CN114887909B - Automatic discernment letter sorting equipment - Google Patents
Automatic discernment letter sorting equipment Download PDFInfo
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- CN114887909B CN114887909B CN202210665059.7A CN202210665059A CN114887909B CN 114887909 B CN114887909 B CN 114887909B CN 202210665059 A CN202210665059 A CN 202210665059A CN 114887909 B CN114887909 B CN 114887909B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Sorting Of Articles (AREA)
Abstract
The invention discloses automatic identification sorting equipment, which is characterized by comprising the following components: the device comprises a conveying belt, an identification framework, a sorter and a storage frame; the identification framework is fixedly arranged at the head end of the transmission belt, the sorter is fixedly arranged on the transmission belt and is arranged behind the identification framework in an arrayed manner, and the image identification camera is also arranged; the storage frames are arranged on two sides of the conveyor belt, and the mode positions of the storage frames are matched with the sorting outlets of the sorters; according to the invention, the main body of the whole sorting device is constructed in a mode of a simple conveying belt and a left-right swinging sorter, the sorter is designed in a mode of driving the sorting plate to slide left and right by the driving component, the traditional complex sorting structure is abandoned, the sorting mode is changed by the conveying belt, the sorting is simple and direct, the components are simple, the overall structure of the device is inevitably smaller, the production cost is lower, and the sorting device is suitable for being used in small and medium-sized sorting scenes, so that the workload of sorting workers in such scenes is reduced, and the sorting efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of automatic sorting, and particularly relates to automatic identification sorting equipment.
Background
And automatic sorting, namely automatically classifying and sorting the target objects according to certain sorting standards. The automatic sorting system is a sorting system widely used in logistics distribution centers in the united states, japan and europe after the second world war. Because of adopting the assembly line automatic operation mode used in the mass production, the automatic sorting system is not limited by climate, time, physical strength of people and the like, can continuously run, and simultaneously can continuously sort goods in large batch because the automatic sorting system sorts a plurality of pieces in unit time. The sorting operation basically realizes the unmanned operation, reduces the use of personnel, lightens the labor intensity of the personnel and improves the use efficiency of the personnel.
At present, more automatic sorting is applied to sorting of large-scale factories or express first-level stations, and mainly aims at raw materials and express; however, the automatic sorting system is not only needed for large-scale factories and first-level express delivery stations, but also needed for some small and medium-sized manufacturing and processing factories, second-level express delivery sorting and rural express delivery sorting, so that the workload of people is reduced; however, most sorting equipment is large-scale equipment, and the equipment is not suitable for small and medium-sized factories, second-level and third-level express delivery stations and other small places regardless of occupied area or capital cost.
Therefore, there is a need for a small sorting apparatus that eliminates the complicated sorting structure to accommodate the rapid and efficient sorting of articles in small and medium-sized sorting scenarios.
Disclosure of Invention
In order to solve the technical problem, the invention designs automatic identification sorting equipment, which identifies the class of an article through image acquisition, and is matched with a simple left-right swinging type sorting component to realize the sorting of the article, and abandons the traditional complex sorting system.
In order to achieve the technical effect of solving the technical problems, the invention is realized by the following technical scheme: an automatic identification sorting apparatus, comprising: the device comprises a conveyor belt, an identification framework, a sorter and a storage frame;
the identification framework is fixedly arranged at the head end of the conveyor belt, the sorter is fixedly arranged on the conveyor belt and is arranged behind the identification framework, and the sorter is also provided with an image identification camera; the storage frames are arranged on two sides of the conveyor belt, and the mode positions of the storage frames are matched with the sorting outlets of the sorters;
the sorter comprises a rectangular support and sorting plates arranged on the rectangular support in a sliding mode, the sorting plates are arranged on the left side and the right side, driving motors are fixedly arranged on the two sides of the rectangular support and respectively drive the sorting plates to slide left and right, and a control box used for controlling the operation of the image recognition camera, the conveyor belt and the sorting device driving motors is arranged in an inner cavity of the conveyor belt;
furthermore, the sorting plate comprises a fixed plate and an oscillating plate, the oscillating plate is hinged to the tail end of the fixed plate, the top of the fixed plate is fixedly connected with a sliding rack through a straight rod, a driving gear is fixedly arranged on a rotating shaft of the driving motor, the driving gear is meshed with the sliding rack, and the sliding rack is driven to slide left and right to drive the sorting plate to swing; the rack is arranged in the top inner cavity of the rectangular bracket in a sliding manner;
furthermore, the sliding racks of the sorting plates arranged on the left and the right are arranged in an alignment way, and the tail ends of the swinging plates incline to the outer side surface of the conveyor belt;
furthermore, a sliding groove is formed in the upper end face of the swinging plate, a driving component is connected in the sliding groove in a sliding mode, the driving component comprises an L-shaped driving plate, a driving rack and a driving straight rod, the driving rack and the driving straight rod are fixedly connected to the two ends of the driving plate, the driving straight rod is inserted into the sliding groove, and the driving rack is arranged in an inner cavity of the top of the rectangular support in a sliding mode and meshed with the sliding rack through a gear set; a stable pull rod is fixedly arranged between the driving straight rod and the driving plate; the driving rack and the sliding rack are arranged in the same direction and meshed with the same side of the gear set;
furthermore, the gear set comprises a primary transmission gear meshed with the sliding rack and a secondary transmission gear meshed with the driving rack, the primary transmission gear is fixedly arranged above the diameter of the secondary gear, and the diameter of the primary transmission gear is smaller than that of the secondary gear;
furthermore, a counting module is fixedly arranged on the inner side surface of the rectangular support, image recognition cameras are arranged on the two inner side surfaces and the lower side surface of the top of the recognition framework, and the counting module is also fixedly arranged on the inner side surface;
furthermore, a support frame is fixedly arranged at the bottom of the conveyor belt;
the invention has the beneficial effects that:
1. the main body of the whole sorting device is constructed in a mode of adding the left-right swinging sorter to the simple conveying belt, the sorter is designed in a mode of driving the sorting plate to slide left and right by the driving component, a traditional complex sorting structure is abandoned, the sorting mode is changed by the conveying belt, the sorting is simple and direct, the components are simple, the overall structure of the device is small, the production cost is low, and the sorting device is suitable for being used in small and medium-sized sorting scenes, so that the workload of sorting workers in such scenes is reduced, and the sorting efficiency is improved;
2. the device adopts a driving and multi-action sorting form in the design of a sorting plate, namely, a driving motor drives a sliding rack to drive the driving rack to act through a gear set, when the diameters of the gear set are different, the movement distance of the driving rack is larger than the sliding movement distance of the sliding rack, when a fixing plate horizontally moves towards one side in actual sorting, the driving rack drives a swinging plate to swing along the movement direction, the swinging amplitude is larger than the fixed amplitude, and under the condition that one end of the swinging plate is hinged, the swinging plate is in an oblique state under the driving of the driving rack, namely, a path towards a storage frame is constructed for the articles to be sorted, so that the sorted articles can accurately fall into an appointed frame;
3. the sorter that the device set up is respectively controlled one, and the cooperation can realize the quick letter sorting to the letter sorting thing about its two, promotes its letter sorting efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of an automatic recognition sorting apparatus;
FIG. 2 is a schematic view of another overall structure of an automatic recognition sorting apparatus;
FIG. 3 is a schematic diagram of a sorter for automatically identifying sorting equipment and its accompanying structure;
FIG. 4 is an enlarged fragmentary view taken at 5 in FIG. 3;
in fig. 1, the components represented by the components are listed below:
the automatic sorting machine comprises a conveying belt, 11-supporting frames, 2-recognition frameworks, 21-counting modules, 22-image recognition cameras, 3-sorters, 31-rectangular supports, 32-sorting plates, 321-driving motors, 3211-driving gears, 322-sliding racks, 323-fixing plates, 324-gear sets, 3241-primary transmission gears, 3242-secondary transmission gears, 325-driving racks, 326-driving plates, 327-swinging plates, 3271-sliding chutes and 4-storage frames.
Detailed description of the preferred embodiments
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
Referring to fig. 1 to 4, an automatic recognition sorting apparatus includes: the device comprises a conveyor belt 1, an identification framework 2, a sorter 3 and a storage frame 4;
the identification framework 2 is fixedly arranged at the head end of the conveyor belt, the identification framework is provided with an image identification camera 22, the sorter 3 is fixedly arranged on the conveyor belt 1 and is arranged behind the identification framework 1, and the sorter 3 is also provided with the image identification camera 22; the storage frames 4 are arranged on two sides of the conveyor belt 1, and the mode positions of the storage frames are matched with the sorting outlets of the sorters 3;
the sorter 3 comprises a rectangular support 31 and sorting plates 32 arranged on the rectangular support 31 in a sliding manner, the sorting plates 32 are arranged left and right, driving motors 321 are fixedly arranged on two sides of the rectangular support 31 and respectively drive the sorting plates 32 to slide left and right, and a control box for controlling the operation of the image recognition cameras 22, the conveyor belt 1 and the driving motors 321 of the sorter 3 is arranged in an inner cavity of the conveyor belt;
the sorting plate 32 comprises a fixed plate 323 and a swinging plate 327, the swinging plate 327 is hinged at the tail end of the fixed plate 323, the top of the fixed plate 323 is fixedly connected with a sliding rack 322 through a straight rod, a rotating shaft of the driving motor 321 is fixedly provided with a driving gear 3211, the driving gear 3211 is meshed with the sliding rack 322 to drive the sliding rack 322 to slide left and right to drive the sorting plate 32 to swing; the rack is arranged in the top inner cavity of the rectangular bracket 31 in a sliding manner;
the left and right sorting plates 32 are arranged in a manner that the sliding racks 322 are aligned, and the tail ends of the swinging plates 327 are inclined towards the outer side of the conveyor belt;
the upper end surface of the swinging plate 327 is provided with a sliding groove 3271, a driving member is connected in the sliding groove 3271 in a sliding manner, the driving member comprises an L-shaped driving plate 326, and a driving rack 325 and a driving straight rod which are fixedly connected to two ends of the driving plate 326, the driving straight rod is inserted into the sliding groove 3271, the driving rack 325 is slidably arranged in an inner cavity at the top of the rectangular support 31 and is meshed with the sliding rack 322 through a gear set 324; a stabilizing pull rod is fixedly arranged between the driving straight rod and the driving plate 326; the driving rack 325 and the sliding rack 322 are arranged in the same direction and meshed with the same side of the gear set 324, so that the driving rack 325 is driven to move in the same direction in the process of moving left and right by the sliding rack 322;
the gear set 324 comprises a primary transmission gear 3241 meshed with the sliding rack 322 and a secondary transmission gear 3242 meshed with the driving rack 325, the primary transmission gear 3241 is fixedly arranged above the diameter of the secondary gear, and the diameter of the primary transmission gear 3241 is smaller than that of the secondary transmission gear 3242;
in practical use, the driving motor 321 drives the sliding rack 322 to slide left and right in the top cavity of the rectangular bracket 31, at this time, the sliding rack 322 drives the fixing plate 323 to move, and simultaneously, the meshing of the gear set 324 drives the driving rack 325 to move in the same direction, and the driving rack 325 drives the swing plate 327 to move through the driving plate 326 and the driving straight rod; at this time, the diameter of the primary transmission gear 3241 of the gear set 324 is smaller than the diameter of the secondary transmission gear 3242, that is, the primary transmission gear 3241 rotates one circle to drive the secondary transmission gear 3242 to rotate one circle, but the distance traveled by the primary transmission gear 3241 is smaller than the distance traveled by the secondary transmission gear 3242, so that the driving rack 325 is accelerated compared with the sliding rack 322, that is, in the actual operation process of the sorting plate 32, the more the fixed plate 323 deviates from the center, the larger the swing angle of the swing plate 327 is, a transmission path for the sorted articles to fall into the storage frame 4 is effectively constructed in the sorting process, and the sorted articles enter the storage frame 4 along the rotation angle route formed by the fixed plate 323 and the swing plate under the driving of the conveyor belt 1;
the inner side surface of the rectangular bracket 31 is fixedly provided with a counting module 21, the two inner side surfaces and the lower side surface of the top part of the identification framework 2 are respectively provided with an image identification camera 22, and the inner side surface is also fixedly provided with the counting module 21;
and a support frame 11 is also fixedly arranged at the bottom of the conveying belt.
Examples
The embodiment is a sorting principle of automatic identification sorting equipment;
firstly, all electrical components of the device are controlled by a control box; the image recognition camera 22 collects the image information of the sorted articles, and the processor in the control box determines which storage box the article needs to enter through image information analysis, and matches the digital label to the corresponding sorter; when the corresponding sorter recognizes the image information, the starting motor 321 is activated to sort the article.
In summary, 1, the main body of the whole sorting device is constructed in a mode of adding a left-right swinging sorter to a simple conveying belt, the sorter is designed in a mode of driving a sorting plate to slide left and right by a driving component, a traditional complex sorting structure is abandoned, the sorting mode is changed by the conveying belt, and the like, so that the sorting is simple and direct, the components are simple, the overall structure of the device is inevitably smaller, the production cost is lower, and the device is suitable for being used in medium and small sorting scenes, so that the workload of sorting workers in such scenes is reduced, and the sorting efficiency is improved;
2. the device adopts a driving and multi-action sorting form in the design of a sorting plate, namely, a driving motor drives a sliding rack and the sliding rack drives the driving rack to act through a gear set, when the diameters of the gear set are different, the movement distance of the driving rack is larger than the sliding movement distance of the sliding rack, when a fixed plate horizontally moves towards one side in actual sorting, the driving rack drives a swing plate to swing along the movement direction, the swing amplitude is larger than the fixed amplitude, and under the condition that one end of the swing plate is hinged, the device is in an oblique state under the driving of the driving rack, namely, a path towards a storage frame is constructed for an article to be sorted, the article to be sorted can accurately fall into a designated frame, compared with the sorting path of a traditional sorting device, the device combines a simple fixed plate and the swing plate, an accurate sorting path is constructed, the failure rate is low, and the device is more suitable for medium and small sorting scenes;
3. the sorter that the device set up is respectively controlled one, and the cooperation can realize the quick letter sorting to the letter sorting thing about its two, promotes its letter sorting efficiency.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (3)
1. An automatic identification sorting apparatus, comprising: the device comprises a conveyor belt, an identification framework, a sorter and a storage frame;
the identification framework is fixedly arranged at the head end of the conveyor belt, the sorter is fixedly arranged on the conveyor belt and is arranged behind the identification framework, and the sorter is also provided with an image identification camera; the storage frames are arranged on two sides of the conveyor belt, and the mode position of the storage frames is matched with the sorting outlet of each sorter;
the sorter comprises a rectangular support and sorting plates arranged on the rectangular support in a sliding mode, the sorting plates are arranged on the left side and the right side, driving motors are fixedly arranged on the two sides of the rectangular support and respectively drive the sorting plates to slide left and right, and a control box used for controlling the operation of the image recognition camera, the conveyor belt and the sorting device driving motors is arranged in an inner cavity of the conveyor belt;
the sorting plate comprises a fixed plate and a swinging plate, the swinging plate is hinged to the tail end of the fixed plate, the top of the fixed plate is fixedly connected with a sliding rack through a straight rod, a driving gear is fixedly arranged on a rotating shaft of the driving motor, the driving gear is meshed with the sliding rack, and the sliding rack is driven to slide left and right to drive the sorting plate to swing; the rack is arranged in the top inner cavity of the rectangular bracket in a sliding manner;
the sliding racks of the sorting plates arranged on the left and the right are arranged in an alignment way, and the tail ends of the swinging plates incline to the outer side surface of the conveyor belt;
the upper end face of the swinging plate is provided with a chute, a driving component is connected in the chute in a sliding manner, the driving component comprises an L-shaped driving plate, a driving rack and a driving straight rod, the driving rack and the driving straight rod are fixedly connected to two ends of the driving plate, the driving straight rod is inserted into the chute, and the driving rack is arranged in an inner cavity at the top of the rectangular support in a sliding manner and is meshed with the sliding rack through a gear set; a stabilizing pull rod is fixedly arranged between the driving straight rod and the driving plate; the driving rack and the sliding rack are arranged in the same direction and meshed with the same side of the gear set;
the gear set comprises a first-stage transmission gear meshed with the sliding rack and a second-stage transmission gear meshed with the driving rack, the first-stage transmission gear is fixedly arranged above the diameter of the second-stage gear, and the diameter of the first-stage transmission gear is smaller than that of the second-stage gear.
2. The automatic identification and sorting equipment of claim 1, wherein the rectangular support is fixedly provided with a counting module on the inner side, the identification framework is provided with image identification cameras on the two inner sides and the top lower side, and the counting module is also fixedly provided on the inner side.
3. The automatic identification and sorting equipment of claim 1, wherein a support frame is further fixedly arranged at the bottom of the conveyor belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210665059.7A CN114887909B (en) | 2022-06-13 | 2022-06-13 | Automatic discernment letter sorting equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210665059.7A CN114887909B (en) | 2022-06-13 | 2022-06-13 | Automatic discernment letter sorting equipment |
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| Publication Number | Publication Date |
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| CN114887909A CN114887909A (en) | 2022-08-12 |
| CN114887909B true CN114887909B (en) | 2023-04-11 |
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| CN202210665059.7A Active CN114887909B (en) | 2022-06-13 | 2022-06-13 | Automatic discernment letter sorting equipment |
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Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204344840U (en) * | 2014-12-07 | 2015-05-20 | 浙江盛源空压机制造有限公司 | One converts reciprocating mechanism to by rotary motion |
| CN204746898U (en) * | 2015-07-06 | 2015-11-11 | 宁波普锐明汽车零部件有限公司 | Sorting device of automobile shock absorber ware base |
| CN107878985B (en) * | 2017-10-26 | 2019-08-27 | 杭州电子科技大学 | A kind of logistics package intelligent sorting system and its method for sorting |
| CN209406857U (en) * | 2018-07-19 | 2019-09-20 | 菜鸟智能物流控股有限公司 | goods sorting device |
| CN208786952U (en) * | 2018-08-03 | 2019-04-26 | 华南理工大学广州学院 | A kind of intelligence express sorter |
| CN109482507A (en) * | 2018-12-03 | 2019-03-19 | 安徽理工大学 | Count discriminate linear type express delivery sorting system |
| CN211965066U (en) * | 2020-04-23 | 2020-11-20 | 苏州必为智能控制科技有限公司 | Visual defect detection equipment |
| CN214320920U (en) * | 2020-12-31 | 2021-10-01 | 红云红河烟草(集团)有限责任公司 | Commodity circulation center order letter sorting system |
| CN114505237B (en) * | 2022-02-22 | 2023-11-21 | 中机中联工程有限公司 | Wisdom commodity circulation is with article sorting device |
| CN114602814A (en) * | 2022-03-17 | 2022-06-10 | 郅新庄 | Industrial robot sorting device based on machine vision |
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- 2022-06-13 CN CN202210665059.7A patent/CN114887909B/en active Active
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