with respect to rocker sleeve, closes close
Seal valve.After refiningly cooking, rotatory sealing rocking bar makes sealing rocking bar be moved up with respect to rocker sleeve, opens sealing valve, enters syrup
Delivery pipe.
Described delivery pipe is wrapped in incubator, prevents that syrup cooling is bonded in course of conveying, influences pouring for brown sugar block
Injection forming.
Described incubator is the incubator for being passed through hot water, and incubator refiningly cooks one end of container by being provided with close to brown sugar
The return pipe of back water pump is connected with the bottom of boiler, and the other end of incubator is connected by water inlet pipe with the top of boiler.
Described boiler is the water tank of air source heat pump water heater.
The advantage of production method of the old ginger brown sugar block of the present invention is：
1st, the production method of old ginger brown sugar block of the invention is simple, and production efficiency is high, and equipment investment cost is low, and technique is simple, and
After old ginger water/old ginger powder is boiled with brown sugar through high temperature, the effect of itself is far above the brown sugar that common mode is produced；With the present invention
The old ginger brown sugar block of manufacture is to use the weight ratio of fresh sugarcane juice and brown sugar powder to be 1:4.5-5.5；Refiningly cooked using heat-conducting oil heating,
The temperature of conduction oil is 120-150 DEG C；Refiningly cook ceaselessly stirring brown sugar and refiningly cook raw material in container, it is fresh sweet by 40-50 minutes
Sugarcane juice and brown sugar powder dissolving is mixed to form syrup, to syrup water content be 8-12% when, stop heating after, it is cold through casting
But produce afterwards, refiningly cook that the time is short, maintain the taste of the strong ginger oil of comparison, instant, with promoting and use well
Value.
2nd, to refiningly cook shaped device simple in construction for the brown sugar block that uses of the present invention, sets ingenious, brown sugar block refiningly cooks shaping efficiency
Height, cost of investment is low.The brown sugar of the present invention refiningly cooks external container and is provided with setting having heaters in heat conduction fuel tank, heat conduction fuel tank,
The brown sugar raw material that brown sugar is refiningly cooked in container carries out heating by the conduction oil of heat conduction fuel tank and refiningly cooked；Temperature is more balanced, when refiningly cooking
Paddle does not stop rotation and brown sugar raw material is stirred, and brown sugar raw material homogeneous heating, the brown sugar block quality being made is higher.Adding
Before brown sugar raw material is refiningly cooked, rotatory sealing rocking bar makes sealing rocking bar be moved down with respect to rocker sleeve, closes sealing valve, it is to avoid
The brown sugar raw material not refiningly cooked enters delivery pipe, it is ensured that all raw materials can uniformly be heated and refiningly cooked.The delivery pipe bag of the present invention
It is rolled in incubator, heating and thermal insulation is carried out using the hot water of incubator interior circulation, prevents that syrup cooling is bonded in course of conveying, shadow
Ring the injection molding of brown sugar block.Well-done brown sugar slurry is refined to be cast in the brown sugar formation of lots groove on forming conveyer；Due to shaping
The air-cooled case that is rotated into of conveyer belt carries out cooling drying, makes brown sugar block fast cooling shaping, improves shaping efficiency.
Brief description of the drawings
Fig. 1 is the structural representation that the brown sugar block that the present invention is used refiningly cooks shaped device；
Fig. 2 is the structural representation of brown sugar formation of lots mould；
Sequence number is entitled in figure：
1st, brown sugar refiningly cooks container, 2, paddle, 3, agitating shaft, 4, transmission case, 5, sealing rocking bar, 6, rocker sleeve, 7, motor, 8,
Boiler, 9, back water pump, 10, water inlet pipe, 11, incubator, 12, delivery pipe, 13, syrup casting machine, 14, forming conveyer, 15,
Air-cooled case, 16, product conveying belt, 17, demoulding jack unit, 18, return pipe, 19, syrup delivery pump, 20, sealing valve, 21 plus
Hot device, 22, heat conduction fuel tank, 23, brown sugar formation of lots mould, 24, brown sugar formation of lots groove.
Embodiment
In order that technical scheme and advantage are clearer, with reference to embodiments of the invention, to the present invention
Technical scheme be clearly and completely described.
Embodiment 1
Old ginger brown sugar block can be prepared using following production craft step：
（1）Old ginger is cleaned, cuts into slices, is put into container, clear water is added, first big fire is boiled, then is cooked by slow fire 30-60 minutes, takes ginger
Water is standby, and the weight ratio of ginger and clear water is 1:5-40.
（2）Fresh sugarcane juice, brown sugar powder and Jiang Shui after filtering will be precipitated and put into the brown sugar refining that brown sugar block refiningly cooks shaped device
Boil in container and to be heated using conduction oil, the weight ratio of fresh sugarcane juice, brown sugar powder and Jiang Shui is 1:（4.5-5.5）:（0.1-
0.5）；The temperature of conduction oil is 120-150 DEG C；Fresh sugarcane juice refers to squeeze out from sugarcane to be no more than the sugarcane of 24 hours
Juice.
（3）Ceaselessly stirring brown sugar refiningly cooks the raw material in container, and by 40-50 minutes, fresh sugarcane juice and brown sugar powder dissolved
Be mixed to form syrup, to syrup water content be 8-12% when, stop heating.
（4）Syrup is injected in brown sugar formation of lots mould by syrup casting machine, then brown sugar formation of lots mould is transported to air-cooled
Carry out air-cooled solidifying to form brown sugar block to syrup in case.
（5）Brown sugar block is deviate from from brown sugar formation of lots mould, then is transported in air-cooled case and carries out air-cooled drying surface moisture.
（6）Brown sugar block after air-cooled drying surface moisture is subjected to aseptic packaging, you can obtain old ginger brown sugar block product.
The process of described fresh sugarcane juice is：
（1）Sugarcane is obtained containing miscellaneous sugar-cane juice using sugar-cane press squeezing；
（2）After containing miscellaneous sugar-cane juice using stainless (steel) wire filtering, then use filter-cloth filtering；
（3）Flocculant is added in the sugar-cane juice after with filter-cloth filtering, flocculant addition is that 5~10ppm is produced；
Described flocculant is by chitosan and Chinese bandoline wood skin by weight 1:5 are made, and first carry out Chinese bandoline wood skin to crush 100 mesh
Sieve；Then aquation recombination reaction tank is delivered into, adds water and is heated to 55-95 DEG C, amount of water is the 50-60 of Chinese bandoline wood tare weight amount,
Disperse under conditions of stirring, the chitosan solution added after being dissolved with organic acid, the weight ratio of organic acid and chitosan is
2-3:1, in reaction time 1-2 hour, through being fully combined, then grind, be made after filtering through colloid mill；Described organic acid is weight
The citric acid of concentration 10%.
Embodiment 2
Old ginger brown sugar block can be prepared using following production craft step：
（1）Old ginger is cleaned, cuts into slices, is put into container, clear water is added, first big fire is boiled, then is cooked by slow fire 30-60 minutes, takes ginger
Water is standby, and the weight ratio of ginger and clear water is 1:5-40.
（2）The red of shaped device is refiningly cooked by the fresh sugarcane juice come, brown sugar powder and Jiang Shui input brown sugar blocks is bought back from sugar refinery
Sugar is refiningly cooked in container and heated using conduction oil, and the weight ratio of fresh sugarcane juice, brown sugar powder and Jiang Shui is 1:（4.5-5.5）:
（0.1-0.5）；The temperature of conduction oil is 120-150 DEG C；Fresh sugarcane juice refers to squeeze out from sugarcane to be no more than 24 hours
Bagasse.
（3）Ceaselessly stirring brown sugar refiningly cooks the raw material in container, and by 40-50 minutes, fresh sugarcane juice and brown sugar powder dissolved
Be mixed to form syrup, to syrup water content be 8-12% when, stop heating.
（4）Syrup is injected in brown sugar formation of lots mould by syrup casting machine, then brown sugar formation of lots mould is transported to air-cooled
Carry out air-cooled solidifying to form brown sugar block to syrup in case.
（5）Brown sugar block is deviate from from brown sugar formation of lots mould, then is transported in air-cooled case and carries out air-cooled drying surface moisture.
（6）Brown sugar block after air-cooled drying surface moisture is subjected to aseptic packaging, you can obtain old ginger brown sugar block product.
Embodiment 3
（1）The brown sugar that the fresh sugarcane juice taken, brown sugar powder and old ginger powder input brown sugar block refiningly cook shaped device will be bought back from sugar refinery
Refiningly cook in container and to be heated using conduction oil, the weight ratio of fresh sugarcane juice, brown sugar powder and ginger powder is 1:（4.5-5.5）:（0.1-
0.5）；The temperature of conduction oil is 120-150 DEG C；Fresh sugarcane juice refers to squeeze out from sugarcane to be no more than the sugarcane of 24 hours
Juice；Ginger powder is commercially obtained；Old ginger powder can be bought from Xi'an Bioisystech Co., Ltd of Tianrui, address：Shan Xixi
The Room of An Shi Changan Districts University Road Han Yi gardens 1601, network address：http://tianrui2010.cn.china.cn/.
（2）Ceaselessly stirring brown sugar refiningly cooks the raw material in container, and by 40-50 minutes, fresh sugarcane juice and brown sugar powder dissolved
Be mixed to form syrup, to syrup water content be 8-12% when, stop heating.
（3）Syrup is injected in brown sugar formation of lots mould by syrup casting machine, then brown sugar formation of lots mould is transported to air-cooled
Carry out air-cooled solidifying to form brown sugar block to syrup in case.
（4）Brown sugar block is deviate from from brown sugar formation of lots mould, then is transported in air-cooled case and carries out air-cooled drying surface moisture.
（5）Brown sugar block after air-cooled drying surface moisture is subjected to aseptic packaging, you can obtain old ginger brown sugar block product.
As shown in the figure：
The brown sugar block that the present invention is used refiningly cooks shaped device, and it includes brown sugar and refiningly cooks container 1, forming conveyer 14, air-cooled case 15
With product conveying belt 16, one end top of forming conveyer 14 is provided with syrup casting machine 13, the other end of forming conveyer 14
It is arranged in air-cooled case 15, is fixed with the conveyer belt of forming conveyer 14 on brown sugar formation of lots mould 23, brown sugar formation of lots mould 23
Be provided with multiple brown sugar formation of lots grooves 24, product conveying belt 16 is arranged on the bottom of forming conveyer 14, product conveying belt 16 it is another
One end is also disposed in air-cooled case 15, and the brown sugar block top pressure in brown sugar formation of lots groove 24 can be taken off by being provided with forming conveyer 14
The demoulding jack unit 17 fallen on product conveying belt 16；Brown sugar refiningly cooks the bottom of container 1 and is connected with delivery pipe 12, and brown sugar refiningly cooks appearance
The bottom of device 1 is provided with sealing valve 20 with the junction of delivery pipe 12, and the other end of delivery pipe 12 is communicated to syrup casting machine 13, defeated
Send and syrup delivery pump 19 is installed on pipe 12.
Described brown sugar is refiningly cooked and heat conduction fuel tank 22 is provided with outside container 1, and having heaters 21 is set in heat conduction fuel tank 22, red
The brown sugar raw material that sugar is refiningly cooked in container 1 carries out heating by the conduction oil of heat conduction fuel tank 22 and refiningly cooked.
Described brown sugar is refiningly cooked and agitating shaft 3 is provided with container 1, and paddle 2 is provided with agitating shaft 3, and agitating shaft 3 passes through
Transmission case 4 and motor 7 at the top of it are driven.
Described agitating shaft 3 is that sealing rocking bar 5 is provided with hollow agitating shaft, hollow agitating shaft 3, seals rocking bar 5
One end is connected with sealing valve 20, sealing rocking bar 5 the other end be connected with the rocker sleeve 6 being fixed on transmission case 4, rocker sleeve 6 and
It is threaded connection to seal rocking bar 5, by rotatory sealing rocking bar 5, and sealing rocking bar 5 is moved up or down out of rocker sleeve 6, so that
Open or close sealing valve 20.
Described delivery pipe 12 is wrapped in incubator 11；Incubator 11 is the incubator for being passed through hot water, and incubator 11 is leaned on
One end that nearly brown sugar refiningly cooks container 1 is connected by being provided with the return pipe 18 of back water pump 9 with the bottom of boiler 8, incubator 11
The other end connected by water inlet pipe 10 with the top of boiler 8.
Described boiler 8 is the water tank of air source heat pump water heater.
The brown sugar block of the present invention refiningly cooks the operation principle of shaped device：Rotatory sealing rocking bar 5, makes sealing rocking bar 5 is relative to shake
Rod set 6 is moved down, and closes sealing valve 20, and the top of container 1 input fresh sugarcane juice, brown sugar powder and gingerade/ginger are refiningly cooked from brown sugar
Powder, its weight ratio is 1：4.5-5.5；Heating is carried out using the conduction oil of heat conduction fuel tank to refiningly cook, and is 10% or so to syrup water content
When, rotatory sealing rocking bar 5 makes sealing rocking bar 5 be moved up with respect to rocker sleeve 6, opens sealing valve 20, syrup is entered delivery pipe
12, syrup delivery pump 19 is opened, by syrup delivery to syrup casting machine 13；Start forming conveyer 14, air-cooled case 15 and into
Product conveyer belt 16, the brown sugar formation of lots toward the brown sugar formation of lots mould 23 on forming conveyer 14 of syrup casting machine 13 at regular time and quantity
Injection syrup in groove 24；Due to the rotational conveyance of forming conveyer 14, brown sugar formation of lots mould 23 enters air-cooled case 15, cold using blowing
Wind carries out cooling drying；After hot sugar shaping mould 23 comes out out of air-cooled case 15, during by being stripped at jack unit 17, the demoulding
The brown sugar block top pressure of shaping in brown sugar formation of lots groove 24 is shed on product conveying belt 16 by jack unit 17, product conveying belt 16
By the brown sugar block that top pressure comes off be sent in air-cooled case 15 cool down drying, finally collect aseptic packaging be can obtain old ginger brown sugar block into
Product.
Applicant states first：We are an enterprises for researching and producing brown sugar, in the past few years in research and development brown sugar side
Face is made that many products, and the product having at present passes through experiment and examined, and will put goods on the market, having for applying on the same day is several
Patent is all our own scientific achievement, this《A kind of production method of old ginger brown sugar block》With《A kind of producer of brown sugar block
Method》、《A kind of production method of longan-jujube brown sugar block》With《A kind of production method of Donkey-hide gelatin brown sugar block》Some formulas and technique
Have similar part, but be our series of products, the purpose applied for a patent be in order to protect our series of products, be not for
Other purposes.
Described above is not limitation of the present invention, and the present invention is also not limited to examples detailed above, the art it is general
Logical technical staff, in the essential scope of the present invention, the variations, modifications, additions or substitutions made should all belong to the guarantor of the present invention
Protect scope.
Claims (10)
1. a kind of production method of old ginger brown sugar block, it is characterised in that：Including following production stage：
（1）Old ginger is cleaned, cuts into slices, is put into container, clear water is added, first big fire is boiled, then is cooked by slow fire 30-60 minutes, takes ginger
Water is standby, and the weight ratio of old ginger and clear water is 1:5-40；
（2）The brown sugar that fresh sugarcane juice after precipitation filtering, brown sugar powder and Jiang Shui input brown sugar blocks are refiningly cooked into shaped device refiningly cooks appearance
Heated in device using conduction oil, the weight ratio of fresh sugarcane juice, brown sugar powder and Jiang Shui is 1:（4.5-5.5）:（0.1-0.5）；
The temperature of conduction oil is 120-150 DEG C；Fresh sugarcane juice refers to squeeze out from sugarcane to be no more than the sugar-cane juice of 24 hours；
（3）Ceaselessly stirring brown sugar refiningly cooks the raw material in container, and by 40-50 minutes, fresh sugarcane juice and the dissolving of brown sugar powder were mixed
Formed syrup, to syrup water content be 8-12% when, stop heating；
（4）Syrup is injected in brown sugar formation of lots mould by syrup casting machine, then brown sugar formation of lots mould is transported in air-cooled case
Progress is air-cooled to be solidified to form brown sugar block to syrup；
（5）Brown sugar block is deviate from from brown sugar formation of lots mould, then is transported in air-cooled case and carries out air-cooled drying surface moisture；
（6）Brown sugar block after air-cooled drying surface moisture is subjected to aseptic packaging, you can obtain old ginger brown sugar block product.
2. a kind of production method of old ginger brown sugar block, it is characterised in that：Including following production stage：
（1）The brown sugar that fresh sugarcane juice after precipitation filtering, brown sugar powder and old ginger powder input brown sugar block are refiningly cooked into shaped device is refiningly cooked
Heated in container using conduction oil, the weight ratio of fresh sugarcane juice, brown sugar powder and old ginger powder is 1:（4.5-5.5）:（0.1-
0.5）；The temperature of conduction oil is 120-150 DEG C；Fresh sugarcane juice refers to squeeze out from sugarcane to be no more than the sugarcane of 24 hours
Juice；Old ginger powder is commercially obtained；
（2）Ceaselessly stirring brown sugar refiningly cooks the raw material in container, and by 40-50 minutes, fresh sugarcane juice, brown sugar powder and old ginger powder were molten
Solution is mixed to form syrup, to syrup water content be 8-12% when, stop heating；
（3）Syrup is injected in brown sugar formation of lots mould by syrup casting machine, then brown sugar formation of lots mould is transported in air-cooled case
Progress is air-cooled to be solidified to form brown sugar block to syrup；
（4）Brown sugar block is deviate from from brown sugar formation of lots mould, then is transported in air-cooled case and carries out air-cooled drying surface moisture；
（5）Brown sugar block after air-cooled drying surface moisture is subjected to aseptic packaging, you can obtain old ginger brown sugar block product.
3. the production method of old ginger brown sugar block according to claim 1, it is characterised in that：The processing of described fresh sugarcane juice
Process is：
（1）Sugarcane is obtained containing miscellaneous sugar-cane juice using sugar-cane press squeezing；
（2）After containing miscellaneous sugar-cane juice using stainless (steel) wire filtering, then use filter-cloth filtering；
（3）Flocculant is added in the sugar-cane juice after with filter-cloth filtering, flocculant addition is 5~10ppm；
Described flocculant is by chitosan and Chinese bandoline wood skin by weight 1:5 are made, and first carry out Chinese bandoline wood skin to crush 100 mesh
Sieve；Then aquation recombination reaction tank is delivered into, adds water and is heated to 55-95 DEG C, amount of water is the 50-60 of Chinese bandoline wood tare weight amount,
Disperse under conditions of stirring, the chitosan solution added after being dissolved with organic acid, the weight ratio of organic acid and chitosan is
2-3:1, in reaction time 1-2 hour, through being fully combined, then grind, be made after filtering through colloid mill；Described organic acid is weight
The citric acid of concentration 10%.
4. the production method of old ginger brown sugar block according to claim 1 or 2, it is characterised in that：Described brown sugar block is refiningly cooked
Shaped device refiningly cooks container including brown sugar（1）, forming conveyer（14）, air-cooled case（15）And product conveying belt（16）, it is molded defeated
Send band（14）One end top syrup casting machine is installed（13）, forming conveyer（14）The other end be arranged on air-cooled case（15）
It is interior, forming conveyer（14）Conveyer belt on be fixed with brown sugar formation of lots mould（23）, brown sugar formation of lots mould（23）On be provided with it is many
Individual brown sugar formation of lots groove（24）, product conveying belt（16）Installed in forming conveyer（14）Bottom, product conveying belt（16）It is another
One end is also disposed at air-cooled case（15）It is interior, forming conveyer（14）On be provided with can be by brown sugar formation of lots groove（24）Interior brown sugar block
Top pressure is shed to product conveying belt（16）On demoulding jack unit（17）；Brown sugar refiningly cooks container（1）Bottom is connected with delivery pipe
（12）, brown sugar refiningly cooks container（1）Bottom and delivery pipe（12）Junction be provided with sealing valve（20）, delivery pipe（12）It is another
End is communicated to syrup casting machine（13）, delivery pipe（12）On syrup delivery pump is installed（19）；Described brown sugar refiningly cooks container（1）
Outside is provided with heat conduction fuel tank（22）, heat conduction fuel tank（22）Interior setting having heaters（21）, brown sugar refiningly cooks container（1）Interior brown sugar
Raw material passes through heat conduction fuel tank（22）Conduction oil carry out heating refiningly cook.
5. the production method of old ginger brown sugar block according to claim 4, it is characterised in that：Described brown sugar refiningly cooks container
（1）Inside it is provided with agitating shaft（3）, agitating shaft（3）On be provided with paddle（2）, agitating shaft（3）Pass through the biography at the top of it
Dynamic case（4）And motor（7）Transmission.
6. the production method of old ginger brown sugar block according to claim 5, it is characterised in that：Described agitating shaft（3）For in
Empty agitating shaft, hollow agitating shaft（3）Inside it is provided with sealing rocking bar（5）, seal rocking bar（5）One end and sealing valve（20）Even
Connect, seal rocking bar（5）The other end and be fixed on transmission case（4）On rocker sleeve（6）Connection, rocker sleeve（6）With sealing rocking bar
（5）For threaded connection, pass through rotatory sealing rocking bar（5）, seal rocking bar（5）From rocker sleeve（6）Inside move up or down, so that
Open or close sealing valve（20）.
7. the production method of old ginger brown sugar block according to claim 4, it is characterised in that：Described delivery pipe（12）Parcel
In incubator（11）It is interior.
8. the production method of old ginger brown sugar block according to claim 7, it is characterised in that：Described incubator（11）It is logical
Enter the incubator of hot water, incubator（11）Container is refiningly cooked close to brown sugar（1）One end by being provided with back water pump（9）Return pipe
（18）With boiler（8）Bottom connection, incubator（11）The other end pass through water inlet pipe（10）With boiler（8）Top connect
It is logical.
9. the production method of old ginger brown sugar block according to claim 8, it is characterised in that：Described boiler（8）For sky
The water tank of gas energy heat pump water-heating machine.
10. the production method of old ginger brown sugar block according to claim 4, it is characterised in that：Described brown sugar formation of lots mould
（23）It is made of silica gel.
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