CN114872263B - Self-luminous automobile ornament processing equipment and processing technology thereof - Google Patents
Self-luminous automobile ornament processing equipment and processing technology thereof Download PDFInfo
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- CN114872263B CN114872263B CN202210623434.1A CN202210623434A CN114872263B CN 114872263 B CN114872263 B CN 114872263B CN 202210623434 A CN202210623434 A CN 202210623434A CN 114872263 B CN114872263 B CN 114872263B
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- 238000005516 engineering process Methods 0.000 title claims abstract description 8
- 238000001746 injection moulding Methods 0.000 claims abstract description 108
- 230000007246 mechanism Effects 0.000 claims abstract description 74
- 239000000463 material Substances 0.000 claims abstract description 45
- 230000000149 penetrating effect Effects 0.000 claims abstract description 8
- 229920003023 plastic Polymers 0.000 claims description 182
- 239000004033 plastic Substances 0.000 claims description 130
- 238000003825 pressing Methods 0.000 claims description 27
- 210000001503 joint Anatomy 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 11
- 238000000465 moulding Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 5
- 238000002347 injection Methods 0.000 description 11
- 239000007924 injection Substances 0.000 description 11
- 238000001816 cooling Methods 0.000 description 9
- 238000001035 drying Methods 0.000 description 5
- 239000002985 plastic film Substances 0.000 description 5
- 230000004888 barrier function Effects 0.000 description 4
- 238000003754 machining Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005520 electrodynamics Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0084—General arrangement or lay-out of plants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14336—Coating a portion of the article, e.g. the edge of the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1615—The materials being injected at different moulding stations
- B29C45/162—The materials being injected at different moulding stations using means, e.g. mould parts, for transferring an injected part between moulding stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1642—Making multilayered or multicoloured articles having a "sandwich" structure
- B29C45/1643—Making multilayered or multicoloured articles having a "sandwich" structure from at least three different materials or with at least four layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1657—Making multilayered or multicoloured articles using means for adhering or bonding the layers or parts to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
Abstract
The application relates to the technical field of automobile accessory processing, in particular to self-luminous automobile accessory processing equipment and a processing technology thereof, wherein the self-luminous automobile accessory processing equipment comprises an injection molding device for injecting a mark component, a conveying device for conveying the mark component, a material moving device for moving the mark component from the injection molding device to the conveying device and a material stacking device for stacking the mark component; the injection molding device comprises a first injection molding machine, a second injection molding machine and a third injection molding machine; the conveying device is provided with a stacking area, and the stacking device is arranged at the stacking area; the conveying device comprises a first sliding mechanism, a second sliding mechanism and a third sliding mechanism; the first sliding mechanism is provided with a first blanking port penetrating through the upper surface and the lower surface of the first sliding mechanism; the second sliding mechanism is provided with a second blanking port penetrating through the upper surface and the lower surface of the second sliding mechanism; the third sliding mechanism is horizontally arranged on the stacking seat in a sliding manner and is connected to the lower part of the first blanking port. The self-luminous automobile ornament production and processing device can conveniently produce and process self-luminous automobile ornaments, and improves the automation degree of the self-luminous automobile ornament production.
Description
Technical Field
The application relates to the technical field of automobile accessory machining, in particular to self-luminous automobile accessory machining equipment and machining process thereof.
Background
In order to adapt to the trend of the automobile industry towards electrodynamic and intelligent, the inner and outer accessories of the automobile are provided with luminous ornaments. At present, a self-luminous automobile ornament is provided, which comprises a base and a sign assembly arranged on the base, wherein the sign assembly sequentially comprises a transparent plastic plate, a background plastic layer and a luminous plastic layer along the direction close to the base, and the sizes of the transparent plastic plate, the background plastic layer and the luminous plastic layer are kept consistent. The background plastic layer has a luminescent engraving hole penetrating the front and rear surfaces thereof for forming a logo outline, and the luminescent plastic layer has a luminescent convex portion adapted to the luminescent engraving hole.
In the process of production and processing of self-luminous automobile ornaments, a transparent plastic plate, a background plastic layer, a luminous plastic layer and a base are subjected to independent injection molding through an injection molding machine, and then are assembled by workers, and are installed through laser welding or bonding and other modes.
With respect to the related art, the inventor considers that the above production and processing process requires a worker to take and assemble the transparent plastic plate, the background plastic layer, the luminescent plastic layer and the base, and then place the transparent plastic plate, the background plastic layer, the luminescent plastic layer and the base on the laser welding assembly for laser welding or bonding the transparent plastic plate, the background plastic layer, the luminescent plastic layer and the base, and the process requires more manpower and has lower automation degree.
Disclosure of Invention
In order to facilitate production and processing of self-luminous automobile ornaments and improve the automation degree of the production of the self-luminous automobile ornaments, the application provides self-luminous automobile ornaments processing equipment and processing technology thereof.
In a first aspect, the present application provides a self-luminous automotive trim processing apparatus that adopts the following technical scheme:
the self-luminous automobile ornament processing equipment comprises an injection molding device for injecting a mark component, a conveying device for conveying the mark component, a material moving device for moving the mark component from a discharge area of the injection molding device to the conveying device, and a material stacking device for stacking the mark component; the injection molding device comprises a first injection molding machine for injecting a transparent plastic plate and a background plastic layer, a second injection molding machine for injecting a luminous plastic layer and a third injection molding machine for injecting a base;
the conveying device is provided with a stacking area, and the stacking device is arranged at the stacking area; the conveying device comprises a first sliding mechanism for conveying the transparent plastic plate and the background plastic layer towards the stacking area, a second sliding mechanism for conveying the luminous plastic layer towards the stacking area and a third sliding mechanism for conveying the mark component from the stacking area towards the third injection molding machine; the second sliding mechanism is positioned above the first sliding mechanism at the stacking area, and the first sliding mechanism is positioned above the third sliding mechanism at the stacking area;
the first sliding mechanism is provided with a first blanking port penetrating through the upper surface and the lower surface of the first blanking port close to the stacking area, and a first blanking assembly is arranged at the first blanking port; the second sliding mechanism is provided with a second blanking port penetrating through the upper surface and the lower surface of the second blanking port close to the material stacking area, and a second blanking assembly is arranged at the second blanking port; and the third sliding mechanism is horizontally arranged on the first blanking port in a sliding manner, and a stacking seat is arranged below the first blanking port in a sliding manner.
Through adopting above-mentioned technical scheme, when producing self-luminous automotive spare, through first injection molding machine injection moulding transparent plastic slab and background plastic layer, through the luminous plastic layer of second injection molding machine injection moulding, carry transparent plastic slab and background plastic layer to fold material regional department through first slide mechanism, carry the luminous plastic layer to fold material regional department through second slide mechanism for luminous plastic layer, background plastic layer and transparent plastic slab fall in proper order on folding the material seat, afterwards, carry the sign subassembly towards third injection molding machine department through third slide mechanism, make the third injection molding machine mould plastics on the sign subassembly and form the base, thereby accomplish the processing of self-luminous automotive spare, thereby can improve the degree of automation of self-luminous automotive spare processing, make things convenient for the processing and the production of self-luminous automotive spare.
Preferably, the first sliding mechanism comprises a first sliding seat, a first sliding table horizontally sliding and installed on the first sliding seat, and a first driving assembly for driving the first sliding table to slide back and forth; the first sliding table is provided with a first through hole, the first sliding seat is provided with a second through hole, and the first through hole is in butt joint with the second through hole to form a first blanking hole.
Through adopting above-mentioned technical scheme, after transparent plastic slab and background plastic layer pass through first injection molding machine injection molding, move transparent plastic slab and background plastic layer to first slip table on through the discharging area that moves the material device from first injection molding machine, start first drive assembly for first drive assembly drives first slip table and slides towards the material overlapping region on first slide, thereby realize carrying transparent plastic slab and background plastic layer to the regional department of overlapping through first sliding mechanism, can conveniently carry transparent plastic slab and background plastic layer that processing was accomplished from this, improve the degree of automation in the course of working.
Preferably, the first blanking assembly comprises a first baffle plate horizontally sliding in the first sliding table, a second baffle plate horizontally sliding and abutting against one side of the first baffle plate, and a second driving assembly for driving the first baffle plate and the second baffle plate to slide; the first baffle and the second baffle are formed with a first positioning groove for clamping the transparent plastic plate and the background plastic layer into when in sliding butt joint.
Through adopting above-mentioned technical scheme, when transparent plastic slab and background plastic layer move to on the first slip table through the material transfer device, first baffle and second baffle butt joint for transparent plastic slab and background plastic layer place in the first constant head tank on the first slip table, when first slip table slides to folding the material region, first baffle slides towards keeping away from second baffle one side, and second baffle slides towards keeping away from first baffle one side, thereby makes first baffle and second baffle open, makes transparent plastic slab and background plastic layer drop to fold the material seat from in the first blanking mouth.
Preferably, the second sliding mechanism comprises a second sliding seat, a second sliding table horizontally sliding and installed on the second sliding seat, and a third driving assembly for driving the second sliding table to slide back and forth; the second sliding table is provided with a third port, the second sliding seat is provided with a fourth port, and the third port and the fourth port are in butt joint to form a second blanking port.
Through adopting above-mentioned technical scheme, after luminous plastic layer passes through second injection molding machine injection molding, move luminous plastic layer to the second slip table through the play material device from the discharge area of second injection molding machine, start third drive assembly for third drive assembly drive second slip table slides towards stacking the material region on the second slide, thereby realize carrying luminous plastic layer to stacking material region department through second slide mechanism, can conveniently carry the luminous plastic layer of completion to processing from this, improve the degree of automation in the course of working.
Preferably, the second blanking assembly comprises a third baffle plate horizontally sliding in the second sliding table, a fourth baffle plate horizontally sliding and abutting against one side of the third baffle plate, and a fourth driving assembly for driving the third baffle plate and the fourth baffle plate to slide; and a second positioning groove for clamping the luminous plastic layer is formed when the third baffle and the fourth baffle are in sliding butt joint.
Through adopting above-mentioned technical scheme, when luminous plastic layer moves to the second slip table through moving the material device, third baffle and fourth baffle butt joint for luminous plastic layer is placed in the second constant head tank on the second slip table, and when the second slip table slipped to folding the material region, third baffle was slided towards keeping away from fourth baffle one side, and fourth baffle was slided towards keeping away from third baffle one side, thereby makes third baffle and fourth baffle open, makes luminous plastic layer drop to folding the material seat from the second blanking mouth in.
Preferably, the third sliding mechanism comprises a third sliding seat, a third sliding table horizontally sliding and installed on the third sliding seat, and a fifth driving assembly for driving the third sliding table to slide back and forth; the stacking seat is arranged on the third sliding table.
Through adopting above-mentioned technical scheme, when luminous plastic layer, background plastic layer and transparent plastic sheet coincide in order on folding the material seat, start fifth drive assembly for fifth drive assembly drive third slip table slides towards the third injection molding machine on the third slide, thereby realize carrying the mark subassembly that the coincide was accomplished to third injection molding machine department through third sliding mechanism, can conveniently carry the mark subassembly that the coincide was accomplished from this, improve the degree of automation in the course of working.
Preferably, the stacking device comprises a fixing seat for installing the stacking device, a pressing piece vertically sliding and installed above the stacking seat and used for pressing the sign assembly, and a sixth driving assembly installed on the fixing seat and driving the pressing piece to vertically slide.
By adopting the technical scheme, when the transparent plastic plate and the background plastic layer fall onto the stacking seat through the first blanking opening, and after the luminescent plastic layer falls onto the stacking seat through the second blanking opening, as the luminescent hollow holes are arranged on the background plastic layer, luminescent convex parts are arranged on the luminescent plastic layer, and when the background plastic layer and the luminescent plastic layer are laminated, the luminescent convex parts are not easy to clamp into the luminescent hollow holes, so that the stacking device for pressing the mark component is arranged; when the sign assembly is pressed, the sixth driving assembly is started, and the sixth driving assembly drives the pressing piece to slide downwards, so that the pressing piece presses the sign assembly, the luminous convex part is clamped into the luminous hollow hole, and the sign assembly is assembled.
Preferably, the fixing base comprises a supporting plate for installing the sixth driving assembly and a supporting rod installed on the second sliding mechanism; the supporting plate is adjustably mounted on the supporting rod.
Through adopting above-mentioned technical scheme, when installing the stacking device, install sixth drive assembly in the backup pad, the backup pad provides mounting platform for sixth drive assembly, the backup pad passes through the bracing piece and installs on second sliding mechanism, and the backup pad is adjustable to be installed on the bracing piece, thereby can adjust the mounted position of stacking device according to first blanking mouth and second blanking mouth, make the pressfitting place in directly over first blanking mouth and the second blanking mouth, thereby make the pressfitting place in and fold the sign subassembly directly over the material seat.
Preferably, the material moving device comprises a first manipulator for moving the plastic transparent plate and the background plastic layer from the discharging area of the first injection molding machine to the first positioning groove of the first sliding table, a second manipulator for moving the luminous plastic layer to the second positioning groove of the second sliding table, and a third manipulator for moving the sign assembly from the material stacking seat to the feeding area of the third injection molding machine.
By adopting the technical scheme, after the plastic transparent plate and the background plastic layer are injection molded by the first injection molding machine, the plastic transparent plate and the background plastic layer are moved to the first sliding table by the first manipulator; after the luminous plastic layer is injection molded by the second injection molding machine, the luminous plastic layer is moved to the second sliding table by the second manipulator; after the sign assembly is assembled, the sign assembly is conveyed to one side close to the third injection molding machine through the third sliding mechanism, and the sign assembly on the third sliding table is moved to the third injection molding machine through the third mechanical arm, so that the sign assembly can be moved through the material moving device, the processing and production of self-luminous automobile ornaments can be facilitated, and the degree of automation in the processing process is improved.
In a second aspect, the processing technology of the self-luminous automotive ornament processing device provided by the application adopts the following technical scheme:
the processing technology of the self-luminous automobile ornament processing equipment adopts any one of the self-luminous automobile ornament processing equipment, and comprises the following steps: s1, forming a transparent plastic plate and a background plastic layer through double-shot molding of a first injection molding machine, forming a luminous plastic layer through injection molding of a second injection molding machine, moving the transparent plastic plate and the background plastic layer onto a first sliding table by a first manipulator, and moving the luminous plastic layer onto a second sliding table by a second manipulator; s2, starting the first driving assembly and the third driving assembly, enabling the first sliding table to slide to the stacking area along the first sliding seat, and enabling the second sliding table to slide to the stacking area along the second sliding seat; s3, starting the second driving assembly and the fourth driving assembly, enabling the first baffle plate and the second baffle plate to be opened, and enabling the luminescent plastic layer, the background plastic layer and the transparent plastic plate to fall onto the stacking seat from top to bottom; s4, starting a sixth driving assembly to enable the pressing piece to slide downwards and press the marking assembly; s5, the sixth driving assembly drives the pressing piece to slide upwards, and the fifth driving assembly is started, so that the third sliding table slides towards the third injection molding machine along the third sliding seat; s6, moving the mark component to a feeding area of a third injection molding machine from a third sliding table through a third manipulator, and injecting the base through the third injection molding machine.
Through adopting above-mentioned technical scheme, first injection molding machine carries out injection molding to transparent plastic sheet and background plastic layer, the second injection molding machine carries out injection molding to luminous plastic layer, transparent plastic sheet and background plastic layer carry to fold material regional department through first manipulator and first sliding mechanism, luminous plastic layer carries to fold material regional department through second manipulator and second sliding mechanism, afterwards, transparent plastic sheet and background plastic layer drop to fold the material seat through first blanking subassembly, luminous plastic layer drops to fold the material seat through the second blanking subassembly and coincide on the background plastic layer, carry out the coincide through folding the material device to marking assembly, move marking assembly to third injection molding machine through third sliding mechanism and third manipulator on, thereby the accessible third injection molding machine moulds plastics the base on marking assembly, thereby can improve the degree of automation in the processing of self-luminous automotive trim.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the automatic production device comprises an injection molding device, a conveying device, a material moving device and a material stacking device, so that the mark component can be injected by the injection molding device, and the self-luminous automobile ornament can be produced by the conveying device, the material moving device and the material stacking device to realize integrated automatic production, so that the automatic degree of processing of the self-luminous automobile ornament can be improved;
2. the stacking device comprises a fixing seat, a pressing piece and a sixth driving assembly, so that the marking assembly on the stacking seat can be pressed through the sixth driving assembly, and the marking assembly is completely stacked;
3. the material moving device comprises a first manipulator, a second manipulator and a third manipulator, so that the transparent plastic plate and the background plastic layer can be moved through the first manipulator, the luminous plastic layer can be moved through the second manipulator, the mark component can be moved through the third manipulator, and the material moving in the production process can be facilitated.
Drawings
Fig. 1 is a schematic view showing the overall structure of a self-luminous automotive trim part according to embodiment 1 of the present application.
Fig. 2 is a schematic diagram showing the overall structure of a self-luminous automotive trim processing apparatus according to embodiment 1 of the present application.
Fig. 3 is a schematic view of a partial mechanism of a self-luminous automotive trim processing apparatus according to embodiment 1 of the present application.
Fig. 4 is a partial sectional view of a self-luminous automotive trim processing apparatus of embodiment 1 of the present application.
Fig. 5 is a schematic structural view of a first sliding mechanism of a self-luminous automotive trim processing apparatus according to embodiment 1 of the present application.
Fig. 6 is a schematic structural view of a second sliding mechanism of the self-luminous automotive trim processing apparatus according to embodiment 1 of the present application.
Fig. 7 is a schematic structural view of a third sliding mechanism of a self-luminous automotive trim processing apparatus according to embodiment 1 of the present application.
Reference numerals illustrate: 1. self-luminous automobile ornament; 11. a base; 12. a logo assembly; 121. a transparent plastic plate; 1211. a light-emitting groove body; 122. a background plastic layer; 1221. luminous hollowed-out holes; 123. a luminescent plastic layer; 1231. a light emitting convex portion;
2. an injection molding device; 21. a first injection molding machine; 211. a first injection molding station; 212. a second injection molding station; 213. a first cooling station; 214. a first discharge station; 22. a second injection molding machine; 221. a third injection molding station; 222. a second cooling station; 223. a second discharge station; 23. a third injection molding machine; 231. a fourth injection molding station; 232. a third cooling station; 233. a third discharge station;
3. a conveying device; 31. a first slip mechanism; 311. a first slider; 3111. a second port; 312. a first sliding table; 3121. a first port; 3122. a first lead screw nut; 313. a first drive assembly; 3131. a first lead screw; 3132. a first rotating electric machine; 314. a first blanking port; 315. a first blanking assembly; 3151. a first baffle; 3152. a second baffle; 3153. a second drive assembly; 3154. a first cylinder; 3155. a second cylinder; 316. a first positioning groove; 32. a second slip mechanism; 321. a second slider; 3211. a fourth port; 322. a second sliding table; 3221. a third port; 3222. a second lead screw nut; 323. a third drive assembly; 3231. a second lead screw; 3232. a second rotating electric machine; 324. a second blanking port; 325. a second blanking assembly; 3251. a third baffle; 3252. a fourth baffle; 3253. a fourth drive assembly; 3254. a third cylinder; 3255. a fourth cylinder; 326. a second positioning groove; 33. a third slip mechanism; 331. a third slider; 332. a third sliding table; 3321. a third lead screw nut; 333. a fifth drive assembly; 3331. a third lead screw; 3332. a third rotary electric machine; 334. a stacking seat; 335. a stacking groove;
4. a material transferring device; 41. a first manipulator; 42. a second manipulator; 43. a third manipulator; 5. a stacking device; 51. a fixing seat; 511. a support plate; 5111. a bar-shaped hole; 512. a support rod; 513. a fixing nut; 52. pressing the piece; 53. a sixth drive assembly; 6. a stacking area; 7. and a drying tunnel.
Detailed Description
The present application is described in further detail below in conjunction with figures 1-7.
Example 1:
referring to fig. 1, the self-luminous automotive trim 1 includes a base 11 and a sign assembly 12 mounted on the base 11, the sign assembly 12 sequentially including a transparent plastic plate 121, a background plastic layer 122 and a luminous plastic layer 123 in a direction close to the base 11, the sizes of the transparent plastic plate 121, the background plastic layer 122 and the luminous plastic layer 123 being kept uniform. The background plastic layer 122 has a light emitting hollow 1221 penetrating through the front and rear surfaces thereof for forming a logo outline, a light emitting convex portion 1231 adapted to the light emitting hollow 1221 is provided on a side of the light emitting plastic layer 123 facing the background plastic layer 122, and a light emitting groove 1211 adapted to the light emitting convex portion 1231 is provided on a side of the transparent plastic layer facing the background plastic layer 122. When the sign assembly 12 is assembled, the luminescent protrusions 1231 are snapped into the luminescent groove 1211 through the luminescent engraving 1221 such that the transparent plastic layer covers the luminescent protrusions 1231 and the surface of the background plastic layer 122.
Embodiment 1 of the application discloses self-luminous automobile ornament processing equipment. Referring to fig. 2 and 3, the self-luminous automotive trim part processing apparatus includes an injection molding device 2 for injection molding a sign assembly 12, a conveying device 3 for conveying the sign assembly 12, a transfer device 4 for transferring the sign assembly 12 from a discharge area of the injection molding device 2 onto the conveying device 3, and a stacking device 5 for stacking the sign assembly 12.
Referring to fig. 2 and 3, the injection molding apparatus 2 includes a first injection molding machine 21 for injecting a transparent plastic sheet 121 and a background plastic layer 122, a second injection molding machine 22 for injecting a luminescent plastic layer 123, and a third injection molding machine 23 for injecting a base 11. In this embodiment, the first injection molding machine 21 is a vertical rotary table double-color injection molding machine, and at least four stations are disposed on a rotary table of the first injection molding machine 21, wherein the four stations are a first injection molding station 211 for injecting a transparent plastic plate 121, a second injection molding station 212 for injecting a background plastic layer 122, a first cooling station 213 for cooling the transparent plastic plate 121/the background plastic layer 122, and a first discharging station 214 for discharging the transparent plastic plate 121/the background plastic layer 122. The second injection molding machine 22 is a vertical rotary table injection molding machine, and at least three stations are arranged on a rotary table of the second injection molding machine 22, wherein the three stations are a third injection molding station 221 for injecting the luminous plastic layer 123, a second cooling station 222 for cooling the luminous plastic layer 123 and a second discharging station 223 for discharging the luminous plastic layer 123 respectively. The third injection molding machine 23 is a vertical rotary table injection molding machine, and at least three stations are arranged on a rotary table of the third injection molding machine 23, and the three stations are a fourth injection molding station 231 for injecting the base 11, a third cooling station 232 for cooling the self-luminous automobile ornament 1 and a third discharging station 233 for discharging the self-luminous automobile ornament 1.
Referring to fig. 3 and 4, the conveying apparatus 3 includes a first slide mechanism 31 provided on a side of the first injection machine 21 toward the second injection machine 22, a second slide mechanism 32 provided on a side of the second injection machine 22 toward the first injection machine 21, and a third slide mechanism 33 provided on a side of the third injection machine 23 toward the first injection machine 21 and the second injection machine 22. The first, second and third slide mechanisms 31, 32 and 33 are provided with an overlapping stack area 6 between the first, second and third injection molding machines 21, 22 and 23. At the stacking area 6, the conveying device 3 is provided with a second sliding mechanism 32, a first sliding mechanism 31 and a third sliding mechanism 33 in sequence from top to bottom.
Referring to fig. 2, the conveyor 3 is provided with a drying tunnel 7 at the stacking area 6, the drying tunnel 7 covering a first slip mechanism 31, a second slip mechanism 32 and a third slip mechanism 33 at the stacking area 6, so that the sign assembly 12 conveyed to the stacking area 6 can be annealed. When the material of the sign assembly 12 is PC material as base material, the temperature of the drying tunnel 7 is controlled to be 130-plus-minus 5 ℃ for 30-35 minutes. When the material of the sign component 12 is ABS material as base material, the temperature of the drying tunnel 7 is controlled to be 80 plus or minus 5 ℃ for 30 to 35 minutes.
Referring to fig. 3 and 5, the first sliding mechanism 31 includes a first slider 311, a first sliding table 312 horizontally slidably mounted on the first slider 311, and a first driving assembly 313 driving the first sliding table 312 to slide back and forth. The first sliding table 312 is provided with a first through hole 3121, the first sliding seat 311 is provided with a second through hole 3111 which is in butt joint with the first through hole 3121 on the stacking area 6, and the first through hole 3121 is in butt joint with the second through hole 3111 to form a first blanking hole 314. In the present embodiment, the first driving assembly 313 includes a first screw 3131 horizontally disposed on the first slider 311, a first screw nut 3122 disposed on the first slider 312 and slidably engaged with the first screw 3131, and a first rotating motor 3132 driving the first screw 3131 to rotate.
The first sliding table 312 is provided with a first blanking component 315 at the bottom of the first through hole 3121, and the first blanking component 315 includes a first baffle 3151 horizontally sliding in the first sliding table 312, a second baffle 3152 horizontally sliding and abutting against one side of the first baffle 3151, and a second driving component 3153 driving the first baffle 3151 and the second baffle 3152 to slide. A first positioning groove 316 for clamping the transparent plastic plate 121 and the background plastic layer 122 is formed on the first sliding table 312 when the first baffle 3151 and the second baffle 3152 are in sliding butt joint. In the present embodiment, the second driving assembly 3153 includes a first cylinder 3154 connected to the bottom of the first sliding table 312 and disposed on a side of the first baffle 3151 away from the second baffle 3152, and a second cylinder 3155 connected to the bottom of the first sliding table 312 and disposed on a side of the second baffle 3152 away from the first baffle 3151.
Referring to fig. 3 and 6, the second sliding mechanism 32 includes a second sliding base 321, a second sliding table 322 horizontally slidably mounted on the second sliding base 321, and a third driving assembly 323 driving the second sliding table 322 to slide back and forth. The second sliding table 322 is provided with a third port 3221, the second sliding seat 321 is provided with a fourth port 3211 which is in butt joint with the third port 3221 on the stacking area 6, and the third port 3221 is in butt joint with the fourth port 3211 to form a second blanking port 324. In the present embodiment, the third driving assembly 323 includes a second screw 3231 horizontally disposed on the second slider 321, a second screw nut 3222 disposed on the second slider 322 and slidably engaged with the second screw 3231, and a second rotating motor 3232 driving the second screw 3231 to rotate.
The second sliding table 322 is provided with a second blanking assembly 325 at the bottom of the third port 3221, and the second blanking assembly 325 includes a third baffle 3251 horizontally sliding in the second sliding table 322, a fourth baffle 3252 horizontally sliding and abutting against one side of the third baffle 3251, and a fourth driving assembly 3253 driving the third baffle 3251 and the fourth baffle 3252 to slide. The third baffle 3251 and the fourth baffle 3252 form a second positioning groove 326 on the second sliding table 322 for the luminescent plastic layer 123 to be clamped in when in sliding connection. In the present embodiment, the fourth driving assembly 3253 includes a third cylinder 3254 connected to the bottom of the second sliding table 322 and disposed at a side of the third barrier 3251 remote from the fourth barrier 3252, and a fourth cylinder 3255 connected to the bottom of the second sliding table 322 and disposed at a side of the fourth barrier 3252 remote from the third barrier 3251.
Referring to fig. 3 and 7, the third sliding mechanism 33 includes a third sliding base 331, a third sliding table 332 horizontally slidably mounted on the third sliding base 331, and a fifth driving assembly 333 driving the third sliding table 332 to slide back and forth. The third sliding table 332 is provided with a stacking seat 334 for being received under the first blanking port 314. In this embodiment, the third sliding table 332 is provided with a stacking groove 335 adapted to the size of the sign assembly 12, so that the stacking groove 335 on the third sliding table 332 is formed into a stacking seat 334. In the present embodiment, the fifth driving assembly 333 includes a third screw 3331 horizontally disposed on the third slide 331, a third screw nut 3321 disposed on the third slide table 332 and slidably engaged with the third screw 3331, and a third rotating motor 3332 driving the third screw 3331 to rotate.
Referring to fig. 3, the transfer device 4 includes a first robot 41 for transferring the plastic transparent plate and background plastic layer 122 from the first discharge station 214 of the first injection molding machine 21 into the first positioning slot 316 of the first slide table 312, a second robot 42 for transferring the luminescent plastic layer 123 from the second discharge station 223 of the second injection molding machine 22 into the second positioning slot 326 of the second slide table 322, and a third robot 43 for transferring the sign assembly 12 from the third slide table 332 onto the third injection molding machine 23. In the present embodiment, the first manipulator 41, the second manipulator 42 and the third manipulator 43 are all suction-type manipulators, so that the plastic transparent plate, the background plastic layer 122 and the luminescent plastic layer 123 can be sucked and discharged more stably.
Referring to fig. 4 and 6, the stacking device 5 includes a fixing base 51 for mounting the stacking device 5, a pressing member 52 vertically slidably mounted above the stacking base 334 for pressing the sign assembly 12, and a sixth driving assembly 53 mounted on the fixing base 51 and driving the pressing member 52 to vertically slide. In the present embodiment, the pressing member 52 is a square plate, and the size of the pressing member 52 is consistent with the size of the stacking groove 335 on the third sliding table 332. The sixth driving component 53 is a driving cylinder, and a piston rod of the driving cylinder is connected with the pressing piece 52, so that the driving cylinder can vertically drive the pressing piece 52 through expansion and contraction of the piston rod. The pressing member 52 may press the sign assembly 12, so that the light emitting protrusion 1231 passes through the light emitting hollow 1221 and is clamped into the light emitting slot 1211, so that the sign assembly 12 is assembled.
Referring to fig. 6, the fixing base 51 includes a support plate 511 for mounting the sixth driving assembly 53 and a support bar 512 mounted on the second slider 321, and the support plate 511 is adjustably mounted on the support bar 512. In this embodiment, the cylinder body of the sixth driving component 53 is mounted on the supporting plate 511 by a bolt, a bar-shaped hole 5111 through which the supporting rod 512 passes is horizontally provided on the supporting plate 511 along the conveying direction of the second sliding mechanism 32, and fixing nuts 513 are respectively screwed on two sides of the supporting rod 512 passing through the supporting plate 511, so that the mounting position of the stacking device 5 can be adjusted according to the first blanking port 314 and the second blanking port 324, and the pressing component 52 is arranged right above the first blanking port 314 and the second blanking port 324, so that the pressing component 52 is arranged right above the stacking seat 334 to press the sign component 12.
The implementation principle of the self-luminous automobile ornament processing equipment of the embodiment 1 of the application is as follows:
when the self-luminous automobile ornament 1 is produced, the transparent plastic plate 121 and the background plastic layer 122 are injection molded through the first injection molding machine 21, the luminous plastic layer 123 is injection molded through the second injection molding machine 22, the transparent plastic plate 121 and the background plastic layer 122 are moved onto the first sliding table 312 from the first discharging station 214 on the first injection molding machine 21 through the first mechanical arm 41, the transparent plastic plate 121 and the background plastic layer 122 are conveyed to the position of the stacking area 6 through the first sliding mechanism 31, the luminous plastic layer 123 is moved onto the second sliding table 322 from the second discharging station 223 on the second injection molding machine 22 through the second mechanical arm 42, the luminous plastic layer 123 is conveyed to the position of the stacking area 6 through the second sliding mechanism 32, the first blanking component 315 and the second blanking component 325 are opened, the luminous plastic layer 123, the background plastic layer 122 and the transparent plastic plate 121 fall onto the stacking seat 334 from top to bottom, the laminating device 5 is started, the mark component 12 is pressed through the third sliding mechanism 33, the mark component 12 is conveyed to the position of the third injection molding machine 23 through the third sliding mechanism 33, the mark component 12 is moved onto the position of the third injection molding machine 23 through the third mechanical arm 43, and the self-luminous automobile ornament 1 is produced, and the self-luminous automobile ornament 1 can be produced conveniently, and the self-luminous automobile ornament 1 can be produced, and the self-luminous automobile ornament 1 can be finished, and the self-luminous automobile ornament can be manufactured, and the self-luminous automobile ornament 1 can be manufactured, and the self-luminous automobile ornaments can be manufactured, and the self-luminous automobile ornaments.
Example 2:
with reference to fig. 2 to 7, embodiment 2 of the present application discloses a processing technology of a self-luminous automotive trim processing device, which adopts the self-luminous automotive trim processing device in embodiment 1, and includes the following steps:
s1, performing double-shot molding on a transparent plastic plate 121 and a background plastic layer 122 by a first injection molding machine 21, performing injection molding on the transparent plastic plate 121 and the background plastic layer 122 by a second injection molding machine 22, and moving the transparent plastic plate 121 and the background plastic layer 122 onto a first sliding table 312 by a first manipulator 41, and moving the luminescent plastic layer 123 onto a second sliding table 322 by a second manipulator 42;
s2, starting the first driving assembly 313 and the third driving assembly 323, so that the first sliding table 312 slides to the stacking area 6 along the first sliding seat 311, and the second sliding table 322 slides to the stacking area 6 along the second sliding seat 321;
s3, starting the second driving assembly 3153 and the fourth driving assembly 3253, so that the first baffle 3151 and the second baffle 3152 are opened, and the third baffle 3251 and the fourth baffle 3252 are opened, so that the luminous plastic layer 123, the background plastic layer 122 and the transparent plastic plate 121 fall onto the stacking base 334 from top to bottom;
s4, starting the sixth driving assembly 53, so that the pressing piece 52 slides downwards to press on the sign assembly 12;
s5, the sixth driving component 53 drives the pressing piece 52 to slide upwards, and the fifth driving component 333 is started, so that the third sliding table 332 slides towards the third injection molding machine 23 along the third sliding seat 331;
s6, the marking assembly 12 is moved to a feeding area of the third injection molding machine 23 from the third sliding table 332 through the third mechanical arm 43, and the base 11 is molded on the marking assembly 12 through the third injection molding machine 23.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (4)
1. The self-luminous automotive ornament processing equipment is characterized by comprising an injection molding device (2) for injecting a mark assembly (12), a conveying device (3) for conveying the mark assembly (12), a material moving device (4) for moving the mark assembly (12) from a discharging area of the injection molding device (2) to the conveying device (3) and a material stacking device (5) for stacking the mark assembly (12);
the injection molding device (2) comprises a first injection molding machine (21) for injecting a transparent plastic plate (121) and a background plastic layer (122), a second injection molding machine (22) for injecting a luminous plastic layer (123), and a third injection molding machine (23) for injecting a base (11);
the conveying device (3) is provided with a stacking area (6), and the stacking device (5) is arranged at the stacking area (6); the conveying device (3) comprises a first sliding mechanism (31) for conveying the transparent plastic plate (121) and the background plastic layer (122) towards the stacking area (6), a second sliding mechanism (32) for conveying the luminescent plastic layer (123) towards the stacking area (6), and a third sliding mechanism (33) for conveying the mark assembly (12) from the stacking area (6) towards the third injection molding machine (23); the second sliding mechanism (32) is positioned above the first sliding mechanism (31) at the stacking area (6), and the first sliding mechanism (31) is positioned above the third sliding mechanism (33) at the stacking area (6);
the first sliding mechanism (31) is provided with a first blanking port (314) penetrating through the upper surface and the lower surface of the first blanking port (314) near the stacking area (6), and the first sliding mechanism (31) is provided with a first blanking component (315) at the first blanking port (314); the second sliding mechanism (32) is provided with a second blanking port (324) penetrating through the upper surface and the lower surface of the second blanking port (324) close to the stacking area (6), and the second sliding mechanism (32) is provided with a second blanking assembly (325) at the second blanking port (324); the third sliding mechanism (33) is horizontally slidably provided with a stacking seat (334) which is supported below the first blanking port (314);
the first sliding mechanism (31) comprises a first sliding seat (311), a first sliding table (312) horizontally sliding and installed on the first sliding seat (311) and a first driving assembly (313) driving the first sliding table (312) to slide back and forth; a first through hole (3121) is formed in the first sliding table (312), a second through hole (3111) is formed in the first sliding seat (311), and the first through hole (3121) and the second through hole (3111) are in butt joint to form a first blanking hole (314);
the first blanking assembly (315) comprises a first baffle (3151) horizontally sliding in the first sliding table (312), a second baffle (3152) horizontally sliding and abutting against one side of the first baffle (3151), and a second driving assembly (3153) driving the first baffle (3151) and the second baffle (3152) to slide; the first baffle (3151) and the second baffle (3152) are formed with a first positioning groove (316) for clamping the transparent plastic plate (121) and the background plastic layer (122) when in sliding butt joint;
the second sliding mechanism (32) comprises a second sliding seat (321), a second sliding table (322) horizontally sliding and installed on the second sliding seat (321), and a third driving assembly (323) driving the second sliding table (322) to slide back and forth; a third port (3221) is formed in the second sliding table (322), a fourth port (3211) is formed in the second sliding seat (321), and the third port (3221) and the fourth port (3211) are in butt joint to form a second blanking port (324);
the second blanking assembly (325) comprises a third baffle (3251) horizontally sliding in the second sliding table (322), a fourth baffle (3252) horizontally sliding and abutting against one side of the third baffle (3251), and a fourth driving assembly (3253) for driving the third baffle (3251) and the fourth baffle (3252) to slide; a second positioning groove (326) for clamping the luminous plastic layer (123) is formed when the third baffle (3251) and the fourth baffle (3252) are in sliding butt joint;
the third sliding mechanism (33) comprises a third sliding seat (331), a third sliding table (332) horizontally sliding and installed on the third sliding seat (331), and a fifth driving assembly (333) driving the third sliding table (332) to slide back and forth; the stacking seat (334) is arranged on the third sliding table (332);
the stacking device (5) comprises a fixing seat (51) for mounting the stacking device (5), a pressing piece (52) vertically slidably mounted above the stacking seat (334) and used for pressing the sign assembly (12), and a sixth driving assembly (53) mounted on the fixing seat (51) and used for driving the pressing piece (52) to vertically slide.
2. A self-luminous automotive trim processing apparatus as claimed in claim 1, wherein said fixed seat (51) comprises a support plate (511) for mounting said sixth driving assembly (53) and a support rod (512) mounted on said second sliding mechanism (32); the supporting plate (511) is adjustably mounted on the supporting rod (512).
3. The self-luminous automotive trim part processing apparatus according to claim 1, wherein the material moving device (4) comprises a first manipulator (41) for moving the plastic transparent plate and the background plastic layer (122) from the discharge area of the first injection molding machine (21) into the first positioning groove (316) of the first sliding table (312), a second manipulator (42) for moving the luminous plastic layer (123) into the second positioning groove (326) of the second sliding table (322), and a third manipulator (43) for moving the sign assembly (12) from the stacking base (334) to the feed area of the third injection molding machine (23).
4. A processing technology of the self-luminous automotive trim part processing device, characterized in that the self-luminous automotive trim part (1) processing device according to any one of claims 1 to 3 is adopted, comprising the steps of:
s1, forming a transparent plastic plate (121) and a background plastic layer (122) through double-shot molding by a first injection molding machine (21), forming a luminous plastic layer (123) through injection molding by a second injection molding machine (22), moving the transparent plastic plate (121) and the background plastic layer (122) onto a first sliding table (312) by a first manipulator (41), and moving the luminous plastic layer (123) onto a second sliding table (322) by a second manipulator (42);
s2, starting the first driving assembly (313) and the third driving assembly (323) to enable the first sliding table (312) to slide to the stacking area (6) along the first sliding seat (311), and enabling the second sliding table (322) to slide to the stacking area (6) along the second sliding seat (321);
s3, starting the second driving assembly (3153) and the fourth driving assembly (3253) to enable the first baffle plate (3151) and the second baffle plate (3152) to be opened, and enabling the third baffle plate (3251) and the fourth baffle plate (3252) to be opened to enable the luminous plastic layer (123), the background plastic layer (122) and the transparent plastic plate (121) to fall onto the stacking base (334) from top to bottom;
s4, starting a sixth driving assembly (53) to enable the pressing piece (52) to slide downwards to press on the sign assembly (12);
s5, the sixth driving assembly (53) drives the pressing piece (52) to slide upwards, and the fifth driving assembly (333) is started, so that the third sliding table (332) slides towards the third injection molding machine (23) along the third sliding seat (331);
s6, moving the mark assembly (12) to a feeding area of the third injection molding machine (23) from the third sliding table (332) through the third mechanical arm (43), and injecting the base (11) through the third injection molding machine (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210623434.1A CN114872263B (en) | 2022-06-02 | 2022-06-02 | Self-luminous automobile ornament processing equipment and processing technology thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210623434.1A CN114872263B (en) | 2022-06-02 | 2022-06-02 | Self-luminous automobile ornament processing equipment and processing technology thereof |
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| CN114872263A CN114872263A (en) | 2022-08-09 |
| CN114872263B true CN114872263B (en) | 2024-01-09 |
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