CN114789500A - Intelligent hollow brick green brick forming machine and forming process thereof - Google Patents

Intelligent hollow brick green brick forming machine and forming process thereof Download PDF

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Publication number
CN114789500A
CN114789500A CN202210076809.7A CN202210076809A CN114789500A CN 114789500 A CN114789500 A CN 114789500A CN 202210076809 A CN202210076809 A CN 202210076809A CN 114789500 A CN114789500 A CN 114789500A
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China
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mud
fixed
cleaning
servo
forming machine
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CN202210076809.7A
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CN114789500B (en
Inventor
周重阳
王坤
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Lingqiu County Huachang New Building Materials Co ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B28B3/22Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded by screw or worm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
    • B28B11/16Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/04Exhausting or laying dust
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The invention relates to the technical field of hollow brick manufacturing, and discloses an intelligent hollow brick adobe forming machine and a forming process thereof, wherein the forming machine comprises a mud extruding barrel, a heating layer is sleeved in the mud extruding barrel, a feeding hole is formed in the top surface of the mud extruding barrel, a pressure relief valve is fixedly arranged on the top surface of the mud extruding barrel, a shaping channel is sleeved at one end of the mud extruding barrel, a heat insulation sleeve is sleeved outside the shaping channel, a support is arranged on the outer side of one end of the shaping channel, heat insulation cotton is wrapped outside the support, a mold is arranged at the top end of the support, a turnover cleaning mechanism and a forming mechanism are arranged above the mold, an auger is arranged in the mud extruding barrel, and a plurality of hairbrushes are fixedly arranged at the edge of the auger; the device can accomplish self-cleaning through clean mechanism and brush, avoids the adobe shaping to receive the influence, is favorable to guaranteeing the original proportion of pug, avoids the composition in the adobe to suffer destruction, guarantees the intensity of hollow brick.

Description

Intelligent hollow brick adobe forming machine and forming process thereof
Technical Field
The invention relates to the technical field of hollow brick manufacturing, in particular to an intelligent hollow brick adobe forming machine and a forming process thereof.
Background
The hollow brick is an ideal filling material for frame structure buildings, is light in weight, high in strength, good in heat preservation, sound insulation and noise reduction performance, environment-friendly and pollution-free, is usually used for non-bearing parts, has the porosity equal to or more than 35%, and is called as a hollow brick with large empty size and small quantity. The hollow bricks are divided into cement hollow bricks, clay hollow bricks and shale hollow bricks. The hollow brick is a main wall material commonly used in the construction industry, and has become a product recommended by national construction departments firstly due to the advantages of light weight, less consumption of raw materials and the like. Compared with red bricks, common raw materials for manufacturing the hollow bricks are clay and cinder ash, and the common specification is certain, so that the hollow bricks are convenient for the uniform production of a production line.
After the brick blank is formed, a plurality of raw material mixtures are easily remained in the die and the mud extruder, the inner walls of the die and the mud extruder are corroded, the use of the brick blank is influenced, the service life of a machine is shortened, the material proportion of the formed brick blank of the next wave is influenced, in addition, the compression resistance and the folding resistance of the brick product after the brick product is taken out of a kiln are different, the mute and crisp conditions are obvious, even the product with sufficient fire degree is not exceptional, the condition is caused by too rapid temperature rise in the early stage of brick blank drying or larger wind pressure, because the hollow brick belongs to a thin-wall product, if the temperature rise is too rapid in the early stage of drying and the moisture-removing wind pressure is larger, the blank is rapidly heated and expanded, and is rapidly dehydrated, the cracks or invisible cracks of the brick are increased, the original toughness and strength of the blank are damaged, therefore, the preheating system is not good during kiln roasting, and the temperature rise of the hollow brick is gentle and gentle in the preheating stage of roasting.
An effective solution to the problems in the related art has not been proposed yet.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an intelligent hollow brick adobe forming machine, which has the advantages of self-cleaning, constant temperature and the like, and solves the problems of influencing the subsequent pug proportioning proportion and the compression resistance and the bending resistance deviation of a brick product after being taken out of a kiln.
(II) technical scheme
In order to solve the technical problems of influencing the subsequent pug proportioning and the compression resistance and the bending resistance deviation of the brick product after being taken out of the kiln, the invention provides the following technical scheme:
the utility model provides an intelligence hollow brick adobe make-up machine, includes crowded mud bucket, crowded mud bucket endotheca is equipped with the zone of heating, the top surface of crowded mud bucket is provided with the pan feeding mouth, the pot head of crowded mud bucket is equipped with moulding passageway, it is equipped with the insulation cover to mould type passageway overcoat, the bottom of moulding the type passageway other end is run through and is provided with servo cylinder, the outside of moulding type passageway one end is provided with the support, the outer parcel of support has thermal-insulated cotton, the top of support is provided with the mould of fixing at the processing platform center, the top of mould is provided with clean mechanism and the forming mechanism that can overturn.
Preferably, be provided with the pivot in the crowded mud bucket, the pivot outer loop is around being provided with the auger, the fixed edge of auger is provided with a plurality of brushes, the one end of pivot is run through the cover and is established sealed lid on crowded mud bucket and be connected with crowded mud motor, the top surface of crowded mud bucket still is equipped with the relief valve.
Preferably, the molding channel comprises a contraction opening, a small end of the contraction opening is fixedly provided with a square channel through welding, the square channel is L-shaped, the servo cylinder penetrates through a corner of the square channel, and one end, far away from the contraction opening, of the square channel is opposite to the bottom end of the mold.
Preferably, the top end of the servo cylinder is fixedly provided with a push plate, and the push plate and the corner of the square channel are limited and fixed through a clamping groove and used for ensuring the smoothness of the inner surface of the square channel.
Preferably, the processing platform is welded and fixed at the top of the support, one side of the processing platform is fixedly provided with a cutting knife through a fixing table, the die is fixedly connected onto the processing platform through a fixture block, a limiting disc is fixedly arranged above the processing platform through three first support columns, the upper side of the limiting disc is fixed with the support table through two second support columns, the cleaning mechanism and the forming mechanism are rotatably connected to the middle of the support table, a controller is fixedly arranged on one side of the support table, and a servo steering engine is fixedly arranged on the other side of the support table.
Preferably, the cutting knife comprises a cutting cylinder, a blade is fixedly arranged at one end, close to the support, of the cutting cylinder, and the cutting cylinder and the fixing table are fixed through welding.
Preferably, two sides of the blade are respectively attached to the top end of the square channel and the bottom end of the die.
Preferably, the cleaning mechanism comprises a cleaning motor fixing frame, a cleaning motor is fixedly arranged in the cleaning motor fixing frame, an electric telescopic rod is fixedly arranged at the output end of the cleaning motor, a plurality of cleaning brushes are arranged around the outer side of the electric telescopic rod, and the electric telescopic rod is far away from a cleaning sponge fixedly arranged at one end of the cleaning motor.
Preferably, the forming mechanism comprises a servo hydraulic cylinder, a hole pressing mold is fixedly arranged at one end, far away from the turnover disc, of the servo hydraulic cylinder, and the hole pressing mold is fixedly connected with the servo hydraulic cylinder through a threaded component and used for being detached, replaced and fixed.
Preferably, a turnover disc is hinged between the forming mechanism and the cleaning mechanism, the servo hydraulic cylinder and the cleaning motor fixing frame are fixed with the turnover disc through welding, a turnover shaft is fixedly arranged in the middle of the turnover disc, one end of the turnover shaft is fixedly connected with an output rod end of the servo steering engine, and two ends of the turnover shaft are supported through bearing seats.
Preferably, the controller is electrically connected with the servo cylinder, the servo steering engine, the cutting cylinder, the servo hydraulic cylinder, the cleaning motor and the electric telescopic rod respectively; the feeding opening is in an inverted cone shape, the feeding opening is fixedly connected with the mud squeezing barrels through welding, the pressure release valve is fixedly connected with the mud squeezing barrels through welding, and supporting legs are arranged outside the motor fixing frame and the mud squeezing barrels and used for supporting and fixing the mud squeezing motor and the mud squeezing barrels.
An intelligent air brick adobe forming process, which uses an intelligent air brick adobe forming machine according to any one of claims 1-9.
(III) advantageous effects
Compared with the prior art, the invention provides an intelligent hollow brick adobe forming machine, which has the following beneficial effects:
1. the intelligent hollow brick and adobe forming machine is reset through the servo cylinder to block a square passage, the controller controls the servo steering engine to turn over for 180 degrees, so that the turning disc is driven to turn over through the turning shaft, the forming mechanism is under the upper cleaning mechanism, the controller controls the cutting cylinder to extend at the moment, so that the bottom end of a mold is blocked by the blade, then a worker respectively adds water and a cleaning agent into the mold and a feeding hole, the mud extruding motor drives the auger to rotate so as to drive the brush at the edge of the auger to rotate, thereby cleaning the inner wall of the mud extruding barrel and the inner wall of the heating layer through which mud passes before, meanwhile, the brush can prevent the mud from being retained on the inner wall of the mud extruding barrel and the inner wall of the heating layer during mud extruding, the mud is saved, the cleaning effect can be ensured, other mud is prevented from being polluted during subsequent use, the component proportion of other mud is damaged, and the controller controls the electric telescopic rod in the cleaning mechanism to extend, so that the cleaning brush and the cleaning sponge enter the mold, the cleaning sponge contacts the blade, the bottom of the whole mold is squeezed by the changeability of the cleaning sponge, then the controller controls the cleaning motor to start, so as to drive the cleaning sponge and the cleaning brush to rotate, so as to clean the inner surface of the mold and avoid dried mud materials from attaching to the mold, thereby influencing the surface shape of the green brick when in next use, after cleaning, the cutting cylinder contracts to drive the blade to leave the lower part of the mold, then the servo cylinder extends to ensure that sewage flows out from the corner of the square channel, when the device is used specifically, a user can continuously inject clear water according to the condition until no impurities such as pug exist in the clear water flowing out, so that the phenomenon that a great number of raw material mixtures are easily remained in a die and a mud extruder is avoided, the cleanness of the inner wall of the mud extruder is ensured, the quality of green bricks is ensured, and the service life of the device is prolonged.
2. This intelligence hollow brick adobe make-up machine, through at the extruded in-process, the pug of zone of heating in to crowded mud bucket, and the thermal-insulated cotton of insulation cover and support outside keeps warm to the pug that enters into square passage, take out the adobe of taking out and put into the foam box and transport to the roasting kiln in, thereby prevent on the way that the adobe heat dissipation leads to the crackle too soon, thereby it is too big to avoid the pug to form the temperature variation when adobe, and then guarantee the brick resistance to compression of formation, anti folding performance, reduce the condition of brick crackle or stealthy crackle, original toughness and intensity of body have been protected.
3. This hollow brick adobe make-up machine of intelligence through the extension of controller control servo cylinder, makes when the adobe and pushes out crowded mud bucket back to the mud is whole, will be detained in the mould through the push pedal in the mud material further more than square passageway turning to reduce the waste that the mud material is detained and is caused, practice thrift the mud material cost.
4. This intelligence hollow brick adobe make-up machine carries out fixed connection through threaded components between pressure hole mould and the servo pneumatic cylinder for dismantle change with the fixed not fretwork mould of unidimensional size and shape, and then can produce the hollow brick of different fretwork shapes, increase the flexibility ratio and the adaptability of device, be favorable to answering different market demands.
5. This intelligence hollow brick adobe make-up machine, carry out the first step extrusion through the shrink-fit mouth and enter into square passage, when through L shape square passage, because promote from the level and become vertical rising, thereby make the pug among the square passage carry out the extrusion of second step, in the time of square passage export was plugged up to the blade, the pug in the crowded mud bucket still slowly gos forward under the guide of auger, thereby make the pug under the blade carry out the extrusion of third step, thereby increase the intensity of mud strip, avoid the loose difficult shaping of adobe, improve the success rate of adobe preparation.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic overall exploded view of the present invention;
FIG. 3 is a partial perspective view of the present invention;
FIG. 4 is one of the exploded schematic views of FIG. 3 of the present invention;
FIG. 5 is a second exploded view of FIG. 3 in accordance with the present invention;
FIG. 6 is a second partial perspective view of the present invention;
FIG. 7 is a schematic perspective view of the cleaning mechanism, the forming mechanism, the turnover plate and the turnover shaft of the present invention;
FIG. 8 is an exploded view of FIG. 6 of the present invention;
FIG. 9 is a control diagram of the present invention.
In the figure: 1. a mud squeezing motor; 2. a motor fixing frame; 3. a coupling; 4. a rotating shaft; 5. a packing auger; 6. a sealing cover; 7. a mud squeezing barrel; 8. a heating layer; 9. a feeding port; 10. a pressure relief valve; 11. molding a channel; 1101. a constriction; 1102. a square channel; 12. a thermal insulation sleeve; 13. a servo cylinder; 14. a support; 15. a processing platform; 16. a cutting knife; 17. a mold; 18. a limiting disc; 19. a support table; 20. a controller; 21. a servo steering engine; 22. a cleaning mechanism; 2201. cleaning a motor fixing frame; 2202. cleaning the motor; 2203. an electric telescopic rod; 2204. a cleaning brush; 2205. cleaning the sponge; 23. a molding mechanism; 2301. a servo hydraulic cylinder; 2302. a hole pressing die; 2303. a threaded assembly; 24. pushing a plate; 25. a fixed table; 26. a first support column; 27. a second support column; 28. a brush; 29. cutting the air cylinder; 30. a blade; 31. turning over the turntable; 32. a turning shaft; 33. a bearing seat; 34. support the feet.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, an intelligent hollow brick and adobe forming machine comprises a mud-extruding motor 1, a motor fixing frame 2 is fixedly arranged outside one end of the mud-extruding motor 1 far away from the output end, a rotating shaft 4 is fixedly arranged at the output end of the mud-extruding motor 1 through a coupler 3, an auger 5 is fixedly arranged around the rotating shaft 4, a plurality of brushes 28 are fixedly arranged at the edge of the auger 5, one end of the rotating shaft 4 close to the mud-extruding motor 1 penetrates through a sealing cover 6, a mud-extruding barrel 7 is sleeved in the sealing cover 6, a heating layer 8 is sleeved in the mud-extruding barrel 7, a feeding port 9 is fixedly arranged on the top surface of one end of the mud-extruding barrel 7 close to the sealing cover 6, a pressure relief valve 10 is fixedly arranged on the top surface of one end of the mud-extruding barrel 7 far away from the sealing cover 6, so as to ensure that the pressure in the mud-extruding barrel 7 is not too high and further avoid influencing the strength of adobe, a shaping channel 11 is sleeved outside one end of the mud-extruding barrel 7 far away from the sealing cover 6, a heat insulation sleeve 12 is sleeved outside the molding channel 11, a servo cylinder 13 is arranged at the bottom of one end of the molding channel 11 far away from the mud extruding barrel 7 in a penetrating manner, a support 14 is arranged outside one end of the molding channel 11 far away from the mud extruding barrel 7, a processing platform 15 is fixedly arranged at the top end of the support 14, a cutting knife 16 is fixedly arranged at one side of the processing platform 15, a mold 17 is fixedly arranged at the center of the processing platform 15, a limiting disc 18 is fixedly arranged above the mold 17, a supporting table 19 is fixedly arranged above the limiting disc 18, a controller 20 is fixedly arranged at one side of the supporting table 19, a servo steering engine 21 is fixedly arranged at one side of the supporting table 19, a cleaning mechanism 22 and a molding mechanism 23 are arranged in the middle of the supporting table 19, a turnover table 31 is hinged between the molding mechanism 23 and the cleaning mechanism 22, the controller 20 controls the servo steering engine 21 to turn over 180 degrees, so that the turnover table 31 is driven by a turnover shaft 32, thereby causing the molding mechanism 23 to be reversed in position at the upper cleaning mechanism 22.
Further, the molding channel 11 comprises a contraction port 1101, a small end of the contraction port 1101 is fixedly provided with a square channel 1102 through welding, so that the pug is extruded into the square channel 1102 in a first step through the contraction port 1101 to form a pug strip, the square channel 1102 is in an L shape, so that the advancing direction of the pug strip is changed from horizontal pushing to vertical lifting, so that the pug in the square channel 1102 is extruded in a second step, the strength of the pug strip is increased, a corner of the square channel 1102 penetrates through the servo cylinder 13, one end, far away from the contraction port 1101, of the square channel 1102 faces the bottom end of the mold 17, and the pug strip in the square channel 1102 can enter the mold 17.
Further, a push plate 24 is fixedly arranged at the top end of the servo cylinder 13, and the push plate 24 and the corner of the square channel 1102 are limited and fixed through a clamping groove and used for guaranteeing the smoothness of the inner surface of the square channel 1102.
Further, the outer parcel of support 14 has thermal-insulated cotton, a be used for preventing the heat loss, thereby carry out heat preservation to the pug that enters into in the square passage 1102, thereby it is too big to avoid the pug to form the adobe temperature variation, and then guarantee the first resistance to compression of brick that forms, anti folding performance, fix through the welding between support 14 and the processing platform 15, fix through fixed station 25 between processing platform 15 and the cutting knife 16, it is fixed to be connected through the fixture block between processing platform 15 and the mould 17, fix through three first support column 26 between processing platform 15 and the spacing dish 18, fix through two second support column 27 between spacing dish 18 and the brace table 19.
Further, the cutting knife 16 comprises a cutting cylinder 29, a blade 30 is fixedly arranged at one end of the cutting cylinder 29 close to the bracket 14, and the cutting cylinder 29 is fixed with the fixing table 25 through welding.
Further, the two sides of the blade 30 abut against the top end of the square passage 1102 and the bottom end of the mold 17, respectively.
Further, the cleaning mechanism 22 includes a cleaning motor fixing frame 2201, a cleaning motor 2202 is fixedly arranged in the cleaning motor fixing frame 2201, an output end of the cleaning motor 2202 is fixedly provided with an electric telescopic rod 2203 through a coupler 3, a plurality of cleaning brushes 2204 are arranged on the outer side of the top end of the electric telescopic rod 2203 in a surrounding mode, one end, far away from the cleaning motor 2202, of the electric telescopic rod 2203 is fixedly provided with a cleaning sponge 2205, the bottom of the whole mold 17 is filled with the cleaning sponge 2205 in an extruding mode through changeability of the cleaning sponge 2205, then the controller 20 controls the cleaning motor 2202 to be started, so that the cleaning sponge 2205 and the cleaning brushes 2204 are driven to rotate, the inner surface of the mold 17 is cleaned, dried mud is prevented from being attached to the mold, and the surface shape of a green brick in the next use is influenced.
Furthermore, the molding mechanism 23 comprises a servo hydraulic cylinder 2301, one end of the servo hydraulic cylinder 2301, which is far away from the turnover plate 31, is fixedly provided with a hole pressing mold 2302, and the hole pressing mold 2302 is fixedly connected with the servo hydraulic cylinder 2301 through a threaded component 2303, so as to be used for disassembling, replacing and fixing the hollow molds with different sizes and shapes.
Furthermore, the servo hydraulic cylinder 2301 and the cleaning motor fixing frame 2201 are fixed with the turnover disc 31 through welding, the turnover shaft 32 is fixedly arranged in the middle of the turnover disc 31, one end of the turnover shaft 32 is fixedly connected with an output rod end of the servo steering engine 21, and two ends of the turnover shaft 32 are supported through the bearing seat 33, so that the controller 20 controls the servo steering engine 21 to turn over 180 degrees, the turnover shaft 32 drives the turnover disc 31 to turn over, and the forming mechanism 23 is enabled to change positions in the upper cleaning mechanism 22.
The working principle is as follows: when the extrusion device is used, mixed mud is poured into the feeding port 9, the mud is driven by the auger 5 to move towards the molding channel 11 through the mud extrusion motor 1, the mud is extruded into the square channel 1102 in the first step through the shrinkage port 1101, when the mud passes through the L-shaped square channel 1102, the mud in the square channel 1102 is extruded in the second step due to the fact that the mud is vertically lifted from horizontal propulsion, and therefore the strength of mud strips is increased, in the extrusion process, the mud in the mud extrusion barrel 7 is heated by the heating layer 8, the mud entering the square channel 1102 is insulated by the heat insulation sleeve 12 and the heat insulation cotton outside the support 14, and therefore the situation that the temperature change is overlarge when the mud forms bricks is avoided, and the formed brick compression resistance and folding resistance performance are guaranteed, the mud strips enter the square channel 17 along the square channel 1102, at the moment, the cutting air cylinder 29 contracts and extends regularly, and drives the blade 30 to cut the mud strips regularly, when the cutting cylinder 29 drives the blade 30 to completely block the square passage 1102 and the die 17, the controller 20 controls the servo hydraulic cylinder 2301 to extend, so as to drive the hole-pressing die 2302 into the die 17, so as to press a mud block in the die 17, when the bottom of the hole-pressing die 2302 contacts the blade 30, the bottom of the disc at the top of the hole-pressing die 2302 contacts the top of the die 17, so as to press away mud extruded out of the die 17, so as to ensure the smoothness of the formed brick blank surface, then the controller 20 controls the servo hydraulic cylinder 2301 to contract, so that the hole-pressing die 2302 completely leaves the die 17, when the blade 30 blocks the outlet of the square passage 1102, mud in the mud-extruding barrel 7 still slowly advances under the guidance of the auger, so as to make the mud under the blade 30 perform a third step of extrusion, so as to increase the strength of the brick blank, and when the hole-pressing die 2302 leaves the die 17, the cutting cylinder 29 contracts, so as to drive the blade 30 to leave the outlet of the square passage 1102, the mud strips in the square channel 1102 continuously rise to push the previous formed green brick to move upwards, when the formed green brick is exposed out of the mold 17, the formed green brick needs to be taken out and put into a foam box to be conveyed into a roasting kiln, so that cracks caused by too fast heat dissipation of the green brick in the process are prevented, the cutting knife 16 and the forming mechanism 23 repeat the steps to continuously manufacture the green brick, when the green brick is manufactured and all mud materials are pushed out of the mud extrusion barrel 7, the controller 20 controls the servo cylinder 13 to extend, so that the mud materials staying above the corner of the square channel 1102 are further pushed into the mold 17 through the push plate 24, waste caused by mud material retention is reduced, after the manufacturing is finished, the servo cylinder 13 resets to block the square channel 1102 again, the controller 20 controls the servo steering engine 21 to turn over 180 degrees, so that the turning disc 31 is driven to turn over through the turning shaft 32, and the forming mechanism 23 is positioned below the upper cleaning mechanism 22, at the moment, the controller 20 controls the cutting cylinder 29 to extend, so that the blade 30 blocks the bottom end of the mold 17, then a worker respectively adds water and detergent into the mold 17 and the feeding port 9, the mud extrusion motor 1 drives the packing auger 5 to rotate so as to drive the brush 28 at the edge of the packing auger 5 to rotate, so that the inner wall of the mud extrusion barrel 7 and the inner wall of the heating layer 8 through which mud passes are cleaned, meanwhile, the brush 28 can prevent the mud from being retained on the inner walls of the mud extrusion barrel 7 and the heating layer 8 during mud extrusion, so as to save the mud, and simultaneously, the cleaning effect can be ensured, so that other mud is prevented from being polluted during subsequent use, the component proportion of other mud is damaged, meanwhile, the controller 20 controls the electric telescopic rod 2203 in the cleaning mechanism 22 to extend, so that the cleaning brush 2204 and the cleaning sponge 2205 enter the mold 17, and the cleaning sponge 2205 is in contact with the blade 30, and the bottom of the whole mold 17 is squeezed fully by the changeability of the cleaning sponge 2205, then the controller 20 controls the cleaning motor 2202 to start, so as to drive the cleaning sponge 2205 and the cleaning brush 2204 to rotate, so as to clean the inner surface of the mold 17, and prevent dried mud from attaching to the mold, so as to influence the surface shape of the green brick in the next use, after cleaning, the cutting cylinder 29 contracts to drive the blade 30 to leave the lower part of the mold 17, then the servo cylinder 13 extends, so that sewage flows out from the corner of the square passage 1102, and in the specific application, a user can continuously inject clean water according to the condition until the flowing clean water does not contain impurities such as mud, namely the cleaning is finished.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides an intelligence air brick adobe make-up machine, includes crowded mud bucket (7), its characterized in that: the utility model discloses a processing platform, including crowded mud bucket (7), mould (14), support (14), mould (14), the top surface of crowded mud bucket (7) is provided with pan feeding mouth (9), the pot head of crowded mud bucket (7) is equipped with moulding passageway (11), it is equipped with insulation cover (12) to mould type passageway (11) overcoat, the bottom of moulding the type passageway (11) other end is run through and is provided with servo cylinder (13), the outside of moulding type passageway (11) one end is provided with support (14), the outer parcel of support (14) has thermal-insulated cotton, the top of support (14) is provided with mould (17) of fixing at processing platform (15) center, the top of mould (17) is provided with clean mechanism (22) and forming mechanism (23) that can overturn.
2. An intelligent air brick adobe forming machine according to claim 1, characterized in that: be provided with pivot (4) in crowded mud bucket (7), pivot (4) outer loop is around being provided with auger (5), the edge-fixed of auger (5) is provided with a plurality of brushes (28), the one end of pivot (4) is run through the cover and is established sealed lid (6) on crowded mud bucket (7) and be connected with crowded mud motor (1), the top surface of crowded mud bucket (7) still is equipped with relief valve (10).
3. An intelligent air brick adobe forming machine according to claim 2, characterized in that: the molding channel (11) comprises a contraction opening (1101), a square channel (1102) is fixedly arranged at the small end of the contraction opening (1101) through welding, the square channel (1102) is L-shaped, the servo cylinder (13) penetrates through the corner of the square channel (1102), and one end, far away from the contraction opening (1101), of the square channel (1102) faces the bottom end of the mold (17).
4. An intelligent air brick adobe forming machine according to claim 3, characterized in that: the top end of the servo cylinder (13) is fixedly provided with a push plate (24), and the push plate (24) and the corner of the square channel (1102) are limited and fixed through a clamping groove and used for guaranteeing the smoothness of the inner surface of the square channel (1102).
5. An intelligent air brick adobe forming machine according to claim 1, characterized in that: processing platform (15) welded fastening is at the top of support (14), one side of processing platform (15) is through fixed station (25) fixed cutting knife (16) that is provided with, mould (17) are in through fixture block fixed connection on processing platform (15), the top of processing platform (15) is through three first support column (26) fixed spacing dish (18) that is provided with, the top of spacing dish (18) through two second support column (27) with brace table (19) are fixed, clean mechanism (22) and forming mechanism (23) rotate to be connected in the centre of brace table (19), the fixed controller (20) that is provided with in one side of brace table (19), the fixed servo steering wheel (21) that is provided with in opposite side of brace table (19).
6. An intelligent air brick adobe forming machine according to claim 5, characterized in that: the cutting knife (16) comprises a cutting cylinder (29), a blade (30) is fixedly arranged at one end, close to the support (14), of the cutting cylinder (29), the cutting cylinder (29) and the fixing table (25) are fixed through welding, and two sides of the blade (30) are respectively attached to the top end of the square channel (1102) and the bottom end of the mold (17).
7. An intelligent air brick adobe forming machine according to claim 6, characterized in that: the cleaning mechanism (22) comprises a cleaning motor fixing frame (2201), a cleaning motor (2202) is fixedly arranged in the cleaning motor fixing frame (2201), an electric telescopic rod (2203) is fixedly arranged at the output end of the cleaning motor (2202), a plurality of cleaning brushes (2204) are arranged around the outer side of the electric telescopic rod (2203), and a cleaning sponge (2205) is fixedly arranged at one end, far away from the cleaning motor (2202), of the electric telescopic rod (2203).
8. An intelligent air brick adobe forming machine according to claim 7, characterized in that: the forming mechanism (23) comprises a servo hydraulic cylinder (2301), one end, far away from the turnover disc (31), of the servo hydraulic cylinder (2301) is fixedly provided with a hole pressing die (2302), and the hole pressing die (2302) is fixedly connected with the servo hydraulic cylinder (2301) through a threaded assembly (2303) and used for dismounting, replacing and fixing.
9. An intelligent air brick adobe forming machine according to claim 8, characterized in that: forming mechanism (23) with it is provided with turnover disc (31) to articulate between clean mechanism (22), servo hydraulic cylinder (2301) with the fixed frame of clean motor (2201) all with turnover disc (31) are fixed through the welding, the fixed trip shaft (32) that is provided with in centre of turnover disc (31), the one end of trip shaft (32) with the output rod end of servo steering wheel (21) carries out fixed connection, the both ends of trip shaft (32) are supported through bearing frame (33), controller (20) respectively with servo cylinder (13), servo steering wheel (21), cutting cylinder (29), servo hydraulic cylinder (2301), clean motor (2202) and electric telescopic handle (2203) electric connection.
10. An intelligent hollow brick adobe molding process is characterized in that: the green brick forming process uses an intelligent hollow brick green brick forming machine according to any one of claims 1-9.
CN202210076809.7A 2022-01-20 2022-01-20 Intelligent hollow brick blank forming machine and forming process thereof Active CN114789500B (en)

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