CN114833410B - Method for reducing residual stress of heterogeneous brazed joint - Google Patents
Method for reducing residual stress of heterogeneous brazed joint Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000001816 cooling Methods 0.000 claims abstract description 90
- 238000005219 brazing Methods 0.000 claims abstract description 74
- 238000010438 heat treatment Methods 0.000 claims abstract description 47
- 238000003466 welding Methods 0.000 claims abstract description 12
- 239000010953 base metal Substances 0.000 claims description 43
- 239000000463 material Substances 0.000 claims description 26
- 239000000919 ceramic Substances 0.000 claims description 14
- 229910000679 solder Inorganic materials 0.000 claims description 13
- 229910000851 Alloy steel Inorganic materials 0.000 claims description 8
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 8
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 8
- 239000010962 carbon steel Substances 0.000 claims description 8
- 239000000945 filler Substances 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 238000004321 preservation Methods 0.000 claims description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 3
- 229910052709 silver Inorganic materials 0.000 claims description 3
- 239000004332 silver Substances 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
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- 239000011701 zinc Substances 0.000 claims description 2
- 238000009413 insulation Methods 0.000 claims 3
- 229920000426 Microplastic Polymers 0.000 abstract description 3
- 238000001556 precipitation Methods 0.000 abstract description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 26
- 239000010935 stainless steel Substances 0.000 description 26
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 18
- 230000000052 comparative effect Effects 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- 230000008569 process Effects 0.000 description 6
- 210000001519 tissue Anatomy 0.000 description 5
- 208000013201 Stress fracture Diseases 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
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- 230000009466 transformation Effects 0.000 description 2
- 208000010392 Bone Fractures Diseases 0.000 description 1
- 206010017076 Fracture Diseases 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
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- 230000008602 contraction Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
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- 238000009792 diffusion process Methods 0.000 description 1
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- 238000002844 melting Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/003—Cooling means for welding or cutting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
本发明属于焊接技术领域,涉及一种降低异质钎焊接头残余应力的方法。本发明在钎焊接头降低到某个温度时,通过先升温处理,产生微塑性变形及微析出,消减残余应力,再次降温,产生残余应力,再通过升温消减应力,在循环过程中降低接头温度,同时消减接头的残余应力。本发明深冷循环处理通过(0.1~0.4)T和‑(75~150)℃之间的升降温循环,由热胀冷缩效应产生的不均匀变形使组织中可动位错消弭,固定位错纠缠、增值,消减钎焊接头组织内部的残余应力。
The invention belongs to the technical field of welding, and relates to a method for reducing residual stress of dissimilar brazing joints. When the brazing joint is lowered to a certain temperature, microplastic deformation and micro-precipitation are generated by heating first, reducing residual stress, cooling again to generate residual stress, and then reducing the stress by heating up, reducing the temperature of the joint during the cycle , while reducing the residual stress of the joint. The cryogenic cycle treatment of the present invention eliminates movable dislocations in the tissue and fixes the position of Mis-entanglement, adding value, reducing residual stress inside the brazed joint structure.
Description
技术领域technical field
本发明属于焊接技术领域,涉及一种降低异质钎焊接头残余应力的方法。The invention belongs to the technical field of welding, and relates to a method for reducing residual stress of a heterogeneous brazing joint.
背景技术Background technique
异质材料钎焊接头钎焊完成后,收缩量小的异质材料会阻止收缩量大的异质材料继续收缩,此时缩量大的异质材料会受到沿钎焊界面方向的拉应力,收缩量小的异质材料会受到沿钎焊界面方向的压应力,因此钎焊接头焊接后容易在界面上产生较大的残余应力,导致接头出现裂纹或其他类型的缺陷,从而降低结合强度和使用寿命。After brazing of the dissimilar material brazing joint, the dissimilar material with a small shrinkage will prevent the dissimilar material with a large shrinkage from continuing to shrink. At this time, the dissimilar material with a large shrinkage will be subjected to tensile stress along the brazing interface direction. The dissimilar materials with small shrinkage will be subjected to compressive stress along the direction of the brazing interface, so the brazed joint is prone to generate large residual stress on the interface after welding, resulting in cracks or other types of defects in the joint, thereby reducing the bonding strength and service life.
再者,接头在冷却过程中,由于冷却不均和线膨胀系数不同导致的变形不均和相变变形会产生残余应力,大大降低了接头的强度和抗应力断裂能力,所以急需提出一种能够降低接头残余应力,提高接头综合性能的新型冷却处理方法。Furthermore, during the cooling process of the joint, the uneven deformation and phase transformation deformation caused by uneven cooling and different coefficients of linear expansion will generate residual stress, which greatly reduces the strength and stress fracture resistance of the joint. A new cooling treatment method to reduce residual stress of joints and improve the comprehensive performance of joints.
发明内容SUMMARY OF THE INVENTION
本发明的目的是针对现有技术存在的上述问题,提出了一种大幅度降低异质钎焊接头残余应力的方法。The purpose of the present invention is to provide a method for greatly reducing the residual stress of dissimilar brazing joints in view of the above problems existing in the prior art.
本发明的目的可通过下列技术方案来实现:一种降低异质钎焊接头残余应力的方法,所述方法包括钎焊,钎焊包括升温、保温、冷却循环处理,冷却循环处理包括:降温、保温、升温、保温的至少2次循环,且降温后的温度不高于前一次冷却循环中降温后的温度,升温后的温度不高于前一次冷却循环中升温后的温度。The object of the present invention can be achieved by the following technical solutions: a method for reducing residual stress of a heterogeneous brazing joint, the method includes brazing, and the brazing includes heating, heat preservation, and cooling cycle treatment, and the cooling cycle treatment includes: cooling, At least 2 cycles of heat preservation, heating and heat preservation, and the temperature after cooling is not higher than the temperature after cooling in the previous cooling cycle, and the temperature after heating is not higher than the temperature after heating in the previous cooling cycle.
在上述的一种降低异质钎焊接头残余应力的方法中,冷却循环处理过程中,第一次冷却循环中降温后的温度为(0.5~0.7)Ts,升温后的温度为(0.7~0.9)Ts,最后一次冷却循环中降温后的温度为(0.1~0.2)Ts,升温后的温度为(0.15~0.3)Ts,Ts为钎料的固相线温度。In the above-mentioned method for reducing residual stress of dissimilar brazing joints, during the cooling cycle treatment, the temperature after cooling in the first cooling cycle is (0.5~0.7) Ts, and the temperature after heating is (0.7~0.9 ) Ts, the temperature after cooling in the last cooling cycle is (0.1~0.2) Ts, the temperature after heating is (0.15~0.3) Ts, and Ts is the solidus temperature of the solder.
相比于传统降温处理方式,接头在冷却过程中,由于冷却不均和相变等导致组织结构畸变使接头产生大量残余应力,本发明冷却循环处理中在接头降低到某个温度时,通过先升温处理,增加组织中固溶元素的扩散驱动力,促进结构中微塑性变形及微析出过程的发生,能够释放组织内部由于冷却和元素固溶导致结构畸变产生的残余应力,增加结构稳定性,再次降温后,产生的残余应力,通过再升温消减应力,在循环过程中逐步降低接头温度,达到消减接头残余应力的目的。Compared with the traditional cooling treatment method, during the cooling process of the joint, a large amount of residual stress is generated in the joint due to the distortion of the tissue structure due to uneven cooling and phase transformation. The heating treatment increases the diffusion driving force of the solid solution elements in the structure, promotes the occurrence of microplastic deformation and micro precipitation in the structure, and can release the residual stress caused by the structural distortion caused by cooling and element solid solution inside the structure, and increase the structural stability. After cooling down again, the residual stress generated is reduced by heating up again, and the temperature of the joint is gradually reduced during the cycle to achieve the purpose of reducing the residual stress of the joint.
作为优选,冷却循环处理过程中,第一次冷却循环中降温后的温度为(0.6~0.7)Ts,再升温后的温度为(0.8~0.9)Ts:最后一次冷却循环中降温后的温度为(0.1~0.2)Ts,升温后的温度为(0.2~0.3)Ts。Preferably, during the cooling cycle treatment, the temperature after cooling in the first cooling cycle is (0.6~0.7) Ts, and the temperature after heating again is (0.8~0.9) Ts: the temperature after cooling in the last cooling cycle is (0.1~0.2) Ts, the temperature after heating is (0.2~0.3) Ts.
在上述的一种降低异质钎焊接头残余应力的方法中,冷却循环处理后还包括深冷循环处理,所述深冷循环处理包括降温、保温、升温、保温的至少2次循环,深冷循环处理中降温后的温度为T1,升温后的温度为T2,T1范围为-(75~150)℃,T2范围为(0.2~0.3)Ts,最后一次循环中降温至T1后保温、升温至室温或最后一次循环结束后降温至室温,Ts为钎料的固相线温度。In the above-mentioned method for reducing residual stress of dissimilar brazed joints, the cooling cycle treatment further includes a cryogenic cycle treatment, and the cryogenic cycle treatment includes at least two cycles of cooling, heat preservation, temperature increase, and heat preservation, and cryogenic The temperature after cooling in the cycle treatment is T 1 , the temperature after heating is T 2 , the range of T 1 is -(75~150) ℃, the range of T 2 is (0.2~0.3) Ts, and the temperature is lowered to T 1 in the last cycle After heat preservation, heating to room temperature or cooling to room temperature after the last cycle, Ts is the solidus temperature of the solder.
作为优选,冷却循环处理中、深冷循环处理中的降温速率均为5~20℃/min。Preferably, the temperature drop rates in the cooling cycle treatment and the cryogenic cycle treatment are both 5 to 20° C./min.
作为优选,冷却循环处理中、深冷循环处理中的保温时间均为1~5h。冷却循环处理或深冷循环处理中的单次循环的两次保温时间可以相同,也可以不相同。Preferably, the holding time in the cooling cycle treatment and the cryogenic cycle treatment is both 1-5h. The two holding times of a single cycle in the cooling cycle treatment or the cryogenic cycle treatment may be the same or different.
作为优选,冷却循环处理中、深冷循环处理中的升温速率均为5~20℃/min。Preferably, the temperature increase rates in the cooling cycle treatment and the cryogenic cycle treatment are both 5 to 20° C./min.
本发明深冷循环处理通过(0.1~0.4)Ts和-(75~150)℃之间的升降温循环处理,由热胀冷缩效应产生的不均匀变形使组织中可动位错消弭,固定位错纠缠、增值,消减组织内部的残余应力。The cryogenic cycle treatment of the present invention eliminates movable dislocations in the tissue through the heating and cooling cycle treatment between (0.1~0.4) Ts and -(75~150) ℃, and the uneven deformation caused by the effect of thermal expansion and cold contraction eliminates and fixes Dislocations are entangled and added value, reducing residual stress inside the tissue.
本发明通过两阶段的冷却处理可以大幅减少钎焊接头残余应力,提高接头的强度和抗应力断裂能力。The invention can greatly reduce the residual stress of the brazed joint through two-stage cooling treatment, and improve the strength and stress fracture resistance of the joint.
在上述的一种降低异质钎焊接头残余应力的方法中,钎焊具体包括利用钎料将第一母材和第二母材钎焊连接,钎焊连接满足以下计算公式:In the above-mentioned method for reducing residual stress of dissimilar brazed joints, brazing specifically includes using brazing material to connect the first base metal and the second base metal by brazing, and the brazing connection satisfies the following calculation formula:
其中α1为第一母材膨胀系数,T为钎焊接头焊接温度,σ1为施加平行于第一母材钎焊界面的应力,E1为第一母材弹性模量,α2为第二母材膨胀系数,σ2为施加平行于第二母材钎焊界面的应力,E2为第二母材弹性模量, t为室温。where α 1 is the expansion coefficient of the first base metal, T is the welding temperature of the brazed joint, σ 1 is the stress applied parallel to the brazing interface of the first base metal, E 1 is the elastic modulus of the first base metal, and α 2 is the first Two base metal expansion coefficients, σ 2 is the stress applied parallel to the brazing interface of the second base metal, E 2 is the elastic modulus of the second base metal, and t is the room temperature.
作为优选,。As a preference, .
进一步优选,。Further preferably, .
更进一步优选,。More preferably, .
室温20℃条件下,异质材料的第一母材和第二母材具有相同的长度L,两者具有不同的线膨胀系数,第一母材的线膨胀系数为α1,第二母材的线膨胀系数为α2,α1大于α2,钎焊时,第一母材和第二母材被加热到钎焊温度T,此时两者的线膨胀量分别为ΔL1/L=α1×(T-20),ΔL2/L =α2×(T-20),ΔL1/L大于ΔL2/L,加入钎料钎焊完成后,第一母材和第二母材形成一个整体接头,当冷却到室温,两者理论上需要分别产生线收缩量ΔL1/L =α1×(T-20),ΔL2/L =α2×(T-20),但焊后第一母材和第二母材形成一个整体,收缩量小的第二母材会阻止第一母材继续收缩,此时第一母材会受到沿钎焊界面方向的拉应力,第二母材会受到沿钎焊界面方向的压应力,因此钎焊接头焊接后会产生残余应力。本发明在加热时对弹性模量为E1的第一母材和弹性模量为E2的第二母材施加预应力σ1和预应力σ2。第一母材的线变形量为ΔL1/L =α1×(T-20)+σ1/E1,预应力σ1为压应力,使线变形量ΔL1/L减少。第二母材的线变形量为ΔL2/L =α2×(T-20)+σ2/E2,预应力σ1为拉应力,使线变形量ΔL2/L增加,最后通过控制,使两者的线变形量接近,从而达到降低接头焊接后的残余应力的目的。At room temperature of 20°C, the first base metal and the second base metal of the dissimilar material have the same length L, and the two have different linear expansion coefficients. The linear expansion coefficient of the first base metal is α 1 , and the second base metal The coefficient of linear expansion is α 2 , and α 1 is greater than α 2 . During brazing, the first base metal and the second base metal are heated to the brazing temperature T, and the linear expansions of the two are ΔL 1 /L= α 1 ×(T-20), ΔL 2 /L =α 2 ×(T-20), ΔL 1 /L is greater than ΔL 2 /L, after brazing is completed, the first base metal and the second base metal are To form an integral joint, when cooled to room temperature, the two theoretically need to produce line shrinkage ΔL 1 /L =α 1 × (T-20), ΔL 2 /L =α 2 × (T-20), but welding After the first base metal and the second base metal form a whole, the second base metal with a small shrinkage will prevent the first base metal from continuing to shrink. The base metal is subjected to compressive stress in the direction of the brazed interface, so the brazed joint will generate residual stress after welding. The present invention applies prestress σ 1 and prestress σ 2 to the first base material with elastic modulus E 1 and the second base material with elastic modulus E 2 during heating. The linear deformation amount of the first base material is ΔL 1 /L =α 1 ×(T-20)+σ 1 /E 1 , and the prestress σ 1 is a compressive stress, which reduces the linear deformation amount ΔL 1 /L. The linear deformation of the second base metal is ΔL 2 /L =α 2 ×(T-20)+σ 2 /E 2 , the prestress σ 1 is the tensile stress, and the linear deformation ΔL 2 /L is increased. Finally, by controlling , so that the linear deformation of the two is close, so as to achieve the purpose of reducing the residual stress of the joint after welding.
作为优选,当σ1=0时,钎焊连接满足以下计算公式:Preferably, when σ 1 =0, the soldered connection satisfies the following calculation formula:
。 .
作为优选,当σ2=0时,钎焊连接满足以下计算公式:Preferably, when σ 2 =0, the soldered connection satisfies the following calculation formula:
。 .
由于在加热时对弹性模量为E1的第一母材和弹性模量为E2的第二母材施加预应力σ1和预应力σ2操作具有一定难度,本发明还可以通过在加热时对其中一个母材进行施加应力,使得两者的线变形量接近,实现降低接头焊接后的残余应力的目的。Since it is difficult to apply the prestress σ 1 and the prestress σ 2 to the first base material with the elastic modulus E 1 and the second base material with the elastic modulus E 2 during heating, the present invention can also be achieved by heating At the same time, stress is applied to one of the base metals, so that the linear deformation of the two is close, and the purpose of reducing the residual stress after welding of the joint is realized.
在上述的一种降低异质钎焊接头残余应力的方法中,钎料包括镍基、铜基、银基、铝基、锌基和锡基钎料中的至少一种。In the above-mentioned method for reducing residual stress of a heterogeneous brazing joint, the brazing filler metal includes at least one of nickel-based, copper-based, silver-based, aluminum-based, zinc-based and tin-based brazing filler metals.
在上述的一种降低异质钎焊接头残余应力的方法中,第一母材包括碳钢、合金钢、铝合金、铜合金中的至少一种。In the above-mentioned method for reducing residual stress of a dissimilar brazed joint, the first base material includes at least one of carbon steel, alloy steel, aluminum alloy, and copper alloy.
在上述的一种降低异质钎焊接头残余应力的方法中,第二母材包括硬质合金、陶瓷、碳钢、合金钢、铜合金中的至少一种。In the above-mentioned method for reducing residual stress of a heterogeneous brazing joint, the second base material includes at least one of cemented carbide, ceramics, carbon steel, alloy steel, and copper alloy.
作为优选,第一母材为碳钢时,第二母材为硬质合金、陶瓷、合金钢、铜合金中的一种。Preferably, when the first base material is carbon steel, the second base material is one of cemented carbide, ceramic, alloy steel, and copper alloy.
作为优选,第一母材为合金钢时,第二母材为硬质合金、陶瓷、碳钢、铜合金中的一种。Preferably, when the first base material is alloy steel, the second base material is one of cemented carbide, ceramic, carbon steel, and copper alloy.
作为优选,第一母材为铝合金时,第二母材为硬质合金、陶瓷、碳钢、合金钢、铜合金中的一种。Preferably, when the first base material is an aluminum alloy, the second base material is one of cemented carbide, ceramic, carbon steel, alloy steel, and copper alloy.
作为优选,第一母材为铜合金时,第二母材为硬质合金、陶瓷、碳钢、合金钢中的一种。Preferably, when the first base material is a copper alloy, the second base material is one of cemented carbide, ceramics, carbon steel, and alloy steel.
在上述的一种降低异质钎焊接头残余应力的方法中,第一母材或第二母材焊接面包括沟槽和孔洞中的至少一种。In the above-mentioned method for reducing residual stress of a dissimilar brazed joint, the welding surface of the first base metal or the second base metal includes at least one of grooves and holes.
在上述的一种降低异质钎焊接头残余应力的方法中,沟槽或孔洞截面包括弧形和方形中的至少一种。In the above-mentioned method for reducing residual stress of a heterogeneous brazed joint, the cross section of the groove or the hole includes at least one of an arc shape and a square shape.
本发明通过在第一母材或第二母材钎焊面上加工沟槽或孔洞,沟槽和孔洞的截面可以是弧形或方形,本发明沟槽或孔洞可以截断冷却收缩变形过程中产生的应力完整性,从而减少残余应力。In the present invention, grooves or holes are processed on the brazing surface of the first base metal or the second base metal, and the cross-sections of the grooves and holes can be arc or square, and the grooves or holes of the present invention can be cut off during cooling shrinkage deformation. stress integrity, thereby reducing residual stress.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明在接头降低到某个温度时,通过先升温处理,产生微塑性变形及微析出,消减残余应力,再次降温后,产生残余应力,通过再升温消减应力,在循环过程中逐步降低接头温度,相比于传统降温处理方式,本发明可以大幅度消减接头的残余应力;1. In the present invention, when the joint is lowered to a certain temperature, microplastic deformation and micro precipitation are generated by first heating treatment, reducing residual stress, and after cooling down again, residual stress is generated, and the stress is reduced by heating again, and gradually reduces in the cycle process. The joint temperature, compared with the traditional cooling treatment method, the present invention can greatly reduce the residual stress of the joint;
2.本发明深冷循环处理通过(0.1~0.4)T和-(75~150)℃之间的升降温循环,由热胀冷缩效应产生的不均匀变形使组织中可动位错消弭,固定位错纠缠、增值,消减钎焊接头组织内部的残余应力;2. The cryogenic cycle treatment of the present invention eliminates movable dislocations in the tissue due to the uneven deformation caused by the thermal expansion and cold contraction effect through the heating and cooling cycle between (0.1~0.4) T and -(75~150) °C. Fix dislocation entanglement, increase value, reduce the residual stress inside the brazed joint structure;
3.本发明在加热时对弹性模量为E1的第一母材和弹性模量为E2的第二母材施加预应力σ1和预应力σ2,最终在钎焊时使两者的线变形量接近,从而达到降低接头焊接后的残余应力的目的;3. The present invention applies prestress σ 1 and prestress σ 2 to the first base material with elastic modulus E 1 and the second base material with elastic modulus E 2 during heating, and finally makes both of them during brazing. The amount of line deformation is close to that, so as to achieve the purpose of reducing the residual stress of the joint after welding;
4.本发明通过在第一母材和第二母材钎焊面设置沟槽或孔洞截断冷却收缩变形过程中产生的应力完整性,从而减少残余应力。4. The present invention reduces residual stress by arranging grooves or holes on the brazing surfaces of the first base metal and the second base metal to cut off the stress integrity generated during the cooling shrinkage deformation process.
附图说明Description of drawings
图1为实施例5中316L不锈钢和氧化铝陶瓷钎焊试样钎焊界面的电镜图片;图中,100、氧化铝陶瓷,200、316L不锈钢,300、Ag71Cu26Ti3钎料。Figure 1 is the electron microscope picture of the brazing interface of the brazing sample of 316L stainless steel and alumina ceramic in Example 5; in the figure, 100, alumina ceramic, 200, 316L stainless steel, 300, Ag71Cu26Ti3 solder.
图2为对比例2中316L不锈钢和氧化铝陶瓷钎焊试样宏观图片和氧化铝陶瓷表面电镜图片。Figure 2 is the macroscopic picture of the brazed sample of 316L stainless steel and alumina ceramic and the surface electron microscope picture of alumina ceramic in Comparative Example 2.
图3为对比例2中316L不锈钢和氧化铝陶瓷钎焊试样钎焊界面不同倍率下的电镜图片;图中,100、氧化铝陶瓷,200、316L不锈钢,300、Ag71Cu26Ti3钎料。Figure 3 is the electron microscope pictures of the brazing interface of the 316L stainless steel and alumina ceramic brazing samples in Comparative Example 2 under different magnifications; in the figure, 100, alumina ceramics, 200, 316L stainless steel, 300, Ag71Cu26Ti3 solder.
图4为实施例1钎焊中冷却循环处理示意图。FIG. 4 is a schematic diagram of cooling cycle treatment in brazing in Example 1. FIG.
图5为实施例1钎焊中深冷循环处理示意图。FIG. 5 is a schematic diagram of cryogenic cycle treatment in brazing in Example 1. FIG.
图6为实施例7沟槽示意图;1、YG20硬质合金,200、316L不锈钢,3、沟槽。Fig. 6 is a schematic diagram of grooves in Example 7; 1. YG20 cemented carbide, 200, 316L stainless steel, 3. grooves.
具体实施方式Detailed ways
以下是本发明的具体实施例,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention to further describe the technical solutions of the present invention, but the present invention is not limited to these embodiments.
实施例1:Example 1:
S1、将膨胀系数为α1=18×10-6/℃、弹性模量为E1=206GPa的316L不锈钢、将膨胀系数为α2=6×10-6/℃、弹性模量为E2=14.5GPa的YG20硬质合金进行打磨和超声清洗,去除表面氧化皮和杂质。S1. Set the expansion coefficient as α 1 =18×10 -6 /°C and the elastic modulus as E 1 =206GPa 316L stainless steel, set the expansion coefficient as α 2 =6×10 -6 /°C and the elastic modulus as E 2 =14.5GPa YG20 cemented carbide is ground and ultrasonically cleaned to remove surface oxide scale and impurities.
S2、将银钎剂分别涂于316L不锈钢和YG20硬质合金的钎焊面,然后在750℃下在钎焊界面添加BAg65CuZn钎料,待钎料熔化后保温5min,对钎焊完成的接头进行冷却消减应力处理, 查国家标准GB/T 10046-2018 银钎料,本实施例使用的钎料BAg65CuZn的固相线温度为Ts=670℃;S2. Apply the silver flux to the brazing surfaces of 316L stainless steel and YG20 cemented carbide respectively, then add BAg65CuZn brazing filler metal at the brazing interface at 750°C, keep the brazing filler metal for 5 minutes after melting, and perform the brazing process on the brazed joints. Cooling stress relief treatment, check the national standard GB/T 10046-2018 silver solder, the solidus temperature of the solder BAg65CuZn used in this example is Ts=670℃;
钎焊连接后的钎焊接头进行如图4所示的冷却循环处理,冷却循环处理具体包括如下步骤:The brazed joint after brazing connection is subjected to cooling cycle treatment as shown in Figure 4. The cooling cycle treatment specifically includes the following steps:
(1)以10℃/min的冷却速率冷却到0.6Ts=402℃保温2h,再以10℃/min的加热速率升温到0.8Ts=536℃保温2h。(1) Cool to 0.6Ts=402°C at a cooling rate of 10°C/min for 2 hours, and then heat up to 0.8Ts=536°C at a heating rate of 10°C/min for 2 hours.
(2)钎焊接头以10℃/min的冷却速率冷却到0.5Ts=335℃保温2h,再以10℃/min的加热速率升温到0.7Ts=469℃保温2h。(2) The brazed joint was cooled to 0.5Ts=335°C for 2 hours at a cooling rate of 10°C/min, and then heated to 0.7Ts=469°C for 2 hours at a heating rate of 10°C/min.
(3)接头以10℃/min的冷却速率冷却到0.4Ts=268℃保温2h,再以10℃/min的加热速率升温到0.6Ts=401℃保温2h。(3) The joint was cooled to 0.4Ts=268°C at a cooling rate of 10°C/min for 2 hours, and then heated to 0.6Ts=401°C at a heating rate of 10°C/min for 2 hours.
(4)接头以10℃/min的冷却速率冷却到0.4Ts=268℃保温2h,再以10℃/min的加热速率升温到0.5Ts=335℃保温2h。(4) The joint was cooled to 0.4Ts=268°C at a cooling rate of 10°C/min for 2 hours, and then heated to 0.5Ts=335°C at a heating rate of 10°C/min for 2 hours.
(5)接头以10℃/min的冷却速率冷却到0.3Ts=201℃保温2h,再以10℃/min的加热速率升温到0.4Ts=268℃保温2h。(5) The joint was cooled to 0.3Ts=201°C at a cooling rate of 10°C/min for 2 hours, and then heated to 0.4Ts=268°C at a heating rate of 10°C/min for 2 hours.
(6)接头以10℃/min的冷却速率冷却到0.1Ts=67℃保温2h,再以10℃/min的加热速率升温到0.3Ts=201℃保温2h。(6) The joint was cooled to 0.1Ts=67°C at a cooling rate of 10°C/min for 2 hours, and then heated to 0.3Ts=201°C at a heating rate of 10°C/min for 2 hours.
然后进行如图5所示的深冷循环处理,循环次数为2,深冷循环处理具体包括如下步骤:钎焊接头以10℃/min的冷却速率降温到-75℃保温2h,再以10℃/min的加热速率升温到0.3Ts=201℃保温2h。Then, the cryogenic cycle treatment as shown in Figure 5 is carried out, and the number of cycles is 2. The cryogenic cycle treatment specifically includes the following steps: the brazing joint is cooled to -75 °C for 2 hours at a cooling rate of 10 °C/min, and then maintained at a temperature of 10 °C for 2 hours. /min heating rate to 0.3Ts = 201 ℃ for 2h.
最后将钎焊接头以10℃/min的冷却速率降温到-75℃保温2h,再以10℃/min的加热速率升温到室温。Finally, the brazed joint was cooled to -75°C at a cooling rate of 10°C/min for 2 hours, and then heated to room temperature at a heating rate of 10°C/min.
实施例2:Example 2:
与实施例1的区别,仅在于,深冷循环处理循环次数为4。The only difference from Example 1 is that the number of cycles of cryogenic cycle treatment is 4.
实施例3:Example 3:
与实施例1的区别,仅在于,未进行深冷循环处理。The only difference from Example 1 is that the cryogenic cycle treatment was not performed.
实施例4:Example 4:
与实施例1的区别,仅在于,在750℃下钎焊时在316L不锈钢加载平行于钎焊界面的50MPa的压应力。The only difference from Example 1 is that a compressive stress of 50 MPa parallel to the brazing interface is applied to the 316L stainless steel during brazing at 750°C.
实施例5:Example 5:
S1、将膨胀系数为α1=18×10-6/℃、弹性模量为E1=206GPa的316L不锈钢、将膨胀系数为α2=8×10-6/℃、弹性模量为E2=380GPa的氧化铝陶瓷进行打磨和超声清洗,去除表面氧化皮和杂质。S1. Set the expansion coefficient as α 1 =18×10 -6 /°C and the elastic modulus as E 1 =206GPa 316L stainless steel, set the expansion coefficient as α 2 =8×10 -6 /°C and the elastic modulus as E 2 =380GPa alumina ceramics are ground and ultrasonically cleaned to remove surface oxide scale and impurities.
S2、在860℃下316L不锈钢和氧化铝陶瓷钎焊界面上添加Ag71Cu26Ti3钎料,待钎料熔化后保温5min,对钎焊完成的接头进行冷却消减应力处理,本实施例使用的Ag71Cu26Ti3钎料的固相线温度为Ts=773℃;S2. Add Ag71Cu26Ti3 brazing filler metal on the brazing interface of 316L stainless steel and alumina ceramic at 860°C. After the brazing filler metal is melted, keep the temperature for 5 minutes, and then cool the brazed joint to reduce stress. The Ag71Cu26Ti3 brazing filler metal used in this example has The solidus temperature is Ts=773℃;
钎焊连接后的钎焊接头进行冷却循环处理,冷却循环处理具体包括如下步骤:The brazed joint after brazing connection is subjected to cooling cycle treatment, and the cooling cycle treatment specifically includes the following steps:
(1)以10℃/min的冷却速率冷却到0.6Ts=464℃保温2h,再以10℃/min的加热速率升温到0.8Ts=618℃保温2h。(1) Cool to 0.6Ts=464°C at a cooling rate of 10°C/min for 2 hours, and then heat up to 0.8Ts=618°C at a heating rate of 10°C/min for 2 hours.
(2)钎焊接头以10℃/min的冷却速率冷却到0.5Ts=387℃保温2h,再以10℃/min的加热速率升温到0.7Ts=541℃保温2h。(2) The brazed joint was cooled to 0.5Ts=387°C at a cooling rate of 10°C/min for 2 hours, and then heated to 0.7Ts=541°C at a heating rate of 10°C/min for 2 hours.
(3)接头以10℃/min的冷却速率冷却到0.4Ts=309℃保温2h,再以10℃/min的加热速率升温到0.6Ts=464℃保温2h。(3) The joint was cooled to 0.4Ts=309°C at a cooling rate of 10°C/min for 2 hours, and then heated to 0.6Ts=464°C at a heating rate of 10°C/min for 2 hours.
(4)接头以10℃/min的冷却速率冷却到0.4Ts=309℃保温2h,再以10℃/min的加热速率升温到0.5Ts=387℃保温2h。(4) The joint was cooled to 0.4Ts=309°C at a cooling rate of 10°C/min for 2 hours, and then heated to 0.5Ts=387°C at a heating rate of 10°C/min for 2 hours.
(5)接头以10℃/min的冷却速率冷却到0.3Ts=232℃保温2h,再以10℃/min的加热速率升温到0.4Ts=309℃保温2h。(5) The joint was cooled to 0.3Ts=232°C at a cooling rate of 10°C/min for 2 hours, and then heated to 0.4Ts=309°C at a heating rate of 10°C/min for 2 hours.
(6)接头以10℃/min的冷却速率冷却到0.1Ts=77℃保温2h,再以10℃/min的加热速率升温到0.3Ts=232℃保温2h。(6) The joint was cooled to 0.1Ts=77°C at a cooling rate of 10°C/min for 2 hours, and then heated to 0.3Ts=232°C at a heating rate of 10°C/min for 2 hours.
然后进行深冷循环处理,循环次数为2,深冷循环处理具体包括如下步骤:钎焊接头以10℃/min的冷却速率降温到-75℃保温2h,再以10℃/min的加热速率升温到0.3Ts=232℃保温2h。Then, cryogenic cycle treatment is performed, and the number of cycles is 2. The cryogenic cycle treatment specifically includes the following steps: the brazing joint is cooled down to -75 °C for 2 hours at a cooling rate of 10 °C/min, and then heated at a heating rate of 10 °C/min. Incubate at 0.3Ts=232°C for 2h.
最后将钎焊接头以10℃/min的冷却速率降温到-75℃保温2h,再以10℃/min的加热速率升温到室温。Finally, the brazed joint was cooled to -75°C at a cooling rate of 10°C/min for 2 hours, and then heated to room temperature at a heating rate of 10°C/min.
步骤S2钎焊过程皆在真空度为10-3 MPa的真空炉中进行。The brazing process in step S2 is all performed in a vacuum furnace with a vacuum degree of 10 -3 MPa.
实施例6:Example 6:
与实施例5的区别,仅在于,在860℃下钎焊时在316L不锈钢加载平行于钎焊界面的50MPa的压应力。The only difference from Example 5 is that a compressive stress of 50 MPa parallel to the brazing interface is applied to the 316L stainless steel during brazing at 860°C.
实施例7:Example 7:
与实施例1的区别,仅在于,钎焊界面设置有图6所示的沟槽,其中 1、YG20硬质合金,200、316L不锈钢,3、沟槽。The only difference from Example 1 is that the brazing interface is provided with grooves as shown in Figure 6, wherein 1. YG20 cemented carbide, 200, 316L stainless steel, 3. grooves.
沟槽一般设置于体积较大的母材,且适合大型钎焊接头制备时使用,能够充分释放应力,改善钎焊接头性能,提高使用年限。Grooves are generally set on larger base metals and are suitable for the preparation of large brazed joints, which can fully relieve stress, improve the performance of brazed joints, and increase service life.
对比例1:Comparative Example 1:
与实施例1的区别,仅在于,未进行循环冷却处理和深冷循环处理,直接将钎焊连接后的钎焊接头以10℃/min的冷却速率冷却到0.3Ts=201℃保温2h。The only difference from Example 1 is that the circulatory cooling treatment and cryogenic circulation treatment are not performed, and the brazed joint after brazing connection is directly cooled to 0.3Ts=201 ℃ at a cooling rate of 10 ℃/min and kept for 2 hours.
对比例2:Comparative Example 2:
与实施例5的区别,仅在于,未进行循环冷却处理和深冷循环处理,直接将钎焊连接后的钎焊接头以10℃/min的冷却速率冷却室温。The only difference from Example 5 is that the circulatory cooling treatment and cryogenic circulation treatment are not performed, and the brazed joint after brazing connection is directly cooled to room temperature at a cooling rate of 10° C./min.
表1:实施例1-6、对比例1-2制备的钎焊接头残余应力结果Table 1: Residual stress results of brazed joints prepared in Examples 1-6 and Comparative Examples 1-2
图1为实施例5中316L不锈钢和氧化铝陶瓷钎焊试样钎焊界面的电镜图片;图中,100、氧化铝陶瓷,200、316L不锈钢,300、Ag71Cu26Ti3钎料。从图中可知,经过冷却循环处理和深冷循环处理的钎焊接头界面完整,没有裂纹产生,说明其残余应力极小,几乎对接头的强度和抗应力断裂能力无明显影响。Figure 1 is the electron microscope picture of the brazing interface of the brazing sample of 316L stainless steel and alumina ceramic in Example 5; in the figure, 100, alumina ceramic, 200, 316L stainless steel, 300, Ag71Cu26Ti3 solder. It can be seen from the figure that the interface of the brazed joint after cooling cycle treatment and cryogenic cycle treatment is complete and no cracks are generated, indicating that the residual stress is extremely small and has almost no significant effect on the strength and stress fracture resistance of the joint.
图2为对比例2中316L不锈钢和氧化铝陶瓷钎焊试样宏观图片和氧化铝陶瓷表面电镜图片;图3为对比例2中316L不锈钢和氧化铝陶瓷钎焊试样钎焊界面不同倍率下的电镜图片;图中,100、氧化铝陶瓷,200、316L不锈钢,300、Ag71Cu26Ti3钎料。从图中可知,未进行循环冷却处理和深冷循环处理的钎焊接头,陶瓷表面和内部都产生了裂纹,说明其残余应力超过了氧化铝陶瓷母材的断裂强度。Figure 2 is the macroscopic picture of the brazing sample of 316L stainless steel and alumina ceramic in Comparative Example 2 and the surface electron microscope picture of the alumina ceramic; Figure 3 is the brazing interface of the 316L stainless steel and alumina ceramic brazing sample in Comparative Example 2 under different magnifications The electron microscope picture; in the picture, 100, alumina ceramics, 200, 316L stainless steel, 300, Ag71Cu26Ti3 solder. It can be seen from the figure that the brazed joints without cyclic cooling treatment and cryogenic circulation treatment have cracks on the surface and inside of the ceramic, indicating that the residual stress exceeds the fracture strength of the alumina ceramic base metal.
综上所述,本发明通过冷却循环处理和深冷循环处理由热胀冷缩效应产生的不均匀变形使组织中可动位错消弭,固定位错纠缠、增值,消减钎焊接头组织内部的残余应力。To sum up, the present invention eliminates movable dislocations in the tissue through cooling cycle treatment and cryogenic cycle treatment of uneven deformation caused by thermal expansion and contraction effects, fixed dislocations are entangled and added value, and reduce internal brazing joint tissue. Residual Stress.
本处实施例对本发明要求保护的技术范围中点值未穷尽之处以及在实施例技术方案中对单个或者多个技术特征的同等替换所形成的新的技术方案,同样都在本发明要求保护的范围内;同时本发明方案所有列举或者未列举的实施例中,在同一实施例中的各个参数仅仅表示其技术方案的一个实例(即一种可行性方案),而各个参数之间并不存在严格的配合与限定关系,其中各参数在不违背公理以及本发明述求时可以相互替换,特别声明的除外。The non-exhaustive points in the technical scope of the present invention and the new technical solutions formed by the equivalent replacement of single or multiple technical features in the technical solutions of the embodiments are also claimed in the present invention. At the same time, in all the enumerated or unenumerated embodiments of the solution of the present invention, each parameter in the same embodiment only represents an example of its technical solution (that is, a feasible solution), and there is no difference between the various parameters. There is a strict relationship of cooperation and limitation, wherein each parameter can be replaced with each other unless it is specifically stated unless it violates the axioms and the requirements of the present invention.
本发明方案所公开的技术手段不仅限于上述技术手段所公开的技术手段,还包括由以上技术特征任意组合所组成的技术方案。以上所述是本发明的具体实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The technical means disclosed in the solution of the present invention are not limited to the technical means disclosed by the above-mentioned technical means, but also include technical solutions composed of any combination of the above-mentioned technical features. The above is the specific embodiment of the present invention, it should be pointed out that for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made, and these improvements and modifications are also regarded as It is the protection scope of the present invention.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, but will not deviate from the spirit of the present invention or go beyond the definitions of the appended claims range.
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