CN102784759A - Strip metal auto-screening and integrated feeding device - Google Patents
Strip metal auto-screening and integrated feeding device Download PDFInfo
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- CN102784759A CN102784759A CN2012102622490A CN201210262249A CN102784759A CN 102784759 A CN102784759 A CN 102784759A CN 2012102622490 A CN2012102622490 A CN 2012102622490A CN 201210262249 A CN201210262249 A CN 201210262249A CN 102784759 A CN102784759 A CN 102784759A
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Abstract
The invention relates to equipment for processing metals, in particular to a strip metal auto-screening and integrated feeding device which is characterized in that, according to the process flow, a meshed discharging device, a turnplate discharging device, a screening device, an overturn device, an integration device and a feeding device are sequentially arranged on a frame. The strip metal auto-screening and integrated feeding device disclosed by the invention is intelligent and is aimed at solving the disadvantage that strip metal processing equipment in the prior art is insufficient in degree of automation. The strip metal auto-screening and integrated feeding device automatically finishes the operations of single discharging, distinguishing and screening qualified strip metals, revising the front sides and the back sides of the strip metals, collecting qualified strip metals and single feeding.
Description
Technical field
The present invention relates to a kind of equipment of processing metal, especially a kind of strip metal automatic screening and integrated feed arrangement.
Background technology
During small-sized metal product was produced, as what process raw material, the for example production of key need be carried out tartar processing with key billet as raw material with strip metal.Along with the raising of metal-production apparatus automaticity, operations such as its blanking, conveying have realized automation, and blanking efficient, transporting velocity get a promotion gradually.Existing key process equipment though reached automation to a certain degree, also has one section gap apart from full automation, can't be completely free of the duty of half artificial half machinery.Especially, the intelligent degree of equipment is not high, to distinguishing and the timely screening of qualified workpiece of workpiece quality in the feeding process, still will lean on artificial the completion.
Summary of the invention
The present invention is primarily aimed at the perfect inadequately shortcoming of strip metal-working plant automaticity in the prior art; Invented a kind of strip metal automatic screening and integrated feed arrangement of intelligence, this device is accomplished single blanking, the qualified strip metal of identification screening, correction strip metal positive and negative automatically, is collected qualified strip metal, the operation of single charging.
Above-mentioned technical problem of the present invention is able to implement through following technical scheme: a kind of strip metal automatic screening and integrated feed arrangement; Comprise frame; It is characterized in that; According to flow process successively, be disposed with lattice blanking device, rotating disk blanking device, screening plant, turning device, integrating device, feed arrangement on the said frame.
Said lattice blanking device is positioned at an end of frame, and wherein, the installing plate of level is by frame support; Installing plate is provided with the rotating disk of level, and the bottom surface of rotating disk opens wide, and its inside is separated into some storage lattice; The lateral surface of rotating disk is provided with circle gear teeth; Said rotating disk is connected through vertical dead axle, bearing with installing plate, and the plate face of installing plate is provided with feed opening A, and a side of installing plate also is provided with motor; The upper end of motor output shaft connects the gear of level, and the gear teeth in this gear and the rotating disk outside are meshing with each other.
Said rotating disk blanking device is obliquely installed under the lattice blanking device; Wherein, the base plate of inclination is by frame support, and base plate is provided with the material storage dish of the inclination that is used to store material; The moving plate of the bottom panel of this material storage dish for rotating separately; Moving plate is connected with base plate through rotating shaft, bearing, and the output shaft of a said rotating shaft and a motor is in transmission connection, and the edge of said moving plate is provided with some workpiece modules; Contour shape according to the required strip metal of processing on the workpiece module is provided with cut-out; The plate face of said base plate is provided with feed opening B, and, below the base plate, be provided with the guide rail that slides that is used to guide under being tilted to that strip metal slides with the vertical positions aligning of feed opening; The surface of track is very smooth, and strip metal slides along guide rail after dropping on the guide rail, guardrail board is set can prevents that strip metal from marking track.
Said screening plant is connected after the rotating disk blanking device; Wherein, the conveyer belt A of level is by frame support, and the initiating terminal of conveyer belt is positioned at the said lower end that slides guide rail; Periphery at conveyer belt; Direction of transfer along conveyer belt is disposed with: be used to write down the camera assembly of strip metal image information, comprise video camera, sensor I; Be used to carry out the rejecting assembly of rejecting operation, comprise the sensor II, reject electromagnet, push pedal A; And be used to carry out the assembly of operation of switching tracks, comprise the sensor III, the electromagnet that switches tracks, push pedal B.
Said turning device is connected after the screening plant; Comprise the upset dish, be arranged on the straight line feeder of upset dish below; Wherein, the front end of upset dish is connected with the conveyer belt end of said screening plant, and said upset dish is connected and composed by the returning face plate of rectilinear orbit, distortion side by side; And rectilinear orbit is positioned at a side that is provided with the assembly that switches tracks.
Said integrating device is connected after the turning device; Wherein, The integrated guide rail that is used to collect qualified strip metal vertically towards; Its upper end is positioned at the end of said upset dish, is provided with the pallet that is used for carrying strip metal downwards in the said integrated guide rail, and this pallet lowering or hoisting gear outer with being arranged on integrated guide rail is connected; Said lowering or hoisting gear comprises vertical screw mandrel, is arranged on the motor of screw mandrel end, the lifter plate that is connected with screw mandrel, be used to control the sensor and the inductor of heave amplitude, and said pallet is connected with lifter plate.
The conveyer belt B of the level of said feed arrangement be arranged on said strip metal guide rail under, and integrated guide rail feed opening C and the vertical range between the conveyer belt B bottom is the thickness of a strip metal.
As preferably, said rotating disk is the cylindrical enclosure of upper and lower opening, and its inside is divided into some storage lattice by average mark; Each storage lattice correspondence is provided with an inductive rod, and said inductive rod is perpendicular to the wall of rotating disk, is that circumference is radial evenly arranges; Said installing plate be provided with said rotating disk on the sensor that matches of inductive rod.Above-mentioned storage lattice can be divided into some small components to a large amount of strip metal raw materials of pouring in the rotating disk; Rotating disk rotates under the drive of gear, and when certain storage lattice of filling the strip metal raw material alignd with feed opening A, the strip metal raw material in the storage lattice had lost the support of base plate and fallen; Each strip metal of only emitting a lattice small component gets into next process, can either increase the quantity of a charging, and the phenomenon that gets congestion in the time of can avoiding discharging again hinders carrying out smoothly of blanking process.Sensor and inductive rod cooperatively interact, and accurately control the dial rotation amplitude, guarantee feed opening and a certain storage lattice complete matching.
As preferably, said material storage dish is the cylinder plate of top opening, and its side is a cylindrical enclosure; The lower edge of this cylindrical enclosure is embedded in the described base plate; The moving plate of its bottom surface is a circular slab, and moving panel edges has some recesses evenly to distribute along circumference, fixing described workpiece module in the recess; The thickness of said moving plate is the thickness of a strip metal, and the cut-out of workpiece module is merely able to hold a strip metal.Base plate, material storage dish are static part, and moving plate is the part of rotation; After holding a strip metal in the workpiece module, along with the rotation of moving plate, the workpiece module is alignd with feed opening B on the base plate, and at this moment, strip metal has lost the support of base plate, under the gravity effect, and vertical drop.
As preferably, be provided with some stirring rod in the said material storage dish, wherein, a part of stirring rod vertically stretches into material storage dish inside from top to bottom, and level stretches in the material storage dish another part stirring rod from the outside; The end that said stirring rod stretches in the material storage dish is fixed with stirring piece, is exposed at the outer end of material storage dish and the output shaft of motor and is in transmission connection.Because base plate and material storage dish have the inclination of certain angle, strip metal all accumulates in the bottom in the effect of gravity, be provided with stirring rod to strip metal stir, combing, strip metal can more successfully fall into the workpiece module of indent.An independent stirring rod can directly be connected with motor output shaft; Stirring rod more than one forms Synchronous Transmission through belt pulley, driving-belt, by same motor power is provided.
As preferably, the both sides of said conveyer belt are provided with side shield, and the top of side shield exceeds conveyer belt; Side shield plays a part guardrail, prevents that strip metal breaks away from conveyer belt; Side shield can also be used to connect miscellaneous part.Said camera assembly is positioned at the initiating terminal of driving-belt, be fixed on the side shield of this end, camera be arranged to overlook strip metal on the conveyer belt towards, sensor I be fixed on the side shield, level is towards strip metal.; When strip metal arrives when taking pictures inductance type metal sensor I, notice PC is to the strip metal identification of taking pictures, and result is existed in the database.
As preferably, said rejecting assembly, the assembly that switches tracks are positioned at the same side of conveyer belt; Sensor II in the said rejecting assembly is horizontally disposed with the rejecting electromagnet; Towards the strip metal direction; The sensor II is positioned to be rejected under the electromagnet; Said push pedal A is positioned at the side shield inboard, rejects the front end of electromagnet, and the opposite side side shield relative with said rejecting module position is provided with and picks the material mouth, and picking material mouthful arranged outside has the underproof strip metal of guiding to break away from the downward-sloping inclined guide rails of driving-belt; When strip metal is sent to the inductance type metal sensor of rejecting assembly, through the qualified processed result whether of the current strip metal in the reading database: if substandard product is then rejected the electromagnet action with its rejecting; If being qualified products, current strip metal then continues motion.The substandard products strip metal is from picking material mouthful ejection, disengaging conveyer belt under the guiding of inclined guide rails.
Sensor II in the said assembly that switches tracks is horizontally disposed with the electromagnet that switches tracks; Towards the strip metal direction; The sensor II be positioned at the electromagnet that switches tracks under; Said push pedal B is positioned at the side shield inboard, the front end of the electromagnet that switches tracks, and is fixed with snubber block on the opposite side side shield relative with the said module position that switches tracks.When strip metal is sent to the inductance type metal sensor III in the assembly that switches tracks, through the result of current strip metal positive and negative situation in the reading database: if strip metal is positive, the electromagnet that switches tracks is failure to actuate; If strip metal is a reverse side, the electromagnet that then switches tracks action beats strip metal to the track of returning face plate one side.Snubber block is used to reduce the rebound effect of side shield to strip metal, avoids the strip metal original track that rebounds again.
As preferably, the rectilinear orbit of said upset dish is downward-sloping, one side thereupon being tilted to down of linking to each other with rectilinear orbit of said returning face plate, and the another side of returning face plate from front to back spiral rise, curl to the inside simultaneously; There is vertical side plates the both sides of said rectilinear orbit, wherein, are convenient to strip metal and in returning face plate, slip into the opening in the rectilinear orbit with being provided with on the side plate that said returning face plate links to each other, near the position of returning face plate rear end.Strip metal slides along returning face plate, can realize turning to from the negative the front.Turn to positive strip metal and slip into while overturning in the rectilinear orbit, get into subsequent processing with other qualified strip metals from opening part.
As preferably, said lifter plate level towards, be fixedly connected with leading screw, screw mandrel passes the vertical through hole in the middle of the lifter plate; One end articulated linkage assembly of said lifter plate, link assembly stretches in the integrated guide rail, is fixedly connected with the pallet of level; Also be fixed with the induction slide block that is used to monitor the lifter plate lifting distance, the electromagnet that is used to control pallet disengaging integrated guide rail on the said lifter plate.In strip metal gets into integrated guide rail, can under the drive of screw mandrel, the descend height of a strip metal thickness of pallet.
As preferably, the upper side of said integrated guide rail is provided with to be convenient to pallet and to get into the inner upper shed of integrated guide rail, and the lower end side of said integrated guide rail is provided with is convenient to the under shed that pallet shifts out integrated guide rail; The outside of said integrated guide rail is provided with the inductive rod C and the square sensor II of level with the position of said under shed horizontal alignment; Above-mentioned electromagnet can cause the swing of link assembly, thereby realizes that pallet breaks away from integrated guide rail or gets into integrated guide rail.When the integrated guide rail inner product was saved the strip metal quantity of regulation requirement, pallet transported downwards; Electromagnet is extracted pallet out when pallet arrives the under shed position, and strip metal falls; Then, pallet moves upward when arriving the upper shed position, and pallet is got back in the integrated guide rail, carries out the next round collection work.
As preferably, the upper end of said screw mandrel connects motor, is fixed with vertical inductive rod A on the frame near the screw mandrel upper end; Be fixed with vertical inductive rod B and square sensor I on the frame near the screw mandrel lower end; Also be provided with buffer bar, angle sensing chip in the bottom of screw mandrel.The sensor and inductive rod are used for accurately controlling the lifting distance of pallet.
In sum, the present invention compared with prior art has following advantage.
Lattice blanking device of the present invention, the rotating disk capacity is big, can disposablely put into a large amount of strip metal raw materials, reduces the number of times of hand feed; Simultaneously, rotating disk inside is separated into many storage lattice, can be divided into aliquot to a large amount of strip metal raw materials of pouring in the rotating disk, the aliquot that at every turn falls then, in order to avoid too much strip metal gets congestion, assurance blanking process is carried out smoothly.
Rotating disk blanking device of the present invention; Function with the continuous blanking of single strip metal; Can export a plurality of strip metals that flock together one by one: on rotatable moving plate, the workpiece module is set; And the thickness through the control keep plate makes each workpiece module can only allow a strip metal to pass through at every turn.
Screening plant of the present invention has utilized camera head, sensor, and the combining information treatment technology is accomplished the quality discrimination of strip metal, the identification of strip metal positive and negative position automatically, and stores result to database; Simultaneously, can utilize the result in the sensor readings storehouse again, instruct electromagnet to make automatically to reject the operation of strip metal, and to the strip metal that reverse side the is put processing that switches tracks.
Turning device of the present invention has been accomplished on the processing basis that switches tracks, and utilizes returning face plate, and the strip metal of automatically reverse side being put turn to the front, gets into subsequent processing with other qualified strip metals.
Integrating device of the present invention has the function of automatic collection, arrangement strip metal, has utilized screw mandrel lowering or hoisting gear, information induction technology etc., and the heave amplitude of Based Intelligent Control screw mandrel is accurately located the position of strip metal tray.
Feed arrangement of the present invention has the automatic blanking function, can be vertically overlapping single being delivered in the next processing unit (plant) of a plurality of strip metal levels; At first, utilize the object in the vertical direction to receive and realize after the gravity effect falling automatically, utilize difference in height between the different parts to limit the conveying quantity of strip metal simultaneously again.
Automaticity of the present invention is high, has almost realized full automation, has saved the labour greatly, improves business efficiency; Strip metal process equipment Based Intelligent Control provided by the invention, simple to operate.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a front view of the present invention;
Fig. 3 is a vertical view of the present invention;
Fig. 4 is a side view of the present invention;
Fig. 5 is the explosive view of lattice blanking device of the present invention;
Fig. 6 is the explosive view of rotating disk blanking device of the present invention;
Fig. 7 is the explosive view of screening plant of the present invention;
Fig. 8 is the explosive view of turning device of the present invention;
Fig. 9 is the explosive view of integrating device of the present invention;
Figure 10 is the explosive view of feed arrangement of the present invention.
Label is among the figure:
1, lattice blanking device; 10, frame; 11, installing plate; 12, rotating disk; 13, storage lattice; 14, the gear teeth; 15, feed opening A; 16, motor; 17, gear; 18, inductive rod; 19, sensor;
2, rotating disk blanking device; 20, base plate; 21, material storage dish; 22, moving plate; 24, workpiece module; 26, feed opening B; 27, slide guide rail; 28, recess; 29, stirring rod;
3, screening plant; 30, driving-belt A; 31, video camera; 32, sensor I; 33, sensor II; 34, reject electromagnet; 35, push pedal A; 36, sensor III; 37, the electromagnet that switches tracks; 38, push pedal B; 39, side shield; 310, pick the material mouth; 311, inclined guide rails; 312, snubber block;
4, turning device; 41, rectilinear orbit; 42, returning face plate; 43, straight line feeder; 44, side plate;
5, integrating device; 50, integrated guide rail; 51, pallet; 52, screw mandrel; 54, lifter plate; 55, induction slide block; 56, electromagnet; 57, upper shed; 58, under shed; 59, inductive rod C; 510, square sensor II; 511, inductive rod A; 512, inductive rod B; 513, square sensor I; 514, buffer bar; 515, angle sensing chip;
6, feed arrangement; 61, conveyer belt B; 62, feed opening C.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Like Fig. 1,2,3, shown in 4; A kind of strip metal automatic screening and integrated feed arrangement; Be used for the key production process, automatic screening and charging to key billet comprise frame 10; According to flow process successively, be disposed with lattice blanking device 1, rotating disk blanking device 2, screening plant 3, turning device 4, integrating device 5, feed arrangement 6 on the said frame 10.
Said lattice blanking device 1 is positioned at an end of frame; As shown in Figure 5, there are the installing plate 11 of a level, installing plate 11 center fixation that one vertical dead axle is arranged; Dead axle top flexibly connects the rotating disk 12 of a level through bearing; Rotating disk 12 is the cylindrical enclosure that last bottom surface opens wide, and its inside is separated into uniform fan storage lattice 13 by the dividing plate of radial distribution, encloses the gear teeth 14 around one on the sidewall of rotating disk 12.
Fan-shaped feed opening A15 is arranged on the plate face of said installing plate 11, and all the fan-shaped storage lattice with rotating disk are identical for the shape of feed opening A15, area size; One side of installing plate 11 be fixed with vertically towards motor 16; The upper end of motor 16 output shafts is fixedly connected the gear 17 of level; The gear teeth 14 on this gear 17 and rotating disk 12 sidewalls are meshing with each other, and motor 16 drives rotating disks 12 and rotates, and the storage lattice 13 in the rotating disk 12 align with feed opening A15 one by one.
Each storage lattice 13 correspondence is provided with an inductive rod 18; Said inductive rod 13 is horizontally fixed on the middle and upper part of rotating disk 12 sidewalls; Be radial and evenly arrange, and cooperate, accurately control the turned position of rotating disk 12 with sensor 19 on being fixed on said installing plate 11 along circumference.
Said rotating disk blanking device 2 is obliquely installed under lattice blanking device 1, and is as shown in Figure 6, and the base plate 20 of an inclination is arranged; Be fixed with a material storage dish 21 that is used for temporarily storing the inclination of material on the base plate 20; Material storage dish 21 is the cylinder plate of top opening, and its side is a cylindrical enclosure, and its bottom surface is the moving plate 22 of rotatable circle; The side wall lower ends edge of material storage dish 21 is embedded in the base plate 20; There is a rotatable rotating shaft at the center of base plate 20, and described moving plate 22 is fixedly connected with this rotating shaft, and a gear 17 is fixed in the lower end of rotating shaft; Be positioned on the output shaft of motor 16 of base plate 20 belows and also be fixed with gear 17, utilize two gears 17 transferring power that is meshing with each other.
There are five recesses along the equally distributed indent of circumference at said moving plate 22 edges; Fixing workpiece module 24 in each recess; Contour shape according to key billet on the workpiece module 24 is provided with cut-out; The thickness of moving plate 22 is the thickness of a key billet, is merely able to hold a key billet to be screened in each workpiece module 24.
On the plate face of said base plate 20 feed opening B26 is arranged, the area of feed opening B26 is slightly greater than the cut-out of workpiece module.Simultaneously, below base plate 20, be fixed with to be used to guide and slide guide rail 27 under being tilted to that key billet slides, the initiating terminal of dragging track 27 vertically aligns with feed opening B26.
The top has a stirring rod 29 vertically to stretch into material storage dish inside from top to bottom in the said material storage dish 21; The end that this stirring rod 29 stretches in the material storage dish 21 is fixed with stirring piece; Being exposed at material storage dish 21 outer end output shafts direct and motor 16 fixes; Formation is in transmission connection, and perhaps fixes a gear 14 respectively in the end of this stirring rod 29, the end of motor 16 output shafts, utilizes gear 14 engagements to realize transmission of power; The side of material storage dish 21 has two stirring rod 29 to stretch in the material storage dish 21 from outside level; Two stirring rod 29 stretch into material storage dish 21 interior ends and all are fixed with stirring piece; Be exposed at the outer ends of material storage dish 21 and connect a belt pulley respectively, through driving-belt the belt pulley on two belt pulleys and motor 16 output shaft is connected to form Synchronous Transmission again.
Said screening plant 3 is connected after the rotating disk blanking device 2; As shown in Figure 7, the conveyer belt A30 of level is supported by frame 10, and the initiating terminal of conveyer belt A30 is positioned at the said lower end that slides guide rail 27; The both sides of conveyer belt A30 are fixed with side shield 39; Along the direction of transfer of conveyer belt A30, be fixed with the camera assembly that is used to write down the key billet image information, the rejecting assembly that is used to carry out the rejecting operation on the side shield 39 successively, and be used to carry out the assembly that switches tracks that switches tracks and operate.
Said camera assembly is fixed on the side shield 39 of initiating terminal of driving-belt A30, and the camera of video camera 31 is overlooked the key billet on the conveyer belt A30, and sensor I 32 is fixed on the side shield 39, level is towards key billet.
Said rejecting assembly, the assembly that switches tracks are fixed on the same side; Wherein, The sensor II of rejecting in the assembly 33 is fixed under the rejecting electromagnet 34; All level is towards the key billet direction with rejecting electromagnet 34 for sensor II 33, and in side shield 39 inboards, reject electromagnet 34 front ends a push pedal A35 is arranged, push pedal A35 is used to eject underproof key billet; Pick material mouth 310 on the opposite side side shield 39 relative, pick the material mouthful downward guide rail 311 of 310 outside constant tilt with push pedal A35 position.
Sensor III 36 in the said assembly that switches tracks is horizontally fixed on the side shield 39 with the electromagnet 37 that switches tracks; Towards the key billet direction; Sensor III 36 be positioned at the electromagnet 37 that switches tracks under, in side shield 39 inboards, electromagnet 37 front ends that switch tracks, a push pedal B38 is arranged; Push pedal B38 is used to eject the key billet that reverse side is placed, and on the opposite side side shield 39 relative with said push pedal B38 position, is fixed with snubber block 312.
Said turning device 4 is connected after the screening plant 3; As shown in Figure 8, the front end of upset dish is connected with the conveyer belt A30 end of screening plant 3, and the below of upset dish connects straight line feeder 43; Described upset dish is connected and composed by the returning face plate 42 of rectilinear orbit 41, distortion side by side; And rectilinear orbit 41 is in the same side with the assembly that switches tracks, and returning face plate 42 is positioned at different both sides with switching tracks; Said rectilinear orbit 41 is downward-sloping, one side returning face plate 42 be tilted to down with rectilinear orbit 41 links to each other thereupon, and the another side of returning face plate 42 from front to back spiral rise, curl to the inside simultaneously; There is vertical side plates 44 both sides of said rectilinear orbit 41, wherein, with on the side plate 44 that said returning face plate 42 links to each other, be provided with opening near the position of returning face plate 42 rear ends, be convenient to key billet and slip in the rectilinear orbit 41 from returning face plate 42.
Said integrating device 5 is connected after the turning device 4; As shown in Figure 9; The integrated guide rail 50 that is used to collect qualified key billet vertically towards, its upper end is connected the end of upset dish, and the pallet 51 that is used for carrying key billet downwards of a level is arranged in the integrated guide rail 50; Outside integrated guide rail 50, being fixed with a lowering or hoisting gear connects; This lowering or hoisting gear comprises vertical screw mandrel 52, the fixing vertical motor 16 down in the upper end of screw mandrel 52, and the both sides of screw mandrel 52 are fixed with vertical guide rod; There is the lifter plate 54 of a level to be fixed on the screw mandrel middle part; Two guide rods pass lifter plate 54 simultaneously, an end articulated linkage assembly of lifter plate 54, and link assembly bends to the integrated guide rail direction; And stretch into and be fixedly connected with described pallet 51 in the integrated guide rail, also be fixed with the induction slide block 55 that is used to monitor lifter plate 54 lifting distances, the electromagnet 56 that is used to control pallet disengaging integrated guide rail on the lifter plate 54.
The upper side of said integrated guide rail has a upper shed 57, and when pallet rose to this height under the drive of lifter plate 54, it was inner to get into integrated guide rail from upper shed 57; Lower end side at integrated guide rail has a under shed 58, and when pallet 51 dropped to this position under the drive of lifter plate 54, pallet 51 can shift out under shed 58.
In order to guarantee that pallet 51 can accurately arrive the position height of under shed,, the inductive rod C59 and the square sensor II 510 of level are arranged with the fixed-site of under shed 58 horizontal alignments in the outside of integrated guide rail 50; In order accurately to control the heave amplitude of lifter plate; Up-down opportunity; On frame, be fixed with vertical inductive rod A511 near the screw mandrel upper end; Be fixed with vertical inductive rod B512 and square sensor I 513 on the frame near the screw mandrel lower end, also be provided with buffer bar 514, angle sensing chip 515 in the bottom of screw mandrel.
The conveyer belt B61 of the level of said feed arrangement 6 be positioned at said integrated guide rail under, and integrated guide rail 50 feed opening C62 and the vertical range between the conveyer belt B bottom be the thickness of a key billet, and be shown in figure 10.
Occupation mode:
Control section flow process (by the sequencing that works on power).
One, the self-initialize that powers on
This step will be cleared up and remained in the key billet in the integrating device after the last operation:
1, the pallet in the integrating device transports downwards;
2, pallet is extracted in electromagnet action when pallet arrives the under shed position out, and key billet drops on the conveyer belt of single key billet feed arrangement;
3, pallet moves upward;
4, when pallet arrival upper shed position, pallet is got back in the integrated guide rail, and stop motion;
5, the self-initialize that powers on is accomplished.
Two, the people is initialization processing template
This step will choose work at present to select the key billet template of processing:
1, mouse is pressed " choosing template automatically " button, and equipment " rotating disk blanking device ", " screening plant " are started working at this moment;
2, when key billet is sent to camera below inductance type metal sensor, this sensor sends signal and informs that PC takes pictures to key billet and chooses template;
3, when the key billet of having chosen template was sent to the inductance type metal sensor of rejecting the position, " rotating disk blanking device ", " screening plant " quit work, and rejected the electromagnet action, should reject by underproof key billet;
4, choose template procedure automatically and finish, program will be mated screening to the template of having chosen this moment.
Three, normal workflow
1, press lower keyboard ' 0 ' key, equipment brings into operation, and " lattice blanking device " " rotating disk blanking device ", " screening plant ", " turning device ", " integrating device ", " feed arrangement " move simultaneously;
2, " rotating disk blanking device " is responsible for single being delivered to of key billet in heaps " screening plant " of getting off from " lattice blanking device ";
3, " screening plant " will be one by one to the key billet of access to plant discern, screen, action such as upset, concrete steps are following:
A, arrive when taking pictures the inductance type metal sensor when key billet, notice PC is to the key billet identification of taking pictures, and result is existed in the database;
B, run to when rejecting position inductance type metal sensor when key billet, through the qualified processed result whether of the current key billet in the reading database: if substandard product is then rejected the electromagnet action with its rejecting; If being qualified products, current key billet then continues motion;
C, run to when switching tracks position inductance type metal sensor when key billet, through the result of current key billet positive and negative situation in the reading database: if key billet is positive, the electromagnet that switches tracks is failure to actuate; If key billet is reverse side, the electromagnet that then switches tracks action, with the key billet bullet to the track that overturns;
4, get into " turning device " when key billet, qualified key billet moves in rectilinear orbit, needs the key billet of upset then in returning face plate, to turn to the front, get into rectilinear orbit then after, output to again in " integrating device ";
5, " integrating device " can receive the signal from pc, gets into this device as a key billet, can under the drive of screw mandrel, the descend height of a key billet thickness of the key billet pallet in this device;
6, when " integrating device " saved bit by bit the key billet quantity of enough regulation requirements, " rotating disk blanking device ", " screening plant ", " turning device " were with stop motion, and " integrating device " will get into " self-initialize powers on " state;
Treat that 7, " self-initialize powers on " of " integrating device " accomplish, " lattice blanking device " position of storing lattice of will move falls to key billet " rotating disk blanking device ";
8, equipment returns to the state of bringing into operation;
9, when the operative employee pressed " 1 " button, equipment was out of service.
Four, abnormality processing
When equipment runs into abnormal conditions, the out of service and activation audible-visual annunciator of equipment meeting; The operative employee need clear up fault and press " 0 " button, and equipment will continue to recover normal operation.
Person of ordinary skill in the field of the present invention can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Claims (10)
1. a strip metal automatic screening and integrated feed arrangement; Comprise frame (10); It is characterized in that; According to flow process successively, be disposed with lattice blanking device (1), rotating disk blanking device (2), screening plant (3), turning device (4), integrating device (5), feed arrangement (6) on the said frame;
Said lattice blanking device is positioned at an end of frame, and wherein, the installing plate of level (11) is by frame support; Installing plate is provided with the rotating disk (12) of level, and the bottom surface of rotating disk opens wide, and its inside is separated into some storage lattice (13); The lateral surface of rotating disk is provided with circle gear teeth (14); Said rotating disk is connected through vertical dead axle, bearing with installing plate, and the plate face of installing plate is provided with feed opening A (15), and a side of installing plate also is provided with motor (16); The upper end of motor output shaft connects the gear (17) of level, and the gear teeth in this gear and the rotating disk outside are meshing with each other;
Said rotating disk blanking device is obliquely installed under the lattice blanking device; Wherein, the base plate of inclination (20) is by frame support, and base plate is provided with the material storage dish (21) of the inclination that is used to store material; The moving plate (22) of the bottom panel of this material storage dish for rotating separately; Moving plate is connected with base plate through rotating shaft, bearing, and the output shaft of a said rotating shaft and a motor is in transmission connection, and the edge of said moving plate is provided with some workpiece modules (24); Contour shape according to the required strip metal of processing on the workpiece module is provided with cut-out; The plate face of said base plate is provided with feed opening B (26), and, slide guide rail (27) under being tilted to that strip metal slides being provided with to be used to guide below the base plate, with the vertical positions aligning of feed opening;
Said screening plant is connected after the rotating disk blanking device; Wherein, the conveyer belt A (30) of level is by frame support, and the initiating terminal of conveyer belt is positioned at the said lower end that slides guide rail; Periphery at conveyer belt; Direction of transfer along conveyer belt is disposed with: be used to write down the camera assembly of strip metal image information, comprise video camera (31), sensor I (32); Be used to carry out the rejecting assembly of rejecting operation, comprise sensor II (33), reject electromagnet (34), push pedal A (35); And be used to carry out the assembly that switches tracks that switches tracks and operate, comprise sensor III (36), the electromagnet that switches tracks (37), push pedal B (38);
Said turning device is connected after the screening plant; Comprise the upset dish, be arranged on the straight line feeder (43) of upset dish below; Wherein, the front end of upset dish is connected with the conveyer belt end of said screening plant, and said upset dish is connected and composed by the returning face plate (42) of rectilinear orbit (41), distortion side by side; And rectilinear orbit is positioned at a side that is provided with the assembly that switches tracks;
Said integrating device is connected after the turning device; Wherein, The integrated guide rail (50) that is used to collect qualified strip metal vertically towards; Its upper end is positioned at the end of said upset dish, is provided with the pallet (51) that is used for carrying strip metal downwards in the said integrated guide rail, and this pallet lowering or hoisting gear outer with being arranged on integrated guide rail is connected; Said lowering or hoisting gear comprises vertical screw mandrel (52), is arranged on the motor of screw mandrel end, the lifter plate (54) that is connected with screw mandrel, sensor and the inductor that is used to control heave amplitude, and said pallet is connected with lifter plate;
The conveyer belt B (61) of the level of said feed arrangement be arranged on said integrated guide rail under, and integrated guide rail feed opening C (62) and the vertical range between the conveyer belt B bottom is the thickness of a strip metal.
2. strip metal automatic screening according to claim 1 and integrated feed arrangement is characterized in that, said rotating disk is the cylindrical enclosure of upper and lower opening, and its inside is divided into some storage lattice by average mark; Each storage lattice correspondence is provided with an inductive rod (18), and said inductive rod is perpendicular to the wall of rotating disk, is that circumference is radial evenly arranges; Said installing plate be provided with said rotating disk on the sensor (19) that matches of inductive rod.
3. strip metal automatic screening according to claim 1 and integrated feed arrangement; It is characterized in that said material storage dish is the cylinder plate of top opening, its side is a cylindrical enclosure; The lower edge of this cylindrical enclosure is embedded in the described base plate; The moving plate of its bottom surface is a circular slab, and moving panel edges has some recesses (28) evenly to distribute along circumference, fixing described workpiece module in the recess; The thickness of said moving plate is the thickness of a strip metal, and the cut-out of workpiece module is merely able to hold a strip metal.
4. strip metal automatic screening according to claim 3 and integrated feed arrangement; It is characterized in that; Be provided with some stirring rod (29) in the said material storage dish; Wherein, a part of stirring rod vertically stretches into material storage dish inside from top to bottom, and level stretches in the material storage dish another part stirring rod from the outside; The end that said stirring rod stretches in the material storage dish is fixed with stirring piece, is exposed at the outer end of material storage dish and the output shaft of motor and is in transmission connection.
5. strip metal automatic screening according to claim 1 and integrated feed arrangement is characterized in that, the both sides of said conveyer belt are provided with side shield (39), and the top of side shield exceeds conveyer belt; Said camera assembly is positioned at the initiating terminal of driving-belt, be fixed on the side shield of this end, camera be arranged to overlook strip metal on the conveyer belt towards, sensor I be fixed on the side shield, level is towards strip metal.
6. strip metal automatic screening according to claim 5 and integrated feed arrangement is characterized in that, said rejecting assembly, the assembly that switches tracks are positioned at the same side of conveyer belt; Sensor II in the said rejecting assembly is horizontally disposed with the rejecting electromagnet; Direction towards strip metal; The sensor II is positioned to be rejected under the electromagnet; Said push pedal A is positioned at the side shield inboard, rejects the front end of electromagnet, and the opposite side side shield relative with said rejecting module position is provided with and picks material mouthful (310), and picking material mouthful arranged outside has the underproof strip metal of guiding to break away from the downward-sloping inclined guide rails (311) of driving-belt; Sensor II in the said assembly that switches tracks is horizontally disposed with the electromagnet that switches tracks; Towards the strip metal direction; The sensor II be positioned at the electromagnet that switches tracks under; Said push pedal B is positioned at the side shield inboard, the front end of the electromagnet that switches tracks, and is fixed with snubber block (312) on the opposite side side shield relative with the said module position that switches tracks.
7. strip metal automatic screening according to claim 1 and integrated feed arrangement; It is characterized in that; The rectilinear orbit of said upset dish is downward-sloping; One side that said returning face plate links to each other with rectilinear orbit is tilted to down thereupon, and the spiral rising from front to back of the another side of returning face plate is curled simultaneously to the inside; There is vertical side plates (44) both sides of said rectilinear orbit, wherein, are convenient to strip metal and in returning face plate, slip into the opening in the rectilinear orbit with being provided with on the side plate that said returning face plate links to each other, near the position of returning face plate rear end.
8. strip metal automatic screening according to claim 1 and integrated feed arrangement is characterized in that, said lifter plate level towards, be fixedly connected with leading screw, screw mandrel passes the vertical through hole in the middle of the lifter plate; One end articulated linkage assembly of said lifter plate, link assembly stretches in the integrated guide rail, is fixedly connected with the pallet of level; Also be fixed with the induction slide block (55) that is used to monitor the lifter plate lifting distance, the electromagnet (56) that is used to control pallet disengaging integrated guide rail on the said lifter plate.
9. strip metal automatic screening according to claim 8 and integrated feed arrangement; It is characterized in that; The upper side of said integrated guide rail is provided with is convenient to the upper shed (57) that pallet gets into integrated guide rail inside, and the lower end side of said integrated guide rail is provided with the under shed (58) of being convenient to pallet and shifting out integrated guide rail; The outside of said integrated guide rail is provided with the inductive rod C (59) and the square sensor II (510) of level with the position of said under shed horizontal alignment.
10. strip metal automatic screening according to claim 9 and integrated feed arrangement is characterized in that, the upper end of said screw mandrel connects motor, are fixed with vertical inductive rod A (511) on the frame near the screw mandrel upper end; Be fixed with vertical inductive rod B (512) and square sensor I (513) on the frame near the screw mandrel lower end; Also be provided with buffer bar (514), angle sensing chip (515) in the bottom of screw mandrel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210262249.0A CN102784759B (en) | 2012-07-27 | 2012-07-27 | Strip metal auto-screening and integrated feeding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210262249.0A CN102784759B (en) | 2012-07-27 | 2012-07-27 | Strip metal auto-screening and integrated feeding device |
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| Publication Number | Publication Date |
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| CN102784759A true CN102784759A (en) | 2012-11-21 |
| CN102784759B CN102784759B (en) | 2017-04-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210262249.0A Expired - Fee Related CN102784759B (en) | 2012-07-27 | 2012-07-27 | Strip metal auto-screening and integrated feeding device |
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