CN114848293A - 一种具有大面积止血功能的绷带制作工艺 - Google Patents
一种具有大面积止血功能的绷带制作工艺 Download PDFInfo
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Abstract
本发明公开了一种具有大面积止血功能的绷带制作工艺，其特征在于，包括以下步骤：S1：初步编织：将玻璃纤维以500根为一组浸润、熔融、拉丝工序制成单根的玻璃纤维丝，将竹纤维进行清花、梳棉、集束、并条工序制成竹纤维丝，将聚酯纤维以经纬线的方式排列编织呈网状结构，再以热粘、压合工序将编织排列好的聚酯纤维制成聚酯纤维网；S2：初步清洗：使用流动的水对玻璃纤维丝和竹纤维丝以及聚酯纤维网进行清洗，再用热风进行烘干，本发明涉及绷带制作技术领域，绷带整体的坚韧性，不易破损，不易撕裂，防止受伤的部位受到二次伤害。
Description
技术领域
本发明涉及绷带制作技术领域，具体为一种具有大面积止血功能的绷带制作工艺。
背景技术
绷带，指包扎伤口或患处的纱布带，是常见的医疗用品，由纱布或棉布制成，有自粘弹性绷带、运动防护型绷带等多种类型，公开号为CN103935146A 的发明专利，公开了一种彩色海绵绷带的制造方法包含以下步骤：步骤(A)：将一热升华转印纸印上一彩色图纹转印层；步骤(B)：将该印有该彩色图纹转印层的热升华转印纸叠置于一素色海绵绷带并加热加压，然而在实际生活中，该发明只是在现有的绷带基础上增加花纹颜色，并没有提升绷带本体的性能，公开号为CN103648454A的发明专利，公开了包括衬垫层和弹性压迫层的双层压迫绷带，然而在实际生活中，该发明的绷带整体韧性较差，没有针对绷带本体加强的结构，在使用中，绷带会出现开口或者撕裂的状况出现，这两个发明的绷带只是具有包扎的功能，不具有防护的功能，在对面积较大的伤口包扎后，无法对伤口进行额外的保护，伤口在收到外界的伤害时，会出现二次损伤的后果，使用不方便。
发明内容
针对现有技术的不足，本发明提供了一种具有大面积止血功能的绷带制作工艺，解决了现有绷带不具备保护功能的问题。
为实现以上目的，本发明通过以下技术方案予以实现：一种具有大面积止血功能的绷带制作工艺，其特征在于，包括以下步骤：
S1：初步编织：将玻璃纤维以500根为一组浸润、熔融、拉丝工序制成单根的玻璃纤维丝，将竹纤维进行清花、梳棉、集束、并条工序制成竹纤维丝，将聚酯纤维以经纬线的方式排列编织呈网状结构，再以热粘、压合工序将编织排列好的聚酯纤维制成聚酯纤维网；
S2：初步清洗：使用流动的水对玻璃纤维丝和竹纤维丝以及聚酯纤维网进行清洗，再用热风进行烘干；
S3：二次编织：将竹纤维丝编织成竹纤维布，将玻璃纤维丝编织成玻璃纤维布，通过气相沉积法在竹纤维布的上下表层形成碳化硅层；
S4：贴合：使用环氧树脂将玻璃纤维布贴合在竹纤维布上下表层的碳化硅层上，再将聚酯纤维网贴合在玻璃纤维布的外表层上，将多层纱布压合制成纱布层，将成纱布层贴合缝制在聚酯纤维网的外部，形成多层结构的组合布； S5：定型消毒：将多层结构的组合布缝制裁剪成绷带状，通过高温蒸汽以及消毒水进行消毒杀菌处理，最后使用清水进行清洗并烘干；
优选的，所述S1中，玻璃纤维在拉丝过程中，需要将玻璃纤维表面涂覆一种有机乳状物的多相结构表面处理剂。
优选的，所述S1中，浸润采用的是有机物和无机物的混合乳状液，成分包括：偶联剂、成膜剂、润滑剂、抗静电剂、润湿剂、PH值调节剂。
优选的，所述S2中，烘干温度在120～135℃范围，烘干时间在8～18h。
优选的，所述S5中，组合布缝制裁剪后的绷带厚度为2-3毫米，清水为经过消毒杀菌处理过的蒸馏水。
优选的，在所述有机物和无机物的混合乳状液内加入交联剂和防腐剂以及杀菌剂。
有益效果
本发明提供一种具有大面积止血功能的绷带制作工艺，具备以下有益效果:在绷带的内部设有玻璃纤维布层，能够增加绷带整体的坚韧性，不易破损，不易撕裂，当使用绷带包扎的部位受到外界的刺激时，玻璃纤维布层能够保证绷带不易损坏，防止受伤的部位受到二次伤害，碳化硅层化学性能稳定、热膨胀系数小、耐磨性能好，能够增加绷带整体的强度，使绷带不易损坏，给人们的使用带来了方便。
具体实施方式
下面将结合本发明实施例，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
本发明提供一种技术方案：一种具有大面积止血功能的绷带制作工艺，其特征在于，包括以下步骤：
S1：初步编织：将玻璃纤维以500根为一组浸润、熔融、拉丝工序制成单根的玻璃纤维丝，将竹纤维进行清花、梳棉、集束、并条工序制成竹纤维丝，将聚酯纤维以经纬线的方式排列编织呈网状结构，再以热粘、压合工序将编织排列好的聚酯纤维制成聚酯纤维网；
S2：初步清洗：使用流动的水对玻璃纤维丝和竹纤维丝以及聚酯纤维网进行清洗，再用热风进行烘干；
S3：二次编织：将竹纤维丝编织成竹纤维布，将玻璃纤维丝编织成玻璃纤维布，通过气相沉积法在竹纤维布的上下表层形成碳化硅层；
S4：贴合：使用环氧树脂将玻璃纤维布贴合在竹纤维布上下表层的碳化硅层上，再将聚酯纤维网贴合在玻璃纤维布的外表层上，将多层纱布压合制成纱布层，将成纱布层贴合缝制在聚酯纤维网的外部，形成多层结构的组合布； S5：定型消毒：将多层结构的组合布缝制裁剪成绷带状，通过高温蒸汽以及消毒水进行消毒杀菌处理，最后使用清水进行清洗并烘干，所述S1中，玻璃纤维在拉丝过程中，需要将玻璃纤维表面涂覆一种有机乳状物的多相结构表面处理剂，所述S1中，浸润采用的是有机物和无机物的混合乳状液，成分包括：偶联剂、成膜剂、润滑剂、抗静电剂、润湿剂、PH值调节剂，所述S2中，烘干温度在120～135℃范围，烘干时间在8～18h，所述S5中，组合布缝制裁剪后的绷带厚度为2-3毫米，清水为经过消毒杀菌处理过的蒸馏水，在所述有机物和无机物的混合乳状液内加入交联剂和防腐剂以及杀菌剂。
通过本领域技术人员，将本案中的工序次进行使用，具体连接以及操作顺序，应参考下述工作原理，其详细连接手段，为本领域公知技术，下述主要介绍工作原理以及过程。
实施例：将玻璃纤维制成单根的玻璃纤维丝，将竹纤维竹纤维丝，将聚酯纤维制成聚酯纤维网，将竹纤维丝编织成竹纤维布，将玻璃纤维丝编织成玻璃纤维布，通过气相沉积法在竹纤维布的上下表层形成碳化硅层，使用环氧树脂将玻璃纤维布贴合在竹纤维布上下表层的碳化硅层上，再将聚酯纤维网贴合在玻璃纤维布的外表层上，将多层纱布压合制成纱布层，将成纱布层贴合缝制在聚酯纤维网的外部，形成多层结构的组合布，将多层结构的组合布缝制裁剪成绷带状，通过高温蒸汽以及消毒水进行消毒杀菌处理，最后使用清水进行清洗并烘干。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。
Claims (6)
1.一种具有大面积止血功能的绷带制作工艺，其特征在于，包括以下步骤：
S1：初步编织：将玻璃纤维以500根为一组浸润、熔融、拉丝工序制成单根的玻璃纤维丝，将竹纤维进行清花、梳棉、集束、并条工序制成竹纤维丝，将聚酯纤维以经纬线的方式排列编织呈网状结构，再以热粘、压合工序将编织排列好的聚酯纤维制成聚酯纤维网；
S2：初步清洗：使用流动的水对玻璃纤维丝和竹纤维丝以及聚酯纤维网进行清洗，再用热风进行烘干；
S3：二次编织：将竹纤维丝编织成竹纤维布，将玻璃纤维丝编织成玻璃纤维布，通过气相沉积法在竹纤维布的上下表层形成碳化硅层；
S4：贴合：使用环氧树脂将玻璃纤维布贴合在竹纤维布上下表层的碳化硅层上，再将聚酯纤维网贴合在玻璃纤维布的外表层上，将多层纱布压合制成纱布层，将成纱布层贴合缝制在聚酯纤维网的外部，形成多层结构的组合布；
S5：定型消毒：将多层结构的组合布缝制裁剪成绷带状，通过高温蒸汽以及消毒水进行消毒杀菌处理，最后使用清水进行清洗并烘干。
2.根据权利要求1所述的一种具有大面积止血功能的绷带制作工艺，其特征在于，所述S1中，玻璃纤维在拉丝过程中，需要将玻璃纤维表面涂覆一种有机乳状物的多相结构表面处理剂。
3.根据权利要求1所述的一种具有大面积止血功能的绷带制作工艺，其特征在于，所述S1中，浸润采用的是有机物和无机物的混合乳状液，成分包括：偶联剂、成膜剂、润滑剂、抗静电剂、润湿剂、PH值调节剂。
4.根据权利要求1所述的一种具有大面积止血功能的绷带制作工艺，其特征在于，所述S2中，烘干温度在120～135℃范围，烘干时间在8～18h。
5.根据权利要求1所述的一种具有大面积止血功能的绷带制作工艺，其特征在于，所述S5中，组合布缝制裁剪后的绷带厚度为2-3毫米，清水为经过消毒杀菌处理过的蒸馏水。
6.根据权利要求3所述的一种具有大面积止血功能的绷带制作工艺，其特征在于，在所述有机物和无机物的混合乳状液内加入交联剂和防腐剂以及杀菌剂。
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