CN114835468A - 一种高强度岩板及其制备方法 - Google Patents
一种高强度岩板及其制备方法 Download PDFInfo
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- 239000011435 rock Substances 0.000 title claims abstract description 40
- 238000002360 preparation method Methods 0.000 title abstract description 10
- 239000000835 fiber Substances 0.000 claims abstract description 31
- 239000000919 ceramic Substances 0.000 claims abstract description 22
- 239000000843 powder Substances 0.000 claims abstract description 22
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 22
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims abstract description 17
- 235000015895 biscuits Nutrition 0.000 claims abstract description 16
- 239000010453 quartz Substances 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
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- 238000009826 distribution Methods 0.000 claims abstract description 12
- 239000011268 mixed slurry Substances 0.000 claims abstract description 12
- 239000005995 Aluminium silicate Substances 0.000 claims abstract description 9
- 235000012211 aluminium silicate Nutrition 0.000 claims abstract description 9
- 229910001570 bauxite Inorganic materials 0.000 claims abstract description 8
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000010433 feldspar Substances 0.000 claims abstract description 8
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052901 montmorillonite Inorganic materials 0.000 claims abstract description 8
- 238000005034 decoration Methods 0.000 claims abstract description 7
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- 230000032683 aging Effects 0.000 claims abstract description 6
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- 235000012222 talc Nutrition 0.000 claims description 12
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 10
- 239000002270 dispersing agent Substances 0.000 claims description 10
- 238000002844 melting Methods 0.000 claims description 7
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- 229910021532 Calcite Inorganic materials 0.000 claims description 5
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 5
- 239000004327 boric acid Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 239000010434 nepheline Substances 0.000 claims description 5
- 229910052664 nepheline Inorganic materials 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 5
- 229910052715 tantalum Inorganic materials 0.000 claims description 5
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims description 5
- 239000011787 zinc oxide Substances 0.000 claims description 5
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 claims description 3
- 235000019982 sodium hexametaphosphate Nutrition 0.000 claims description 3
- 229910000162 sodium phosphate Inorganic materials 0.000 claims description 3
- 239000001488 sodium phosphate Substances 0.000 claims description 3
- 235000011008 sodium phosphates Nutrition 0.000 claims description 3
- 235000019832 sodium triphosphate Nutrition 0.000 claims description 3
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 claims description 3
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 claims description 3
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 claims description 2
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 claims description 2
- 229910000323 aluminium silicate Inorganic materials 0.000 claims 2
- PZZYQPZGQPZBDN-UHFFFAOYSA-N aluminium silicate Chemical compound O=[Al]O[Si](=O)O[Al]=O PZZYQPZGQPZBDN-UHFFFAOYSA-N 0.000 claims 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims 1
- 238000002156 mixing Methods 0.000 abstract description 6
- 230000000844 anti-bacterial effect Effects 0.000 abstract description 5
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 3
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Abstract
本发明公开了一种高强度岩板及其制备方法，以下按照重量份数计的组分组成：高岭土30‑55份、铝矾土15‑25份、长石10‑15份、滑石2‑5份、石英10‑20份、陶瓷纤维1‑10份，硅藻土20‑25份，玄武岩5‑10份，以及蒙脱土20‑25份，锆白熔块10‑20份，按照设定用量比例，将上述组分混合在一起制备成混合浆料，将所述混合浆料经过喷雾干燥造粒，得到具有一定流动性的球形颗粒粉料并过筛陈腐，得到含水率为5～10％的生坯粉料，在干燥后的素坯表面进行布施底釉、喷墨装饰、布施面釉后，烧制成型，再经冷却、磨边、抛光、打蜡，得到所述岩板。本发明具有较高的强度，同时还具有一定的抗菌能力。
Description
技术领域
本发明涉及一种岩板，具体地说是一种高强度岩板及其制备方法。
背景技术
随着科学技术的不断发展和人类生活水平的不断提高，建筑装饰向着环保化、多功能、高强轻质化、成品化、安装标准化、控制智能化的新型装饰材料方向发展。
岩板作为一种全新的材料，是在陶瓷薄板和陶瓷大板的基础上演变而来的一个全新概念，既与陶瓷薄板、陶瓷大板有着大规格的共性，又在产品表现力上形成明显的区别，是陶瓷大板企业另辟蹊径、细分品类的结果。岩板的主要特性是大、厚、纹理一致，相比瓷砖更加的耐火、耐高温、耐污、耐腐蚀以及零渗透。岩板经高温生成，莫氏硬度超过5级，耐刮、耐磨性能及其优越，是价值丰富细腻的石材纹理，使得岩板跨界应用于橱具、家具的优势突出，经久耐用。从产品特性来看，岩板非常具有竞争力—人造石、石英石含有树脂，大理石、花岗岩具有放射性，在环保健康上均不及岩板，同时岩板的纹理为人工创作，丰富多样，这些优势决定了岩板在板材化道路上能够越走越远，并牢牢占据一席之地。
为了适应用户的需求，岩板的尺寸越来越大，传统的工艺技术已难以适应大规格产品的生产，导致岩板生产难度增大，生产过程中需要对陶瓷岩板坯的成型圧力、坯体强度、干燥控制、高温烧成等各方面进行严格管控，而其中陶瓷岩板坯体配方的合理性对陶瓷岩板坯能否适应实际生产又有着十分关键的作用。而且，现有的岩板，功能性也较为单一。
发明内容
为了解决上述的技术问题，本发明提供了一种高强度岩板及其制备方法。
为了解决上述技术问题，本发明采取以下技术方案：
一种高强度岩板，由以下按照重量份数计的组分组成：
高岭土30-55份、铝矾土15-25份、长石10-15份、滑石2-5份、石英10-20份、陶瓷纤维1-10份，硅藻土20-25份，玄武岩5-10份，以及蒙脱土20-25份，锆白熔块10-20份。
所述陶瓷纤维为氧化铝纤维或者硅酸铝纤维中的一种或者两种。
所述锆白熔块由以下重量份组成：钽坭尾矿石10-30份，霞石5-10份，方解石5-10份，滑石2-8份，锆英石5-15份，氧化锌1-5份，硼酸1-5份，石英8-15份。
所述氧化铝纤维为多晶氧化铝纤维，熔点温度＞1450℃，直径为0.03μm～2.5μm。
所述硅酸铝纤维熔点温度＞1400℃，直径为1μm～3μm。
一种高强度岩板的制备方法，包括以下步骤：
S1：按照设定用量比例，将高岭土30-55份、铝矾土15-25份、长石10-15份、滑石2-5份、石英10-20份、陶瓷纤维1-10份，硅藻土20-25份，玄武岩5-10份，以及蒙脱土20-25份，锆白熔块10-20份混合在一起，再加入分散剂和水混合均匀，球磨混合配制成混合浆料；
S2：将所述混合浆料经过喷雾干燥造粒，得到具有一定流动性的球形颗粒粉料并过筛陈腐，得到含水率为5～10％的生坯粉料；
S3：将得到的生坯粉料进行压机布料压制成型，得到素坯并干燥；
S4：在干燥后的素坯表面进行布施底釉、喷墨装饰、布施面釉后，烧制成型，再经冷却、磨边、抛光、打蜡，得到所述岩板。
所述分散剂选自磷酸钠、六偏磷酸钠、三聚磷酸钠和聚丙烯酸钠中的一种。
本发明制备简易，提升了产品的整体强度，同时具有一定的耐污抗菌性。
具体实施方式
下面详细描述本发明的实施方式，下面通过具体实施例进行解释，仅用于解释本发明，而不能理解为对本发明的限制。
实施例一
一种高强度岩板，由以下按照重量份数计的组分组成：
高岭土30份、铝矾土15份、长石10份、滑石2份、石英10份、陶瓷纤维1份，硅藻土20份，玄武岩5份，以及蒙脱土20份，锆白熔块10份。所述陶瓷纤维为氧化铝纤维。所述氧化铝纤维为多晶氧化铝纤维，熔点温度为1550℃，直径为0.03μm。
所述锆白熔块由以下重量份组成：钽坭尾矿石10份，霞石5份，方解石5份，滑石2份，锆英石5份，氧化锌1份，硼酸1份，石英8份。
具体制备时，包括以下步骤：
S1：按照设定用量比例，上述各组分混合在一起，再加入分散剂和水混合均匀，球磨混合配制成混合浆料。
S2：将所述混合浆料经过喷雾干燥造粒，得到具有一定流动性的球形颗粒粉料并过筛陈腐，得到含水率为5％的生坯粉料。
S3：将得到的生坯粉料进行压机布料压制成型，得到素坯并干燥。
S4：在干燥后的素坯表面进行布施底釉、喷墨装饰、布施面釉后，烧制成型，再经冷却、磨边、抛光、打蜡，得到所述岩板。
所述分散剂为磷酸钠。
经测试，实施例1所述的坯体的规格为：长1.5m、宽2.5m、厚度为14.5mm；表面硬度达到莫氏硬度7级，吸水率为0.01％，破坏强度7690N，抗菌率为99.0％。
实施例二
一种高强度岩板，由以下按照重量份数计的组分组成：
高岭土45份、铝矾土20份、长石12份、滑石3份、石英15份、陶瓷纤维5份，硅藻土22份，玄武岩8份，以及蒙脱土22份，锆白熔块15份。所述陶瓷纤维为硅酸铝纤维中。
所述锆白熔块由以下重量份组成：钽坭尾矿石120份，霞石7份，方解石8份，滑石6份，锆英石10份，氧化锌3份，硼酸3份，石英10份。
所述硅酸铝纤维熔点温度为1500℃，直径为2μm。
具体制备时，包括以下步骤：
S1：将以上各组分混合在一起，再加入分散剂和水混合均匀，球磨混合配制成混合浆料。
S2：将所述混合浆料经过喷雾干燥造粒，得到具有一定流动性的球形颗粒粉料并过筛陈腐，得到含水率为8％的生坯粉料。
S3：将得到的生坯粉料进行压机布料压制成型，得到素坯并干燥。
S4：在干燥后的素坯表面进行布施底釉、喷墨装饰、布施面釉后，烧制成型，再经冷却、磨边、抛光、打蜡，得到所述岩板。
所述分散剂选择为六偏磷酸钠。
经测试，实施例1所述的坯体的规格为：长1.5m、宽2.5m、厚度为15.5mm；表面硬度达到莫氏硬度7级，吸水率为0.01％，破坏强度8100N，抗菌率为99.5％。
实施例三
一种高强度岩板，由以下按照重量份数计的组分组成：
高岭土55份、铝矾土25份、长石15份、滑石5份、石英20份、陶瓷纤维10份，硅藻土25份，玄武岩10份，以及蒙脱土25份，锆白熔块20份。所述陶瓷纤维为氧化铝纤维。
所述锆白熔块由以下重量份组成：钽坭尾矿石30份，霞石10份，方解石10份，滑石8份，锆英石15份，氧化锌5份，硼酸5份，石英15份。
所述氧化铝纤维为多晶氧化铝纤维，熔点温度为1650℃，直径为2.5μm。
具体制备时，包括以下步骤：
S1：按照设定用量比例，将以上各组分混合在一起，再加入分散剂和水混合均匀，球磨混合配制成混合浆料。
S2：将所述混合浆料经过喷雾干燥造粒，得到具有一定流动性的球形颗粒粉料并过筛陈腐，得到含水率为10％的生坯粉料。
S3：将得到的生坯粉料进行压机布料压制成型，得到素坯并干燥。
S4：在干燥后的素坯表面进行布施底釉、喷墨装饰、布施面釉后，烧制成型，再经冷却、磨边、抛光、打蜡，得到所述岩板。
所述分散剂选择为三聚磷酸钠。
经测试，实施例1所述的坯体的规格为：长1.5m、宽2.5m、厚度为16.5mm；表面硬度达到莫氏硬度7级，吸水率为0.01％，破坏强度8310N，抗菌率为99.8％。
需要说明的是，以上仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换，但是凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。
Claims (7)
1.一种高强度岩板，其特征在于，由以下按照重量份数计的组分组成：
高岭土30-55份、铝矾土15-25份、长石10-15份、滑石2-5份、石英10-20份、陶瓷纤维1-10份，硅藻土20-25份，玄武岩5-10份，以及蒙脱土20-25份，锆白熔块10-20份。
2.根据权利要求1所述的高强度岩板，其特征在于，所述陶瓷纤维为氧化铝纤维或者硅酸铝纤维中的一种或者两种。
3.根据权利要求1所述的高强度岩板，其特征在于，所述锆白熔块由以下重量份组成：钽坭尾矿石10-30份，霞石5-10份，方解石5-10份，滑石2-8份，锆英石5-15份，氧化锌1-5份，硼酸1-5份，石英8-15份。
4.根据权利要求1所述的高强度岩板，其特征在于，所述氧化铝纤维为多晶氧化铝纤维，熔点温度＞1450℃，直径为0.03μm～2.5μm。
5.根据权利要求1所述的高强度岩板，其特征在于，所述硅酸铝纤维熔点温度＞1400℃，直径为1μm～3μm。
6.根据权利要求1-5中任一项所述的高强度岩板的制备方法，其特征在于，包括以下步骤：
S1：按照设定用量比例，将高岭土30-55份、铝矾土15-25份、长石10-15份、滑石2-5份、石英10-20份、陶瓷纤维1-10份，硅藻土20-25份，玄武岩5-10份，以及蒙脱土20-25份，锆白熔块10-20份混合在一起，再加入分散剂和水混合均匀，球磨混合配制成混合浆料；
S2：将所述混合浆料经过喷雾干燥造粒，得到具有一定流动性的球形颗粒粉料并过筛陈腐，得到含水率为5～10％的生坯粉料；
S3：将得到的生坯粉料进行压机布料压制成型，得到素坯并干燥；
S4：在干燥后的素坯表面进行布施底釉、喷墨装饰、布施面釉后，烧制成型，再经冷却、磨边、抛光、打蜡，得到所述岩板。
7.根据权利要求6所述的高强度岩板的制备方法，其特征在于，所述分散剂选自磷酸钠、六偏磷酸钠、三聚磷酸钠和聚丙烯酸钠中的一种。
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