CN114891550B - 一种钛合金挤压用黑磷烯基固体润滑涂层及其制备方法 - Google Patents

一种钛合金挤压用黑磷烯基固体润滑涂层及其制备方法 Download PDF

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CN114891550B
CN114891550B CN202210466336.1A CN202210466336A CN114891550B CN 114891550 B CN114891550 B CN 114891550B CN 202210466336 A CN202210466336 A CN 202210466336A CN 114891550 B CN114891550 B CN 114891550B
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titanium alloy
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潘奘
高原
王洋
王伟
王快社
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Shaanxi Titanium Super Run New Material Technology Co ltd
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Xian University of Architecture and Technology
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Abstract

本发明公开了一种钛合金挤压用黑磷烯基固体润滑涂层及其制备方法,按照以下份数配比:去离子水30~40份、无水乙醇20~25份、黑磷烯0.5~2份、h‑BN粉末5~8份、MoS2粉末3.5~6份、磷酸盐粘结剂15~25份、环氧树脂10~15份、聚四氟乙烯2~3份、分散剂3~4份、固化剂3~4份、消泡剂0.1~0.2份。本发明能满足钛及钛合金挤压润滑需求,显著改善钛合金管、棒材的表面质量,提高钛合金管、棒材的加工精度,延长挤压模具的使用寿命,提高生产效率,降低生产成本。

Description

一种钛合金挤压用黑磷烯基固体润滑涂层及其制备方法
技术领域
本发明属于润滑剂技术领域,具体涉及一种钛合金挤压用黑磷烯基固体润滑涂层及其制备方法。
背景技术
钛合金应用形式主要包括管材、型材、棒材、板材等,其中管材、型材、棒材通常采用挤压成型生产,而对于大部分型材和管材,挤压是其唯一的生产方法。由于挤压温度高、变形抗力大、容易粘模等原因,润滑是钛合金挤压成型的关键技术环节之一,采用合理的润滑方式可以降低挤压力,延长工模具使用寿命,提高制品质量,降低挤压能耗。
目前常见的钛合金的挤压润滑方式为软金属(主要为纯铜)包覆和专用润滑材料润滑(主要是玻璃润滑剂)。其中采用纯铜包覆挤压钛合金时,由于铜和钛合金在高温下易发生反应生成Ti-Cu共晶产物,铜皮在挤压过程中容易发生断裂,导致挤压力增大;且后续铜皮难去除,酸洗污染大。玻璃润滑是目前钛合金、黑色金属等难挤压金属最先进的润滑方式,但是玻璃润滑剂的粘度随温度变化幅度大,导致实际生产中存在工艺控制难度较大,模具寿命、制品质量和成材率较低等问题。目前的解决办法是采用多层涂覆方式,即在坯料表面涂覆高软化点润滑剂、在模具表面涂覆低软化点润滑剂,但相应地增加了生产工序、降低了生产效率。
发明内容
为了克服以上技术问题,本发明的目的在于提供一种钛合金挤压用黑磷烯基固体润滑涂层及其制备方法,该涂层及方法能满足钛及钛合金挤压润滑需求,显著改善钛合金管、棒材的表面质量,提高钛合金管、棒材的加工精度,延长挤压模具的使用寿命,提高生产效率,降低生产成本。
为了实现上述目的,本发明采用的技术方案是:
一种钛合金挤压用黑磷烯基固体润滑涂层,按照以下重量份数配比:去离子水30~40份、无水乙醇20~25份、黑磷烯0.5~2份、h-BN粉末5~8份、MoS2粉末3.5~6份、磷酸盐粘结剂15~25份、环氧树脂10~15份、聚四氟乙烯2~3份、分散剂3~4份、固化剂3~4份、消泡剂0.1~0.2份。
一种钛合金挤压用黑磷烯基固体润滑涂层的制备方法,包括以下步骤;
步骤(1):将黑磷烯纳米片、h-BN、MoS2、分散剂逐步加入50℃的水、乙醇混合液中,磁力搅拌30~45min,随后加入磷酸盐粘结剂、消泡剂,继续磁力搅拌1~1.5h混合均匀,获得配料A;
步骤(2):将环氧树脂、聚四氟乙烯与固化剂加入配料A中,继续充分搅拌1~1.5h混合均匀,随后进行超声分散处理1~1.5h,获得钛合金挤压用黑磷烯基固体润滑剂;
步骤(3):将钛合金挤压用黑磷烯基固体润滑剂冷喷涂于经喷砂处理、酒精和丙酮超声清洗20~30min的钛合金基底上,涂层厚度100~400μm,将喷涂后的样品放入烘箱内60~140℃热固化2~5h后获得钛合金挤压用固体润滑耐磨涂层。
所述步骤(1)中磁力搅拌条件为45~65℃下600~900r/min。
所述步骤(3)中所涉及的冷喷涂工艺参数为氮气压力为1.5~3MPa、喷涂距离为12~20mm、喷枪移动速度为20~28mm/s,相邻道次搭接量为1.6~2.8mm,喷涂温度为室温,涂层厚度为100~400μm。
所述步骤(1)中黑磷烯为纳米片,所述黑磷烯纳米片尺寸为≤500nm,层数为3~5层。
所述步骤(1)中h-BN为纳米片,所述h-BN纳米片尺寸为≤500nm,层数为2~4层。
所述步骤(1)中MoS2为纳米颗粒,所述MoS2纳米颗粒粒径为≤300nm。
所述步骤(1)中磷酸盐粘结剂为磷酸铝铬、磷酸二氢铝中的至少一种。
所述步骤(2)中聚四氟乙烯粉末尺寸为300~500nm。
所述步骤(1)中分散剂为为丁二烯亚胺、十二烷基苯磺酸钠和六偏磷酸钠中的至少一种。
所述步骤(2)中固化剂为苯二甲胺三聚体、氨乙基哌嗪、三甲基六亚甲基二胺、联苯胺、酰胺基胺类以及三氟化硼络合物中的至少一种。
所述步骤(1)中消泡剂为磷酸三丁酯、聚二甲基硅氧烷、丙烯酸酯或烷基醚共聚物中的至少一种。
本发明的有益效果:
本发明针对于现有润滑剂不满足如钛及钛合金等难加工金属的挤压润滑需求的问题进行解决,发明成品可直接应用于钛及钛合金挤压过程之中,能在高温钛合金与挤压模具之间形成了一层极稳定的润滑膜,大大降低了钛合金与工模具之间的摩擦力,使得钛合金管、棒材表面质量好,挤压过程稳定,工件表面精度高,能够满足钛合金高精尖端加工需求。
本发明的润滑剂中的磷酸盐粘结剂及环氧树脂在挤压时可以形成熔融的保护膜粘附在钛合金表面隔绝氧气,起到润滑、防护、保温作用,挤压后钛合金挤压管、棒材表面整体光滑,没有明显的纵向和横向的划痕等其它缺陷,整体表面质量优于传统工艺润滑剂挤压的管材表面质量。
本发明的润滑剂易于清理,将附着有润滑剂的挤压制品浸入水中,超声震荡或搓洗便可将涂层剥离,且无酸洗污染,有效提高了所述润滑剂的绿色环保性能。
附图说明
图1为对照组于实施例1、2制备的钛合金挤压用黑磷烯基固体润滑涂层往复滑动摩擦系数对比图。
具体实施方式
下面结合附图对本发明作进一步详细说明。
本发明提供了一种钛合金挤压用黑磷烯基固体润滑涂层及其制备方法,由以下重量份的原料制备而成:去离子水30~40份、无水乙醇20~25份、黑磷烯0.5~2份、h-BN粉末5~8份、MoS2粉末3.5~6份、磷酸盐粘结剂15~25份、环氧树脂10~15份、分散剂3~4份、固化剂3~4份、消泡剂0.1~0.2份
具体的,磷酸盐粘结剂选用磷酸铝铬、磷酸二氢铝中的至少一种;优选的,磷酸盐粘结剂选用磷酸铝铬。
具体的,分散剂选用丁二烯亚胺、十二烷基苯磺酸钠和六偏磷酸钠中的至少一种;优选的,分散剂选用丁二烯亚胺、十二烷基苯磺酸钠和六偏磷酸钠的用量比为4:3:3。
具体的,固化剂选用苯二甲胺三聚体、氨乙基哌嗪、三甲基六亚甲基二胺、联苯胺、酰胺基胺类以及三氟化硼络合物中的至少一种;优选的,抗氧防锈剂选用联苯胺、氨乙基哌嗪、三氟化硼络合物的用量比为5:4:1。
具体的,所述消泡剂选用磷酸三丁酯、聚二甲基硅氧烷、丙烯酸酯或烷基醚共聚物中的至少一种,优选的,抗氧防锈剂选用磷酸三丁酯、聚二甲基硅氧烷的用量比为3:2。
实施例1:
润滑剂配方为:去离子水32份、无水乙醇20份、黑磷烯1.4份、h-BN粉末6份、MoS2粉末5份、磷酸盐粘结剂19份、环氧树脂10份、分散剂3.5份、固化剂3份、消泡剂0.1份。
制备方法为:
步骤(1)、将黑磷烯纳米片、h-BN、MoS2、分散剂逐步加入50℃的水、乙醇混合液中,在60℃下800r/min磁力搅拌35min,随后加入磷酸盐粘结剂、消泡剂等,继续磁力搅拌1.5h混合均匀,获得配料A;
步骤(2)、将环氧树脂、聚四氟乙烯与固化剂加入配料A中,继续充分搅拌1h混合均匀,随后进行超声分散处理1h,获得钛合金挤压用黑磷烯基固体润滑剂;
步骤(3)、将钛合金挤压用黑磷烯基固体润滑剂冷喷涂于经喷砂处理、酒精和丙酮超声清洗25min的钛合金基底上,氮气压力为2.5MPa、喷涂距离为16mm、喷枪移动速度为25mm/s,相邻道次搭接量为2mm,喷涂温度为室温,涂层厚度200μm,将喷涂后的样品放入烘箱内120℃热固化3h后获得钛合金挤压用固体润滑耐磨涂层。
实施例2:
润滑剂配方为:去离子水30份、无水乙醇25份、黑磷烯0.5份、h-BN粉末6.4份、MoS2粉末5份、磷酸盐粘结剂15份、环氧树脂12份、分散剂3份、固化剂3份、消泡剂0.1份。
制备方法为:
步骤(1)、将黑磷烯纳米片、h-BN、MoS2、分散剂逐步加入50℃的水、乙醇混合液中,在60℃下800r/min磁力搅拌35min,随后加入磷酸盐粘结剂、消泡剂等,继续磁力搅拌1h混合均匀,获得配料A;
步骤(2)、将环氧树脂、聚四氟乙烯与固化剂加入配料A中,继续充分搅拌1h混合均匀,随后进行超声分散处理1h,获得钛合金挤压用黑磷烯基固体润滑剂;
步骤(3)、将钛合金挤压用黑磷烯基固体润滑剂冷喷涂于经喷砂处理、酒精和丙酮超声清洗25min的钛合金基底上,氮气压力为2MPa、喷涂距离为16mm、喷枪移动速度为25mm/s,相邻道次搭接量为2mm,喷涂温度为室温,涂层厚度100μm,将喷涂后的样品放入烘箱内80℃热固化4h后获得钛合金挤压用固体润滑耐磨涂层。
采用实施例1、实施例2中的润滑剂及某传统润滑剂进行高温球盘摩擦实验,载荷1000g,转速200r/min,温度900℃,时间10min。
采用实施例1、实施例2中的润滑剂进行润滑挤压钛合金管材,生产钛合金管材100件;并在采用某商用传统润滑剂的情况下生产钛合金管材100件,作为对照组,并对钛合金管材缺陷进行统计:
实施例1 实施例2 对照组
管材合格率 97% 98% 86%
表面质量合格率 96% 97% 81%
如图1所示:从附图中可以看出,作为对照组的某商用传统润滑剂,在钛合金加工温度下的平均摩擦系数约为0.2,随着摩擦时间变长,其摩擦系数也呈缓慢上升趋势。采用实施例1、实施例2的润滑涂层进行高温摩擦实验,其摩擦系数明显降低,摩擦曲线较为平稳,无明显上升趋势。实施例1、实施例2的润滑涂层的平均摩擦系数约0.07~0.08,且实施例2的润滑涂层的摩擦系数最低。

Claims (9)

1.一种钛合金挤压用黑磷烯基固体润滑涂层的制备方法,其特征在于,包括以下步骤;
步骤(1):将黑磷烯纳米片、h-BN、MoS2、分散剂逐步加入50 ℃的水、乙醇混合液中,磁力搅拌30~45 min,随后加入磷酸盐粘结剂、消泡剂,继续磁力搅拌1~1.5 h混合均匀,获得配料A;
步骤(2):将环氧树脂、聚四氟乙烯与固化剂加入配料A中,继续充分搅拌1~1.5 h混合均匀,随后进行超声分散处理1~1.5 h,获得钛合金挤压用黑磷烯基固体润滑剂;
步骤(3):将钛合金挤压用黑磷烯基固体润滑剂冷喷涂于经喷砂处理、酒精和丙酮超声清洗20~30 min的钛合金基底上,涂层厚度100~400 μm,将喷涂后的样品放入烘箱内60~140℃热固化2~5 h后获得钛合金挤压用固体润滑耐磨涂层;
钛合金挤压用黑磷烯基固体润滑涂层,按照以下重量份数配比:去离子水30~40份、无水乙醇20~25份、黑磷烯纳米片0.5~2份、h-BN粉末5~8份、MoS2粉末3.5~6份、磷酸盐粘结剂15~25份、环氧树脂10~15份、聚四氟乙烯2~3份、分散剂3~4份、固化剂3~4份、消泡剂0.1~0.2份。
2.根据权利要求1所述的一种钛合金挤压用黑磷烯基固体润滑涂层的制备方法,其特征在于,所述步骤(1)中磁力搅拌条件为45~65 ℃下600~900 r/min。
3.根据权利要求1所述的一种钛合金挤压用黑磷烯基固体润滑涂层的制备方法,其特征在于,所述步骤(3)中所涉及的冷喷涂工艺参数为氮气压力为1.5~3 MPa、喷涂距离为12~20 mm、喷枪移动速度为20~28 mm/s,相邻道次搭接量为1.6~2.8 mm,喷涂温度为室温,涂层厚度为100~400μm。
4.根据权利要求1所述的一种钛合金挤压用黑磷烯基固体润滑涂层的制备方法,其特征在于,所述步骤(1)中黑磷烯纳米片尺寸为≤500nm,层数为3~5层。
5.根据权利要求1所述的一种钛合金挤压用黑磷烯基固体润滑涂层的制备方法,其特征在于,所述步骤(1)中h-BN为纳米片,所述h-BN纳米片尺寸为≤500nm,层数为2~4层。
6.根据权利要求1所述的一种钛合金挤压用黑磷烯基固体润滑涂层的制备方法,其特征在于,所述步骤(1)中MoS2为纳米颗粒,所述MoS2纳米颗粒粒径为≤300nm。
7.根据权利要求1所述的一种钛合金挤压用黑磷烯基固体润滑涂层的制备方法,其特征在于,所述步骤(1)中磷酸盐粘结剂为磷酸铝铬、磷酸二氢铝中的至少一种。
8.根据权利要求1所述的一种钛合金挤压用黑磷烯基固体润滑涂层的制备方法,其特征在于,所述步骤(2)中聚四氟乙烯粉末尺寸为300~500nm;
固化剂为苯二甲胺三聚体、氨乙基哌嗪、三甲基六亚甲基二胺、联苯胺、酰胺基胺类以及三氟化硼络合物中的至少一种。
9.根据权利要求1所述的一种钛合金挤压用黑磷烯基固体润滑涂层的制备方法,其特征在于,所述步骤(1)中分散剂为为丁二烯亚胺、十二烷基苯磺酸钠和六偏磷酸钠中的至少一种;
所述步骤(1)中消泡剂为磷酸三丁酯、聚二甲基硅氧烷、丙烯酸酯或烷基醚共聚物中的至少一种。
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